CN110828485A - A display substrate, its preparation method, and display device - Google Patents
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- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
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- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
- H10D86/01—Manufacture or treatment
- H10D86/021—Manufacture or treatment of multiple TFTs
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- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
- H10D86/441—Interconnections, e.g. scanning lines
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- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
- H10D86/60—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs wherein the TFTs are in active matrices
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- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
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- H10K59/12—Active-matrix OLED [AMOLED] displays
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Abstract
本发明公开了一种显示基板及其制备方法、显示装置,所述显示基板包括:基底,设置在所属基底上的驱动结构层,所述驱动结构层包括:有源层、设置在所述有源层上的第一绝缘层,设置在所述第一绝缘层上的栅极和栅极信号走线,设置在所述栅极和栅极信号走线上的第二绝缘层,设置在所述第二绝缘层上的源漏电极和辅助阴极,其中,至少满足以下之一:所述栅极信号走线的厚度大于所述栅极的厚度,所述辅助阴极的厚度大于所述源漏电极的厚度。本实施例提供的方案,通过改变栅极信号走线与栅极的厚度差,辅助阴极与源漏电极的厚度差,减少了落差,减少了后续的过孔的深度,有利于实现搭接,提高了产品质量。
The invention discloses a display substrate, a preparation method thereof, and a display device. The display substrate comprises: a base; The first insulating layer on the source layer, the gate and gate signal wirings arranged on the first insulating layer, and the second insulating layer arranged on the gate and gate signal wirings, arranged on the The source-drain electrodes and the auxiliary cathode on the second insulating layer, wherein at least one of the following is satisfied: the thickness of the gate signal trace is greater than the thickness of the gate, and the thickness of the auxiliary cathode is greater than the source-drain extremely thick. In the solution provided in this embodiment, by changing the thickness difference between the gate signal trace and the gate, and the thickness difference between the auxiliary cathode and the source-drain electrode, the drop is reduced, and the depth of the subsequent via holes is reduced, which is beneficial to realize overlap. Improve product quality.
Description
技术领域technical field
本发明涉及显示技术,尤指一种显示基板及其制备方法、显示装置。The present invention relates to display technology, in particular to a display substrate, a preparation method thereof, and a display device.
背景技术Background technique
顶栅型TFT(Thin Film Transistor,薄膜晶体管)具有短沟道的特点,所以其开态电流Ion得以有效提升,因而可以显著提升显示效果并且能有效降低功耗。而且顶栅型TFT的栅极与源漏极重叠面积小,因而产生的寄生电容较小,所以发生GDS(Gate Data Short,即栅极走线与数据走线短路)等不良的可能性也降低。由于顶栅型TFT具有上述显著优点,所以越来越受到人们的关注。The top-gate TFT (Thin Film Transistor, thin film transistor) has the characteristics of a short channel, so the on-state current Ion can be effectively increased, so the display effect can be significantly improved and the power consumption can be effectively reduced. In addition, the overlapping area between the gate and the source and drain of the top-gate TFT is small, so the parasitic capacitance generated is small, so the possibility of occurrence of defects such as GDS (Gate Data Short, that is, the short circuit between the gate line and the data line) is also reduced. . Since the top-gate TFT has the above-mentioned remarkable advantages, it has attracted more and more attention.
近年来由于大尺寸AMOLED(Active-matrix Organic Light-Emitting Diode,有源矩阵有机发光二极管)显示产品具有高色域、高对比度、自发光等优点而广泛应用于电视等领域。在大尺寸、高分辨率例如8K等AMOLED显示面板制作过程中,因8K显示像素密集度特别高,如果仍采用传统的蒸镀结合底发射方式会导致像素开口率过低从而无法满足亮度需求等,所以目前产品主要采用顶发射结合打印原色发光材料的技术进行。为了使打印在阵列基板TFT上的原色发光材料的发光更为均匀且不同颜色之间互不干扰,需要采用SOG(Silicon Organic Glass,有机硅氧烷材料)对阵列基板进行平坦化处理,后续的反射阳极膜层很难搭接到SD(源漏极)处,容易发生搭接不良从而严重影响产品的显示质量。In recent years, large-scale AMOLED (Active-matrix Organic Light-Emitting Diode) display products have been widely used in TV and other fields due to the advantages of high color gamut, high contrast, and self-illumination. In the production process of large-sized, high-resolution AMOLED display panels such as 8K, due to the extremely high pixel density of 8K display, if the traditional evaporation method combined with bottom emission is still used, the pixel aperture ratio will be too low to meet the brightness requirements, etc. , so the current products mainly use the technology of top emission combined with printing primary color luminescent materials. In order to make the primary color light-emitting material printed on the TFT of the array substrate more uniform and the different colors do not interfere with each other, SOG (Silicon Organic Glass, organosiloxane material) needs to be used to planarize the array substrate. It is difficult for the reflective anode film to overlap with the SD (source and drain), and poor overlap is likely to occur, which seriously affects the display quality of the product.
发明内容SUMMARY OF THE INVENTION
本发明至少一实施例提供了一种显示基板及其制备方法、显示装置,提高产品显示质量。At least one embodiment of the present invention provides a display substrate, a method for manufacturing the same, and a display device to improve the display quality of products.
为了达到本发明目的,本发明至少一实施例提供了一种显示基板,包括:基底,设置在所属基底上的驱动结构层,所述驱动结构层包括:有源层、设置在所述有源层上的第一绝缘层,设置在所述第一绝缘层上的栅极和栅极信号走线,设置在所述栅极和栅极信号走线上的第二绝缘层,设置在所述第二绝缘层上的源漏电极和辅助阴极,其中,至少满足以下之一:所述栅极信号走线的厚度大于所述栅极的厚度,所述辅助阴极的厚度大于所述源漏电极的厚度。In order to achieve the object of the present invention, at least one embodiment of the present invention provides a display substrate, comprising: a substrate, and a driving structure layer disposed on the corresponding substrate, the driving structure layer comprising: an active layer, a driving structure layer disposed on the active layer the first insulating layer on the layer, the gate and gate signal wirings arranged on the first insulating layer, the second insulating layer arranged on the gate and the gate signal wirings, arranged on the The source-drain electrodes and the auxiliary cathode on the second insulating layer, wherein at least one of the following is satisfied: the thickness of the gate signal trace is larger than the thickness of the gate, and the thickness of the auxiliary cathode is larger than that of the source-drain electrode thickness of.
在一实施例中,所述驱动结构层还包括设置在所述源漏电极和辅助阴极上的钝化层,设置在所述钝化层上的平坦化层,设置在所述平坦化层上的反射阳极和连接电极,所述反射阳极通过第一过孔连接所述源漏电极,所述连接电极通过第二过孔连接所述辅助阴极。In one embodiment, the driving structure layer further includes a passivation layer disposed on the source-drain electrodes and the auxiliary cathode, a planarization layer disposed on the passivation layer, and disposed on the planarization layer The reflective anode is connected to the source-drain electrode through a first via hole, and the connection electrode is connected to the auxiliary cathode through a second via hole.
在一实施例中,所述平坦化层由有机硅氧烷材料制成。In one embodiment, the planarization layer is made of an organosiloxane material.
在一实施例中,所述驱动结构层还包括:依次设置在所述基底和所述有源层之间的遮光层和缓冲层。In one embodiment, the driving structure layer further includes: a light shielding layer and a buffer layer sequentially disposed between the substrate and the active layer.
在一实施例中,所述栅极的厚度为所述栅极信号走线厚度的1/3~1/2。In one embodiment, the thickness of the gate is 1/3˜1/2 of the thickness of the gate signal trace.
在一实施例中,所述源漏电极的厚度为所述辅助阴极厚度的1/3~1/2。In one embodiment, the thickness of the source and drain electrodes is 1/3˜1/2 of the thickness of the auxiliary cathode.
本发明至少一实施例提供一种显示装置,所述显示装置包括上述实施例所述的显示基板。At least one embodiment of the present invention provides a display device, and the display device includes the display substrate described in the above embodiment.
本发明至少一实施例提供一种显示基板的制备方法,包括:At least one embodiment of the present invention provides a method for manufacturing a display substrate, including:
形成基底;form a base;
形成设置在所述基底上的驱动结构层,所述驱动结构层包括:有源层、设置在所述有源层上的第一绝缘层,设置在所述第一绝缘层上的栅极和栅极信号走线,设置在所述栅极和栅极信号走线上的第二绝缘层,设置在所述第二绝缘层上的源漏电极和辅助阴极,其中,至少满足以下之一:所述栅极信号走线的厚度大于所述栅极的厚度,所述辅助阴极的厚度大于所述源漏电极的厚度。forming a driving structure layer disposed on the substrate, the driving structure layer comprising: an active layer, a first insulating layer disposed on the active layer, a gate disposed on the first insulating layer and The gate signal wiring, the second insulating layer arranged on the gate and the gate signal wiring, the source-drain electrode and the auxiliary cathode arranged on the second insulating layer, wherein at least one of the following is satisfied: The thickness of the gate signal trace is greater than that of the gate, and the thickness of the auxiliary cathode is greater than that of the source and drain electrodes.
在一实施例中,所述栅极和栅极信号走线基于如下方式制备:In one embodiment, the gate and gate signal traces are prepared in the following manner:
在所述第一绝缘层上沉积第一金属薄膜,进行构图在栅极信号走线对应的位置形成图案;depositing a first metal film on the first insulating layer, and patterning to form a pattern at the position corresponding to the gate signal trace;
再次沉积所述第一金属薄膜,构图形成栅极图案和栅极信号走线图案。The first metal thin film is deposited again, and patterned to form a gate pattern and a gate signal wiring pattern.
在一实施例中,所述源漏电极和辅助阴极和基于如下方式制备:In one embodiment, the source-drain electrodes and the auxiliary cathode are prepared based on the following methods:
在所述第二绝缘层上沉积第二金属薄膜,进行构图在辅助阴极对应的位置形成图案;depositing a second metal thin film on the second insulating layer, and patterning to form a pattern at the position corresponding to the auxiliary cathode;
再次沉积所述第二金属薄膜,构图形成源漏电极图案和辅助阴极图案。The second metal thin film is deposited again, and patterned to form source-drain electrode patterns and auxiliary cathode patterns.
与相关技术相比,本发明一实施例提供的显示基板包括:基底,设置在所属基底上的驱动结构层,所述驱动结构层包括:有源层、设置在所述有源层上的第一绝缘层,设置在所述第一绝缘层上的栅极和栅极信号走线,设置在所述栅极和栅极信号走线上的第二绝缘层,设置在所述第二绝缘层上的源漏电极和辅助阴极,其中,至少满足以下之一:所述栅极信号走线的厚度大于所述栅极的厚度,所述辅助阴极的厚度大于所述源漏电极的厚度。本实施例提供的方案,通过改变栅极信号走线与栅极的厚度差,辅助阴极与源漏电极的厚度差,减少了落差,减少了后续的过孔的深度,有利于实现搭接,提高了产品质量。Compared with the related art, a display substrate provided by an embodiment of the present invention includes: a substrate, and a driving structure layer disposed on the corresponding substrate, the driving structure layer including: an active layer, a first layer disposed on the active layer an insulating layer, the gate and gate signal wirings arranged on the first insulating layer, the second insulating layer arranged on the gate and the gate signal wirings, arranged on the second insulating layer A source-drain electrode and an auxiliary cathode on the top, wherein at least one of the following is satisfied: the thickness of the gate signal trace is greater than the thickness of the gate, and the thickness of the auxiliary cathode is greater than the thickness of the source-drain electrode. In the solution provided in this embodiment, by changing the thickness difference between the gate signal trace and the gate, and the thickness difference between the auxiliary cathode and the source-drain electrode, the drop is reduced, and the depth of the subsequent via holes is reduced, which is beneficial to realize overlap. Improve product quality.
本发明的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过在说明书、权利要求书以及附图中所特别指出的结构来实现和获得。Other features and advantages of the present invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the description, claims and drawings.
附图说明Description of drawings
附图用来提供对本发明技术方案的进一步理解,并且构成说明书的一部分,与本申请的实施例一起用于解释本发明的技术方案,并不构成对本发明技术方案的限制。The accompanying drawings are used to provide a further understanding of the technical solutions of the present invention, and constitute a part of the specification. They are used to explain the technical solutions of the present invention together with the embodiments of the present application, and do not limit the technical solutions of the present invention.
图1~4为相关技术中提供的显示基板示意图;1 to 4 are schematic diagrams of display substrates provided in the related art;
图5为本申请一实施例提供的显示基板示意图;FIG. 5 is a schematic diagram of a display substrate according to an embodiment of the present application;
图6为本申请一实施例形成基底、遮光层和缓冲层图案后的示意图;FIG. 6 is a schematic diagram of a substrate, a light shielding layer and a buffer layer after patterns are formed according to an embodiment of the present application;
图7为本申请一实施例沉积第一金属薄膜的示意图;7 is a schematic diagram of depositing a first metal film according to an embodiment of the present application;
图8为本申请一实施例对第一金属薄膜构图形成图案后的示意图;8 is a schematic diagram of an embodiment of the present application after patterning the first metal film to form a pattern;
图9为本申请一实施例再次沉积第一金属薄膜的示意图;9 is a schematic diagram of redepositing a first metal film according to an embodiment of the present application;
图10为本申请一实施例形成栅极图案和栅极信号走线图案后的示意图;FIG. 10 is a schematic diagram after forming a gate pattern and a gate signal wiring pattern according to an embodiment of the present application;
图11为本申请一实施例形成源电极图案、漏电极图案和辅助阴极图案后的示意图;FIG. 11 is a schematic diagram after forming a source electrode pattern, a drain electrode pattern and an auxiliary cathode pattern according to an embodiment of the present application;
图12为本申请一实施例形成平坦化层后的示意图;FIG. 12 is a schematic diagram after forming a planarization layer according to an embodiment of the present application;
图13为本申请一实施例在平坦化层上形成过孔后的示意图;FIG. 13 is a schematic diagram of forming via holes on the planarization layer according to an embodiment of the present application;
图14为本申请一实施例形成反射阳极和连接电极后的示意图;14 is a schematic diagram of an embodiment of the application after forming a reflective anode and a connecting electrode;
图15为本申请一实施例提供的显示基板制备方法流程图。FIG. 15 is a flowchart of a method for fabricating a display substrate according to an embodiment of the present application.
附图标记说明:Explanation of reference numbers:
1—玻璃载板; 10—基底; 11a—遮光层;1—glass carrier plate; 10—substrate; 11a—light shielding layer;
11b—缓冲层; 12—有源层; 13—第一绝缘层;11b—buffer layer; 12—active layer; 13—first insulating layer;
14—栅极; 15—栅极信号走线; 16—第二绝缘层;14—gate; 15—gate signal wiring; 16—second insulating layer;
19—源电极; 20—漏电极; 21—辅助阴极;19—source electrode; 20—drain electrode; 21—auxiliary cathode;
22—第三绝缘层; 23—平坦化层; 31—阳极;22—third insulating layer; 23—planarization layer; 31—anode;
32—连接电极; 15a—第一金属薄膜; 15b—初始图案。32—connection electrode; 15a—first metal film; 15b—initial pattern.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明白,下文中将结合附图对本发明的实施例进行详细说明。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互任意组合。In order to make the objectives, technical solutions and advantages of the present invention clearer, the embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be noted that, the embodiments in the present application and the features in the embodiments may be arbitrarily combined with each other if there is no conflict.
在附图的流程图示出的步骤可以在诸如一组计算机可执行指令的计算机系统中执行。并且,虽然在流程图中示出了逻辑顺序,但是在某些情况下,可以以不同于此处的顺序执行所示出或描述的步骤。The steps shown in the flowcharts of the figures may be performed in a computer system, such as a set of computer-executable instructions. Also, although a logical order is shown in the flowcharts, in some cases the steps shown or described may be performed in an order different from that herein.
除非另外定义,本公开使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。本公开中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。Unless otherwise defined, technical or scientific terms used in this disclosure should have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. As used in this disclosure, "first," "second," and similar terms do not denote any order, quantity, or importance, but are merely used to distinguish the various components. "Comprises" or "comprising" and similar words mean that the elements or things appearing before the word encompass the elements or things recited after the word and their equivalents, but do not exclude other elements or things. Words like "connected" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "Down", "Left", "Right", etc. are only used to represent the relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
如图1所示,为一种显示基板,包括基底10、依次设置在基底10上的遮光层(Lightshield)11a、缓冲层11b、有源层12、第一绝缘层13、栅极14和栅极信号走线15、第二绝缘层16、源电极19、漏电极20和辅助阴极21、第三绝缘层22。由于阵列基板TFT构图工艺的影响,导致不同区域的膜层断差较大,如图1所示,所以需要使用较厚的SOG材料才能对其进行很好的平坦化处理,如图2所示,平坦化层23的厚度较大。较厚的SOG材料(需要形成过孔处的SOG厚度如图2中的h1和h2所示)导致进行过孔刻蚀时需要使用很厚的PR(光刻)胶进行保护并且干刻时间很长,由于厚PR胶形成的形貌坡度角(profile)较大,加上干刻时间很长,导致SOG过孔的profile很大(如图3所示)。过孔profile很大并且SOG过孔很深,导致后续的反射阳极31和连接电极32很难搭接到SD(源电极19和辅助阴极21)处,如图4所示,易发生搭接不良从而严重影响产品的显示质量。As shown in FIG. 1 , it is a display substrate, comprising a
本发明一实施例提供提出一种显示基板及其制备方法、显示装置,采用全新的TFT金属布线设计,可以大幅降低SOG过孔的深度和profile,从而极大改善反射阳极的搭接情况,从而提高产品的显示质量。本发明实施例提供的显示基板包括:基底,设置在所属基底上的驱动结构层,所述驱动结构层包括:有源层、设置在所述有源层上的第一绝缘层,设置在所述第一绝缘层上的栅极和栅极信号走线,设置在所述栅极和栅极信号走线上的第二绝缘层,设置在所述第二绝缘层上的源漏电极和辅助阴极,其中,至少满足以下之一:所述栅极信号走线的厚度大于所述栅极的厚度,所述辅助阴极的厚度大于所述源漏电极的厚度。本实施例提供的方案,通过改变栅极和栅极信号走线的厚度差,以及源漏电极和辅助阴极的厚度差至少之一,使TFT区域与非TFT区域之间的断差明显下降,需要涂覆的平坦化层厚度变薄,从而使得过孔的深度变浅,进而可以使用更薄的PR胶和更短的干刻时间,所以形成的过孔的坡度角profile也会变缓,利于后续反射阳极膜层的搭接,提高了产品的显示质量。An embodiment of the present invention provides a display substrate, a method for manufacturing the same, and a display device. Using a brand-new TFT metal wiring design, the depth and profile of the SOG via hole can be greatly reduced, thereby greatly improving the overlap of the reflective anode, thereby Improve product display quality. The display substrate provided by the embodiment of the present invention includes: a substrate, a driving structure layer disposed on the corresponding substrate, and the driving structure layer includes: an active layer, a first insulating layer disposed on the active layer, and disposed on the active layer. The gate and gate signal wiring on the first insulating layer, the second insulating layer arranged on the gate and the gate signal wiring, the source-drain electrodes and auxiliary electrodes arranged on the second insulating layer A cathode, wherein at least one of the following is satisfied: the thickness of the gate signal trace is greater than the thickness of the gate, and the thickness of the auxiliary cathode is greater than the thickness of the source and drain electrodes. In the solution provided in this embodiment, by changing at least one of the thickness difference between the gate and the gate signal trace, and the thickness difference between the source-drain electrode and the auxiliary cathode, the disconnection between the TFT area and the non-TFT area is significantly reduced, The thickness of the flattening layer that needs to be coated becomes thinner, so that the depth of the via hole becomes shallower, and then a thinner PR glue and a shorter dry etching time can be used, so the slope angle profile of the formed via hole will also become slower. It is beneficial to the overlap of subsequent reflective anode film layers and improves the display quality of the product.
图5为本发明一实施例提供的显示基板示意图,示意了在垂直于显示基板的平面上显示区域的结构。如图5所示,在垂直于显示基板的平面上,显示区域的主体结构包括设置在基底上的驱动结构层,驱动结构层包括多个薄膜晶体管,图5中仅以一个薄膜晶体管为例进行示意。本实施例提供的显示基板包括:基底10、设置在基底10上的遮光层11a、覆盖遮光层11a的缓冲层11b、设置在缓冲层11b上的有源层12、设置在有源层12上的第一绝缘层13、设置在第一绝缘层13上的栅极14和栅极信号走线15、覆盖栅极14和栅极信号走线15的第二绝缘层16、设置在第二绝缘层16上的源电极19、漏电极20和辅助阴极21、覆盖源电极19、漏电极20和辅助阴极21的第三绝缘层22,以及,覆盖第三绝缘层22的平坦化层23,设置在平坦化层23上的反射阳极31和连接电极32,反射阳极31通过第一过孔连接源电极19,连接电极32通过第二过孔连接辅助阴极21。其中,栅极信号走线15的厚度大于栅极14的厚度,辅助阴极21的厚度大于源电极19和漏电极20的厚度。本实施例提供的方案,栅极14的厚度小于栅极信号走线的厚度,源电极19和漏电极20的厚度小于辅助阴极的厚度,使得TFT区域与非TFT区域之间的断差明显下降,需要涂覆的平坦化层厚度变薄,从而使得SOG过孔的深度变浅,进而可以使用更薄的PR胶和更短的干刻时间,形成的过孔的坡度角profile也会变缓,利于后续反射阳极膜层的搭接,提高了显示质量。FIG. 5 is a schematic diagram of a display substrate according to an embodiment of the present invention, illustrating a structure of a display area on a plane perpendicular to the display substrate. As shown in FIG. 5 , on a plane perpendicular to the display substrate, the main structure of the display area includes a driving structure layer disposed on the substrate, and the driving structure layer includes a plurality of thin film transistors. In FIG. 5 , only one thin film transistor is used as an example. signal. The display substrate provided in this embodiment includes: a
下面通过本实施例显示基板的制备过程进一步说明本发明实施例的技术方案。其中,本实施例中所说的“构图工艺”包括沉积膜层、涂覆光刻胶、掩模曝光、显影、刻蚀、剥离光刻胶等处理,本实施例中所说的“光刻工艺”包括涂覆膜层、掩模曝光、显影等处理,本实施例中所说的蒸镀、沉积、涂覆、涂布等均是相关技术中成熟的制备工艺。The technical solution of the embodiment of the present invention is further described below through the preparation process of the display substrate in this embodiment. Among them, the "patterning process" mentioned in this embodiment includes deposition of film layers, coating of photoresist, mask exposure, development, etching, stripping of photoresist and other processes. "Process" includes processes such as coating film layer, mask exposure, development, etc. The evaporation, deposition, coating, coating, etc. mentioned in this embodiment are all mature preparation processes in related technologies.
图6~14为本实施例显示基板制备过程的示意图。显示基板的制备过程包括:6 to 14 are schematic diagrams showing the substrate preparation process in this embodiment. The preparation process of the display substrate includes:
(1)形成基底、遮光层和缓冲层图案。形成基底、遮光层、缓冲层图案包括:先在玻璃载板1上形成基底10。随后,在基底10上沉积一层遮光层薄膜,构图形成遮光层11a图案;在遮光层11a上沉积缓冲层薄膜,形成覆盖遮光层11a的缓冲层11b,如图6所示。缓冲层11b比如为无机绝缘层。(1) Patterns of the substrate, the light shielding layer and the buffer layer are formed. Forming the patterns of the substrate, the light shielding layer and the buffer layer includes: firstly forming the
其中,基底10可以包括多层,遮光层11a采用Mo、Al/Mo、Mo/Ti等单层或者叠层结构,缓冲层薄膜可以采用氮化硅SiNx或氧化硅SiOx等,可以是单层,也可以是氮化硅/氧化硅的多层结构。Wherein, the
(2)在缓冲层上形成有源层图案(Act pattern)、栅极图案和栅极信号走线图案。在缓冲层上形成有源层图案、栅极图案和栅极信号走线图案包括:(2) Forming an active layer pattern (Act pattern), a gate pattern and a gate signal wiring pattern on the buffer layer. Forming the active layer pattern, the gate pattern and the gate signal trace pattern on the buffer layer includes:
在形成上述结构的基础上,沉积一层有源层薄膜,通过构图工艺对有源层薄膜进行构图,形成设置在缓冲层11b上的有源层12图案;On the basis of forming the above structure, a layer of active layer film is deposited, and the active layer film is patterned through a patterning process to form the
随后,沉积第一绝缘薄膜,形成覆盖有源层12的第一绝缘层13;其中,第一绝缘层13也可以称为栅绝缘层(GI)。Subsequently, a first insulating film is deposited to form a first insulating
随后,依次沉积第一金属薄膜15a。如图7所示。然后进行曝光构图和刻蚀工艺对第一金属薄膜进行构图,使需要形成栅极处的金属全部刻蚀掉,需要形成栅极信号走线处的金属留下形成对应的初始图案15b,即在栅极信号走线对应的位置形成初始图案15b,其中,栅极信号走线的初始图案15b的宽度需要大于最终的栅极走线信号层图案的宽度,如图8所示。Subsequently, the first metal
再次沉积第一金属薄膜,如图9所示,对第一金属薄膜进行构图形成栅极14图案和栅极信号走线15图案,如图10所示。可以看出栅极14的金属层较薄而栅极信号走线15的金属层较厚,由于栅极14只起到引入电压从而开启TFT作用所以不需要太强的导电性而栅极信号走线15考虑到电压降问题需要较强的导电性,故上述栅极14的金属层较薄而栅极信号走线15的金属层较厚正好可以满足不同需求。在一实施例中,所述栅极14的厚度为所述栅极信号走线15厚度的1/3~1/2,该厚度关系仅为示例,也可以是其他关系。其中,本实施例中栅极信号走线15的厚度可以与图4中的栅极信号走线的厚度一样,而栅极14的厚度则比图4中的栅极的厚度小。通过这种方式,可以在后续减少TFT区域(栅极14所在区域)与非TFT区域(栅极信号走线14所在区域)的高度差。当然,在其他实施例中,栅极信号走线15的厚度可以比图4中的栅极信号走线的厚度大。A first metal film is deposited again, as shown in FIG. 9 , and the first metal film is patterned to form a
(3)形成第二绝缘层图案、源电极图案、漏电极图案和辅助阴极图案。(3) Forming a second insulating layer pattern, a source electrode pattern, a drain electrode pattern, and an auxiliary cathode pattern.
形成第二绝缘层图案、源电极图案、漏电极图案和辅助阴极图案包括:在形成上述结构的基础上,沉积第二绝缘薄膜,通过构图工艺对第二绝缘薄膜进行构图,在显示区域形成开设有第一过孔、第二过孔、第三过孔的第二绝缘层16图案,第一过孔、第二过孔中的第二绝缘层16被刻蚀掉,暴露出有源层12;第三过孔中的第二绝缘层16、缓冲层11b被刻蚀掉,暴露出遮光层11a。Forming the second insulating layer pattern, the source electrode pattern, the drain electrode pattern and the auxiliary cathode pattern includes: on the basis of forming the above structure, depositing a second insulating film, patterning the second insulating film through a patterning process, and forming openings in the display area The second insulating
沉积第二金属薄膜,通过构图工艺对第二金属薄膜进行构图,在辅助阴极对应的位置形成图案;depositing a second metal film, patterning the second metal film through a patterning process, and forming a pattern at the position corresponding to the auxiliary cathode;
再次沉积第二金属薄膜,通过构图工艺对第二金属薄膜进行构图,形成源电极19图案、漏电极20图案和辅助阴极21图案,如图11所示。A second metal film is deposited again, and the second metal film is patterned through a patterning process to form a pattern of the
可以看出源电极19、漏电极20的金属层较薄而辅助阴极21的金属层较厚。在一实施例中,所述源电极19、漏电极20的厚度为所述辅助阴极21厚度的1/3~1/2。需要说明的是,此处厚度仅为示例,二者厚度也可是其他关系。本实施例中辅助阴极21的厚度可以与图4中的助阴极层的厚度一样,而源电极19、漏电极20的厚度则比图4中的源电极19、漏电极20的厚度小。通过这种方式,可以在后续减少TFT区域(栅极14所在区域)与非TFT区域(栅极信号走线14所在区域)的高度差。当然,在其他实施例中,辅助阴极21的厚度可以比图4中的助阴极层的厚度大。It can be seen that the metal layers of the
漏电极20和源电极19分别通过第一过孔、第二过孔与有源层12连接,源电极19还通过第三过孔与遮光层11a连接,有源层12与漏电极20和源电极19搭接处导体化(图11中未示出)。The
其中,第二绝缘层16也称之为层间绝缘层(ILD)。The second insulating
(4)形成钝化层图案和平坦化层图案(4) Forming a passivation layer pattern and a planarization layer pattern
在形成上述结构的基础上,涂覆第三绝缘薄膜,通过掩膜曝光显影的光刻工艺形成覆盖源电极19、漏电极20和辅助阴极21的钝化层(PVX)22图案;On the basis of forming the above structure, a third insulating film is coated, and a passivation layer (PVX) 22 pattern covering the
随后涂覆第四绝缘薄膜,通过掩膜曝光显影的光刻工艺形成覆盖钝化层22的平坦化层23图案,如图12所示。第四绝缘薄膜比如为SOG。钝化层22开设有第四过孔和第五过孔,如图13所示。Subsequently, a fourth insulating film is coated, and a pattern of the
由于TFT区域的Gate(栅极)和SD(源漏极)相对传统工艺明显减薄,使TFT区域与非TFT区域之间的断差明显下降,所以需要涂覆的SOG平坦化层可以明显变薄(需要形成过孔处的SOG厚度如图12中的h3和h4所示),可以看出h3和h4的高度要明显小于图2中h1和h2的高度,即形成SOG的过孔深度要明显变浅,从而可以使用更薄的PR胶和更短的干刻时间,所以形成的过孔的坡度角profile也会变缓,从而非常利于后续反射阳极膜层的搭接。Since the Gate (gate) and SD (source and drain) of the TFT area are significantly thinner than those of the traditional process, the difference between the TFT area and the non-TFT area is significantly reduced, so the SOG planarization layer to be coated can be significantly changed. Thin (the thickness of SOG where the via hole needs to be formed is shown as h3 and h4 in Figure 12), it can be seen that the heights of h3 and h4 are significantly smaller than the heights of h1 and h2 in Figure 2, that is, the depth of the via hole to form SOG should be It is obviously shallower, so that thinner PR glue and shorter dry etching time can be used, so the slope angle profile of the formed via hole will also become slower, which is very beneficial to the subsequent overlap of the reflective anode film layer.
(5)形成反射阳极和连接电极图案。(5) Patterns of reflective anodes and connection electrodes are formed.
形成反射阳极图案和连接电极包括:在形成上述结构的基础上,沉积导电薄膜,通过构图工艺对导电薄膜进行构图,形成反射阳极31图案和连接电极32图案,反射阳极31通过第四过孔与源电极19连接,连接电极32通过第五过孔与辅助阴极21连接。如图14所示。导电薄膜可以使用Mo/Al/ITO-T、Al合金/ITO-T等材料。Forming the reflective anode pattern and the connecting electrode includes: on the basis of forming the above structure, depositing a conductive film, patterning the conductive film through a patterning process, forming a
采用本实施例提供的TFT金属布线设计,可以大幅降低SOG过孔的深度和profile,从而极大改善反射阳极的搭接情况,利于显示产品的质量提升。By using the TFT metal wiring design provided in this embodiment, the depth and profile of the SOG via hole can be greatly reduced, thereby greatly improving the overlap of the reflective anode, which is beneficial to the improvement of the quality of the display product.
通过上述制备流程可以看出,本实施例所提供的显示基板,通过改变源漏电极和辅助阴极的厚度比例,以及,改变栅极和栅极走线的厚度比例,降低了TFT区域和非TFT区域的断差,减少了过孔深度,使得过孔坡度角变缓,从而利用反射阳极与源电极的搭接,提高了产品的显示质量,具有实际应用价值,具有良好的应用前景。It can be seen from the above preparation process that the display substrate provided in this embodiment reduces the TFT area and the non-TFT area by changing the thickness ratio of the source-drain electrode and the auxiliary cathode, and changing the thickness ratio of the gate electrode and the gate wiring. The fault difference in the area reduces the depth of the via hole and makes the slope angle of the via hole gentler, so that the overlap between the reflective anode and the source electrode is used to improve the display quality of the product, which has practical application value and a good application prospect.
需要说明的是,在另一实施例中,可以只改变栅极与栅极走线的厚度比例,而保留源电极、漏电极与辅助阴极的厚度比例,或者,保留栅极与栅极走线的厚度比例,只改变源电极、漏电极与辅助阴极的厚度比例。It should be noted that, in another embodiment, only the thickness ratio of the gate electrode and the gate wiring can be changed, while the thickness ratio of the source electrode, the drain electrode and the auxiliary cathode can be kept, or the gate electrode and the gate wiring can be kept. Only the thickness ratio of the source electrode, the drain electrode and the auxiliary cathode is changed.
需要说明的是,本实施例所示结构及其制备过程仅仅是一种示例性说明。实际实施时,可以根据实际需要变更相应结构以及增加或减少构图工艺。例如,驱动结构层中还可以设置其它电极、引线和结构膜层。本发明实施例在此不做具体的限定。It should be noted that the structure and the preparation process thereof shown in this embodiment are merely illustrative. In actual implementation, the corresponding structure can be changed and the patterning process can be increased or decreased according to actual needs. For example, other electrodes, leads and structural film layers may also be provided in the driving structure layer. The embodiments of the present invention are not specifically limited herein.
需要说明的是,在另一实施例中,形成栅极图案和栅极信号走线图案、源电极图案、漏电极图案和辅助阴极图案也可以采用另一种制备方法。It should be noted that, in another embodiment, another preparation method may also be used to form the gate pattern, the gate signal wiring pattern, the source electrode pattern, the drain electrode pattern and the auxiliary cathode pattern.
以形成栅极图案和栅极信号走线图案为例说明。在形成第一绝缘层13后,在第一绝缘层13上沉积第一金属薄膜,厚度相当于前述实施例中沉积的两层第一金属薄膜的厚度,进行构图,通过控制刻蚀速率形成不同厚度的栅极图案和栅极信号走线图案。The formation of the gate pattern and the gate signal wiring pattern is taken as an example for description. After the first insulating
如图15所示,基于本发明实施例的技术构思,本发明一实施例还提供了一种显示基板的制备方法,包括:As shown in FIG. 15 , based on the technical concept of the embodiment of the present invention, an embodiment of the present invention further provides a method for preparing a display substrate, including:
步骤1501,形成基底;
步骤1502,形成设置在所述基底上的驱动结构层,所述驱动结构层包括:有源层、设置在所述有源层上的第一绝缘层,设置在所述第一绝缘层上的栅极和栅极信号走线,设置在所述栅极和栅极信号走线上的第二绝缘层,设置在所述第二绝缘层上的源漏电极和辅助阴极,其中,至少满足以下之一:所述栅极信号走线的厚度大于所述栅极的厚度,所述辅助阴极的厚度大于所述源漏电极的厚度。
在一实施例中,所述步骤1502中,所述栅极和栅极信号走线基于如下方式制备:In one embodiment, in
在所述第一绝缘层上沉积第一金属薄膜,进行构图在栅极信号走线对应的位置形成图案;depositing a first metal film on the first insulating layer, and patterning to form a pattern at the position corresponding to the gate signal trace;
再次沉积所述第一金属薄膜,构图形成栅极图案和栅极信号走线图案。The first metal thin film is deposited again, and patterned to form a gate pattern and a gate signal wiring pattern.
在一实施例中,所述步骤1502中,所述源漏电极和辅助阴极和基于如下方式制备:In one embodiment, in the
在所述第二绝缘层上沉积第二金属薄膜,进行构图在辅助阴极对应的位置形成图案;depositing a second metal thin film on the second insulating layer, and patterning to form a pattern at the position corresponding to the auxiliary cathode;
再次沉积所述第二金属薄膜,构图形成源漏电极图案和辅助阴极图案。The second metal thin film is deposited again, and patterned to form source-drain electrode patterns and auxiliary cathode patterns.
本实施例中,各个膜层的结构、材料、相关参数及其详细制备过程已在前述实施例中详细说明,这里不再赘述。In this embodiment, the structures, materials, related parameters and detailed preparation processes of each film layer have been described in detail in the foregoing embodiments, and will not be repeated here.
本实施例提供了一种显示基板的制备方法,通过改变栅极和栅极信号走线的厚度差,以及源漏电极和辅助阴极的厚度差至少之一,使TFT区域与非TFT区域之间的断差明显下降,需要涂覆的平坦化层厚度变薄,从而使得过孔的深度变浅,进而可以使用更薄的PR胶和更短的干刻时间,使得形成的过孔的坡度角profile也会变缓,利于后续反射阳极膜层的搭接,提高了产品的显示质量。This embodiment provides a method for fabricating a display substrate. By changing at least one of the thickness difference between the gate electrode and the gate signal trace, and the thickness difference between the source-drain electrode and the auxiliary cathode, the gap between the TFT area and the non-TFT area is changed. The difference of the fracture is significantly reduced, and the thickness of the flattening layer to be coated becomes thinner, so that the depth of the via hole becomes shallower, and then a thinner PR glue and a shorter dry etching time can be used to make the slope angle of the formed via hole. The profile will also slow down, which is conducive to the subsequent overlap of the reflective anode film layer, and improves the display quality of the product.
基于本发明实施例的技术构思,本发明一实施例还提供了一种显示装置,包括前述实施例的显示基板。显示装置可以为:手机、平板电脑、电视机、显示器、笔记本电脑、数码相框、导航仪等任何具有显示功能的产品或部件。Based on the technical concept of the embodiments of the present invention, an embodiment of the present invention further provides a display device, including the display substrate of the foregoing embodiments. The display device can be any product or component that has a display function, such as a mobile phone, a tablet computer, a TV, a monitor, a notebook computer, a digital photo frame, and a navigator.
有以下几点需要说明:The following points need to be noted:
(1)本发明实施例附图只涉及到与本发明实施例涉及到的结构,其他结构可参考通常设计。(1) The accompanying drawings of the embodiments of the present invention only relate to the structures involved in the embodiments of the present invention, and other structures may refer to general designs.
(2)为了清晰起见,在用于描述本发明的实施例的附图中,层或区域的厚度被放大或缩小,即这些附图并非按照实际的比例绘制。可以理解,当诸如层、膜、区域或基板之类的元件被称作位于另一元件“上”或“下”时,该元件可以“直接”位于另一元件“上”或“下”,或者可以存在中间元件。(2) In the drawings for describing the embodiments of the present invention, the thicknesses of layers or regions are exaggerated or reduced for clarity, ie, the drawings are not drawn on an actual scale. It will be understood that when an element such as a layer, film, region or substrate is referred to as being "on" or "under" another element, it can be "directly on" or "under" the other element, Or intermediate elements may be present.
(3)在不冲突的情况下,本发明的实施例及实施例中的特征可以相互组合以得到新的实施例。(3) The embodiments of the present invention and the features in the embodiments can be combined with each other to obtain new embodiments without conflict.
虽然本发明所揭露的实施方式如上,但所述的内容仅为便于理解本发明而采用的实施方式,并非用以限定本发明。任何本发明所属领域内的技术人员,在不脱离本发明所揭露的精神和范围的前提下,可以在实施的形式及细节上进行任何的修改与变化,但本发明的专利保护范围,仍须以所附的权利要求书所界定的范围为准。Although the embodiments disclosed in the present invention are as above, the described contents are only the embodiments adopted to facilitate the understanding of the present invention, and are not intended to limit the present invention. Any person skilled in the art to which the present invention belongs, without departing from the spirit and scope disclosed by the present invention, can make any modifications and changes in the form and details of the implementation, but the scope of the patent protection of the present invention still needs to be The scope defined by the appended claims shall prevail.
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