CN110842088A - Sizing die - Google Patents
Sizing die Download PDFInfo
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- CN110842088A CN110842088A CN201911293968.7A CN201911293968A CN110842088A CN 110842088 A CN110842088 A CN 110842088A CN 201911293968 A CN201911293968 A CN 201911293968A CN 110842088 A CN110842088 A CN 110842088A
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- die
- sizing
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- ball
- cable core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本发明涉及光缆生产用模具领域,具体涉及一种定径模。The invention relates to the field of molds for optical cable production, in particular to a sizing mold.
背景技术Background technique
光缆生产过程中,需要在缆芯外包覆对缆芯保护的纵包层,所述纵包层由金属带(铝塑复合带或钢带)纵包成型,纵包成型具体是通过成型靴、预成型模、搭接模、定径模装置来实现的,其中,定径模装置的作用是对金属带通过纵包模具时,将平板状的金属带变形为管状结构后,对金属带两条纵包搭接在一起的边缘所形成的不规则凸起即常说的荷叶边进行修复,纵包包覆后经定径模装置成型后,由原来的条带形成为一个完整的圆柱形,使得缆芯结构较为紧凑,减小缆芯的工艺尺寸,最后把缆芯较紧的包送入挤塑机头中进行成品挤塑。In the production process of the optical cable, it is necessary to cover the cable core with a longitudinal cladding layer that protects the cable core. , preforming die, lap die, and sizing die device. The function of the sizing die device is to deform the flat metal strip into a tubular structure when the metal strip passes through the longitudinal wrapping die. The irregular bulge formed by the overlapping edges of the two longitudinal wraps, the so-called lotus leaf, is repaired. After the longitudinal wrapping is formed by the sizing die device, the original strip is formed into a complete The cylindrical shape makes the structure of the cable core more compact and reduces the process size of the cable core. Finally, the package with the tighter cable core is sent to the extrusion head for finished product extrusion.
现有技术中的定径模,其通常是根据金属带搭接呈管状结构后测量处缆芯外径在实体材料上加工相应孔径的定径孔,这使得一种规格的缆芯对应特定尺寸的定径模,而定径模通常是在开机前预先加工好,使用时使缆芯直接穿过定径模的定径孔即可。The sizing die in the prior art is usually a sizing hole with a corresponding diameter on the solid material according to the measurement of the outer diameter of the cable core after the metal tape is overlapped to form a tubular structure, which makes a cable core of one specification correspond to a specific size. The sizing die is usually pre-processed before starting the machine, and the cable core can be directly passed through the sizing hole of the sizing die when used.
但由于上述定径模为一体结构,当定径模出现局部损伤后,需要将整个定径模进行更换,且更换时,还需要停机断带才能更换,更换维护成本较高,且更换过程较为繁琐。However, due to the integrated structure of the above-mentioned sizing die, when the sizing die is partially damaged, the entire sizing die needs to be replaced, and when replacing, it is necessary to stop the belt to replace it, the replacement and maintenance costs are high, and the replacement process is relatively cumbersome.
并且,现有的定径模无法根据缆芯的大小将包覆在外侧的金属带压实在缆芯外侧,缆芯与金属带外侧存在缝隙,在金属带搭边的过程中出现渗水的情况。In addition, the existing sizing die cannot compress the metal tape wrapped on the outside of the cable core according to the size of the cable core, there is a gap between the cable core and the outside of the metal tape, and water seeps during the process of overlapping the metal tape. .
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是提供一种定径模,能够在金属带纵包在缆芯外的同时压实金属带的搭边处,防止搭边处出现渗水的情况,并且,能够在生产过程中方便更换。The technical problem to be solved by the present invention is to provide a sizing die, which can compress the overlapping edge of the metal strip while the metal strip is longitudinally wrapped outside the cable core, so as to prevent water seepage at the overlapping edge, and can be used in production Easy to replace during the process.
为了解决上述技术问题,本发明提供了一种定径模,包括分体设置的上模和下模,所述上模和下模的侧面分别具有弧形槽,所述上模和下模合模后,所述弧形槽拼接形成供缆芯和金属带穿过的定径孔,所述弧形槽的表面嵌设有多个滚珠弹簧。In order to solve the above-mentioned technical problems, the present invention provides a sizing die, comprising an upper die and a lower die arranged separately, the sides of the upper die and the lower die respectively have arc-shaped grooves, and the upper die and the lower die are combined with each other. After moulding, the arc-shaped grooves are spliced to form a sizing hole for the cable core and the metal belt to pass through, and a plurality of ball springs are embedded on the surface of the arc-shaped groove.
本发明一个较佳实施例中,进一步包括所述滚珠弹簧包括嵌设在弧形槽内的底座,所述底座内设置有弹簧和滚珠,所述滚珠固定设置在弹簧的端部,所述滚珠的端面突出于所述弧形槽。In a preferred embodiment of the present invention, the ball spring further includes a base embedded in the arc-shaped groove, the base is provided with a spring and a ball, the ball is fixedly arranged at the end of the spring, and the ball The end face protrudes from the arc-shaped groove.
本发明一个较佳实施例中,进一步包括所述上模和下模的合模连接处设置有燕尾式的连接结构。In a preferred embodiment of the present invention, a dovetail connection structure is further provided at the mold clamping connection between the upper mold and the lower mold.
本发明一个较佳实施例中,进一步包括所述燕尾式的连接结构包括燕尾槽和与燕尾槽匹配设置的燕尾榫。In a preferred embodiment of the present invention, the dovetail connection structure further includes a dovetail groove and a dovetail tenon matched with the dovetail groove.
本发明一个较佳实施例中,进一步包括在定径模的外周面上凸设有挡止台阶。In a preferred embodiment of the present invention, it further comprises that a stop step is protruded on the outer peripheral surface of the sizing die.
本发明一个较佳实施例中,进一步包括所述上模和下模均为半圆环结构。In a preferred embodiment of the present invention, it further includes that the upper mold and the lower mold are both semi-circular ring structures.
本发明一个较佳实施例中,进一步包括所述定径孔为圆形定径孔。In a preferred embodiment of the present invention, it further includes that the sizing hole is a circular sizing hole.
本发明一个较佳实施例中,进一步包括所述滚珠的表面光滑无毛刺。In a preferred embodiment of the present invention, it further comprises that the surface of the ball is smooth and free of burrs.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明的定径模在定径孔的内表面嵌设有多个滚珠弹簧,在将金属带纵包在缆芯外侧的过程中,通过滚珠弹簧将金属带压实在缆芯的外侧,一方面能够防止使用的定径模尺寸不准,另一方面能够防止金属带与缆芯之间存在空隙,出现渗水的情况。1. The sizing die of the present invention is embedded with a plurality of ball springs on the inner surface of the sizing hole. During the process of wrapping the metal belt longitudinally on the outside of the cable core, the metal belt is compressed on the outside of the cable core by the ball spring , on the one hand, it can prevent the size of the used sizing die from being inaccurate, and on the other hand, it can prevent the gap between the metal tape and the cable core and water seepage.
2、本发明的定径模采用分体设置的上模和下模,上、下模在使用时扣合在一起形成供缆芯穿过的定径孔,由于定径模为由上、下模构成的分体结构,当定径模出现局部损伤时,可以需要更换上模或下模,不需要更换整个定径模,可减少维护成本,操作较为方便。2. The sizing die of the present invention adopts the upper die and the lower die set separately. The upper die and the lower die are buckled together to form a sizing hole for the cable core to pass through. The split structure of the die, when the sizing die is partially damaged, the upper die or the lower die may need to be replaced, and the entire sizing die does not need to be replaced, which can reduce maintenance costs and facilitate operation.
附图说明Description of drawings
图1是本发明的定径模的结构示意图;Fig. 1 is the structural representation of the sizing die of the present invention;
图2是本发明的滚珠弹簧的结构示意图。FIG. 2 is a schematic structural diagram of the ball spring of the present invention.
图中标号说明:1、上模;2、下模;3、弧形槽;4、定径孔;5、滚珠弹簧;51、底座;52、弹簧;53、滚珠;6、燕尾式的连接结构;61、燕尾槽;62、燕尾榫;7、挡止台阶。Description of the symbols in the figure: 1, upper die; 2, lower die; 3, arc groove; 4, sizing hole; 5, ball spring; 51, base; 52, spring; 53, ball; 6, dovetail connection Structure; 61, dovetail groove; 62, dovetail tenon; 7, stop step.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步说明,以使本领域的技术人员可以更好地理解本发明并能予以实施,但所举实施例不作为对本发明的限定。The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.
参照图1所示,本发明的定径模的一实施例,包括分体设置的上模1和下模2,所述上模1和下模2的侧面分别具有弧形槽3,所述上模1和下模2合模后形成供缆芯和金属带穿过的定径孔4,由于定径模为由上模1和下模2构成的分体结构,当定径模出现局部损伤时,可以需要更换上模1或下模2,不需要更换整个定径模,可减少维护成本,操作较为方便;所述弧形槽3的表面嵌设有多个滚珠弹簧5,在将金属带纵包在缆芯外侧的过程中,通过滚珠弹簧5将金属带压实在缆芯的外侧,一方面能够防止使用的定径模尺寸不准,另一方面能够防止金属带与缆芯之间存在空隙,出现渗水的情况。Referring to FIG. 1 , an embodiment of the sizing die of the present invention includes an
参照图2所示,所述滚珠弹簧5包括嵌设在弧形槽3内的底座51,所述底座51与所述弧形槽3一体成型设置,所述底座51内设置有弹簧52和滚珠53,所述弹簧52的内端部固定在所述底座51的底部,所述滚珠53固定设置在弹簧52的外端部,所述滚珠53的端面突出于所述弧形槽3,在金属带和缆芯穿过定径孔4时,滚珠53在滚动的同时,能够通过弹簧52的压力将金属带压合在缆芯的外侧,为了防止滚珠53对金属带造成划伤,所述滚珠53的表面光滑无毛刺。Referring to FIG. 2 , the
为了对上模1和下模2合模固定,本发明的上模1和下模2的合模连接处设置有燕尾式的连接结构6,所述燕尾式的连接结构6包括燕尾槽61和与燕尾槽61匹配设置的燕尾榫62,当所述上模1设置有燕尾槽61时,所述下模2设置有与之匹配的燕尾榫62,当所述上模1设置有燕尾榫62时,所述下模2设置有与之匹配的燕尾槽61,通过将燕尾榫62纵向滑移插入到燕尾槽61中,实现上模1和下模2的合模拼接,同时,能够防止定径孔4径向扩张。In order to clamp and fix the
具体地,在定径模的外周面上凸设有挡止台阶7,采用挡止台阶7与相应的工装配合防止轴向滑移。Specifically, a
具体地,所述上模1和下模2均为半圆环结构,当将上模1和下模2开模后,保证开模半径最大,便于将上模1和下模2从缆芯和金属带外侧取下。Specifically, the
优选地,所述缆芯为圆形缆芯,本实施例的所述定径孔4也为圆形定径孔4Preferably, the cable core is a circular cable core, and the
以上所述实施例仅是为充分说明本发明而所举的较佳的实施例,本发明的保护范围不限于此。本技术领域的技术人员在本发明基础上所作的等同替代或变换,均在本发明的保护范围之内。本发明的保护范围以权利要求书为准。The above-mentioned embodiments are only preferred embodiments for fully illustrating the present invention, and the protection scope of the present invention is not limited thereto. Equivalent substitutions or transformations made by those skilled in the art on the basis of the present invention are all within the protection scope of the present invention. The protection scope of the present invention is subject to the claims.
Claims (8)
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Cited By (2)
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CN112652423A (en) * | 2021-01-05 | 2021-04-13 | 王春英 | Cable threading equipment for cable processing |
CN112848194A (en) * | 2021-01-25 | 2021-05-28 | 安徽深联通讯有限公司 | Flexible sizing die |
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CN112848194A (en) * | 2021-01-25 | 2021-05-28 | 安徽深联通讯有限公司 | Flexible sizing die |
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Inventor after: Ji Zhonghua Inventor before: Ji Zhonghua |