CN110819507B - Microdroplet preparation chip for intestinal microbial detection - Google Patents
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Abstract
Description
技术领域Technical field
本发明涉及微流控技术领域,具体的涉及一种用于肠道微生物检测的微液滴制备芯片。The present invention relates to the field of microfluidic technology, and specifically to a microdroplet preparation chip for intestinal microbial detection.
背景技术Background technique
肠道微生物指寄居在人类肠道内微生物群落的总称,包括细菌、古细菌和单细胞真核生物等,与肠道环境共同构成了一个巨大而复杂的生态系统。人类的肠道是一个营养丰富的微环境,承载的细菌数量高达100万亿个,人类肠道微生物的基因数达500万,是人类基因数的150倍。肠道微生物与代谢性疾病、心血管疾病、消化系统疾病、癌症、免疫系统疾病以及中枢神经系统疾病具有一定相关性,通过对其结构、功能以及致病机制的研究,有利于在疾病的治疗和开发新的治疗方式上发挥作用。Intestinal microorganisms refer to the general term for the microbial community living in the human intestine, including bacteria, archaea, and single-cell eukaryotes, etc., which together with the intestinal environment constitute a huge and complex ecosystem. The human intestine is a nutrient-rich microenvironment, carrying up to 100 trillion bacteria. The number of genes of human intestinal microorganisms reaches 5 million, which is 150 times the number of human genes. Intestinal microorganisms are related to metabolic diseases, cardiovascular diseases, digestive system diseases, cancer, immune system diseases and central nervous system diseases. Research on their structure, function and pathogenic mechanism will be beneficial to the treatment of diseases. and develop new treatments.
随着微流控技术的发展,其在微生物/核酸检测领域的重要性逐渐凸显。其中,数字PCR法是目前基于微流控手段进行的微生物/核酸检测的主流方法,具有极高的灵敏度和准确性,适用于对微量样品中特定核酸的准确定量分析。数字PCR技术是一种基于统计学原理的检测手段,其主要手段是将样品溶液或其稀释液分配到大量微液滴中,以液滴作为微反应器进行扩增反应,再对反应结果进行荧光检测,然后根据泊松分布原理得出样品中目标DNA的初始拷贝数。With the development of microfluidic technology, its importance in the field of microbial/nucleic acid detection has gradually become prominent. Among them, the digital PCR method is currently the mainstream method for microorganism/nucleic acid detection based on microfluidic means. It has extremely high sensitivity and accuracy and is suitable for accurate quantitative analysis of specific nucleic acids in trace samples. Digital PCR technology is a detection method based on statistical principles. Its main method is to distribute the sample solution or its dilution into a large number of micro-droplets, use the droplets as micro-reactors to perform amplification reactions, and then analyze the reaction results. Fluorescence detection is used to determine the initial copy number of the target DNA in the sample based on the Poisson distribution principle.
目前,用于数字PCR检测的微液滴通常均为油包水型单包裹液滴体系。中国专利(CN109746061A)在其公开内容中介绍了此类液滴的受控制备方法,其介绍,对于三种常见的液滴生成模式,即同轴流、交叉流及流动聚焦模式,均可以通过调整连续相流体的流速控制所生成的液滴的尺寸,其中在流速较低的挤压模态下,液滴具有较大的尺寸,在流速较高的射流模态下,液滴尺寸相对最小。At present, the microdroplets used for digital PCR detection are usually water-in-oil single-wrapped droplet systems. Chinese patent (CN109746061A) introduces the controlled preparation method of such droplets in its disclosure. It introduces that for three common droplet generation modes, namely coaxial flow, cross flow and flow focusing mode, all can be Adjusting the flow rate of the continuous phase fluid controls the size of the generated droplets, where the droplets have larger sizes in the squeeze mode with lower flow rates and the smaller droplets in the jet mode with higher flow rates. .
中国专利(CN107429426A)在其公开内容中提出,由于用于数字PCR检测的单包裹液滴体系的乳液载体相为惰性的油相,这会阻止微滴反应器用可用的方法(诸如与油载体相不相容的荧光激活细胞分选术)来进行检测、定量和分选。该专利同时提出通过使用双重乳液进行数字PCR检测以克服上述问题。The Chinese patent (CN107429426A) proposed in its disclosure that since the emulsion carrier phase of the single-wrapped droplet system for digital PCR detection is an inert oil phase, this will prevent the droplet reactor from being used with available methods (such as with the oil carrier phase). Incompatible fluorescence-activated cell sorting) for detection, quantification, and sorting. The patent also proposes to overcome the above problems by using double emulsion for digital PCR detection.
但多重乳液的制备,尤其是对用于数字PCR检测目的多重乳液的制备,在液滴尺寸、液滴重数、内核液滴数量等维度的均一化方面均面临挑战。However, the preparation of multiple emulsions, especially the preparation of multiple emulsions for digital PCR detection purposes, faces challenges in terms of uniformity in dimensions such as droplet size, droplet multiplicity, and core droplet number.
对于单包裹液滴而言,可以通过调整连续相的流速控制液滴的尺寸;但在多重乳液的制备过程中,存在多个连续相,且通常后一级连续相的注入速度不允许随意的改变,例如对于双重乳液的制备而言,第一级连续相(油)剪切水性内核流体,生成油包水液滴并沿为微通道向前移动,第二级连续相(水相)剪切包含有油包水液滴的第一级连续相,生成水包油包水液滴,此过程中,由于油包水液滴在第一级连续相中间距,因此,第二连续相的注入速度实质上是受控的,以使第一级连续相在第二级连续相的剪切下,恰好在两个油包水液滴的中间处断裂;否则由于过程的持续进行,第一级连续相在第二级连续相的剪切下,断裂位置将是变化和不可控的,其结果是生成的双重液滴的不可控,例如,在第二级连续相的剪切下,可能会生成水包油包水双重液滴,也可能会生成水包油单包裹液滴,并夹杂来自第一级连续相剪切过程中生成的油包水液滴;进而使得液滴体系混乱。For single-wrapped droplets, the size of the droplets can be controlled by adjusting the flow rate of the continuous phase; however, in the preparation process of multiple emulsions, there are multiple continuous phases, and usually the injection speed of the last continuous phase does not allow arbitrary Change, for example, for the preparation of double emulsion, the first continuous phase (oil) shears the aqueous core fluid to generate water-in-oil droplets and moves forward along the microchannel, and the second continuous phase (water phase) shears Cut the first continuous phase containing water-in-oil droplets to generate water-in-oil droplets. In this process, due to the spacing between the water-in-oil droplets in the first continuous phase, the second continuous phase The injection speed is essentially controlled so that the first-level continuous phase breaks exactly in the middle of the two water-in-oil droplets under the shear of the second-level continuous phase; otherwise, due to the continuation of the process, the first-level continuous phase breaks Under the shear of the second continuous phase, the fracture position will be variable and uncontrollable. The result is that the generated double droplets are uncontrollable. For example, under the shear of the second continuous phase, it may be Double droplets of water-in-oil-in-water may be generated, or single-wrapped droplets of oil-in-water may be generated, mixed with water-in-oil droplets generated during the shearing process of the first-stage continuous phase; thus causing chaos in the droplet system.
因此,目前的多重乳液制备芯片通常均为专用芯片。而多重乳液制备芯片往往要求对微通道的不同部位进行不同的亲疏水改性,这使得多重乳液制备芯片的制造成本和难度均很高,若能使多重乳液制备芯片具有制备不同尺寸液滴的通用属性,将在很大程度上降低液滴制备的成本。Therefore, current multiple emulsion preparation chips are usually dedicated chips. Multiple emulsion preparation chips often require different hydrophilic and hydrophobic modifications on different parts of the microchannel, which makes the manufacturing cost and difficulty of multiple emulsion preparation chips very high. If the multiple emulsion preparation chips can be made capable of preparing droplets of different sizes, The universal properties will reduce the cost of droplet preparation to a great extent.
换言之,最终生成的水包油包水液滴实质上是分割In other words, the resulting water-in-oil-in-water droplets are essentially segmented
诸而言,期望生产各维度均一的液滴是困难的。如上所述,在制备不同尺寸的液滴时,连续相流体的流速存在差异,这导致相邻的两个液滴在连续相内的距离可能因为其尺寸的变化(例如在制备不同批次液滴时)而不同;这可能会在对液滴进行二次包裹时同时得到水包油包水双重液滴和水包油单包裹液滴两种,在二次包裹过程中出现的单包裹液滴的原因是前一级中生成的两个相邻液滴的距离过大,导致第二次包裹时,局部被包裹的油连续相中并不包含水性液滴。虽然,这样的问题可以通过调整二次包裹时连续相的流速以使生成液滴的速度恰好与前一级的液滴间距相匹配,以避免在二次包裹时出现单包裹液滴,但这样的调节显然是困难的;更重要的是,如前所述,连续相流速的变化将导致生产的液滴尺寸的改变,例如降低连续相流速将导致液滴尺寸的增大,而这对数字PCR检测是不利的。Generally speaking, it is difficult to produce droplets that are uniform in all dimensions. As mentioned above, when preparing droplets of different sizes, there are differences in the flow rate of the continuous phase fluid, which causes the distance between two adjacent droplets in the continuous phase to change due to size changes (for example, when preparing different batches of liquids). when the droplets are dropped); this may result in two types of water-in-oil-in-water double droplets and oil-in-water single-wrapped droplets when the droplets are re-wrapped. The single-wrapped liquid that appears during the secondary wrapping process The reason for the droplets is that the distance between the two adjacent droplets generated in the previous stage is too large. As a result, during the second wrapping, the partially wrapped oil continuous phase does not contain aqueous droplets. Although such a problem can be solved by adjusting the flow rate of the continuous phase during secondary wrapping so that the speed of generated droplets exactly matches the droplet spacing of the previous stage to avoid the occurrence of single-wrapped droplets during secondary wrapping, but in this way The adjustment of PCR testing is unfavorable.
发明内容Contents of the invention
为解决现有技术中的上述问题,本发明提供一种用于肠道微生物检测的微液滴制备芯片。本发明的微液滴制备芯片允许对双重乳液液滴的尺寸进行精确的控制与调节,能够在同一个芯片基础上制备处不同规格的均一化双重乳液液滴,具有在一定液滴尺寸范围内的通用性,可以作为独立的液滴制备单元与多种规格的液滴使用单元(例如数字PCR芯片)组合,从而极大的降低检测成本。In order to solve the above-mentioned problems in the prior art, the present invention provides a micro-droplet preparation chip for intestinal microbial detection. The micro-droplet preparation chip of the present invention allows precise control and adjustment of the size of double emulsion droplets, and can prepare homogenized double emulsion droplets of different specifications on the same chip, with a certain droplet size range. Due to its versatility, it can be used as an independent droplet preparation unit and combined with various specifications of droplet usage units (such as digital PCR chips), thereby greatly reducing detection costs.
虽然单包裹液滴的尺寸可以通过调节连续相的流速灵活的控制;但多包裹液滴的最终尺寸受多种因素限制,通常不能实现调节。以双重乳液的制备为例,参见图1-3,内核流体(一般为水相)被第一连续相(一般为油相)剪切后生成的单包裹液滴之间以基本恒定的距离排列在微通道中,该夹带单包裹液滴的第一连续相随后作为新的核流体被第二连续相(一般为水相)剪切,进而形成水包油包水的双重乳液液滴。Although the size of single-wrapped droplets can be flexibly controlled by adjusting the flow rate of the continuous phase, the final size of multi-wrapped droplets is limited by many factors and usually cannot be adjusted. Taking the preparation of double emulsion as an example, see Figure 1-3. The single-wrapped droplets generated after the inner core fluid (generally the water phase) is sheared by the first continuous phase (generally the oil phase) are arranged at a substantially constant distance. In the microchannel, the first continuous phase entraining the single-wrapped droplets is then sheared by the second continuous phase (usually the water phase) as a new core fluid, thereby forming double emulsion droplets of water-in-oil-in-water.
理论上,在微通道中的每一个单包裹液滴及该微通道中被该单包裹液滴分配的第一连续相的体积之和(如图1-3、5-7中所示的V1和图5-7中的V1’,所述V1’为调整后的V1,将相邻两个微液滴之间的连续相体积均分,微液滴两侧分配所得的连续相体积之和再加上微液滴自身的体积即为V1或V1’,下称分配体积),与最终制备所得的双包裹液滴的体积(图1-3中的V2)之间应当相等,才能保证持续稳定的生成均一化的双包裹液滴。Theoretically, the sum of the volumes of each single-wrapped droplet in the microchannel and the first continuous phase distributed by the single-wrapped droplet in the microchannel (V1 as shown in Figures 1-3 and 5-7 and V1' in Figure 5-7. The V1' is the adjusted V1. The continuous phase volume between two adjacent micro droplets is equally divided, and the sum of the continuous phase volumes obtained by distributing on both sides of the micro droplet is In addition, the volume of the micro-droplet itself is V1 or V1' (hereinafter referred to as the distribution volume), and the volume of the final prepared double-wrapped droplet (V2 in Figure 1-3) should be equal to ensure continuous Stable generation of uniform double-wrapped droplets.
图1显示了V1=V2、挤压模态下的双重乳液制备过程。在挤压模态下,第一连续相以较低流速剪切内核流体,形成粒径较大的单包裹液滴,并且由于第一连续相的流速较低,相邻两个液滴间的距离小,分配体积V1小。由于V2=V1,第二连续相所需提供的剪切力是预定的,对应于其预定的流速。Figure 1 shows the double emulsion preparation process in V1=V2 and extrusion mode. In the extrusion mode, the first continuous phase shears the inner core fluid at a lower flow rate to form single-wrapped droplets with larger particle sizes, and due to the lower flow rate of the first continuous phase, the gap between two adjacent droplets The distance is small and the distribution volume V1 is small. Since V2=V1, the shear force provided by the second continuous phase is predetermined, corresponding to its predetermined flow rate.
图2显示了V1=V2、射流模态下的双重乳液制备过程。在射流模态下,第一连续相以较高流速剪切内核流体,形成粒径较小的单包裹乳液,但由于第一连续相的流速较高,相邻两个液滴之间的间距大,分配体积V1大。由于V2=V1,第二连续相所需提供的剪切力也是预定的,对应于其预定的流速。Figure 2 shows the double emulsion preparation process in V1=V2 and jet mode. In the jet mode, the first continuous phase shears the core fluid at a higher flow rate to form a single-wrapped emulsion with a smaller particle size. However, due to the higher flow rate of the first continuous phase, the distance between two adjacent droplets decreases. Large, the distribution volume V1 is large. Since V2=V1, the shear force provided by the second continuous phase is also predetermined, corresponding to its predetermined flow rate.
图1、图2显示的两种情况表明,虽然通过提高第一连续相的流速可以制备更小尺寸的单包裹乳液,但流速的增大会引入更多的第一连续相流体,导致单包裹液滴的间距增大,使得在第一连续相射为流模态下得到的双包裹液滴的体积(图2)反而大于第一连续相为挤压模态下得到的双包裹液滴的体积(图1)。这使得制备更小尺寸的双包裹液滴非常困难。The two situations shown in Figures 1 and 2 show that although smaller-sized single-wrapped emulsions can be prepared by increasing the flow rate of the first continuous phase, the increase in flow rate will introduce more first continuous phase fluid, resulting in a single-wrapped emulsion. The distance between the droplets increases, so that the volume of the double-wrapped droplets obtained when the first continuous phase is in the flow mode (Figure 2) is larger than the volume of the double-wrapped droplets obtained when the first continuous phase is in the extrusion mode. (figure 1). This makes it very difficult to prepare smaller-sized double-wrapped droplets.
图3显示了V1≠V2、射流模态下的双重乳液制备过程。V1≠V2的含义是第二连续相的流速随意调节,而不考虑其他因素。这种情况下,虽然可以缩小由第二连续相剪切得到的液滴尺寸,但这种剪切模式无法保证包含单包裹液滴的第一连续相在第二连续相的剪切下恰好在两个单包裹液滴的中间位置处断裂,因此,其得到的液滴是包含:水包油包水双包裹液滴、水包油单包裹液滴和油包水单包裹液滴的混乱体系。这样的液滴体系无法满足下游的应用需求,因此是应当被避免的。Figure 3 shows the double emulsion preparation process in V1≠V2 and jet mode. The meaning of V1≠V2 is that the flow rate of the second continuous phase is adjusted arbitrarily without considering other factors. In this case, although the size of the droplets obtained by shearing of the second continuous phase can be reduced, this shearing mode cannot guarantee that the first continuous phase containing a single wrapped droplet will be exactly at the size of the droplet sheared by the second continuous phase. The two single-wrapped droplets break at the middle position. Therefore, the resulting droplet is a chaotic system including: double-wrapped droplets of water-in-oil-in-water, single-wrapped droplets of oil-in-water, and single-wrapped droplets of water-in-oil. . Such droplet systems cannot meet the needs of downstream applications and should be avoided.
基于这样的认识和分析,本发明提供一种用于肠道微生物检测的微液滴制备芯片,所述液滴制备芯片用于制备粒径可控的至少两层包裹的多重乳液液滴,其包括内核流体通道,第一连续相通道,单包裹液滴通道,第二连续相通道,双包裹液滴通…,以此类推,根据所需制备液滴的包裹重数,可具有第N+1重连续相通道和N重包裹液滴通道;所述内核流体通道与第一连续相通道相交,其交汇处下游流体连通单包裹液滴通道;类似的,N重包裹液滴通道与第N+1连续相通道相交,其交汇处下游流体连通N+1重包裹液滴通道;所述微液滴制备芯片还包括调节通道,所述调节通道N重包裹通道流体连通,因而具有级数,如第N级调节通道,所述调节通道允许调节N重包裹液滴在对应液滴通道内的分配体积V1的大小。Based on such understanding and analysis, the present invention provides a micro-droplet preparation chip for intestinal microbial detection. The droplet preparation chip is used to prepare multiple emulsion droplets wrapped in at least two layers with controllable particle size. Including the core fluid channel, the first continuous phase channel, the single-wrapped droplet channel, the second continuous phase channel, the double-wrapped droplet channel..., and so on, according to the number of packages of the required prepared droplets, there can be an N+th 1-fold continuous phase channel and N-fold wrapped droplet channel; the inner core fluid channel intersects with the first continuous-phase channel, and the downstream fluid of the intersection is connected to the single-wrapped droplet channel; similarly, the N-fold wrapped droplet channel is connected to the Nth +1 continuous phase channels intersect, and the downstream fluid connection of the intersection is N+1 heavily wrapped droplet channels; the micro droplet preparation chip also includes an adjustment channel, and the adjustment channel N multiple wrapped channels are fluidly connected, thus having a series, Such as the Nth level adjustment channel, which allows adjusting the size of the distribution volume V1 of the N-fold wrapped droplets in the corresponding droplet channel.
优选的,所述的调节通道仅存在于相邻两个连续相通道之间。Preferably, the regulating channel only exists between two adjacent continuous phase channels.
优选的,所述调节通道用于从液滴通道中抽离连续相流体,进而减小分配体积V1;所述调节通道连接于独立的动力单元。Preferably, the adjustment channel is used to extract the continuous phase fluid from the droplet channel, thereby reducing the distribution volume V1; the adjustment channel is connected to an independent power unit.
优选的,所述微液滴制备芯片包括盖片层和微通道层,所述调节通道、内核流体通道、第一连续相通道,单包裹液滴通道,第二连续相通道及双包裹液滴通道均位于所述微通道层的同一侧。所述微通道层上的所有微通道优选具有相同的深度,以允许通过单次光刻过程加工所述微通道层。Preferably, the micro-droplet preparation chip includes a cover layer and a micro-channel layer, the adjustment channel, the core fluid channel, the first continuous phase channel, the single-wrapped droplet channel, the second continuous phase channel and the double-wrapped droplet. The channels are all located on the same side of the microchannel layer. All microchannels on the microchannel layer preferably have the same depth to allow processing of the microchannel layer in a single photolithography process.
优选的,所述调节通道在所述液滴通道两侧的对称设置,所述调节通道的尺寸(包括宽度、高度和对角尺寸)小于对应的液滴通道内的液滴直径;更优选的是小于液滴的半径。Preferably, the adjustment channels are symmetrically arranged on both sides of the droplet channel, and the size of the adjustment channel (including width, height and diagonal size) is smaller than the diameter of the droplets in the corresponding droplet channel; more preferably is smaller than the radius of the droplet.
优选的,每一侧的所述调节通道均由若干并列设置的子通道构成,所述若干子通道将所述调节通道与液滴通道的连接开口在更大的长度上分散的布置,以允许每一个子通道使用更小的连接开口与所述液滴通道连接并实现同等甚至更大的调节能力,所述更小的连接开口尺寸允许在调节过程中对液滴通道内的液滴形成更小的扰动,有利于小尺寸液滴保持其在液滴通道内的位置和形态。Preferably, the adjustment channel on each side is composed of several sub-channels arranged side by side, and the several sub-channels disperse the connection openings between the adjustment channel and the droplet channel over a larger length to allow Each sub-channel uses a smaller connection opening to connect to the droplet channel and achieve the same or even greater adjustment capability. The smaller connection opening size allows for a better formation of droplets in the droplet channel during the adjustment process. Small disturbance helps small-sized droplets maintain their position and shape within the droplet channel.
优选的,所述调节通道包括沿液流方向渐扩的收集通道和布置在所述收集通道与液滴通道的连接处的引流格栅,所述引流格栅由间隔布置的若干微柱组成,相邻两个微柱之间的间隙形成连续相在液滴通道与收集通道之间的流动路径;所述收集通道在沿液流方向的最大扩口处连接有集液通道;所述微柱可以是具有任何截面形状的主体,优选具有方形或圆形截面。Preferably, the adjustment channel includes a collection channel that gradually expands along the direction of liquid flow and a drainage grid arranged at the connection between the collection channel and the droplet channel. The drainage grid is composed of several micro-pillars arranged at intervals. The gap between two adjacent micro-columns forms a flow path of the continuous phase between the droplet channel and the collection channel; the collection channel is connected to a liquid collection channel at the largest expansion along the liquid flow direction; the micro-column It can be a body with any cross-sectional shape, preferably with a square or circular cross-section.
所述引流格栅的作用与前述并列设置的若干子通道的作用相同,均可以减小与液滴通道连接的单个开口的尺寸,降低对液滴的干扰;而引流格栅的若干间隙通过收集通道最终汇集于集液通道,因此,可以允许集液通道具有超过液滴的尺寸,从而能够以更快的速度调节分配体积V1,同时不会对液滴在通道内的位置和形态产生明显的干扰;并且,由于收集通道具有沿液流方向的渐扩结构,夹带液滴的连续相在流经引流格栅的过程中,随着收集通道扩口的增大,连续相会以增加的速度穿过所述间隙进入收集通道;从而进一步的提高对分配体积V1的调节速度,有利于液滴制备整体过程的高速化,因而能够更好地满足数字PCR检测等需要在短时间内快速制备大量均一化液滴的要求。The function of the drainage grid is the same as that of several sub-channels arranged side by side, both of which can reduce the size of a single opening connected to the droplet channel and reduce the interference to the droplets; and the several gaps of the drainage grid pass through the collection The channels finally converge into the liquid collection channel. Therefore, the liquid collection channel can be allowed to have a size exceeding that of the droplet, thereby enabling the distribution volume V1 to be adjusted at a faster speed without causing significant changes to the position and shape of the droplet in the channel. Interference; and, because the collection channel has a gradually expanding structure along the direction of liquid flow, when the continuous phase of entrained droplets flows through the drainage grid, as the expansion of the collection channel increases, the continuous phase will increase at an increasing speed. Pass through the gap and enter the collection channel; thereby further improving the adjustment speed of the distribution volume V1, which is conducive to speeding up the overall droplet preparation process, and thus can better meet the needs of digital PCR detection and other needs to quickly prepare a large amount in a short time Requirements for uniform droplets.
前述的方案中,所有的微通道优选均具有相同的深度,换言之,前述方案中的微通道均是平面化的通道结构;例如可以通过对微通道层单侧的局部光刻或机械加工等方式形成的非贯穿的微通道,也可以是贯穿所述微通道层,然后通过盖片层和基片层封闭的微通道结构。In the foregoing scheme, all microchannels preferably have the same depth. In other words, the microchannels in the foregoing scheme are planar channel structures; for example, they can be formed by partial photolithography or mechanical processing of one side of the microchannel layer. The non-penetrating microchannel formed may also be a microchannel structure that penetrates the microchannel layer and is then closed by the cover sheet layer and the base sheet layer.
当所述微液滴制备芯片被用于制备双包裹液滴时,其还可以具有立体的微通道结构。所述立体的微通道结构具有如下特点:所述内核流体通道、第一连续相通道、单包裹液滴通道的上游侧为非贯通的等深度微通道,且其被布置在微通道层的上侧;所述单包裹液滴通道的下游侧、第二连续相通道、双包裹液滴通道也为非贯通的等深度微通道,但其被布置在微通道层的下侧;所述单包裹液滴通道的中部贯通所述微通道层,且分别流体连通单包裹液滴通道的上下游侧;所述单包裹液滴通道的中部的首尾两端分别设有非贯通的调节通道,其中,位于首端的调节通道被布置在微通道层的下侧,位于尾端的调节通道被布置在微通道层的上侧;所述调节通道的深度不大于单包裹液滴的半径。When the micro-droplet preparation chip is used to prepare double-wrapped droplets, it may also have a three-dimensional microchannel structure. The three-dimensional microchannel structure has the following characteristics: the upstream side of the core fluid channel, the first continuous phase channel, and the single-wrapped droplet channel are non-penetrating equal-depth microchannels, and they are arranged on the microchannel layer. side; the downstream side of the single-wrapped droplet channel, the second continuous phase channel, and the double-wrapped droplet channel are also non-penetrating equal-depth microchannels, but they are arranged on the lower side of the microchannel layer; the single-wrapped droplet channel The middle part of the droplet channel penetrates the microchannel layer, and is fluidly connected to the upstream and downstream sides of the single-wrapped droplet channel; the first and last ends of the middle part of the single-wrapped droplet channel are respectively provided with non-penetrating adjustment channels, wherein, The adjustment channel at the head end is arranged on the lower side of the microchannel layer, and the adjustment channel at the tail end is arranged on the upper side of the microchannel layer; the depth of the adjustment channel is not greater than the radius of a single wrapped droplet.
单包裹液滴在这样的微通道结构中流动,当从位于上侧的单包裹液滴通道的上游侧移动至贯穿的单包裹液滴通道的中部时,由于水性液滴的比重大于油性的连续相,液滴会在该贯穿通道内以曲线路径下沉,随后进入单包裹液滴通道的下游侧;首尾两端的调节通道可以分别在液滴尚未完全下沉的首端附近抽吸通道底部的连续相,及在液滴已基本下沉触底的尾端附近抽吸通道顶部的连续相,进而调节分配体积V1。Single-wrapped droplets flow in such a microchannel structure. When moving from the upstream side of the upper single-wrapped droplet channel to the middle of the penetrating single-wrapped droplet channel, since the specific gravity of the water-based droplets is greater than that of the oily continuous Phase, the droplets will sink in a curved path in the through-channel, and then enter the downstream side of the single-wrapped droplet channel; the adjustment channels at the head and tail ends can respectively suck the bottom of the channel near the head end where the droplets have not completely sunk. The continuous phase, and the continuous phase at the top of the suction channel near the tail end where the droplet has basically sunk to the bottom, thereby adjusting the distribution volume V1.
优选的,所述调节通道为扁平通道,其深度不大于单包裹液滴直径的1/4。Preferably, the adjustment channel is a flat channel with a depth no greater than 1/4 of the diameter of a single wrapped droplet.
优选的,所述调节通道的宽度为单包裹液滴通道的中部长度的一半,从而使得单包裹液滴在贯穿的单包裹液滴通道的中部内移动时,调节通道因抽吸连续相产生的对单包裹液滴的竖向作用力较弱,并且在整个路径上基本稳定,从而减弱对单包裹液滴移动过程及形态的干扰。Preferably, the width of the adjustment channel is half of the length of the middle part of the single-wrapped droplet channel, so that when the single-wrapped droplet moves in the middle part of the penetrating single-wrapped droplet channel, the adjustment channel is caused by the suction of the continuous phase. The vertical force on a single-wrapped droplet is weak and basically stable along the entire path, thus reducing the interference to the movement process and shape of a single-wrapped droplet.
优选的,所述位于所述微通道层的上下层的两个调节通道可以通过一个贯通孔连通,从而允许通过同一个动力单元为不同位置处的调节通道提供相同的动力。Preferably, the two adjustment channels located on the upper and lower layers of the microchannel layer can be connected through a through hole, thereby allowing the same power unit to provide the same power to the adjustment channels at different locations.
优选的,所述核流体通道与第一连续相通道的交汇处通过一缩径段与单包裹液滴通道流体连通。Preferably, the intersection of the core fluid channel and the first continuous phase channel is in fluid communication with the single-wrapped droplet channel through a reduced diameter section.
前述方案中主要以双包裹液滴的制备过程进行举例,但本发明的装置同样可以适用于更多包裹重数的液滴的可控制备。当需要进行更多包裹重数液滴的制备时,可以在除了最后一级连续相通道下游外,在每一级连续相通道下游侧的液滴通道单侧或两侧设置调节通道,以用于调节相应液滴通道内的分配体积,进而实现多重包裹液滴的可控制备。In the foregoing solution, the preparation process of double-wrapped droplets is mainly used as an example, but the device of the present invention can also be applied to the controllable preparation of droplets with more wrapping numbers. When it is necessary to prepare more droplets with a larger number of packages, an adjustment channel can be set on one side or both sides of the droplet channel downstream of each stage of the continuous phase channel except for the last stage of the continuous phase channel. It is used to adjust the distribution volume in the corresponding droplet channel, thereby achieving controllable preparation of multiple wrapped droplets.
本发明的芯片可采用现有的方法对微通道各部分进行亲疏水改性,其中,调节通道的表面性质与其连通的液滴通道的表面性质相同。The chip of the present invention can use existing methods to modify various parts of the microchannel to be hydrophilic and hydrophobic, wherein the surface properties of the adjustment channel are the same as those of the droplet channels connected to them.
本发明还提供一种液滴制备方法,所述的液滴制备方法基于本发明提供的微液滴制备芯片进行,通过调节通道对相应液滴通道内液滴的分配体积进行调节,以使下一级包裹得到的液滴体积可控。The invention also provides a droplet preparation method. The droplet preparation method is based on the micro-droplet preparation chip provided by the invention. The distribution volume of the droplets in the corresponding droplet channel is adjusted through the adjustment channel, so that the following The droplet volume obtained by primary packaging is controllable.
本发明相比于现有技术至少能够取得如下有益效果:本发明从多重包裹液滴的形成机理分析发现了影响多重包裹液滴尺寸的关键因素,并据此设计了可以调节液滴在液滴通道内的分配体积进而使得多重包裹液滴的最终体积可控的液滴制备芯片及方法;本发明的液滴制备芯片能够允许对多重包裹液滴的尺寸进行精确的控制与调节;根据液滴制备需求的变化,能够通过调节通道动力参数的改变获取具有不同尺寸的多重包裹液滴;同时,本发明的调节并不局限与多重包裹液滴的整体尺寸,对多重包裹液滴的内核尺寸、包裹层厚度等均可以独立调节;本发明的液滴制备芯片允许在同一个芯片上制备出不同规格的均一化双重乳液液滴,具有在一定液滴尺寸范围内的通用性,可以作为独立的液滴制备单元与多种规格的液滴使用单元组合,从而极大的降低检测成本。Compared with the prior art, the present invention can at least achieve the following beneficial effects: from the analysis of the formation mechanism of multi-wrapped droplets, the present invention finds the key factors affecting the size of multi-wrapped droplets, and accordingly designs a device that can adjust the size of the droplets. The distribution volume in the channel further enables the droplet preparation chip and method to control the final volume of the multiple wrapped droplets; the droplet preparation chip of the present invention can allow precise control and adjustment of the size of the multiple wrapped droplets; according to the droplet With changes in preparation requirements, multiple wrapped droplets of different sizes can be obtained by changing the dynamic parameters of the adjustment channel; at the same time, the adjustment of the present invention is not limited to the overall size of the multiple wrapped droplets, but also to the core size, The thickness of the wrapping layer, etc. can be adjusted independently; the droplet preparation chip of the present invention allows the preparation of uniform double emulsion droplets of different specifications on the same chip, has versatility within a certain droplet size range, and can be used as an independent The droplet preparation unit is combined with droplet usage units of various specifications to greatly reduce detection costs.
附图说明Description of the drawings
图1为挤压模态下,V1=V2的双包裹液滴制备过程示意;Figure 1 is a schematic diagram of the preparation process of double-wrapped droplets with V1=V2 in the extrusion mode;
图2为射流模态下,V1=V2的双包裹液滴制备过程示意;Figure 2 is a schematic diagram of the preparation process of double-wrapped droplets with V1=V2 in jet mode;
图3为射流模态下,V1≠V2的上报过液滴制备过程示意;Figure 3 is a schematic diagram of the droplet preparation process for V1≠V2 in jet mode;
图4为本发明芯片结构的俯视示意;Figure 4 is a top view of the chip structure of the present invention;
图5为调节通道示意,调节通道调节将分配体积V1调节为V1’;Figure 5 is a schematic diagram of the adjustment channel. The adjustment channel adjusts the distribution volume V1 to V1’;
图6为具有子通道的调节通道示意;Figure 6 is a schematic diagram of an adjustment channel with sub-channels;
图7为具有引流格栅的调节通道示意;Figure 7 is a schematic diagram of an adjustment channel with a drainage grille;
图8为具有引流格栅的调节通道的局部放大示意;Figure 8 is a partially enlarged schematic diagram of an adjustment channel with a drainage grille;
图9为具有立体微通道的芯片的剖面示意;Figure 9 is a cross-sectional view of a chip with three-dimensional microchannels;
图10为具有立体微通道的芯片的三维结构示意;Figure 10 is a schematic diagram of the three-dimensional structure of a chip with three-dimensional microchannels;
图11为图10中芯片的俯视示意;Figure 11 is a top view of the chip in Figure 10;
图12为图10中芯片的另一种三维结构示意;Figure 12 is a schematic diagram of another three-dimensional structure of the chip in Figure 10;
图13为具有立体微通道的芯片的另一种俯视示意。Figure 13 is another top view of a chip with three-dimensional microchannels.
图中:1为内核流体通道,2为第一连续相通道,3为单包裹液滴通道,4缩径段,5为第二连续相通道,6为双包裹液滴通道,7为调节通道,71为子通道,72为收集通道,73为引流格栅,731为微柱,732为微柱间隙,74为集液通道,75为贯通孔。In the figure: 1 is the core fluid channel, 2 is the first continuous phase channel, 3 is the single-wrapped droplet channel, 4 is the reduced diameter section, 5 is the second continuous phase channel, 6 is the double-wrapped droplet channel, and 7 is the adjustment channel. , 71 is a sub-channel, 72 is a collection channel, 73 is a drainage grid, 731 is a micro-column, 732 is a micro-column gap, 74 is a liquid collection channel, and 75 is a through hole.
具体实施方式Detailed ways
为进一步阐明本发明的构思,本发明提供如下具体的实施方式。In order to further clarify the concept of the present invention, the present invention provides the following specific embodiments.
实施例1Example 1
如图4-5所示,提供一种用于肠道微生物检测的微液滴制备芯片,所述微液滴制备芯片用于制备双包裹液滴,包括盖片层和微通道层;所述微通道层的上侧表面形成有非贯通的微通道结构,所述盖片层覆盖所述微通道层的上侧表面,且其一侧设有四个与所述微通道层流体连通的贯通孔;所述微通道结构包括内核流体通道1,第一连续相通道2,单包裹液滴通道3,第二连续相通道5,双包裹液滴通道6;所述内核流体通道1与所述第一连续相通道2十字相交,其交汇处下游通过一缩径段4流体连通单包裹液滴通道3,所述单包裹液滴通道3与第二连续相通道5十字相交,其交汇处下游流体连通双包裹液滴通道6;所述单包裹液滴通道3的下游段两侧对称设置有两条调节通道7,所述对称设置的两条调节通道7与单包裹液滴通道3流体连通,并连接于同一个注射泵,进而允许通过调节通道7从单包裹液滴通道3内抽吸第一连续相或向所述单包裹液滴通道3内补充第一连续相,从而将单包裹液滴的分配体积由V1调整为V1’。所述调节通道7的宽度小于单包裹液滴的直径,且其具有与单包裹液滴通道3相同的表面性质。As shown in Figure 4-5, a micro-droplet preparation chip for intestinal microbial detection is provided. The micro-droplet preparation chip is used to prepare double-wrapped droplets, including a cover layer and a microchannel layer; A non-penetrating microchannel structure is formed on the upper surface of the microchannel layer. The cover layer covers the upper surface of the microchannel layer, and four through holes are provided on one side of the cover layer in fluid communication with the microchannel layer. hole; the microchannel structure includes an inner core fluid channel 1, a first continuous phase channel 2, a single wrapped droplet channel 3, a second continuous phase channel 5, and a double wrapped droplet channel 6; the inner core fluid channel 1 and the The first continuous phase channel 2 intersects at a cross, and downstream of its intersection is fluidly connected to the single-wrapped droplet channel 3 through a reduced diameter section 4. The single-wrapped droplet channel 3 intersects with the second continuous phase channel 5, and its intersection is downstream The double-wrapped droplet channel 6 is fluidly connected; the downstream section of the single-wrapped droplet channel 3 is symmetrically provided with two adjustment channels 7 on both sides, and the two symmetrically arranged adjustment channels 7 are in fluid communication with the single-wrapped droplet channel 3 , and is connected to the same syringe pump, thereby allowing the first continuous phase to be sucked from the single-package droplet channel 3 through the adjustment channel 7 or to replenish the first continuous phase into the single-package droplet channel 3, thereby converting the single-package droplet into the single-package droplet channel 3. The distribution volume of the droplets is adjusted from V1 to V1'. The width of the adjustment channel 7 is smaller than the diameter of a single-wrapped droplet, and it has the same surface properties as the single-wrapped droplet channel 3 .
实施例2Example 2
如图4、7所示,提供一种用于肠道微生物检测的微液滴制备芯片,其具有与实施例1所述的微液滴制备芯片类似的主体结构,区别在于,位于单包裹液滴通道3每一侧的所述调节通道7均由四条并列设置的子通道71构成,且任意两条相邻的子通道71的间距为子通道71自身宽度的0.5-3倍。As shown in Figures 4 and 7, a micro-droplet preparation chip for intestinal microbial detection is provided, which has a similar main structure to the micro-droplet preparation chip described in Example 1. The difference is that it is located in a single coating liquid The adjustment channel 7 on each side of the dripping channel 3 is composed of four sub-channels 71 arranged in parallel, and the distance between any two adjacent sub-channels 71 is 0.5-3 times the width of the sub-channel 71 itself.
实施例3Example 3
如图4、7-8所示,提供一种用于肠道微生物检测的微液滴制备芯片,区别于实施例1和2的是,位于单包裹液滴通道3每一侧的所述调节通道7均包括沿液流方向渐扩的收集通道72和布置在所述收集通道与液滴通道的连接处的引流格栅73,所述若干引流格栅73内侧边缘构成的连线与所述单包裹液滴通道3的侧壁延长线重合或位于该延长线外侧,从而使单包裹液滴在单包裹液滴通道3内流动过程中不会受到阻碍;所述引流格栅73由间隔布置的若干微柱731组成,相邻两个微柱731之间的间隙732形成第一连续相在单包裹液滴通道3与收集通道72之间的流动路径;所述收集通道72在沿液流方向的最大扩口处连接有集液通道74;所述微柱731具有方形截面。As shown in Figures 4 and 7-8, a micro-droplet preparation chip for intestinal microbial detection is provided. The difference from Examples 1 and 2 is that the adjustment located on each side of the single-wrapped droplet channel 3 The channels 7 each include a collection channel 72 that gradually expands along the liquid flow direction and a drainage grille 73 arranged at the connection between the collection channel and the droplet channel. The connection line formed by the inner edges of the plurality of drainage grilles 73 and the The side wall extension lines of the single-wrapped droplet channel 3 coincide with or are located outside the extension line, so that the single-wrapped droplet will not be hindered during the flow in the single-wrapped droplet channel 3; the drainage grids 73 are arranged at intervals. It is composed of several micro-columns 731, and the gap 732 between two adjacent micro-columns 731 forms the flow path of the first continuous phase between the single-wrapped droplet channel 3 and the collection channel 72; the collection channel 72 is along the liquid flow. The largest expansion in the direction is connected to the liquid collection channel 74; the micro-column 731 has a square cross-section.
实施例4Example 4
本实施例的方案未在附图中进行展示,但区别于实施例1-3的是,所述微液滴制备芯片用于制备三重包裹液滴。所述微通道层上还包括与双包裹液体通道6十字相交的第三连续相通道,及流体连接在该交汇处的三重包裹液滴通道;所述双包裹液滴通道6的下游两侧对称设置有第二调节通道,位于两侧的所述第二调节通道共同连接至另一注射泵用于调节双包裹液滴在第二连续相通道内的分配体积,所述第二调节通道具有与所述双包裹液滴通道6相同的表面性质。The scheme of this embodiment is not shown in the drawings, but the difference from Examples 1-3 is that the micro-droplet preparation chip is used to prepare triple-wrapped droplets. The microchannel layer also includes a third continuous phase channel that intersects with the double-wrapped liquid channel 6, and a triple-wrapped droplet channel fluidly connected at the intersection; the downstream sides of the double-wrapped droplet channel 6 are symmetrical. A second adjustment channel is provided, and the second adjustment channels located on both sides are jointly connected to another syringe pump for adjusting the distribution volume of the double-wrapped droplets in the second continuous phase channel, and the second adjustment channel has a function similar to that of the second continuous phase channel. The double-wrapped droplet channel 6 has the same surface properties.
实施例5Example 5
如图4、9-11所示,提供一种用于肠道微生物检测的微液滴制备芯片,区别于实施例1-3的是,所述微液滴制备芯片还包括基片层,且所述微通道层具有立体微通道结构,具体的,所述立体微通道结构具有如下特点:所述内核流体通道1、第一连续相通道2、单包裹液滴通道3的上游侧为非贯通的等深度微通道,其被布置在微通道层的上侧;所述单包裹液滴通道3的下游侧、第二连续相通道5、双包裹液滴通道6也为非贯通的等深度微通道,其被布置在微通道层的下侧;所述单包裹液滴通道3的中部贯通所述微通道层,且分别流体连通单包裹液滴通道3的上下游侧;所述单包裹液滴通道3的中部的首尾两端分别设有非贯通的调节通道7,其中,位于首端的调节通道7被布置在微通道层的下侧,位于尾端的调节通道7被布置在微通道层的上侧;所述调节通道7的深度不大于单包裹液滴的半径。所述调节通道7为扁平通道,其宽度为单包裹液滴通道3的贯通中部长度的一半。位于所述微通道层上下两侧的调节通道7连接至不同的注射泵。As shown in Figures 4 and 9-11, a micro-droplet preparation chip for intestinal microbial detection is provided. The difference from Embodiment 1-3 is that the micro-droplet preparation chip also includes a substrate layer, and The microchannel layer has a three-dimensional microchannel structure. Specifically, the three-dimensional microchannel structure has the following characteristics: the upstream sides of the core fluid channel 1, the first continuous phase channel 2, and the single-wrapped droplet channel 3 are non-penetrating. equal-depth microchannels, which are arranged on the upper side of the microchannel layer; the downstream side of the single-wrapped droplet channel 3, the second continuous phase channel 5, and the double-wrapped droplet channel 6 are also non-penetrating equal-depth microchannels. channel, which is arranged on the lower side of the microchannel layer; the middle part of the single-wrapped droplet channel 3 penetrates the microchannel layer, and is fluidly connected to the upstream and downstream sides of the single-wrapped droplet channel 3 respectively; the single-wrapped liquid droplet channel 3 The middle part of the dripping channel 3 is provided with non-penetrating adjustment channels 7 at both ends. The adjustment channel 7 at the head end is arranged on the lower side of the microchannel layer, and the adjustment channel 7 at the tail end is arranged on the bottom of the microchannel layer. Upper side; the depth of the adjustment channel 7 is not greater than the radius of a single wrapped droplet. The adjustment channel 7 is a flat channel, and its width is half of the length of the central portion of the single-wrapped droplet channel 3 . The adjustment channels 7 located on the upper and lower sides of the microchannel layer are connected to different syringe pumps.
实施例6Example 6
如图4、9、12-13所示,提供一种用于肠道微生物检测的微液滴制备芯片。区别于实施例5的是,在所述单包裹液滴通道3同一侧,且分别位于所述微通道层的上下两侧表面的两条调节通道7分别通过一个贯通孔75连通;两个贯通孔75共同连接至同一个注射泵。As shown in Figures 4, 9, and 12-13, a microdroplet preparation chip for intestinal microbial detection is provided. What is different from Embodiment 5 is that the two adjustment channels 7 on the same side of the single-wrapped droplet channel 3 and located on the upper and lower surfaces of the microchannel layer are connected through a through hole 75 respectively; the two through holes 75 are connected to each other. The holes 75 are jointly connected to the same syringe pump.
实施例7Example 7
提供一种多重包裹液滴制备方法,该方法基于前述实施例的任一种所述的微液滴芯片进行,通过调节第N连续相的流速控制N重包裹液滴的尺寸,然后通过连接在N重包裹液滴通道上的调节通道7调整N重包裹液滴在对应液滴通道内的分配体积,使得第N+1连续相的流速可以随着分配体积的变化而改变,从而调节下一级的包裹层厚度。所述的N为正整数。A method for preparing multiple wrapped droplets is provided. The method is based on the microdroplet chip described in any one of the previous embodiments. The size of the N-thick wrapped droplets is controlled by adjusting the flow rate of the Nth continuous phase, and then connected to The adjustment channel 7 on the N-heavy-wrapped droplet channel adjusts the distribution volume of the N-heavy-wrapped droplet in the corresponding droplet channel, so that the flow rate of the N+1 continuous phase can change with the change of the distribution volume, thereby adjusting the next level of wrapping thickness. The N is a positive integer.
以上实施例仅是本发明较佳实施方式的举例,其不应当被理解为是对本发明所有可行实施方式的限定,本领域的常规技术人员在本发明技术构思的基础上不经过创造性劳动的常规替换或改进所得到的实施方式均应当视为本发明的可行方案。本发明实际的保护范围以权利要求限定的内容为准。The above embodiments are only examples of the preferred embodiments of the present invention, and should not be understood as limiting all possible implementations of the present invention. Those skilled in the art can make routine decisions without creative work based on the technical concepts of the present invention. The implementations obtained by substitution or improvement shall be regarded as feasible solutions of the present invention. The actual protection scope of the present invention shall be determined by the claims.
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