CN110824003A - Ultrasonic partition focusing detection method - Google Patents
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- 238000001514 detection method Methods 0.000 title claims abstract description 29
- 238000005192 partition Methods 0.000 title claims description 39
- 239000000523 sample Substances 0.000 claims abstract description 157
- 230000035945 sensitivity Effects 0.000 claims abstract description 49
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- 238000012360 testing method Methods 0.000 claims description 54
- 238000005070 sampling Methods 0.000 claims description 24
- 238000009933 burial Methods 0.000 claims description 16
- 238000003754 machining Methods 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
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- 238000002604 ultrasonography Methods 0.000 claims description 5
- 238000007689 inspection Methods 0.000 claims description 4
- 230000003746 surface roughness Effects 0.000 claims description 4
- 230000007547 defect Effects 0.000 abstract description 6
- 238000009659 non-destructive testing Methods 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract 1
- 239000007769 metal material Substances 0.000 abstract 1
- 238000009792 diffusion process Methods 0.000 description 2
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Abstract
本发明属于无损检测领域,涉及一种超声分区聚焦检测方法。本发明提出利用聚焦探头分区检测金属材料内部缺陷的方法,克服了普通平探头检测灵敏度较低的缺点,大幅提高了超声检测的灵敏度,实现了对金属内部微小缺陷的超声无损检测。The invention belongs to the field of non-destructive testing, and relates to an ultrasonic subregion focusing detection method. The invention proposes a method for detecting the internal defects of metal materials by using a focusing probe, which overcomes the shortcomings of low detection sensitivity of ordinary flat probes, greatly improves the sensitivity of ultrasonic detection, and realizes ultrasonic nondestructive detection of small defects in the metal.
Description
技术领域technical field
本发明是一种超声分区聚焦检测方法,属于无损检测领域。The invention relates to an ultrasonic subregion focusing detection method, which belongs to the field of non-destructive testing.
背景技术Background technique
超声检测时,由于超声声束的扩散,越远离声源处的声压越低,造成埋深更深处的缺陷回波降低,超声对其检测能力减弱,During ultrasonic testing, due to the diffusion of the ultrasonic sound beam, the sound pressure at the farther away from the sound source is lower, resulting in a decrease in the echo of defects buried deeper and deeper, and the ultrasonic detection ability is weakened.
发明内容SUMMARY OF THE INVENTION
本发明针对上述问题设计了一种超声分区聚焦检测方法,本发明的目的是通过以下技术方案来实现的:The present invention has designed a kind of ultrasonic subregion focusing detection method in view of the above-mentioned problems, and the purpose of the present invention is to realize through the following technical solutions:
该方法的步骤是:The steps of the method are:
一种超声分区聚焦检测方法,步骤包括:A method for ultrasonic subarea focused detection, comprising the steps of:
1.1对样品进行安放和分区;1.1 Place and partition the samples;
1.2连接扫查设备及选择超声探头;1.2 Connect the scanning equipment and select the ultrasonic probe;
1.3测量超声探头有效声束宽度;1.3 Measure the effective sound beam width of the ultrasonic probe;
1.4设置检测参数;1.4 Set detection parameters;
1.5进行分区的扫查,在超声探伤仪中设置扫查起点和终点,开始分区扫查,直到分区扫查完成;1.5 Perform the scanning of the zones, set the starting point and end point of the scanning in the ultrasonic flaw detector, and start the scanning of the zones until the scanning of the zones is completed;
1.6重复1.2-1.5步骤,直到完成样品所有分区的检测。1.6 Repeat steps 1.2-1.5 until the detection of all partitions of the sample is completed.
步骤1.1中,对样品的要求为样品表面粗糙度Ra优于0.8μm,将样品浸没入水中,样品最高点与水面的距离大于样品厚度h的四分之一。In step 1.1, the requirement for the sample is that the surface roughness Ra of the sample is better than 0.8 μm, the sample is immersed in water, and the distance between the highest point of the sample and the water surface is greater than a quarter of the sample thickness h.
步骤1.1中,样品分区的分区方法如下:将样品按不同深度进行分区,记样品的加工余量为a,a为常量,in为第n分区的深度增量;第一分区的深度为a到a+i1,第二分区从a+i1到a+i2,……,第m分区从a+im-1到a+im,直到a+im大于样品厚度h,此时最后一个分区的起点为a+im-1,终点为h。In step 1.1, the partitioning method of the sample partition is as follows: partition the sample according to different depths, record the machining allowance of the sample as a, a is a constant, and i n is the depth increment of the nth partition; the depth of the first partition is a to a+i 1 , the second partition from a+i 1 to a+ i 2 , ..., the mth partition from a+im -1 to a+im , until a+im is greater than the sample thickness h, this The starting point of the last partition is a+im -1 and the ending point is h.
步骤1.2中连接设备及超声探头选择的过程为:超声探伤仪的发射/接收接口通过同轴电缆与超声探头连接,超声探头安装在能够进行多轴协同运动的扫查架或机械手上,通过扫查架或机械手控制超声探头使其与样品表面垂直,并保持超声探头端面与样品表面的距离Wp为g,若样品表面为曲面,则通过扫查架或机械手控制超声探头,使其轴线与样品表面法线重合,并保持Wp为g,g=f-2(2a+im-1+im),f为超声探头焦距,g大于h的四分之一且大于50mm,如不满足该条件,则采用焦距更大的超声探头,The process of connecting equipment and ultrasonic probe selection in step 1.2 is as follows: the transmitting/receiving interface of the ultrasonic flaw detector is connected to the ultrasonic probe through a coaxial cable, and the ultrasonic probe is installed on a scanning frame or manipulator capable of The scanning frame or manipulator controls the ultrasonic probe to make it perpendicular to the surface of the sample, and keeps the distance Wp between the end face of the ultrasonic probe and the sample surface as g. If the sample surface is a curved surface, the ultrasonic probe is controlled by the scanning frame or the manipulator so that its axis is aligned with the sample. The surface normals are coincident, and keep Wp as g, g= f -2(2a+im -1 +im), f is the focal length of the ultrasonic probe, g is greater than a quarter of h and greater than 50mm, if the conditions, use an ultrasonic probe with a larger focal length.
步骤1.2中选用埋深为a+im-1的圆柱形平底孔标准试块,使超声探头轴线与标准试块轴线重合且超声探头端面与标准试块上端面距离为g,调节超声探伤仪的灵敏度使平底孔反射回波达到满屏幕的80%,此时的灵敏度为Gm-1,选用埋深为a+im的标准试块,重复上述过程,得到灵敏度为Gm,|Gm-Gm-1|应小于Δ,如不满足该条件,则重新选择超声探头。In step 1.2, a standard test block with a cylindrical flat-bottom hole with a buried depth of a+i m-1 is selected, so that the axis of the ultrasonic probe coincides with the axis of the standard test block and the distance between the end face of the ultrasonic probe and the upper end face of the standard test block is g, and adjust the ultrasonic flaw detector. The sensitivity of the flat-bottom hole makes the reflected echo reach 80% of the full screen, the sensitivity at this time is G m-1 , select a standard test block with a buried depth of a+ im, repeat the above process, and get the sensitivity G m , |G m -G m-1 | should be less than Δ, if this condition is not met, re-select the ultrasonic probe.
步骤1.3测量超声探头有效声束宽度的过程为:选用埋深从dmin到dmax之间的系列圆柱形平底孔标准试块,其中,dmin不大于a+im-1,dmax不小于a+im,使超声探头轴线与埋深为dmin的标准试块轴线重合且超声探头端面与标准试块上端面距离为g,调整超声探伤仪的灵敏度使平底孔反射回波达到满屏幕的80%,此时的灵敏度为Gmin,将超声探头沿平底孔孔径方向移动,直到平底孔反射回波达到满屏幕的40%,此时超声探头的移动距离为Pmin,超声探头的声束宽度为2Pmin,重复以上步骤,直到获得埋深为dmax的标准试块对应的超声探头声束宽度2Pmax,则在dmin到dmax之间系列圆柱形平底孔标准试块的声束宽度测量值中,选择最小值作为超声探头的有效声束宽度。Step 1.3 The process of measuring the effective sound beam width of the ultrasonic probe is as follows: select a series of cylindrical flat-bottom hole standard test blocks with a buried depth from dmin to dmax, where dmin is not greater than a+i m-1 and dmax is not less than a+i m , make the axis of the ultrasonic probe coincide with the axis of the standard test block with a buried depth of dmin and the distance between the end face of the ultrasonic probe and the upper end face of the standard test block is g, adjust the sensitivity of the ultrasonic flaw detector so that the reflected echo of the flat bottom hole reaches 80% of the full screen, The sensitivity at this time is Gmin. Move the ultrasonic probe along the aperture direction of the flat-bottomed hole until the reflected echo from the flat-bottomed hole reaches 40% of the full screen. At this time, the moving distance of the ultrasonic probe is Pmin, and the sound beam width of the ultrasonic probe is 2Pmin. Repeat The above steps are performed until the sound beam width 2Pmax of the ultrasonic probe corresponding to the standard test block with a buried depth of dmax is obtained, then among the measured values of the sound beam width of the standard test block with a series of cylindrical flat-bottomed holes between dmin and dmax, the minimum value is selected as the ultrasonic sound beam width 2Pmax. The effective beam width of the probe.
步骤1.4设置检测参数过程为:Step 1.4 The process of setting detection parameters is as follows:
调整灵敏度Adjust sensitivity
选用埋深从dmin到dmax之间的系列圆柱形平底孔标准试块,其中,dmin不大于a+im-1,dmax不小于a+im,打开超声探伤仪的距离幅度补偿编辑功能,使超声探头轴线与埋深为dmin的标准试块轴线重合且超声探头端面与标准试块上端面距离为g,调整超声探伤仪的灵敏度使平底孔反射回波达到满屏幕的80%,此时的灵敏度为Gmin,将埋深dmin和Gmin输入到探伤仪的DAC列表中,重复以上步骤,获得埋深从dmin到dmax之间的标准试块的所有灵敏度值,将所有标准试块的埋深及其对应的灵敏度值输入到探伤仪的DAC列表中,保存后,由超声探伤仪形成该超声探头在该分区下的DAC曲线,打开或调用该曲线,然后调整超声探伤仪的灵敏度,增加或减少灵敏度A;Select a series of cylindrical flat-bottom hole standard test blocks with buried depths from dmin to dmax, where dmin is not greater than a+im -1 and dmax is not less than a+ im , open the distance amplitude compensation editing function of the ultrasonic flaw detector, Make the axis of the ultrasonic probe coincide with the axis of the standard test block with a buried depth of dmin, and the distance between the end face of the ultrasonic probe and the upper end face of the standard test block is g, and adjust the sensitivity of the ultrasonic flaw detector so that the reflected echo of the flat-bottom hole reaches 80% of the full screen. The sensitivity is Gmin, input the burial depth dmin and Gmin into the DAC list of the flaw detector, repeat the above steps, obtain all the sensitivity values of the standard test block with the buried depth from dmin to dmax, and calculate the buried depth of all the standard test blocks. Input its corresponding sensitivity value into the DAC list of the flaw detector, after saving, the ultrasonic flaw detector will form the DAC curve of the ultrasonic probe in this partition, open or call the curve, and then adjust the sensitivity of the ultrasonic flaw detector, increase or reduce sensitivity A;
调整采样门Adjust the sampling gate
调整超声探伤仪的采样门,使其起点为a+im-1-s1,终点为a+im+s2,若为第一分区则采样门的起点为样品的加工余量a,s1为该分区起始深度与采样门起点的距离,s2为采样门终点与该分区结束深度的距离,若为最后一个分区,则采样门的终点为h-1mm或h-1.5mm,采样门高度不高于满屏幕的40%,Adjust the sampling gate of the ultrasonic flaw detector so that the starting point is a+i m -1 -s1 and the end point is a+im +s2. If it is the first partition, the starting point of the sampling gate is the machining allowance a of the sample, and s1 is The distance between the starting depth of the partition and the starting point of the sampling gate, s2 is the distance between the end point of the sampling gate and the end depth of the partition, if it is the last partition, the ending point of the sampling gate is h-1mm or h-1.5mm, and the height of the sampling gate is not above 40% of full screen,
设置扫查参数Set scan parameters
在超声探伤仪中设置扫查间距,扫查间距不大于有效声束宽度的三分之一,在超声探伤仪中设置重复频率,重复频率应在不出现幻象波的前提下尽可能选择大值,在超声探伤仪中设置扫查速度,扫查速度不大于重复频率与扫查间距的乘积。Set the scanning spacing in the ultrasonic flaw detector, and the scanning spacing is not greater than one-third of the effective sound beam width. Set the repetition frequency in the ultrasonic flaw detector. The repetition frequency should be as large as possible without the occurrence of phantom waves. , Set the scanning speed in the ultrasonic flaw detector, and the scanning speed should not be greater than the product of the repetition frequency and the scanning spacing.
步骤1.1的分区采用下表方式进行:The partition of step 1.1 is carried out in the following way:
表1:分区方式Table 1: Partitioning methods
步骤1.1的分区采用下表方式进行:The partition of step 1.1 is carried out in the following way:
表2:分区方式Table 2: Partitioning methods
步骤1.1的分区采用下表方式进行:The partition of step 1.1 is carried out in the following way:
表3:分区方式Table 3: Partitioning methods
本发明的优点和有益效果是:The advantages and beneficial effects of the present invention are:
本发明开发了一种超声分区聚焦检测方法,克服了不分区检测因超声声束扩散造成的缺陷检测灵敏度下降的问题,实现了样品的高灵敏度超声检测。The present invention develops an ultrasonic subregion focused detection method, which overcomes the problem of decreased defect detection sensitivity caused by ultrasonic sound beam diffusion in non-subregional detection, and realizes high-sensitivity ultrasonic inspection of samples.
具体实施方式Detailed ways
本发明的工作原理是:The working principle of the present invention is:
聚焦超声探头在其聚焦区域发现缺陷能力最强,利用这一特点,本发明通过对样品进行分区,不同区域使用不同规格的聚焦探头或调整探头水距从而调整聚焦深度,进而使样品不同埋深的缺陷均处于聚焦区域,提高了超声检测的检测能力。The focused ultrasound probe has the strongest ability to find defects in its focusing area. Using this feature, the present invention divides the sample into different regions, uses focusing probes of different specifications or adjusts the water distance of the probe to adjust the focusing depth, thereby making the sample buried in different depths. The defects are all in the focus area, which improves the detection ability of ultrasonic testing.
实施例1Example 1
厚度为140mm的FGH96粉末高温合金样品,其分区聚焦检测步骤如下:For the FGH96 powder superalloy sample with a thickness of 140mm, the sub-regional focusing detection steps are as follows:
该方法的步骤是:The steps of the method are:
1.1样品要求及安放1.1 Sample requirements and placement
样品表面粗糙度Ra加工至优于0.8μm,将样品浸没入水中,样品最高点与水面的距离为200mm,The surface roughness Ra of the sample is processed to be better than 0.8μm, the sample is immersed in water, and the distance between the highest point of the sample and the water surface is 200mm,
1.2样品分区1.2 Sample Partitioning
按照下表对样品进行分区Partition the samples according to the table below
分区方式Partitioning
对每一分区采用1.3-1.8的步骤进行检测:Use steps 1.3-1.8 to detect each partition:
1.3连接设备及探头选择1.3 Connection equipment and probe selection
超声探伤仪的发射/接收接口通过同轴电缆与超声探头连接,超声探头安装在能够进行多轴协同运动的扫查架或机械手上,通过扫查架或机械手控制探头使其与样品表面垂直并保持探头端面与样品表面距离Wp为g,若样品表面为曲面,则通过扫查架或机械手控制探头使其轴线与样品表面法线重合,并保持水距为g,g=探头焦距f-2(2a+im-1+im)且g大于50mm,如g不大于50mm,则采用焦距更大的探头,The transmit/receive interface of the ultrasonic flaw detector is connected to the ultrasonic probe through a coaxial cable. The ultrasonic probe is installed on a scanning frame or a manipulator capable of multi-axis coordinated motion. The scanning frame or the manipulator controls the probe to make it perpendicular to the surface of the sample Keep the distance Wp between the probe end face and the sample surface as g. If the sample surface is a curved surface, control the probe through the scanning frame or manipulator to make its axis coincide with the normal line of the sample surface, and keep the water distance at g, g=probe focal length f-2 (2a+i m-1 +i m ) and g is greater than 50mm, if g is not greater than 50mm, use a probe with a larger focal length,
选用埋深为a+im-1的圆柱形平底孔标准试块,使探头轴线与标准试块轴线重合且探头端面与标准试块上端面距离为g,调节超声探伤仪的灵敏度使平底孔反射回波达到满屏幕的80%,此时的灵敏度为Gm-1,选用埋深为a+im的标准试块,重复上述过程,得到灵敏度为Gm,|Gm-Gm-1|应小于2dB,如不满足该条件,则重新选择探头,Select a standard test block with a cylindrical flat bottom hole with a buried depth of a+i m-1 , make the axis of the probe coincide with the axis of the standard test block and the distance between the probe end face and the upper end face of the standard test block is g, and adjust the sensitivity of the ultrasonic flaw detector to make the flat bottom hole The reflected echo reaches 80% of the full screen, and the sensitivity at this time is G m-1 . Select a standard test block with a buried depth of a+ im , and repeat the above process to obtain a sensitivity of G m , |G m -G m- 1 | Should be less than 2dB, if this condition is not met, re-select the probe,
1.4测量探头有效声束宽度1.4 Measuring the effective sound beam width of the probe
选用埋深从dmin到dmax之间的系列圆柱形平底孔标准试块,其中,dmin不大于a+in-1,dmax不小于a+in,使探头轴线与埋深为dmin的标准试块轴线重合且探头端面与标准试块上端面距离为g,调整超声探伤仪的灵敏度使平底孔反射回波达到满屏幕的80%,此时的灵敏度为Gmin,将探头沿平底孔孔径方向移动,直到平底孔反射回波达到满屏幕的40%,此时探头的移动距离为Pmin,探头的声束宽度为2Pmin,重复以上步骤直到获得埋深为dmax的标准试块对应的探头声束宽度2Pmax,2Pmin到2Pmax及其之间所有的所测探头声束宽度中的最小值作为探头的有效声束宽度,Select a series of standard test blocks with cylindrical flat-bottomed holes with a buried depth from dmin to dmax, where dmin is not greater than a+in -1 and dmax is not less than a + in, so that the probe axis and the buried depth are the standard test blocks of dmin. The axis of the block is coincident and the distance between the probe end face and the upper end face of the standard test block is g. Adjust the sensitivity of the ultrasonic flaw detector so that the reflected echo of the flat-bottom hole reaches 80% of the full screen. The sensitivity at this time is Gmin. Move the probe along the direction of the flat-bottom hole aperture. , until the reflected echo of the flat-bottomed hole reaches 40% of the full screen. At this time, the moving distance of the probe is Pmin, and the sound beam width of the probe is 2Pmin. Repeat the above steps until the sound beam width of the probe corresponding to the standard test block with a buried depth of dmax is obtained. 2Pmax, 2Pmin to 2Pmax and the minimum value of the sound beam width of all the measured probes between them as the effective sound beam width of the probe,
1.5调整灵敏度1.5 Adjust the sensitivity
选用埋深从dmin到dmax之间的系列圆柱形平底孔标准试块,其中,dmin不大于a+im-1,dmax不小于a+im,打开超声探伤仪的距离幅度补偿(DAC)编辑功能,使探头轴线与埋深为dmin的标准试块轴线重合且探头端面与标准试块上端面距离为g,调整超声探伤仪的灵敏度使平底孔反射回波达到满屏幕的80%,此时的灵敏度为Gmin,将埋深dmin和Gmin输入到探伤仪的DAC列表中,重复以上步骤直到埋深为dmax的标准试块对应的超声探伤仪灵敏度Gmax和埋深dmax被输入到探伤仪的DAC列表中,保存后,由超声探伤仪形成该探头在该分区下的DAC曲线,打开或调用该曲线,然后调整超声探伤仪的灵敏度,增加或减少灵敏度A,Select a series of cylindrical flat-bottom hole standard test blocks with buried depths from dmin to dmax, where dmin is not greater than a+im -1 , dmax is not less than a+ im , and the distance amplitude compensation (DAC) of the ultrasonic flaw detector is turned on. Edit function, make the axis of the probe coincide with the axis of the standard test block with the buried depth of dmin, and the distance between the probe end face and the upper end face of the standard test block is g, and adjust the sensitivity of the ultrasonic flaw detector to make the reflected echo of the flat bottom hole reach 80% of the full screen. When the sensitivity is Gmin, enter the burial depth dmin and Gmin into the DAC list of the flaw detector, and repeat the above steps until the ultrasonic flaw detector sensitivity Gmax and burial depth dmax corresponding to the standard test block with burial depth dmax are input into the flaw detector. In the DAC list, after saving, the ultrasonic flaw detector will form the DAC curve of the probe under this partition, open or call the curve, and then adjust the sensitivity of the ultrasonic flaw detector, increase or decrease the sensitivity A,
1.6调整采样门1.6 Adjusting the sampling gate
调整超声探伤仪的采样门,使其起点为a+im-1-2mm,终点为a+im+2mm,若为第一区则采样门的起点为样品的加工余量a,若为最后一个区,则采样门的终点为139mm,采样门高度为满屏幕的10%,Adjust the sampling gate of the ultrasonic flaw detector so that the starting point is a+i m -1 -2mm, and the end point is a+im +2mm. If it is the first area, the starting point of the sampling gate is the machining allowance a of the sample. In the last area, the end point of the sampling gate is 139mm, and the height of the sampling gate is 10% of the full screen.
1.7设置扫查参数1.7 Set scan parameters
在超声探伤仪中设置扫查间距,扫查间距不大于有效声束宽度的三分之一,在超声探伤仪中设置重复频率,重复频率应在不出现幻象波的前提下尽可能选择大值,在超声探伤仪中设置扫查速度,扫查速度不大于重复频率与扫查间距的乘积,Set the scanning spacing in the ultrasonic flaw detector, and the scanning spacing is not greater than one-third of the effective sound beam width. Set the repetition frequency in the ultrasonic flaw detector. The repetition frequency should be as large as possible without the occurrence of phantom waves. , set the scanning speed in the ultrasonic flaw detector, the scanning speed is not greater than the product of the repetition frequency and the scanning spacing,
1.8扫查1.8 Scanning
在超声探伤仪中设置扫查起点和终点,开始扫查,直到扫查完成,Set the scanning start and end points in the ultrasonic flaw detector, start scanning until the scanning is completed,
1.9重复1.3-1.8步骤,直到完成所有分区的检测,1.9 Repeat steps 1.3-1.8 until the detection of all partitions is completed,
实施例2Example 2
厚度为35mm的FGH96粉末高温合金样品,其分区聚焦检测步骤如下:For the FGH96 powder superalloy sample with a thickness of 35mm, the sub-regional focusing detection steps are as follows:
该方法的步骤是:The steps of the method are:
1.1样品要求及安放1.1 Sample requirements and placement
样品表面粗糙度Ra加工至优于0.8μm,将样品浸没入水中,样品最高点与水面的距离为100mm,The surface roughness Ra of the sample is processed to be better than 0.8μm, the sample is immersed in water, and the distance between the highest point of the sample and the water surface is 100mm,
1.2样品分区1.2 Sample Partitioning
按照下表对样品进行分区Partition the samples according to the table below
分区方式2Partitioning 2
对每一分区采用1.3-1.8的步骤进行检测:For each partition, use steps 1.3-1.8 to detect:
1.3连接设备及探头选择1.3 Connection equipment and probe selection
超声探伤仪的发射/接收接口通过同轴电缆与超声探头连接,超声探头安装在能够进行多轴协同运动的扫查架或机械手上,通过扫查架或机械手控制探头使其与样品表面垂直并保持探头端面与样品表面距离Wp为g,若样品表面为曲面,则通过扫查架或机械手控制探头使其轴线与样品表面法线重合,并保持水距为g,g=探头焦距f-2(2a+im-1+in)且g大于50mm,如g不大于50mm,则采用焦距更大的探头,The transmit/receive interface of the ultrasonic flaw detector is connected to the ultrasonic probe through a coaxial cable. The ultrasonic probe is installed on a scanning frame or a manipulator capable of multi-axis coordinated motion. The scanning frame or the manipulator controls the probe to make it perpendicular to the surface of the sample Keep the distance Wp between the probe end face and the sample surface as g. If the sample surface is a curved surface, control the probe through the scanning frame or manipulator to make its axis coincide with the normal line of the sample surface, and keep the water distance at g, g=probe focal length f-2 (2a+i m-1 +i n ) and g is greater than 50mm, if g is not greater than 50mm, use a probe with a larger focal length,
选用埋深为a+im-1的圆柱形平底孔标准试块,使探头轴线与标准试块轴线重合且探头端面与标准试块上端面距离为g,调节超声探伤仪的灵敏度使平底孔反射回波达到满屏幕的80%,此时的灵敏度为Gm-1,选用埋深为a+im的标准试块,重复上述过程,得到灵敏度为Gm,|Gm-Gm-1|应小于1dB,如不满足该条件,则重新选择探头,Select a standard test block with a cylindrical flat bottom hole with a buried depth of a+i m-1 , make the axis of the probe coincide with the axis of the standard test block and the distance between the probe end face and the upper end face of the standard test block is g, and adjust the sensitivity of the ultrasonic flaw detector to make the flat bottom hole The reflected echo reaches 80% of the full screen, and the sensitivity at this time is G m-1 . Select a standard test block with a buried depth of a+ im , and repeat the above process to obtain a sensitivity of G m , |G m -G m- 1 | Should be less than 1dB, if this condition is not met, re-select the probe,
1.4测量探头有效声束宽度1.4 Measuring the effective sound beam width of the probe
选用埋深从dmin到dmax之间的系列圆柱形平底孔标准试块,其中,dmin不大于a+im-1,dmax不小于a+im,使探头轴线与埋深为dmin的标准试块轴线重合且探头端面与标准试块上端面距离为g,调整超声探伤仪的灵敏度使平底孔反射回波达到满屏幕的80%,此时的灵敏度为Gmin,将探头沿平底孔孔径方向移动,直到平底孔反射回波达到满屏幕的40%,此时探头的移动距离为Pmin,探头的声束宽度为2Pmin,重复以上步骤直到获得埋深为dmax的标准试块对应的探头声束宽度2Pmax,2Pmin到2Pmax及其之间所有的所测探头声束宽度中的最小值作为探头的有效声束宽度,Select a series of standard test blocks with cylindrical flat-bottomed holes with buried depths from dmin to dmax, where dmin is not greater than a+im -1 and dmax is not less than a+ im , so that the probe axis and the buried depth are the standard test blocks of dmin. The axis of the block is coincident and the distance between the probe end face and the upper end face of the standard test block is g. Adjust the sensitivity of the ultrasonic flaw detector so that the reflected echo of the flat-bottom hole reaches 80% of the full screen. The sensitivity at this time is Gmin. Move the probe along the direction of the flat-bottom hole aperture. , until the reflected echo of the flat-bottomed hole reaches 40% of the full screen. At this time, the moving distance of the probe is Pmin, and the sound beam width of the probe is 2Pmin. Repeat the above steps until the sound beam width of the probe corresponding to the standard test block with a buried depth of dmax is obtained. 2Pmax, 2Pmin to 2Pmax and the minimum value of the sound beam width of all the measured probes between them as the effective sound beam width of the probe,
1.5调整灵敏度1.5 Adjust the sensitivity
选用埋深从dmin到dmax之间的系列圆柱形平底孔标准试块,其中,dmin不大于a+im-1,dmax不小于a+im,打开超声探伤仪的距离幅度补偿编辑功能,使探头轴线与埋深为dmin的标准试块轴线重合且探头端面与标准试块上端面距离为g,调整超声探伤仪的灵敏度使平底孔反射回波达到满屏幕的80%,此时的灵敏度为Gmin,将埋深dmin和Gmin输入到探伤仪的DAC列表中,重复以上步骤直到埋深为dmax的标准试块对应的超声探伤仪灵敏度Gmax和埋深dmax被输入到探伤仪的DAC列表中,保存后,由超声探伤仪形成该探头在该分区下的DAC曲线,打开或调用该曲线,然后调整超声探伤仪的灵敏度,增加或减少灵敏度A,Select a series of cylindrical flat-bottom hole standard test blocks with buried depths from dmin to dmax, where dmin is not greater than a+im -1 and dmax is not less than a+ im , open the distance amplitude compensation editing function of the ultrasonic flaw detector, Make the axis of the probe coincide with the axis of the standard test block with a buried depth of dmin, and the distance between the probe end face and the upper end face of the standard test block is g, adjust the sensitivity of the ultrasonic flaw detector so that the reflected echo of the flat-bottom hole reaches 80% of the full screen, and the sensitivity at this time is For Gmin, input the burial depth dmin and Gmin into the DAC list of the flaw detector, and repeat the above steps until the ultrasonic flaw detector sensitivity Gmax and burial depth dmax corresponding to the standard test block whose burial depth is dmax are input into the DAC list of the flaw detector , after saving, the ultrasonic flaw detector will form the DAC curve of the probe under this partition, open or call the curve, and then adjust the sensitivity of the ultrasonic flaw detector, increase or decrease the sensitivity A,
1.6调整采样门1.6 Adjusting the sampling gate
调整超声探伤仪的采样门,使其起点为a+im-1-2mm,终点为a+im+2mm,若为第一区则采样门的起点为样品的加工余量a,若为最后一个区,则采样门的终点为34mm,采样门高度为满屏幕的20%,Adjust the sampling gate of the ultrasonic flaw detector so that the starting point is a+i m -1 -2mm, and the end point is a+im +2mm. If it is the first area, the starting point of the sampling gate is the machining allowance a of the sample. In the last area, the end point of the sampling gate is 34mm, and the height of the sampling gate is 20% of the full screen.
1.7设置扫查参数1.7 Set scan parameters
在超声探伤仪中设置扫查间距,扫查间距不大于有效声束宽度的三分之一,在超声探伤仪中设置重复频率,重复频率应在不出现幻象波的前提下尽可能选择大值,在超声探伤仪中设置扫查速度,扫查速度不大于重复频率与扫查间距的乘积,Set the scanning spacing in the ultrasonic flaw detector, and the scanning spacing is not greater than one-third of the effective sound beam width. Set the repetition frequency in the ultrasonic flaw detector. The repetition frequency should be as large as possible without the occurrence of phantom waves. , set the scanning speed in the ultrasonic flaw detector, the scanning speed is not greater than the product of the repetition frequency and the scanning spacing,
1.8扫查1.8 Scanning
在超声探伤仪中设置扫查起点和终点,开始扫查,直到扫查完成,Set the scanning start and end points in the ultrasonic flaw detector, start scanning until the scanning is completed,
1.9重复1.3-1.8步骤,直到完成所有分区的检测,1.9 Repeat steps 1.3-1.8 until the detection of all partitions is completed,
超声探头频率可选择5MHz,10MHz,15MHz,20MHz等,探头晶片直径可选择9.5mm,11mm,12.7mm,19mm,25mm等,探头焦距可选择76mm,89mm,100mm,150mm,152mm,200mm,250mm,330mm,400mm。Ultrasonic probe frequency can be selected from 5MHz, 10MHz, 15MHz, 20MHz, etc., probe chip diameter can be selected from 9.5mm, 11mm, 12.7mm, 19mm, 25mm, etc., probe focal length can be selected from 76mm, 89mm, 100mm, 150mm, 152mm, 200mm, 250mm, 330mm, 400mm.
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