Disclosure of Invention
The invention aims to provide a coiling device for converting a sliver can, which can be arranged independently of textile machinery such as a drawing frame and the like, saves the machine transformation cost, realizes conversion and storage of fiber sliver between a circular sliver can and a rectangular sliver can, and can further save investment and improve the production efficiency when being applied to the textile machinery or the textile machinery combination.
In order to achieve the above purpose, the invention adopts the following technical scheme:
The invention provides a coiling device for converting a coiling barrel, which comprises at least one rectangular coiling barrel used for storing fiber strips, a driving mechanism used for driving a coiling disc to move relatively to the rectangular coiling barrel, wherein feeding of the coiling disc is from at least one round coiling barrel used for storing the fiber strips, discharging of the coiling disc is stored in at least one rectangular coiling barrel used for storing the fiber strips, and the driving mechanism is used for driving the coiling disc to do axial movement and linear reciprocating movement relatively to the rectangular coiling barrel at the same time when the coiling device is in a working state and is used for converting the fiber strips in the round coiling barrel into the rectangular coiling barrel.
For the above solutions, the applicant has further optimisation.
Preferably, the driving mechanism comprises a driving unit and a connecting rod, the movable part of the driving unit is connected with the coiling disc through the connecting rod, when the coiling device is in a working state, the driving unit is used for driving the coiling disc to do linear reciprocating motion on a horizontal plane while rotating axially above the rectangular barrel, and the rectangular barrel is kept motionless.
Further, the coiler device further comprises a controller for controlling the drive device, the controller being configured to control and adjust the operating parameters of the drive unit when the coiler device is in an operating state such that the axial rotational speed and the linear reciprocating speed of the coiler plate relative to the rectangular can are matched.
Still further, the driving mechanism further comprises a transmission unit for controlling the feeding and discharging transmission of the rectangular barrel;
The controller is also configured to control the rectangular barrel to enter an automatic barrel changing working mode when the barrel coiling device is in a non-working state, and control the transmission unit to act and drive the full rectangular barrel to automatically output and the empty rectangular barrel to automatically input in the automatic barrel changing working mode.
Preferably, the driving mechanism comprises a transmission unit for controlling the feeding and discharging transmission of the rectangular barrel, when the coiling device is in a working state, the transmission unit drives the rectangular barrel to do linear reciprocating motion on a horizontal plane below the coiling disc, and the coiling disc is kept above the rectangular barrel and only rotates relative to the axial direction of the rectangular barrel.
Further, the coiler device further comprises a controller for controlling the drive mechanism and the transmission unit, the controller being configured to control and adjust the operating parameters of the transmission unit when the coiler device is in an operating state such that the linear reciprocating speed of the transmission unit and the axial rotational speed of the coiler plate relative to the rectangular can are matched.
Further, the controller is further configured to control the rectangular barrel to enter an automatic barrel changing working mode when the coiling device is in a non-working state, and control the transmission unit to act and drive the full rectangular barrel to automatically output and the empty rectangular barrel to automatically input in the automatic barrel changing working mode.
Preferably, the drive mechanism comprises at least two motors.
Preferably, the rectangular barrel used in the coiling device comprises a barrel body in a cuboid shape, a spring and a supporting plate for supporting fiber strips are arranged in the barrel body, one end of the spring is fixed at the bottom of the barrel body, and the other end of the spring is connected with a bottom plate of the supporting plate.
Preferably, a roller capable of braking is arranged at the bottom of the rectangular barrel.
In particular, the present invention provides a textile machine comprising a winding device for can conversion as described above.
In particular, the invention also provides a textile machinery combination with a coiling device for the conversion of the cans, wherein the textile machinery combination at least comprises a first textile machinery and a second textile machinery which are positioned in two adjacent working procedures, the discharging barrel of the first textile machinery is a round can, the feeding barrel of the second textile machinery is a rectangular can, and the coiling device for the conversion of the cans is arranged between the first textile machinery and the second textile machinery.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages:
The coiling device for can conversion can be arranged independently of textile machinery such as a drawing frame and the like, can be used as an auxiliary machine of a fiber strip output textile machine, does not need to modify the traditional fiber strip output textile machine, saves machine modification cost and can greatly improve production efficiency. The coiling device can be suitable for rectangular cans of a simple mechanism, the cost of the rectangular cans is basically consistent with that of round cans, in addition, the rectangular cans do not need special conveying roller tables and trolleys, the rectangular cans are conveyed in a simple and selectable mode, the coiling plate can be simplified in design, and the investment of production cost is reduced.
Further, the winding device is applied to textile machinery, or textile machinery combination, the transfer of the fiber strips from the round strip barrel to the rectangular strip barrel can be realized, the simple and rapid conversion of the storage form of the fiber strips can be realized, the conversion cost is low, the production efficiency is high, and the winding device can be rapidly applied to the next textile machinery, so that the investment of the production cost can be effectively saved.
Detailed Description
The following description of the embodiments of the present invention will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In addition, the technical features of the different embodiments of the present invention described below may be combined with each other as long as they do not collide with each other.
Example 1:
The present embodiment describes a coiler for converting cans, which coiler comprises at least one rectangular can 8 for storing fibre sliver 11, a drive mechanism for driving the coiler 4 in relative motion with respect to the rectangular can 8, the feed of the coiler 4 coming from at least one circular can 10 for storing fibre sliver 11, the discharge of the coiler 4 being stored in at least one rectangular can 8 for storing fibre sliver 11, the drive mechanism being arranged for, when the coiler is in operation, the coiler 4 being axially moved above the rectangular can 8 by the drive mechanism and at the same time being linearly reciprocated in a horizontal plane above the rectangular can 8 for converting fibre sliver 11 in the circular can 10 into rectangular cans 8.
As shown in fig. 1, the coiling device may include a guide strip rack 1, a fixing rack 2, a driving unit and a coiling disc 4, wherein the coiling disc 4 is disposed on the fixing rack 2, the driving unit is connected with the fixing rack 2 and is used for driving the coiling disc 4 to horizontally move above a rectangular strip barrel 8 along an end a and an end b shown in fig. 4, and meanwhile, the driving unit also drives the coiling disc 4 to axially rotate above the rectangular strip barrel 8, wherein a fiber strip 11 is thrown out from the bottom of the coiling inclined tube through the guidance of the coiling inclined tube in the coiling disc 4 and is coiled in the rectangular strip barrel 8.
Specifically, the driving unit in this embodiment includes a first driving motor 31, a second driving motor 32, a vertical stand 33 and a connecting rod 34, the vertical stand 33 is relatively fixed, the rectangular bobbin 8 is disposed between the two vertical stands 33, the second driving motor 32 is horizontally disposed in the vertical stand 33, the connecting rod 34 connects the fixing frame 2 with the movable portion of the second driving motor 32, the first driving motor 31 disposed on the main frame is used for driving each of the coiler plates 4 to axially rotate, and the movable portion of the second driving motor 32 is connected with the coiler plates 4 through a connecting rod, and is used for horizontally driving each of the coiler plates 4 to linearly reciprocate in a horizontal plane, during this driving process, the rectangular bobbin 8 is kept stationary.
The controller 9 for controlling the driving device is further arranged in the coiling device, the controller 9 is configured to control and adjust the working parameters of the driving unit when the coiling device is in a working state, so that the axial rotation speed and the linear reciprocating speed of the coiling disc 4 relative to the rectangular barrel 8 are matched, the coiling device works in a speed matching mode, the stable and consistent shape of the coiled fiber strip 11 can be ensured, and the space in the rectangular barrel 8 can be more reasonably utilized for storage.
For guiding the fiber strand 11, a guide block 5 and a press roller 6 are also provided on the fixing frame 2, and the fiber strand 11 from the circular cylinder is fed into the coiling disk 4 through the press roller 6 after being drawn through the bell mouth of the guide block 5 by the guide frame 1.
The mechanism can be independent of the conventional sliver output textile machine, can also be used as an auxiliary machine of the conventional sliver output textile machine, does not need to carry out any transformation on the conventional fiber sliver 11 output textile machine, and saves the machine transformation cost.
During operation, the fiber strips 11 of the circular strip cylinder 10 are led through the horn mouth of the guide block 5 and the compression roller 6 which are drawn by the strip guide frame 1 unintentionally, so as to form the pressed tighter fiber strips 11, and then led by the drawing of the strip inclined tube in the coil strip plate 4, and finally the fiber strips 11 are thrown out from the outlet of the bottom of the coil strip inclined tube due to the centrifugal force and the gravity, and are coiled in the rectangular strip cylinder 8. Because the coiling disc 4 does both low-speed linear reciprocating motion and high-speed rotating motion, the thrown-out fiber strips 11 are orderly arranged in the barrel in a layer-by-layer round shape under the synthesis of the motion of the coiling disc 4, and the coiling form of the fiber strips 11 is shown in figure 4. In addition, the automatic stop device for broken strips and the automatic cylinder changing device with less occupied area for chain type back-in front-out can be arranged at the positions of the strip guide frame 1 and the press roller 6, so that the automatic discharge is further realized.
Preferably, a plurality of rectangular barrels 8 are arranged in parallel between the two driving belts 7, a fixing frame 2 and a coiling disc 4 are respectively arranged above each rectangular barrel 8, the connecting rods 34 are fixedly connected with the fixing frames 2, and two ends of the connecting rods 34 are respectively and fixedly connected with a second driving motor 32 in a vertical frame 33 for simultaneously driving the fixing frames 2 to do horizontal linear reciprocating movement. That is, the coiling device adopts a mode of combining actions of a plurality of coiling discs 4, so that the simultaneous work of a plurality of coiling discs 4 is realized, and the coiling efficiency of the device is effectively improved.
In addition, the driving mechanism comprises a driving unit and a transmission unit, and the transmission unit is used for controlling the feeding and discharging transmission of the rectangular barrel 8. The controller 9 is further configured to control the controller 9 to enter an automatic cylinder changing operation mode when the rectangular cylinder 8 is full when the coiling device is in a non-working state, and control the transmission unit to act and drive the full rectangular cylinder 8 to automatically output and the empty rectangular cylinder 8 to automatically input in the automatic cylinder changing operation mode. The transmission unit may adopt one of transmission modes such as a transmission belt 7, a mechanical arm, an automatic trolley or a robot, and the transmission mode of the transmission belt 7 is adopted in the embodiment.
The driving belt 7 in this embodiment is also controlled by the controller 9, when the fiber rod 11 in the rectangular barrel 8 is fully stored, the controller 9 controls the driving belt 7 to move forward, so that the rectangular barrel 8 of the full barrel is moved out, the next empty rectangular barrel 8 to be coiled is moved forward to the feeding position, the controller 9 controls the driving unit to work, so that the coiling disc 4 stores the fiber rod 11 in the empty rectangular barrel 8, the moved rectangular barrel 8 of the full barrel is transported away, and the other empty rectangular barrel 8 is sent to the driving belt 7 under the action of the external linkage device to wait for the arrival of the next working period, so as to wait for feeding.
Example 2:
The present embodiment describes a winding device for converting a bobbin, which comprises at least one rectangular bobbin 8 for storing a fibre bobbin 11, a drive mechanism for driving the winding disc 4 in relative motion with respect to the rectangular bobbin 8, the feed of the winding disc 4 being from at least one circular bobbin 10 for storing a fibre bobbin 11, the discharge of the winding disc 4 being stored in at least one rectangular bobbin 8 for storing a fibre bobbin 11, the drive mechanism being for, when the winding device is in an operational state, the winding disc 4 being driven by the drive mechanism to move only axially over the rectangular bobbin 8 and at the same time the drive mechanism being driven to control the rectangular bobbin 8 to reciprocate linearly in a horizontal plane below the winding disc 4 for converting the fibre bobbin 11 in the circular bobbin 10 into a rectangular bobbin 8.
As shown in fig. 2 and 3, the winding device may include a guide frame 1, a fixing frame 2 and a winding disc 4, where the winding disc 4 is disposed on the fixing frame 2, and the driving mechanism includes a first driving motor 31 and a transmission mechanism, where the transmission mechanism is disposed below the rectangular winding drum 8 and is used to drive the rectangular winding drum 8 to horizontally move below the winding disc 4 along the a-end and the b-end shown in fig. 4, and the first driving motor 31 always drives the winding disc 4 to axially rotate relative to the rectangular winding drum 8 during the winding process, where the fiber sliver 11 from the circular winding drum 10 is thrown out from the bottom of the winding chute through the guidance of the winding chute in the winding disc 4, and the winding is placed in the rectangular winding drum 8.
The transmission mechanism may adopt one of transmission modes such as a transmission belt 7, a mechanical arm, an automatic trolley or a robot, and the transmission mode of the transmission belt 7 is adopted in the embodiment.
The coiler further comprises a controller 9 for controlling the drive, the controller 9 being configured to control the operation of the drive belt 7 when the coiler is in an operating state such that the linear reciprocating speed of the drive belt 7 and the axial rotational speed of the coiler plate 4 relative to the rectangular can 8 match. The controller 9 is further configured to control the controller 9 to enter an automatic cylinder changing operation mode when the rectangular cylinder 8 is full when the coiling device is in a non-working state, and control the transmission mechanism to act and drive the full rectangular cylinder 8 to automatically output and the empty rectangular cylinder 8 to automatically input in the automatic cylinder changing operation mode.
That is, under the control of the controller 9, the driving belt 7 has two operation modes, one is that the driving belt 7 in the operation mode drives the rectangular barrel 8 to reciprocate in a linear motion, and the motion speed is matched with the axial rotation speed, and as for the matching between the linear motion speed and the axial rotation speed, the mode control which can be familiar and mastered by those skilled in the art is not described herein. In the other non-operation mode, the operation mode refers to the operation mode when the full cylinder is replaced, when the fiber strips 11 in the rectangular cylinder 8 are fully stored, the controller 9 controls the driving belt 7 to move forwards, so that the rectangular cylinder 8 with the full cylinder is moved out, the rectangular cylinder 8 to be coiled next is moved forward to the feeding position, the controller 9 controls the driving unit to operate, so that the coiling disc 4 stores the fiber strips 11 in the empty rectangular cylinder 8, the rectangular cylinder 8 with the full cylinder moved out is transported away, and the other empty rectangular cylinder 8 is sent to the driving belt 7 under the action of the external linkage device to wait for the arrival of the next operation period, so as to wait for feeding. In the above two embodiments, the fiber strips 11 thrown out from the coiling disc 4 form a plurality of circles which are uniformly arranged, and the circle center coincides with the radial center line of the rectangular barrel 8, as shown in the figure, the diameter of the circle formed by the fiber strips 11 is smaller than the width of the rectangular barrel 8, and in general, the distance c between the edge of the fiber strips 11 and the edge of the rectangular barrel 8 is about 5 mm.
The coiler plate 4 performs a linear reciprocating constant-speed relative movement with respect to the length direction of the rectangular barrel 8, as shown in fig. 4, when the coiler plate 4 relatively moves to one end (a end) of the rectangular barrel 8 in the length direction, the driving mechanism controls the coiler plate 4 or the driving belt 7 to perform a deceleration braking, then perform a reverse rapid acceleration to a constant-speed state, and when the coiler plate moves to the other end (b end) of the rectangular barrel 8 in the extending direction, the driving mechanism controls the coiler plate 4 or the driving belt 7 to perform a deceleration braking, then perform a reverse rapid acceleration to a constant-speed state, so that the coiler plate 4 relatively moves to one end (a end) of the rectangular barrel 8, and thus reciprocates.
In the above embodiment, as shown in fig. 5, the rectangular barrel 8 includes a barrel body 81 in a rectangular parallelepiped shape, a spring 82 and a support plate 83 for receiving the fiber rod 11 are provided in the barrel body 81, one end of the spring 82 is fixed at the bottom of the barrel body 81, the other end is connected with the bottom plate of the support plate 83, the support plate 83 approaches the top of the barrel body 81 under the support of the spring 82, and the support plate 83 compresses the spring 82 downward under the gravity action of the fiber rod in the coiling process. A roller 84 is provided at the bottom of the barrel body 81 to facilitate moving transportation in a non-operating state and braking in an operating state.
It can be seen that the coiling mechanism can be applied to a rectangular barrel 8 of a simple mechanism, the cost of the rectangular barrel 8 is basically consistent with that of a round barrel 10, and in addition, the rectangular barrel 8 does not need a special transportation roller way or a trolley, so that the rectangular barrel is transported in a simple and selectable mode, and the investment can be further saved.
Example 3:
The present embodiment provides a textile machine comprising a winding device for can conversion as described above. That is, the winding device for can conversion of the present invention is used as an auxiliary machine of a textile machine, and the structure of the winding device may be as described in any of the above embodiments and will not be described herein. Before the fiber strips enter the textile machine, the fiber strips are transferred into the rectangular barrel by the circular barrel, so that the feeding barrel of the textile machine is the rectangular barrel with higher space utilization rate and higher capacity, the traditional fiber strip 11 output textile machine is not required to be transformed, the machine transformation cost is saved, and the productivity is improved.
Example 4:
The embodiment provides a textile machinery combination with a coiling device for can conversion, wherein the textile machinery combination at least comprises a first textile machinery and a second textile machinery which are positioned in two adjacent procedures, a discharging barrel of the first textile machinery is a round can, a feeding barrel of the second textile machinery is a rectangular can, and the coiling device for can conversion is arranged between the first textile machinery and the second textile machinery. For example, the first textile machine is a drawing frame, the second textile machine is an air current textile machine, the discharging cylinder of the drawing frame is a circular cylinder, the feeding cylinder of the air current textile machine is a rectangular cylinder, the coiler for converting the cylinder is arranged between the circular cylinder and the rectangular cylinder, so that fiber strips can be conveniently converted from the circular cylinder to the rectangular cylinder, the structure is simple, any transformation on the traditional fiber strip output textile machine is not needed, the production efficiency is improved, and the machine transformation cost is saved.
In summary, the winding device for converting the winding barrel can be arranged independently of textile machines such as a drawing frame and the like, can be used as an auxiliary machine of a fiber strip output textile machine, does not need to carry out any transformation on the traditional fiber strip output textile machine, saves machine transformation cost, can be suitable for rectangular winding barrels of simple mechanisms, and has the cost basically consistent with that of round winding barrels.
Further, the winding device is applied to textile machinery or textile machinery combination, the transfer of the fiber strips from the round strip barrel to the rectangular strip barrel can be realized, the quick conversion of the storage form of the fiber strips can be realized, and the fiber strips can be quickly applied to the next textile machinery, so that the investment of the production cost can be effectively saved.
The above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the present invention and to implement the same, but are not intended to limit the scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of the present invention.