CN110817775A - An automatic filling machine for beverage bottles - Google Patents
An automatic filling machine for beverage bottles Download PDFInfo
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- CN110817775A CN110817775A CN201911105218.2A CN201911105218A CN110817775A CN 110817775 A CN110817775 A CN 110817775A CN 201911105218 A CN201911105218 A CN 201911105218A CN 110817775 A CN110817775 A CN 110817775A
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- bottle
- capping
- liquid injection
- turntable
- frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/20—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C7/0026—Conveying; Synchronising the containers travelling along a linear path
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C2007/006—Devices particularly adapted for container filling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C2007/0066—Devices particularly adapted for container closing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
- Cleaning In General (AREA)
Abstract
本发明涉及一种饮料瓶的自动装料机;它包括机架、输送链、输送电机、护栏、冲洗装置、注液装置和压盖装置,注液装置包括,注液架上设置的进出导瓶装置,进出导瓶装置包括导瓶槽、出瓶转盘和进瓶转盘,注液装置还包括注液转盘,注液转盘上设置有注液卡瓶转环,注液转盘上通过注液伸缩撑杆连接有注液枪,注液枪包括与伸缩撑杆连接的真空吸管,所述的真空吸管的上部设置有吸管接头、内部设置有注液管,注液管的上部穿过真空吸管连接到注液箱;本发明将注液枪设计成真空吸管内套设注液管的结构,插入到瓶体内时能够实现饮料瓶在真空状态下注液,同时将饮料瓶吸附在注液枪上,避免了转动过程中的离心,节省转盘的结构成本,降低配合的难度。
The invention relates to an automatic filling machine for beverage bottles; it comprises a frame, a conveying chain, a conveying motor, a guardrail, a flushing device, a liquid injection device and a capping device. The bottle device, the bottle inlet and outlet guide device includes a bottle guide groove, a bottle outlet turntable and a bottle inlet turntable, and the liquid injection device also includes a liquid injection turntable. The support rod is connected with a liquid injection gun, and the liquid injection gun includes a vacuum suction pipe connected with the telescopic support rod. The upper part of the vacuum suction pipe is provided with a suction pipe joint, and a liquid injection pipe is arranged inside, and the upper part of the liquid injection pipe is connected through the vacuum suction pipe. into the liquid injection box; the liquid injection gun is designed as a structure in which a liquid injection pipe is sleeved in a vacuum suction pipe, and when inserted into the bottle body, the beverage bottle can be injected with liquid in a vacuum state, and the beverage bottle can be adsorbed on the liquid injection gun at the same time. , avoids centrifugation during the rotation process, saves the structural cost of the turntable, and reduces the difficulty of matching.
Description
原案申请号:2017107266438Original application number: 2017107266438
原案申请日:2017年8月22日Original filing date: August 22, 2017
原案申请人:东莞市蓉工自动化科技有限公司Original applicant: Dongguan Ronggong Automation Technology Co., Ltd.
原案申请名称:一种饮料瓶的自动清洗装料机。Name of the original application: an automatic cleaning and loading machine for beverage bottles.
技术领域technical field
本发明涉及饮料瓶的装料设备领域,尤其涉及一种饮料瓶的自动装料机。The invention relates to the field of beverage bottle charging equipment, in particular to an automatic beverage bottle charging machine.
背景技术Background technique
随着人们生活水平的提高,饮料的消费量越来越大,日常生活中的饮料大多都是采用瓶装,现有的饮料瓶装料大多采用了装料机进行。With the improvement of people's living standards, the consumption of beverages is increasing. Most of the beverages in daily life are bottled, and most of the existing beverage bottles are filled with a charging machine.
现有的饮料装料机大多都是包括饮料瓶输送和设置在饮料瓶输送线上的注液装置,现有的注液装置大多都是直接对输送线上的饮料瓶进行下压注液,有些是采用转盘实现多个饮料瓶的多工位不同时段注液,但是饮料瓶在转动的过程中可能会出现离心,因此要多转盘上的饮料瓶进行固定,需要在转盘上设置固定和卡紧装置,这会增大转盘制作的难度,同时会提高转盘的成本,并且也会增加转盘与饮料瓶输送线的难度。Most of the existing beverage filling machines include beverage bottle conveying and a liquid injection device arranged on the beverage bottle conveying line. Some use the turntable to realize the multi-station injection of multiple beverage bottles at different times, but the beverage bottles may be centrifuged during the rotation process, so to fix the beverage bottles on the multi-turntable, it is necessary to set the fixation and clamping on the turntable. This will increase the difficulty of making the turntable, increase the cost of the turntable, and also increase the difficulty of the turntable and the beverage bottle conveying line.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种饮料瓶的自动装料机,将注液枪设计成真空吸管内套设注液管的结构,且注液枪的底部注液管和真空吸管均为开口,插入到瓶体内时能够实现饮料瓶在真空状态下注液,同时将饮料瓶吸附在注液枪上,避免了转动过程中的离心,节省了转盘的结构成本,降低了配合的难度。The purpose of the present invention is to provide an automatic filling machine for beverage bottles. The liquid injection gun is designed as a structure in which a liquid injection pipe is sleeved in a vacuum suction pipe, and the bottom liquid injection pipe and the vacuum suction pipe of the liquid injection gun are both open and inserted into the vacuum pipe. When entering the bottle body, the beverage bottle can be filled with liquid in a vacuum state, and the beverage bottle can be adsorbed on the liquid injection gun at the same time, which avoids centrifugation during the rotation process, saves the structural cost of the turntable, and reduces the difficulty of matching.
为了实现以上目的,本发明采用的技术方案为:一种饮料瓶的自动装料机,它包括机架(1),所述的机架(1)上设置有相互配合的输送链(2)和输送电机(3),所述的机架(1)上设置有与输送链(2)相互配合的护栏(5),所述的输送链(2)沿着输送方向依次配合有冲洗装置(6)、注液装置(7)和压盖装置(8),所述的注液装置(7)包括注液架(31),所述的注液架(31)上设置有与输送链(2)上的饮料瓶配合的进出导瓶装置,所述的进出导瓶装置包括导瓶槽(12)和与导瓶槽(12)配合的出瓶转盘(13)和进瓶转盘(22),所述的出瓶转盘(13)和进瓶转盘(22)上均匀的开设有与饮料瓶配合的卡瓶槽,所述的注液装置(7)还包括与出瓶转盘(13)和进瓶转盘(22)配合的注液转盘(32),所述的注液转盘(32)上设置有注液卡瓶转环(33),所述的注液卡瓶转环(33)上开设有与瓶口配合的注液卡瓶口(34),所述的注液转盘(32)上通过注液伸缩撑杆(35)连接有与注液卡瓶口(34)内的饮料瓶配合的注液枪(36),所述的注液枪(36)包括与伸缩撑杆(35)连接的真空吸管(37),所述的真空吸管(37)的下部与饮料瓶的瓶口配合,所述的真空吸管(37)的上部设置有吸管接头(38),且吸管接头(38)通过气管连接到吸气泵,所述的真空吸管(37)的内部设置有注液管(39),所述的注液管(39)的上部穿过真空吸管(37)连接到注液箱。In order to achieve the above purpose, the technical solution adopted in the present invention is: an automatic feeding machine for beverage bottles, which comprises a frame (1), and a conveyor chain (2) that cooperates with each other is arranged on the frame (1). and the conveying motor (3), the frame (1) is provided with a guardrail (5) that cooperates with the conveying chain (2), and the conveying chain (2) is sequentially matched with a flushing device ( 6), a liquid injection device (7) and a capping device (8), the liquid injection device (7) includes a liquid injection rack (31), and the liquid injection rack (31) is provided with a conveyor chain ( 2) A bottle-in and out-guide device matched with the beverage bottle on the top of the bottle, the bottle-in and out-guide device includes a bottle guide groove (12), a bottle discharge turntable (13) and a bottle feed turntable (22) matched with the bottle guide groove (12) , the bottle-out turntable (13) and the bottle-in turntable (22) are evenly provided with bottle clamping grooves matched with beverage bottles, and the liquid injection device (7) also includes a bottle-out turntable (13) and A liquid filling turntable (32) matched with the bottle feeding turntable (22), the liquid filling turntable (32) is provided with a liquid filling bottle swivel (33), and the liquid filling bottle swivel (33) is A liquid injection card bottle mouth (34) matched with the bottle mouth is opened, and the liquid injection turntable (32) is connected with a beverage bottle in the liquid injection card bottle mouth (34) through a liquid injection telescopic strut (35). A matching liquid injection gun (36), the liquid injection gun (36) includes a vacuum suction pipe (37) connected with the telescopic strut (35), and the lower part of the vacuum suction pipe (37) is connected to the bottle mouth of the beverage bottle In cooperation, the upper part of the vacuum suction pipe (37) is provided with a suction pipe joint (38), and the suction pipe joint (38) is connected to the suction pump through the trachea, and the inside of the vacuum suction pipe (37) is provided with a liquid injection pipe (38). 39), the upper part of the liquid injection pipe (39) is connected to the liquid injection tank through the vacuum suction pipe (37).
进一步的,所述的护栏(5)通过护栏调节装置(4)安装在机架(1)上,所述的护栏调节装置(4)包括设置在机架(1)上的护栏调节座(9),所述的护栏调节座(9)上通过螺栓连接有护栏调节块(10),且护栏调节块(10)上开设有与螺栓配合的前后走向的调节槽,且护栏调节块(10)固定在护栏(5)上。Further, the guardrail (5) is installed on the frame (1) through a guardrail adjusting device (4), and the guardrail adjusting device (4) comprises a guardrail adjusting seat (9) arranged on the frame (1). ), the guardrail adjustment seat (9) is connected with a guardrail adjustment block (10) by bolts, and the guardrail adjustment block (10) is provided with a front and rear adjustment groove matched with the bolt, and the guardrail adjustment block (10) Fastened to the guardrail (5).
进一步的,所述的冲洗装置(6)包括冲洗架(11)和冲洗架(11)上设置的进出导瓶装置,且冲洗装置(6)还包括设置在冲洗架(11)上的冲洗转盘(14),所述的冲洗转盘(14)上均匀的设置有夹瓶座(23),所述的夹瓶座(23)上设置有与出瓶转盘(13)和进瓶转盘(22)配合的夹瓶翻转装置(18),所述的夹瓶座(23)上设置有与夹瓶翻转装置(18)上夹持的饮料瓶瓶口配合的冲洗喷头(29),所述的冲洗喷头(29)通过冲洗分支管(17)与冲洗转盘(14)上的冲洗分液块(16)配合,所述的冲洗分液块(16)的上部连接有冲洗管(15)。Further, the flushing device (6) includes a flushing rack (11) and an in-out bottle guide device provided on the flushing rack (11), and the flushing device (6) further includes a flushing turntable arranged on the flushing rack (11) (14), the bottle holder (23) is evenly arranged on the rinse turntable (14), and the bottle holder (23) is provided with a bottle discharge turntable (13) and a bottle feed turntable (22). A matching bottle-clamping inversion device (18), the bottle-clamping seat (23) is provided with a flushing nozzle (29) matched with the bottle mouth of the beverage bottle clamped on the bottle-clamping inversion device (18), and the flushing nozzle (29) is provided on the bottle-clamping seat (23). The spray head (29) cooperates with the flushing liquid separator block (16) on the flushing turntable (14) through the flushing branch pipe (17), and a flushing pipe (15) is connected to the upper part of the flushing liquid separator block (16).
进一步的,所述的夹瓶翻转装置(18)包括设置在夹瓶座(23)上的夹瓶转轴(24),所述的夹瓶转转轴(24)上安装有夹瓶器,且夹瓶转轴(24)连接有夹瓶翻转滑动柄(28),所述的夹瓶翻转滑动柄(28)与机架(1)上设置的与竖直平面成30-45度夹角的类圆形闭合环状的翻转滑轨(19)滑动配合。Further, the bottle-clamping inversion device (18) includes a bottle-clamping rotating shaft (24) arranged on the bottle-clamping seat (23), and a bottle-clamping device is installed on the bottle-clamping rotating shaft (24), and The bottle clamping rotating shaft (24) is connected with a bottle clamping inversion sliding handle (28), and the bottle clamping inversion sliding handle (28) is arranged on the frame (1) and forms an included angle of 30-45 degrees with the vertical plane. The circular closed ring-shaped flip slide rail (19) is slidably fitted.
进一步的,所述的夹瓶器包括安装在夹瓶转轴(24)的两块夹瓶块(25),两块夹瓶块(25)通过夹瓶松紧弹簧(26)连接,且夹口端开设有与饮料瓶配合的夹槽,且其中一个夹瓶块(25)的非夹口端连接夹瓶松紧配合滑轮(27),所述的冲洗架(11)上设置有与夹瓶配合滑轮(27)配合的松紧弧板(21),且夹持器与出瓶转盘(13)和进瓶转盘(22)配合时夹瓶配合滑轮(27)使夹持松紧弹簧(26)处于压缩装置、夹口端处于打开状态,所述的冲洗架(11)上设置有与夹瓶配合滑轮(27)配合的定位弧板(20)。Further, the bottle clamping device includes two bottle clamping blocks (25) installed on the bottle clamping rotating shaft (24), the two bottle clamping blocks (25) are connected by the bottle clamping elastic spring (26), and the clamping end There is a clamping groove matched with the beverage bottle, and the non-clamping end of one of the bottle clamping blocks (25) is connected to the bottle clamping pulley (27), and the flushing rack (11) is provided with a bottle clamping pulley. (27) The matching elastic arc plate (21), and when the gripper is matched with the bottle output turntable (13) and the bottle feed turntable (22), the bottle clamping pulley (27) makes the clamping elastic spring (26) in the compression device . The clamping mouth end is in an open state, and the flushing rack (11) is provided with a positioning arc plate (20) that cooperates with the bottle clamping cooperating pulley (27).
进一步的,所述的压盖装置(8)包括压盖架(41),所述的压盖架(41)上设置有与输送链(2)配合的压盖导瓶架(49)及相互配合的压盖卡瓶转动电机(45)和压盖卡瓶转轴(46),所述的压盖卡瓶转轴(46)下方连接有与压盖导瓶架(49)配合的压盖卡瓶上转盘(47)和压盖卡瓶下转盘(48),所述的压盖卡瓶上转盘(47)上开设有与瓶口配合的压盖上卡口,所述的压盖卡瓶下转盘(48)上开设有与瓶身配合的压盖下卡口,且压盖架(41)还设置有与压盖卡瓶下转盘(48)上的饮料瓶外侧配合的压盖限位弧块(50),所述的压盖架(41)上还设置相互配合的瓶盖振动盘(42)和瓶盖振动电机(43),所述的瓶盖振动盘(42)连接有瓶盖上料槽(44),所述的瓶盖上料槽(44)的末端位于压盖上卡口的上方并与水平面成30度夹角,且瓶盖上料槽(44)的末端铰接有瓶盖上料开合块(51),所述的压盖架(41)上还设置有压盖气缸(54),所述的压盖气缸(54)下方连接与压盖上卡口上放有瓶盖的饮料瓶配合的压盖套(55)。Further, the capping device (8) includes a capping frame (41), and the capping frame (41) is provided with a capping bottle guide frame (49) that cooperates with the conveying chain (2) and communicates with each other. A matching capping bottle rotating motor (45) and a capping bottle rotating shaft (46) are provided, and a capping bottle matched with a capping bottle guide frame (49) is connected below the capping bottle rotating shaft (46). The upper turntable (47) and the lower turntable (48) for the capping bottle. The upper turntable (47) for the capping bottle is provided with an upper capping opening which is matched with the bottle mouth. The turntable (48) is provided with a gland lower bayonet which is matched with the bottle body, and the gland holder (41) is also provided with a gland limit arc which is matched with the outer side of the beverage bottle on the gland stopper lower turntable (48). Block (50), the capping frame (41) is also provided with a bottle cap vibration plate (42) and a bottle cap vibration motor (43) that cooperate with each other, and the bottle cap vibration plate (42) is connected with a bottle cap The feeding trough (44), the end of the bottle cap feeding trough (44) is located above the bayonet on the gland and forms an included angle of 30 degrees with the horizontal plane, and the end of the bottle cap feeding trough (44) is hinged with a The cap feeding opening and closing block (51), the capping frame (41) is also provided with a capping cylinder (54), and the lower part of the capping cylinder (54) is connected to the upper bayonet of the capping cap. Capping sleeves (55) for beverage bottles with caps.
进一步的,所述的压盖气缸(54)的上部为安装在压盖架(41)上的竖直走向的瓶盖拧紧转轴(53),且瓶盖拧紧转轴(53)通过瓶盖拧紧齿轮(52)余压盖架(41)上的瓶盖拧紧电机配合。Further, the upper part of the capping cylinder (54) is a vertical cap tightening shaft (53) installed on the capping frame (41), and the cap tightening shaft (53) passes through the cap tightening gear. (52) The bottle cap on the residual pressure cap holder (41) is tightened to fit the motor.
本发明的有益效果为:The beneficial effects of the present invention are:
1、将注液枪设计成真空吸管内套设注液管的结构,且注液枪的底部注液管和真空吸管均为开口,插入到瓶体内时能够实现饮料瓶在真空状态下注液,同时将饮料瓶吸附在注液枪上,避免了转动过程中的离心,实现了多个饮料瓶的多工位不同时段注液,节省了转盘的结构成本,降低了配合的难度。1. The liquid injection gun is designed as a structure in which a liquid injection pipe is set inside a vacuum suction pipe, and the liquid injection pipe and the vacuum suction pipe at the bottom of the liquid injection gun are both open. When inserted into the bottle body, the beverage bottle can be filled with liquid in a vacuum state. At the same time, the beverage bottle is adsorbed on the liquid injection gun, which avoids the centrifugation during the rotation process, realizes the multi-station liquid injection of multiple beverage bottles at different time periods, saves the structural cost of the turntable, and reduces the difficulty of matching.
2、护栏调节装置的设计,可以根据瓶身的具体尺寸进行调节,是输送装置能够适应更多规格的饮料瓶装料。2. The design of the guardrail adjustment device can be adjusted according to the specific size of the bottle body, so that the conveying device can adapt to more specifications of beverage bottle filling.
3、冲洗装置的结构简单,操作简便,采用由下往上注液清洗的方式对饮料瓶进行清洗,可以确保全方位清洗,同时也能够避免清洗液管伴随着转动出现缠绕。3. The rinsing device has a simple structure and is easy to operate. The beverage bottle is cleaned by injecting liquid from the bottom to the top, which can ensure all-round cleaning and avoid the entanglement of the cleaning liquid pipe along with the rotation.
4、夹瓶翻转装置的结构设计巧妙,通过冲洗转盘的转动使夹瓶翻转滑动柄与夹瓶翻转滑轨处于不同位置实现翻转,简化了翻转的结构,节省了翻转的动力。4. The structure design of the bottle-clamping turning device is ingenious. Through the rotation of the washing turntable, the bottle-clamping inversion sliding handle and the bottle-clamping inversion slide rail are in different positions to realize the inversion, which simplifies the inversion structure and saves the power of inversion.
5、夹瓶器的结构设计,可以通过夹瓶松紧配合滑轮和松紧弧块的配合实现夹瓶器在夹瓶和放瓶的时候进行打开,简化了夹瓶器的结构,同时配合定位弧块,可以确保冲洗转盘的转动不会发生偏动。5. The structure design of the bottle clamp can realize the opening of the bottle clamp when the bottle is clamped and released through the cooperation of the bottle clamping pulley and the elastic arc block, which simplifies the structure of the bottle clamp and cooperates with the positioning arc block. , to ensure that the rotation of the rinse carousel will not be skewed.
6、压盖装置的结构设计巧妙,通过瓶盖上料槽的末端倾斜和瓶盖上料开合转块的设计,可以确保从瓶盖上料槽出来的瓶盖处于开口向下的水平状态,进而可以使瓶盖与压盖上卡口上的瓶口实现精确的套盖配合,极大的节省了瓶盖与瓶身对接的结构成本。6. The structure design of the capping device is ingenious. Through the inclination of the end of the bottle cap feeding trough and the design of the bottle cap feeding opening and closing block, it can ensure that the bottle cap coming out of the bottle cap feeding trough is in a horizontal state with the opening downward. In this way, the bottle cap can be matched with the bottle mouth on the bayonet on the pressure cap accurately, and the structural cost of the connection between the bottle cap and the bottle body can be greatly saved.
7、瓶盖拧紧电机的设计,可以实现压盖套的下压合转动同步运行,进而可以适应瓶盖与瓶口通过螺纹配合的饮料瓶压盖拧紧。7. The design of the bottle cap tightening motor can realize the synchronous operation of the lower pressing and turning of the capping sleeve, and then can adapt to the tightening of the bottle cap and the bottle mouth through the screw thread.
附图说明Description of drawings
图1为一种饮料瓶的自动装料机的立体示意图;Fig. 1 is a kind of three-dimensional schematic diagram of the automatic charging machine of beverage bottle;
图2为图1中A的局部放大图;Fig. 2 is a partial enlarged view of A in Fig. 1;
图3为冲洗装置的立体示意图;Fig. 3 is the three-dimensional schematic diagram of flushing device;
图4为单个夹瓶翻转装置的配合立体示意图;FIG. 4 is a schematic perspective view of the cooperation of a single bottle-clamping overturning device;
图5注液装置的立体示意图;Fig. 5 is a three-dimensional schematic diagram of a liquid injection device;
图6为注液枪的结构示意图;Fig. 6 is the structural representation of liquid injection gun;
图7为压盖装置的立体示意图;7 is a schematic perspective view of a capping device;
图8为瓶盖上料槽与压盖卡瓶上下转盘配合的立体示意图。Fig. 8 is a three-dimensional schematic diagram of the cooperation between the bottle cap feeding trough and the upper and lower turntables for the capping and clamping bottle.
图中所示文字标注表示为:1、机架;2、输送链;3、输送电机;4、护栏调节装置;5、护栏;6、冲洗装置;7、注液装置;8、压盖装置;9、护栏调节座;10、护栏调节块;11、冲洗架;12、导瓶槽;13、出瓶转盘;14、冲洗转盘;15、冲洗管;16、冲洗分液块;17、冲洗分支管;18、夹瓶翻转装置;19、翻转滑轨;20、定位弧板;21、松紧弧板;22、进瓶转盘;23、夹瓶座;24、夹瓶转轴;25、夹瓶块;26、夹瓶松紧弹簧;27、夹瓶松紧配合滑轮;28、夹瓶翻转滑动柄;29、冲洗喷头;31、注液架;32、注液转盘;33、注液卡瓶转环;34、注液卡瓶口;35、注液伸缩撑杆;36、注液枪;37、真空吸管;38、吸管接头;39、注液管;41、压盖架;42、瓶盖振动盘;43、瓶盖振动电机;44、瓶盖上料槽;45、压盖卡瓶转动电机;46、压盖卡瓶转轴;47、压盖卡瓶上转盘;48、压盖卡瓶下转盘;49、压盖导瓶架;50、压盖卡瓶限位弧块;51、瓶盖上料开合转块;52、瓶盖拧紧齿轮;53、瓶盖拧紧转轴;54、压盖气缸;55、压盖套。The text labels shown in the figure are: 1. Frame; 2. Conveying chain; 3. Conveying motor; 4. Guardrail adjusting device; 5. Guardrail; 6. Washing device; 7. Liquid injection device; ;9, guardrail adjustment seat; 10, guardrail adjustment block; 11, rinse rack; 12, bottle guide groove; 13, bottle discharge turntable; 14, rinse turntable; 15, rinse pipe; 16, rinse separator block; 17, rinse Branch pipe; 18. Bottle clamping turning device; 19. Turning slide rail; 20. Positioning arc plate; 21. Elastic arc plate; 22. Bottle feeding turntable; 23. Bottle clamping seat; 24. Bottle clamping shaft; block; 26, bottle clamping elastic spring; 27, bottle clamping elastic fit pulley; 28, bottle clamping overturn sliding handle; 29, flushing nozzle; 31, liquid injection rack; 32, liquid injection turntable; 33, liquid injection card bottle swivel ; 34, injection card bottle mouth; 35, injection telescopic strut; 36, injection gun; 37, vacuum suction pipe; 38, suction pipe joint; 39, injection pipe; 41, gland frame; 42, bottle cap vibration plate; 43, bottle cap vibration motor; 44, bottle cap feeding chute; 45, capping bottle rotation motor; 46, capping bottle rotating shaft; 47, capping bottle upper turntable; 48, capping bottle lower Turntable; 49. Capping bottle guide frame; 50. Capping bottle limit arc block; 51. Bottle cap feeding opening and closing rotary block; 52. Bottle cap tightening gear; 53. Bottle cap tightening shaft; 54. Capping Cylinder; 55, gland sleeve.
具体实施方式Detailed ways
为了使本领域技术人员更好地理解本发明的技术方案,下面结合附图对本发明进行详细描述,本部分的描述仅是示范性和解释性,不应对本发明的保护范围有任何的限制作用。In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present invention. .
如图1-图8所示,本发明的具体结构为:一种饮料瓶的自动装料机,它包括机架1,所述的机架1上设置有相互配合的输送链2和输送电机3,所述的机架1上设置有与输送链2相互配合的护栏5,所述的输送链2沿着输送方向依次配合有冲洗装置6、注液装置7和压盖装置8,所述的注液装置7包括注液架31,所述的注液架31上设置有与输送链2上的饮料瓶配合的进出导瓶装置,所述的进出导瓶装置包括导瓶槽12和与导瓶槽12配合的出瓶转盘13和进瓶转盘22,所述的出瓶转盘13和进瓶转盘22上均匀的开设有与饮料瓶配合的卡瓶槽,所述的注液装置7还包括与出瓶转盘13和进瓶转盘22配合的注液转盘32,所述的注液转盘32上设置有注液卡瓶转环33,所述的注液卡瓶转环33上开设有与瓶口配合的注液卡瓶口34,所述的注液转盘32上通过注液伸缩撑杆35连接有与注液卡瓶口34内的饮料瓶配合的注液枪36,所述的注液枪36包括与伸缩撑杆35连接的真空吸管37,所述的真空吸管37的下部与饮料瓶的瓶口配合,所述的真空吸管37的上部设置有吸管接头38,且吸管接头38通过气管连接到吸气泵,所述的真空吸管37的内部设置有注液管39,所述的注液管39的上部穿过真空吸管37连接到注液箱。As shown in Figures 1-8, the specific structure of the present invention is: an automatic feeding machine for beverage bottles, which includes a
优选的,所述的护栏5通过护栏调节装置4安装在机架1上,所述的护栏调节装置4包括设置在机架1上的护栏调节座9,所述的护栏调节座9上通过螺栓连接有护栏调节块10,且护栏调节块10上开设有与螺栓配合的前后走向的调节槽,且护栏调节块10固定在护栏5上。Preferably, the
优选的,所述的冲洗装置6包括冲洗架11和冲洗架11上设置的进出导瓶装置,且冲洗装置6还包括设置在冲洗架11上的冲洗转盘14,所述的冲洗转盘14上均匀的设置有夹瓶座23,所述的夹瓶座23上设置有与出瓶转盘13和进瓶转盘22配合的夹瓶翻转装置18,所述的夹瓶座23上设置有与夹瓶翻转装置18上夹持的饮料瓶瓶口配合的冲洗喷头29,所述的冲洗喷头29通过冲洗分支管17与冲洗转盘14上的冲洗分液块16配合,所述的冲洗分液块16的上部连接有冲洗管15。Preferably, the
优选的,所述的夹瓶翻转装置18包括设置在夹瓶座23上的夹瓶转轴24,所述的夹瓶转转轴24上安装有夹瓶器,且夹瓶转轴24连接有夹瓶翻转滑动柄28,所述的夹瓶翻转滑动柄28与机架1上设置的与竖直平面成30-45度夹角的类圆形闭合环状的翻转滑轨19滑动配合。Preferably, the bottle-clamping inversion device 18 includes a bottle-clamping
优选的,所述的夹瓶器包括安装在夹瓶转轴24的两块夹瓶块25,两块夹瓶块25通过夹瓶松紧弹簧26连接,且夹口端开设有与饮料瓶配合的夹槽,且其中一个夹瓶块25的非夹口端连接夹瓶松紧配合滑轮27,所述的冲洗架11上设置有与夹瓶配合滑轮27配合的松紧弧板21,且夹持器与出瓶转盘13和进瓶转盘22配合时夹瓶配合滑轮27使夹持松紧弹簧26处于压缩装置、夹口端处于打开状态,所述的冲洗架11上设置有与夹瓶配合滑轮27配合的定位弧板20。Preferably, the bottle clamp includes two bottle clamp blocks 25 installed on the bottle
优选的,所述的压盖装置8包括压盖架41,所述的压盖架41上设置有与输送链2配合的压盖导瓶架49及相互配合的压盖卡瓶转动电机45和压盖卡瓶转轴46,所述的压盖卡瓶转轴46下方连接有与压盖导瓶架49配合的压盖卡瓶上转盘47和压盖卡瓶下转盘48,所述的压盖卡瓶上转盘47上开设有与瓶口配合的压盖上卡口,所述的压盖卡瓶下转盘48上开设有与瓶身配合的压盖下卡口,且压盖架41还设置有与压盖卡瓶下转盘48上的饮料瓶外侧配合的压盖限位弧块50,所述的压盖架41上还设置相互配合的瓶盖振动盘42和瓶盖振动电机43,所述的瓶盖振动盘42连接有瓶盖上料槽44,所述的瓶盖上料槽44的末端位于压盖上卡口的上方并与水平面成30度夹角,且瓶盖上料槽44的末端铰接有瓶盖上料开合块51,所述的压盖架41上还设置有压盖气缸54,所述的压盖气缸54下方连接与压盖上卡口上放有瓶盖的饮料瓶配合的压盖套55。Preferably, the capping device 8 includes a
优选的,所述的压盖气缸54的上部为安装在压盖架41上的竖直走向的瓶盖拧紧转轴53,且瓶盖拧紧转轴53通过瓶盖拧紧齿轮52余压盖架41上的瓶盖拧紧电机配合。Preferably, the upper part of the capping cylinder 54 is a vertically oriented cap tightening shaft 53 installed on the
具体使用时,先将饮料瓶放入到输送链2上,通过输送电机3带动输送链2对饮料瓶进行输送,饮料瓶会进入到冲洗装置的导瓶槽12上,并继续输送到出瓶转盘13上,通过出瓶转盘13的转动使其与冲洗转盘14上打开的夹瓶器配合,并经过冲洗转盘14的转动使夹瓶块25将饮料瓶进行夹紧,然后再通过夹瓶翻转滑动柄28与夹瓶翻转滑轨19的位置配合,是饮料瓶翻转并倒扣在注液喷头29上,通过注液分支管17进行注液清洗,之后冲洗转盘继续转动,饮料瓶逐步翻转回来,而再这过程中冲洗液被倒斜流干,之后会与进瓶转盘22配合,并使夹瓶器打开,清洗后的饮料品会经过进瓶转盘22的转动输送到导瓶槽12内继续被输送链2输送,直至进入到注液装置7的出瓶转盘13处,通过注液伸缩撑杆35下降,使注液枪36插入到瓶口内,然后通过吸气泵将瓶内吸成真空,之后通过注液管39进行注液,注液的同时注液转盘32会持续转动,后续的饮料瓶陆续进行注液,第一个饮料瓶注液完成时其刚好与进瓶转盘22配合,之后将注液枪36往上提起,使注液完成的饮料瓶通过进瓶转盘22的作用继续被输送链2输送,之后会输送到压盖卡瓶上下转盘处并被卡紧后带动起其转动到瓶盖上料槽44的出口部位,而此时瓶盖振动电机43是瓶盖振动盘42进行振动,使其内的瓶盖进入到瓶盖上料槽44内,并且经过斜面下落后顶开瓶盖上料开合转块51基本水平的落在瓶口上,之后使压盖卡瓶转动电机45继续带动压盖卡瓶上下转盘转动到压盖工位,通过压盖气缸54带动压盖套55套住瓶盖和瓶口并使压盖气缸54继续向下压,于此同时通过瓶盖拧紧电机带动瓶盖拧紧转轴53带动压盖气缸转动,进而使压盖套55同时进行下压和转动运动,完成瓶盖的拧紧后回复原位,通过压盖卡瓶上下转盘继续转动使装好的饮料瓶再次回到输送链2上继续输送到出料处,完成整个饮料瓶清洗、装料和压盖拧紧的全过程。In specific use, the beverage bottle is first put into the
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, herein, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements, It also includes other elements not expressly listed or inherent to such a process, method, article or apparatus.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本发明的方法及其核心思想,以上所述仅是本发明的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将发明的构思和技术方案直接应用于其它场合的,均应视为本发明的保护范围。In this paper, specific examples are used to illustrate the principles and implementations of the present invention. The descriptions of the above examples are only used to help understand the method and the core idea of the present invention. The above descriptions are only the preferred embodiments of the present invention. It should be pointed out that , due to the limitation of written expression, and objectively there are infinite specific structures, for those of ordinary skill in the art, under the premise of not departing from the principles of the present invention, several improvements, modifications or changes can also be made, and The above technical features can be combined in an appropriate manner; these improvements, modifications or combinations, or the direct application of the inventive concept and technical solutions to other occasions without improvement, shall be regarded as the protection scope of the present invention.
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CN113307208A (en) * | 2021-06-08 | 2021-08-27 | 上海拓达机电设备有限公司 | High-speed filling machine |
CN113911983A (en) * | 2021-09-28 | 2022-01-11 | 江苏苏萨食品有限公司 | Auxiliary centering tool for capping machine and capping equipment |
CN114906784A (en) * | 2022-05-07 | 2022-08-16 | 成都大金立合成材料有限责任公司 | Unsaturated polyester resin filling system |
CN116750707A (en) * | 2023-08-24 | 2023-09-15 | 山西桑穆斯建材化工有限公司 | Liquid accelerator filling device |
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Also Published As
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CN107601416A (en) | 2018-01-19 |
CN110817776A (en) | 2020-02-21 |
CN107601416B (en) | 2020-05-01 |
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