CN110820322B - A method for growing carbon nanotubes on carbon fibers using sodium lignosulfonate and bimetallic catalysts - Google Patents
A method for growing carbon nanotubes on carbon fibers using sodium lignosulfonate and bimetallic catalysts Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于碳纤维与碳纳米管多尺度结合体的制备,特别是指与双金属催化剂在碳纤维表面催化生长碳纳米管并用木质素改善碳纤维与碳纳米管联结性的方法。该方法能改善碳纤维的力学性能。The invention belongs to the preparation of a multi-scale combination of carbon fibers and carbon nanotubes, in particular to a method for catalyzing growth of carbon nanotubes on the surface of carbon fibers with a bimetallic catalyst and using lignin to improve the connection between carbon fibers and carbon nanotubes. This method can improve the mechanical properties of carbon fibers.
背景技术Background technique
公开该背景技术部分的信息仅仅旨在增加对本发明的总体背景的理解,而不必然被视为承认或以任何形式暗示该信息构成已经成为本领域一般技术人员所公知的现有技术。The information disclosed in this Background section is only for enhancement of understanding of the general background of the invention and should not necessarily be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person of ordinary skill in the art.
碳纤维增强聚合物复合材料(CFRPs)具有优异的高比强度,高比模量,轻量化以及耐疲劳耐腐蚀等特点,在航空航天、军事和工业,球拍球杆等体育用品等领域的应用日益广泛。由于碳化过后的碳纤维表面呈惰性,光滑,表面能低,在与树脂基体结合制备CFRPs时,其界面相由于结合性差,在受外力时往往会成为应力集中而发生破坏的首要位置,严重制约了CFRPS的发展与应用。Carbon fiber reinforced polymer composites (CFRPs) have excellent high specific strength, high specific modulus, light weight, fatigue and corrosion resistance, etc., and are increasingly used in aerospace, military and industrial, sporting goods such as racquet clubs and other fields. widely. Because the surface of carbon fiber after carbonization is inert, smooth and low in surface energy, when CFRPs are prepared by combining with the resin matrix, the interface phase tends to become the primary location for stress concentration and damage when subjected to external force due to poor adhesion, which seriously restricts the production of CFRPs. The development and application of CFRPS.
所以碳纤维复合材料的性能主要决于纤维和基质之间的界面,良好的界面联结为复合材料提供了结构完整性,确保了载荷的有效传递与释放。未处理的碳纤维表面光滑,复合材料在受力时,容易造成碳纤维与基体的脱粘,这限制了其机械性能的进一步提高。近年来,将碳纳米管(CNTs)用化学接枝等方法使其与碳纤维表面形成联结来提高复合材料的力学性能一直比较热门的前沿科技关注点。多尺度增强体复合材料的界面处由于引入了CNTs,增加了碳纤维与树脂的界面结合,同时形成一个过渡的缓冲界面,在受到外力载荷时,可以有效进行应力转移和传递作用,显著提高了CFRPS的力学性能。另外,由于CNTs本身自带的优异力学性能、电学性能和热学性能等,因此也赋予了CFRP较多的特性,使用范围更为广泛。Therefore, the performance of carbon fiber composites mainly depends on the interface between the fibers and the matrix. A good interface connection provides structural integrity for the composite material and ensures the effective transmission and release of loads. The surface of the untreated carbon fiber is smooth, and when the composite material is subjected to stress, it is easy to cause the debonding of the carbon fiber and the matrix, which limits the further improvement of its mechanical properties. In recent years, chemical grafting of carbon nanotubes (CNTs) to form bonds with the surface of carbon fibers to improve the mechanical properties of composites has been a hot frontier scientific and technological focus. Due to the introduction of CNTs at the interface of the multi-scale reinforcement composite, the interface between the carbon fiber and the resin is increased, and a transitional buffer interface is formed at the same time, which can effectively transfer and transfer stress when subjected to external force loads, which significantly improves CFRPS. mechanical properties. In addition, due to the excellent mechanical properties, electrical properties and thermal properties of CNTs themselves, CFRP also endows CFRP with more characteristics and has a wider range of applications.
而通过实践已知化学气相沉积(CVD)法能够在碳纤维表面生长出碳纳米管。By practicing known chemical vapor deposition (CVD) methods, carbon nanotubes can be grown on the surface of carbon fibers.
在碳纤维表面生长碳纳米管的原理是C2H2等碳源气体会受金属单质的催化作用,裂解出碳原子,碳原子在金属颗粒的催化下扩散,以顶端生长的方式长出碳纳米管。而金属单质的获得首先要在碳纤维上加载金属化合物,然后通入氢气进行还原,获得金属单质。The principle of growing carbon nanotubes on the surface of carbon fibers is that carbon source gases such as C 2 H 2 will be catalyzed by metal elements to crack out carbon atoms. Tube. To obtain the simple metal, the metal compound is first loaded on the carbon fiber, and then hydrogen is introduced for reduction to obtain the simple metal.
郑林宝等人(连续化碳纤维表面生长碳纳米管及其结构性能研究[D].山东大学,2018.)以硝酸钴为催化剂,采用甲烷为碳源,以氩气为保护气,650℃下沉积10min,在碳纤维表面生长出了碳纳米管,提高了碳纤维的石墨化程度。Zheng Linbao et al. (Study on the growth of carbon nanotubes on the surface of continuous carbon fibers and their structural properties [D]. Shandong University, 2018.) Using cobalt nitrate as catalyst, using methane as carbon source, using argon as protective gas, deposition at 650 ℃ Within 10 minutes, carbon nanotubes were grown on the surface of carbon fibers, which improved the degree of graphitization of carbon fibers.
中国专利文件CN102199872A公开了一种纤维表面原位生长碳纳米管的方法。以乙醇或丙酮等为碳源,以二茂铁为催化剂,硫磺、噻吩等含硫物质为助催化剂,用氢气或氢气与其他惰性气体的混合气为载气,合成了碳纳米管。此方法需要在600-1000℃的高温下才能合成,并且反应装置用的是卧式电炉,无法大规模生产样品。Chinese patent document CN102199872A discloses a method for in-situ growth of carbon nanotubes on the surface of fibers. Carbon nanotubes were synthesized by using ethanol or acetone as carbon source, ferrocene as catalyst, sulfur-containing substances such as sulfur and thiophene as co-catalyst, and hydrogen or a mixture of hydrogen and other inert gases as carrier gas. This method needs to be synthesized at a high temperature of 600-1000 °C, and the reaction device uses a horizontal electric furnace, which cannot produce samples on a large scale.
发明内容SUMMARY OF THE INVENTION
为了克服上述问题,本发明提供了一种操作简单,工艺便于复制和实施,效率高而成本又较低的生产方法。解决了过去使用单一种类的金属催化剂在较高温度下生长碳纳米管而导致纤维的受损伤高,且碳纳米管容易在纤维表面产生团聚,分散性差,严重影响复合材料力学性能的发挥,生产后的碳纤维上碳纳米管与碳纤维的联结也不是很紧密,容易脱落的问题。In order to overcome the above problems, the present invention provides a production method with simple operation, easy replication and implementation, high efficiency and low cost. It solves the problem that the use of a single type of metal catalyst to grow carbon nanotubes at higher temperatures in the past resulted in high fiber damage, and carbon nanotubes are prone to agglomeration on the fiber surface, poor dispersibility, which seriously affects the mechanical properties of composite materials. The connection between the carbon nanotubes and the carbon fibers on the carbon fibers is not very tight, and it is easy to fall off.
为实现上述技术目的,本发明采用的技术方案如下:For realizing the above-mentioned technical purpose, the technical scheme adopted in the present invention is as follows:
一种使用木质素磺酸钠与双金属催化剂共同作用在碳纤维上生长碳纳米管的方法,包括:A method for growing carbon nanotubes on carbon fibers using sodium lignosulfonate and a bimetallic catalyst, comprising:
将碳纤维脱浆、电解氧化、浸渍在木质素磺酸钠与双金属催化剂的混合溶液中,干燥,然后采用化学气相沉积法在上述处理后的碳纤维上生长碳纳米管。The carbon fiber is desizing, electrolytically oxidized, immersed in a mixed solution of sodium lignosulfonate and bimetallic catalyst, dried, and then carbon nanotubes are grown on the above-treated carbon fiber by chemical vapor deposition.
本申请解决了过去碳纳米管生长不均匀,连接效果不佳的问题,使用双金属催化剂的效果明显比单金属催化剂效果更佳更稳定,且引入了木质素,进一步强化了碳纳米管与碳纤维之间的联系,且生产过程稳定可控,便于连续化,工业化生产。This application solves the problems of uneven growth of carbon nanotubes and poor connection effect in the past. The effect of using a bimetallic catalyst is obviously better and more stable than that of a single metal catalyst, and lignin is introduced to further strengthen the carbon nanotubes and carbon fibers. The connection between the two, and the production process is stable and controllable, which is convenient for continuous and industrial production.
在一些实施例中,所述脱浆的温度为450~460℃保温1.5~2h,脱除表面的树脂材料,提高了碳纤维的强度。In some embodiments, the temperature of the desizing is 450-460° C. for 1.5-2 hours to remove the resin material on the surface and improve the strength of the carbon fiber.
在一些实施例中,电解液为浓度为5~6%wt磷酸二氢铵溶液,电流强度为0.4~0.5A的条件下电解80~90s。利用它磷酸二氢铵的强电解质的性质,且价格较便宜,采用电解时因为它的改性程度比较温和,可以有效地提高后续的木质素的改性效果。另外,电解比较好操作,电流强度大小可控且稳定,在工业化生产中也比较经济。In some embodiments, the electrolyte is a 5-6%wt ammonium dihydrogen phosphate solution, and the electrolysis is performed for 80-90 s under the condition that the current intensity is 0.4-0.5A. It utilizes the properties of strong electrolyte of ammonium dihydrogen phosphate, and the price is relatively cheap. When electrolysis is used, because its modification degree is relatively mild, the subsequent modification effect of lignin can be effectively improved. In addition, electrolysis is easy to operate, the current intensity is controllable and stable, and it is more economical in industrial production.
本申请中对双金属催化剂的具体类型并不作特殊的限定,在一些实施例中,所述双金属催化剂由硝酸铁、硫酸镍组成,以提高碳纳米管和碳纤维的结合界面强度及碳纤维的力学性能。The specific type of the bimetallic catalyst is not particularly limited in this application. In some embodiments, the bimetallic catalyst is composed of ferric nitrate and nickel sulfate, so as to improve the bonding interface strength of carbon nanotubes and carbon fibers and the mechanical properties of carbon fibers. performance.
在一些实施例中,所述硝酸铁、硫酸镍与木质素磺酸钠的摩尔比为1:1:1~1.5。双催化剂下碳管生长比较均匀,加入木质素也改善了碳纳米管和碳纤维的结合界面强度。In some embodiments, the molar ratio of ferric nitrate, nickel sulfate and sodium lignosulfonate is 1:1:1-1.5. The growth of carbon tubes under the dual catalysts is relatively uniform, and the addition of lignin also improves the bonding interface strength of carbon nanotubes and carbon fibers.
随着金属离子浓度的提高,催化效率提高,但当金属离子浓度达到一定值后,继续增加金属离子浓度对催化效率提升不大。在一些实施例中,木质素磺酸钠与双金属催化剂的混合溶液中,金属离子总浓度为0.01~0.05mol/L,提高了催化效率。With the increase of metal ion concentration, the catalytic efficiency improves, but when the metal ion concentration reaches a certain value, the catalytic efficiency is not improved by continuing to increase the metal ion concentration. In some embodiments, in the mixed solution of sodium lignosulfonate and bimetallic catalyst, the total concentration of metal ions is 0.01-0.05 mol/L, which improves the catalytic efficiency.
在一些实施例中,所述浸渍时间为5~6min,方式为走丝法。通过控制走丝速度使得浸渍时间得到有效控制。In some embodiments, the dipping time is 5-6 min, and the method is a wire running method. By controlling the wire running speed, the dipping time can be effectively controlled.
在一些实施例中,所述化学气相沉积法的步骤为:对催化剂进行还原,再生长碳纳米管,最后用收丝机回收丝束;通过控制走丝速度使得还原和长管时间都为5min,最终用收丝机回收丝束。In some embodiments, the steps of the chemical vapor deposition method are: reducing the catalyst, re-growing carbon nanotubes, and finally recovering the tow with a wire take-up machine; by controlling the wire running speed, the reduction time and the long tube time are both 5min , and finally the tow is recovered with a wire take-up machine.
在一些实施例中,在N2、H2的混合气中对催化剂进行还原,N2、H2的流速比为1:1~1.2,提高了还原效率和还原效果。In some embodiments, the catalyst is reduced in a mixed gas of N 2 and H 2 , and the flow rate ratio of N 2 and H 2 is 1:1-1.2, which improves the reduction efficiency and reduction effect.
本发明还提供了任一上述的方法制备的碳纳米管/碳纤维增强体。The present invention also provides the carbon nanotube/carbon fiber reinforcement prepared by any of the above methods.
本发明还提供了上述的碳纳米管/碳纤维增强体在航空航天、军事和工业、以及体育用品领域中的应用,所述体育用品包括球拍、球杆。The present invention also provides the application of the above-mentioned carbon nanotube/carbon fiber reinforced body in the fields of aerospace, military and industry, and sporting goods, and the sporting goods include rackets and clubs.
本发明的有益效果在于:The beneficial effects of the present invention are:
(1)本发明提供了一种操作简单,工艺流程可行,成本较低的生产方法,此方法由于降低了碳纳米管的生长温度,所以对纤维本身损伤较小,双催化剂下碳管生长比较均匀,加入木质素也改善了碳纳米管和碳纤维的结合界面强度。该产品能显著提高碳纤维的力学性能。(1) The present invention provides a kind of production method with simple operation, feasible technological process and lower cost, because this method reduces the growth temperature of carbon nanotubes, so the damage to the fiber itself is less, and the growth of carbon tubes under dual catalysts is relatively low. Evenly, the addition of lignin also improves the bonding interface strength of CNTs and CFs. This product can significantly improve the mechanical properties of carbon fiber.
(2)本申请的操作方法简单、成本低、具有普适性,易于规模化生产。(2) The operation method of the present application is simple, low in cost, universal, and easy for large-scale production.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。The accompanying drawings that form a part of the present application are used to provide further understanding of the present application, and the schematic embodiments and descriptions of the present application are used to explain the present application and do not constitute improper limitations on the present application.
图1为本发明实施例1得到的碳纤维二次电子扫描显微镜图。(A)生长碳纳米管的碳纤维织物;(B)分散均匀生长在碳纤维织物表面的碳纳米管。FIG. 1 is a secondary electron scanning microscope image of the carbon fiber obtained in Example 1 of the present invention. (A) Carbon fiber fabric grown with carbon nanotubes; (B) Carbon nanotubes grown uniformly on the surface of carbon fiber fabric.
图2为本发明实施例2得到的碳纤维二次电子扫描显微镜图。(A)生长碳纳米管的碳纤维织物;(B)分散均匀生长在碳纤维织物表面的碳纳米管。FIG. 2 is a secondary electron scanning microscope image of the carbon fiber obtained in Example 2 of the present invention. (A) Carbon fiber fabric grown with carbon nanotubes; (B) Carbon nanotubes grown uniformly on the surface of carbon fiber fabric.
具体实施方式Detailed ways
应该指出,以下详细说明都是例示性的,旨在对本申请提供进一步的说明。除非另有指明,本申请使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is exemplary and intended to provide further explanation of the application. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that There are features, steps, operations, devices, components and/or combinations thereof.
正如背景技术所介绍的,针对目前单一种类的金属催化剂在较高温度下生长碳纳米管对纤维的损伤高,而且碳纳米管容易在纤维表面产生团聚,分散性差,严重影响复合材料力学性能的发挥,生产后的碳纤维上碳纳米管与碳纤维的联结也不是很紧密,容易脱落的问题。因此,本发明提出一种使用木质素磺酸钠与双金属催化剂共同作用在碳纤维上生长碳纳米管的方法,包括以下步骤:As described in the background art, for the current single type of metal catalysts, the growth of carbon nanotubes at higher temperatures has high damage to fibers, and carbon nanotubes are prone to agglomeration on the surface of fibers, and the dispersibility is poor, which seriously affects the mechanical properties of composite materials. However, the connection between carbon nanotubes and carbon fibers on the carbon fibers after production is not very tight, and it is easy to fall off. Therefore, the present invention proposes a method for growing carbon nanotubes on carbon fibers by using sodium lignosulfonate and a bimetallic catalyst, comprising the following steps:
步骤1:将碳纤维放进立式CVD炉中,在氮气的氛围下,以20℃/min的升温速率加热到450℃保温1.5h,去除纤维表面的上浆剂,降至室温后取出;Step 1: Put the carbon fiber into a vertical CVD furnace, heat it to 450°C at a heating rate of 20°C/min for 1.5h under a nitrogen atmosphere, remove the sizing agent on the surface of the fiber, and take it out after cooling to room temperature;
步骤2:将步骤1得到的碳纤维织物通过装满浓度为5%wt磷酸二氢铵溶液的电解槽,在电流强度0.4A的条件下电解80s,紧接着水洗去除表面电解液后烘箱中烘干;Step 2: Pass the carbon fiber fabric obtained in Step 1 through an electrolytic cell filled with a concentration of 5% wt ammonium dihydrogen phosphate solution, electrolyze it for 80s under the condition of a current intensity of 0.4A, and then dry it in an oven after washing with water to remove the surface electrolyte. ;
步骤3:以同等摩尔比硝酸铁、硫酸镍和木质素磺酸钠为溶质,以无水乙醇为溶剂,配制溶液,作为催化剂的金属离子总浓度为0.05mol/L,木质素盐也同为的浓度也同为0.05mol,后将步骤2处理的电解刻蚀后的碳纤维通入催化剂溶液中10min,加载催化剂前驱体在碳纤维表面;Step 3: take the same molar ratio of ferric nitrate, nickel sulfate and sodium lignosulfonate as the solute, and take absolute ethanol as the solvent to prepare a solution, the total concentration of metal ions as the catalyst is 0.05mol/L, and the lignin salt is also the same. The concentration of the same is also 0.05mol, and then the electrolytically etched carbon fiber processed in step 2 is passed into the catalyst solution for 10min, and the catalyst precursor is loaded on the surface of the carbon fiber;
步骤4:将步骤3处理过的碳纤维首先通过450℃的管式炉进行还原催化剂,H2和N2的流量都为0.5L/min,还原后接着导入另一个温度为450℃管式炉生长碳纳米管,此时炉中通入的气体为N2、H2和C2H2,各气体流速依次为0.3L/min、0.3L/min和0.6L/min,通过控制走丝速度使得还原和长管时间都为5min,最终用收丝机回收丝束。Step 4: The carbon fiber treated in step 3 is first reduced by a tube furnace at 450 °C to reduce the catalyst. The flow rates of H 2 and N 2 are both 0.5L/min. After reduction, it is then introduced into another tube furnace with a temperature of 450 ° C for growth. Carbon nanotubes, the gases introduced into the furnace at this time are N 2 , H 2 and C 2 H 2 , and the flow rates of the gases are 0.3L/min, 0.3L/min and 0.6L/min in turn. The reduction time and long tube time are both 5min, and finally the tow is recovered by a wire take-up machine.
其中,所述步骤2中电流强度可以是0.1A-0.4A,优先选择0.4A,电解时间可以在60s-100s,优先选择80s。Wherein, in the step 2, the current intensity can be 0.1A-0.4A, preferably 0.4A, and the electrolysis time can be 60s-100s, preferably 80s.
其中,所述步骤3中的金属离子总浓度可以是0.01mol/L、0.02mol/L、0.03mol/L、0.04mol/L和0.05mol/L。Wherein, the total concentration of metal ions in the step 3 may be 0.01mol/L, 0.02mol/L, 0.03mol/L, 0.04mol/L and 0.05mol/L.
其中,所述步骤4中的碳纳米管生长温度可以是400℃、450℃、500℃、550℃。优先选择450℃。Wherein, the carbon nanotube growth temperature in the step 4 may be 400°C, 450°C, 500°C, and 550°C. 450°C is preferred.
下面结合具体的实施例,对本发明做进一步的详细说明,应该指出,所述具体实施例是对本发明的解释而不是限定。The present invention will be further described in detail below with reference to specific embodiments. It should be pointed out that the specific embodiments are intended to explain rather than limit the present invention.
实施例1Example 1
步骤1:将碳纤维织物放进立式CVD炉中,在氮气的氛围下,以15℃/min的升温速率加热到450℃保温1.5h,去除纤维表面的上浆剂,降至室温后取出;Step 1: Put the carbon fiber fabric into a vertical CVD furnace, heat it to 450°C for 1.5h at a heating rate of 15°C/min under a nitrogen atmosphere, remove the sizing agent on the fiber surface, and take it out after cooling to room temperature;
步骤2:得到的碳纤维织物通过装满浓度为5%wt磷酸二氢铵溶液的。电解槽,在电流强度0.4A的条件下电解80s,紧接着水洗去除表面电解液后烘箱中烘干;Step 2: The obtained carbon fiber fabric is filled with 5% wt ammonium dihydrogen phosphate solution. The electrolytic cell was electrolyzed for 80s under the condition of the current intensity of 0.4A, followed by washing with water to remove the surface electrolyte and drying in an oven;
步骤3:以同等摩尔比硝酸铁、硫酸镍和木质素磺酸钠为溶质,以无水乙醇为溶剂,配制溶液,作为催化剂的金属离子浓度都为0.05mol/L,木质素盐也同为的浓度也同为0.05mol/L,后将步骤2处理的电解刻蚀后的碳纤维通入催化剂溶液中10min,加载催化剂前驱体在碳纤维表面;Step 3: take the same molar ratio of ferric nitrate, nickel sulfate and sodium lignosulfonate as the solute, and take absolute ethanol as the solvent to prepare a solution, the metal ion concentration as the catalyst is all 0.05mol/L, and the lignin salt is also the same. The concentration of the same is also 0.05mol/L, then the carbon fiber after electrolytic etching processed in step 2 is passed into the catalyst solution for 10min, and the catalyst precursor is loaded on the surface of the carbon fiber;
步骤4:将步骤3处理过的碳纤维首先通过450℃的管式炉进行还原催化剂,H2和N2的流量都为0.5L/min,还原后接着导入温度为450℃的另一个管式炉生长碳纳米管,此时炉中通入的气体为N2、H2和C2H2,各气体流速依次为0.3L/min、0.3L/min和0.6L/min,通过控制走丝速度使得还原和长管时间都为5min,最终用收丝机回收丝束。Step 4: The carbon fiber treated in step 3 is first reduced by a tube furnace at 450 °C, and the flow rates of H 2 and N 2 are both 0.5L/min. After reduction, it is then introduced into another tube furnace with a temperature of 450 ° C. To grow carbon nanotubes, the gases introduced into the furnace are N 2 , H 2 and C 2 H 2 , and the flow rates of the gases are 0.3L/min, 0.3L/min and 0.6L/min in turn. By controlling the wire running speed The reduction time and the long tube time are both 5min, and the tow is finally recovered with a wire take-up machine.
图1为本发明实施例1得到的碳纤维二次电子扫描显微镜图。(A)生长碳纳米管的碳纤维织物;(B)分散均匀生长在碳纤维织物表面的碳纳米管。FIG. 1 is a secondary electron scanning microscope image of the carbon fiber obtained in Example 1 of the present invention. (A) Carbon fiber fabric grown with carbon nanotubes; (B) Carbon nanotubes grown uniformly on the surface of carbon fiber fabric.
实施例2Example 2
步骤1:将碳纤维放进立式CVD炉中,在氮气的氛围下,以15℃/min的升温速率加热到450℃保温1.5h,去除纤维表面的上浆剂,降至室温后取出;Step 1: Put the carbon fiber into a vertical CVD furnace, heat it to 450°C for 1.5h at a heating rate of 15°C/min under a nitrogen atmosphere, remove the sizing agent on the surface of the fiber, and take it out after cooling to room temperature;
步骤2:得到的碳纤维通过装满浓度为5%wt磷酸二氢铵溶液的电解槽,在电流强度0.2A的条件下电解100s,紧接着水洗去除表面电解液后烘箱中烘干;Step 2: The obtained carbon fiber is electrolyzed for 100s under the condition of a current intensity of 0.2A through an electrolytic cell filled with a concentration of 5% wt ammonium dihydrogen phosphate solution, followed by washing with water to remove the surface electrolyte, and drying in an oven;
步骤3:以同等摩尔比硝酸铁、硫酸镍和木质素磺酸钠为溶质,以无水乙醇为溶剂,配制溶液,作为催化剂的金属离子浓度都为0.03mol/L,木质素盐也同为的浓度也同为0.03mol/L,后将步骤2处理的电解刻蚀后的碳纤维通入催化剂溶液中10min,加载催化剂前驱体在碳纤维表面;Step 3: take the same molar ratio of ferric nitrate, nickel sulfate and sodium lignosulfonate as the solute, and take absolute ethanol as the solvent to prepare a solution, the metal ion concentration as the catalyst is all 0.03mol/L, and the lignin salt is also the same. The concentration of the same is also 0.03mol/L, then the carbon fiber after electrolytic etching processed in step 2 is passed into the catalyst solution for 10min, and the catalyst precursor is loaded on the surface of the carbon fiber;
步骤4:将步骤3处理过的碳纤维首先通过450℃的管式炉进行还原催化剂,H2和N2的流量都为0.5L/min,还原后接着导入温度为400℃的另一个管式炉生长碳纳米管,此时炉中通入的气体为N2、H2和C2H2,各气体流速依次为0.3L/min、0.3L/min和0.6L/min,通过控制走丝速度使得还原时间为5分钟和长管时间为10min,最终用收丝机回收丝束。Step 4: The carbon fiber treated in step 3 is first reduced by a tube furnace at 450 °C, and the flow rates of H 2 and N 2 are both 0.5L/min. After reduction, it is then introduced into another tube furnace with a temperature of 400 ° C. To grow carbon nanotubes, the gases introduced into the furnace are N 2 , H 2 and C 2 H 2 , and the flow rates of the gases are 0.3L/min, 0.3L/min and 0.6L/min in turn. By controlling the wire running speed The reduction time was set to 5 minutes and the long tube time was set to 10 minutes, and finally the tow was recovered with a wire take-up machine.
图2为本发明实施例2得到的碳纤维二次电子扫描显微镜图。(A)生长碳纳米管的碳纤维织物;(B)分散均匀生长在碳纤维织物表面的碳纳米管;FIG. 2 is a secondary electron scanning microscope image of the carbon fiber obtained in Example 2 of the present invention. (A) carbon fiber fabric with growing carbon nanotubes; (B) carbon nanotubes dispersed and uniformly grown on the surface of carbon fiber fabric;
实施例3Example 3
步骤1:将碳纤维织物放进立式CVD炉中,在氮气的氛围下,以15℃/min的升温速率加热到450℃保温1.5h,去除纤维表面的上浆剂,降至室温后取出;Step 1: Put the carbon fiber fabric into a vertical CVD furnace, heat it to 450°C for 1.5h at a heating rate of 15°C/min under a nitrogen atmosphere, remove the sizing agent on the fiber surface, and take it out after cooling to room temperature;
步骤2:得到的碳纤维通过装满浓度为5%wt磷酸二氢铵溶液的电解槽,在电流强度0.2A的条件下电解60s,紧接着水洗去除表面电解液后烘箱中烘干;Step 2: the obtained carbon fiber is electrolyzed for 60s under the condition of a current intensity of 0.2A through an electrolytic cell filled with a concentration of 5% wt ammonium dihydrogen phosphate solution, followed by washing with water to remove the surface electrolyte, and drying in an oven;
步骤3:以同等摩尔比硝酸铁、硫酸镍和木质素磺酸钠为溶质,以无水乙醇为溶剂,配制溶液,作为催化剂的金属离子浓度都为0.03mol/L,木质素盐也同为的浓度也同为0.03mol/L,后将步骤2处理的电解刻蚀后的碳纤维通入催化剂溶液中10min,加载催化剂前驱体在碳纤维表面;Step 3: take the same molar ratio of ferric nitrate, nickel sulfate and sodium lignosulfonate as the solute, and take absolute ethanol as the solvent to prepare a solution, the metal ion concentration as the catalyst is all 0.03mol/L, and the lignin salt is also the same. The concentration of the same is also 0.03mol/L, then the carbon fiber after electrolytic etching processed in step 2 is passed into the catalyst solution for 10min, and the catalyst precursor is loaded on the surface of the carbon fiber;
步骤4:将步骤3处理过的碳纤维首先通过450℃的管式炉进行还原催化剂,H2和N2的流量都为0.5L/min,还原后接着导入温度为500℃的另一个管式炉生长碳纳米管,此时炉中通入的气体为N2、H2和C2H2,各气体流速依次为0.3L/min、0.3L/min和0.6L/min,通过控制走丝速度使得还原和长管时间都为5min,最终用收丝机回收丝束。Step 4: The carbon fiber treated in step 3 is first reduced by a tube furnace at 450 °C, and the flow rates of H 2 and N 2 are both 0.5L/min. After reduction, it is then introduced into another tube furnace with a temperature of 500 ° C. To grow carbon nanotubes, the gases introduced into the furnace are N 2 , H 2 and C 2 H 2 , and the flow rates of the gases are 0.3L/min, 0.3L/min and 0.6L/min in turn. By controlling the wire running speed The reduction time and the long tube time are both 5min, and the tow is finally recovered with a wire take-up machine.
实施例4Example 4
步骤1:将碳纤维织物放进立式CVD炉中,在氮气的氛围下,以15℃/min的升温速率加热到450℃保温1.5h,去除纤维表面的上浆剂,降至室温后取出;Step 1: Put the carbon fiber fabric into a vertical CVD furnace, heat it to 450°C for 1.5h at a heating rate of 15°C/min under a nitrogen atmosphere, remove the sizing agent on the fiber surface, and take it out after cooling to room temperature;
步骤2:得到的碳纤维通过装满浓度为5%wt磷酸二氢铵溶液的电解槽,在电流强度0.4A的条件下电解60s,紧接着水洗去除表面电解液后烘箱中烘干;Step 2: The obtained carbon fiber is electrolyzed for 60s under the condition of a current intensity of 0.4A through an electrolytic cell filled with a concentration of 5%wt ammonium dihydrogen phosphate solution, followed by washing with water to remove the surface electrolyte, and then drying in an oven;
步骤3:以同等摩尔比硝酸铁、硫酸镍和木质素磺酸钠为溶质,以无水乙醇为溶剂,配制溶液,作为催化剂的金属离子浓度都为0.03mol/L,木质素盐也同为的浓度也同为0.03mol/L,后将步骤2处理的电解刻蚀后的碳纤维通入催化剂溶液中10min,加载催化剂前驱体在碳纤维表面;Step 3: take the same molar ratio of ferric nitrate, nickel sulfate and sodium lignosulfonate as the solute, and take absolute ethanol as the solvent to prepare a solution, the metal ion concentration as the catalyst is all 0.03mol/L, and the lignin salt is also the same. The concentration of the same is also 0.03mol/L, then the carbon fiber after electrolytic etching processed in step 2 is passed into the catalyst solution for 10min, and the catalyst precursor is loaded on the surface of the carbon fiber;
步骤4:将步骤3处理过的碳纤维首先通过450℃的管式炉进行还原催化剂,H2和N2的流量都为0.5L/min,还原后接着导入温度为500℃的另一个管式炉生长碳纳米管,此时炉中通入的气体为N2、H2和C2H2,各气体流速依次为0.3L/min、0.3L/min和0.6L/min,通过控制走丝速度使得还原5min,长管时间为10min,最终用收丝机回收丝束。Step 4: The carbon fiber treated in step 3 is first reduced by a tube furnace at 450 °C, and the flow rates of H 2 and N 2 are both 0.5L/min. After reduction, it is then introduced into another tube furnace with a temperature of 500 ° C. To grow carbon nanotubes, the gases introduced into the furnace are N 2 , H 2 and C 2 H 2 , and the flow rates of the gases are 0.3L/min, 0.3L/min and 0.6L/min in turn. By controlling the wire running speed The reduction was made for 5 minutes, the long tube time was 10 minutes, and the tow was finally recovered with a wire take-up machine.
实施例5Example 5
步骤1:将碳纤维织物放进立式CVD炉中,在氮气的氛围下,以15℃/min的升温速率加热到450℃保温1.5h,去除纤维表面的上浆剂,降至室温后取出;Step 1: Put the carbon fiber fabric into a vertical CVD furnace, heat it to 450°C for 1.5h at a heating rate of 15°C/min under a nitrogen atmosphere, remove the sizing agent on the fiber surface, and take it out after cooling to room temperature;
步骤2:得到的碳纤维通过装满浓度为5%wt磷酸二氢铵溶液的电解槽,在电流强度0.3A的条件下电解80s,紧接着水洗去除表面电解液后烘箱中烘干;Step 2: the obtained carbon fiber is electrolyzed for 80s under the condition of a current intensity of 0.3A through an electrolytic cell filled with a concentration of 5%wt ammonium dihydrogen phosphate solution, followed by washing with water to remove the surface electrolyte, and then drying in an oven;
步骤3:以同等摩尔比硝酸铁、硫酸镍和木质素磺酸钠为溶质,以无水乙醇为溶剂,配制溶液,作为催化剂的金属离子浓度都为0.03mol/L,木质素盐也同为的浓度也同为0.05mol/L,后将步骤2处理的电解刻蚀后的碳纤维通入催化剂溶液中10min,加载催化剂前驱体在碳纤维表面;Step 3: take the same molar ratio of ferric nitrate, nickel sulfate and sodium lignosulfonate as the solute, and take absolute ethanol as the solvent to prepare a solution, the metal ion concentration as the catalyst is all 0.03mol/L, and the lignin salt is also the same. The concentration of the same is also 0.05mol/L, then the carbon fiber after electrolytic etching processed in step 2 is passed into the catalyst solution for 10min, and the catalyst precursor is loaded on the surface of the carbon fiber;
步骤4:将步骤3处理过的碳纤维首先通过450℃的管式炉进行还原催化剂,H2和N2的流量都为0.5L/min,还原后接着导入温度为550℃的另一个管式炉生长碳纳米管,此时炉中通入的气体为N2、H2和C2H2,各气体流速依次为0.3L/min、0.3L/min和0.6L/min,通过控制走丝速度使得还原5min,长管时间为10min,最终用收丝机回收丝束。Step 4: The carbon fiber treated in step 3 is first reduced by a tube furnace at 450 °C, and the flow rates of H 2 and N 2 are both 0.5L/min. After reduction, it is then introduced into another tube furnace with a temperature of 550 ° C. To grow carbon nanotubes, the gases introduced into the furnace are N 2 , H 2 and C 2 H 2 , and the flow rates of the gases are 0.3L/min, 0.3L/min and 0.6L/min in turn. By controlling the wire running speed The reduction was made for 5 minutes, the long tube time was 10 minutes, and the tow was finally recovered with a wire take-up machine.
对比例1Comparative Example 1
与实施例1的不同之处在于:步骤3的溶质中不加入木质素磺酸钠。The difference from Example 1 is that sodium lignosulfonate is not added to the solute in step 3.
对比例2Comparative Example 2
与实施例1的不同之处在于,步骤2:得到的碳纤维织物放进30wt%浓度的过氧化氢溶液中70℃保温1.5h,取出,洗净烘干。The difference from Example 1 is that in Step 2: the obtained carbon fiber fabric is put into a hydrogen peroxide solution with a concentration of 30 wt % at 70° C. for 1.5 hours, taken out, washed and dried.
表1本申请制备的碳纳米管/碳纤维织物增强体的性能对比表Table 1 Performance comparison table of carbon nanotube/carbon fiber fabric reinforcements prepared in this application
由扫描图看出采用本方法生长的碳纳米管明显分布很均匀,在碳纤维上包覆分布,而且在单丝拉伸测试中的数值也表明由于碳纳米管均匀且与碳纤维连接程度好,所以对强度有所提高。It can be seen from the scanning diagram that the carbon nanotubes grown by this method are obviously distributed evenly and cover the carbon fiber, and the numerical value in the monofilament tensile test also shows that because the carbon nanotubes are uniform and have a good degree of connection with the carbon fiber, so Increased strength.
最后应该说明的是,以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。上述虽然结合附图对本发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will still Modifications may be made to the technical solutions described in the foregoing embodiments, or equivalent replacements may be made to some of them. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention. Although the specific embodiments of the present invention have been described above in conjunction with the accompanying drawings, they do not limit the scope of protection of the present invention. Those skilled in the art should understand that on the basis of the technical solutions of the present invention, those skilled in the art do not need to pay creative work. Various modifications or variations that can be made are still within the protection scope of the present invention.
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CN104532548A (en) * | 2015-01-29 | 2015-04-22 | 中国兵器工业集团第五三研究所 | In-situ growth method for carbon nano tubes (CNTs) on carbon fiber surface |
CN104868134B (en) * | 2015-04-17 | 2017-04-19 | 华南理工大学 | Foam metal-carbon nanotube composite material, and preparation method and application thereof |
CN106319933B (en) * | 2016-08-17 | 2019-06-07 | 山东大学 | Carbon fiber electrically chemical treatment method for surface growth carbon nanotube |
CN109610159B (en) * | 2018-12-20 | 2020-03-20 | 山东大学 | Preparation method for catalytic growth of carbon nanotubes on surface of carbon fiber fabric by using bimetallic catalyst |
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