CN110817212B - Automatic production line for dyeing zipper - Google Patents
Automatic production line for dyeing zipper Download PDFInfo
- Publication number
- CN110817212B CN110817212B CN201911300911.5A CN201911300911A CN110817212B CN 110817212 B CN110817212 B CN 110817212B CN 201911300911 A CN201911300911 A CN 201911300911A CN 110817212 B CN110817212 B CN 110817212B
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- yarn
- transmission line
- cylinder
- lifting
- dyeing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/06—Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/06—Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations
- B65H67/067—Removing full or empty bobbins from a container or a stack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0232—Coils, bobbins, rolls
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a zipper dyeing automatic production line which comprises a yarn silo storage system, a yarn barrel transport vehicle, a tape winding machine, a zipper automatic dyeing system, a tape releasing machine, a dryer and a packaging machine, wherein the yarn silo storage system comprises a yarn barrel goods shelf, a stacker and a warehouse-in and warehouse-out transmission line, and the zipper automatic dyeing system comprises a dyeing machine, a truss grabbing device and a yarn barrel automatic loading and unloading device. The invention realizes automatic taking, placing, transferring and loading and unloading of the yarn barrels, and automatically completes the whole dyeing processes of winding, dyeing, placing, drying, packaging and the like, without manual carrying and manual loading and unloading, improves the working efficiency and saves the labor cost.
Description
Technical Field
The invention belongs to the technical field of zipper production and processing equipment, and particularly relates to an automatic zipper dyeing production line.
Background
In a zipper dyeing workshop, the zipper cloth tape is required to be subjected to multiple procedures of tape winding, dyeing, tape releasing, drying, packaging and the like. For these processes, there are various stand-alone devices such as dyeing machines, winding machines, unwinding machines, drying machines, packaging machines, etc.
However, the storage of the yarn bobbins, the transportation and the loading and unloading of the yarn bobbins between the single-machine devices and the like still depend on manpower, so that the working efficiency of the whole zipper dyeing workshop is low, and the labor cost is high.
Disclosure of Invention
In view of the above, the invention aims to provide an automatic production line for dyeing zippers, which can automatically take, place, transport, load and unload yarn bobbins, and can automatically complete the whole dyeing processes of tape winding, dyeing, tape placing, drying, packaging and the like, without manual carrying and manual loading and unloading, thereby improving the working efficiency and saving the labor cost.
In order to achieve the above purpose, the present invention provides the following technical solutions:
The automatic zipper dyeing production line comprises a yarn silo storage system, a yarn silo transport vehicle, a tape winder, an automatic zipper dyeing system, a tape dispenser, a dryer and a packaging machine; the yarn silo storage system comprises a yarn silo shelf, a stacker and a warehouse-in and warehouse-out transmission line, wherein the yarn silo shelf is used for storing yarn cylinders and trays, the stacker is used for taking and placing yarn cylinders and trays on the yarn silo shelf and the warehouse-in and warehouse-out transmission line, the warehouse-in and warehouse-out transmission line is used for transmitting the yarn cylinders and the trays, and the warehouse-in and warehouse-out transmission line is connected with the yarn cylinder transport vehicle; a yarn cylinder transmission lifting device I is arranged below the yarn cylinder clamp of the tape winding machine and is used for being connected with a yarn cylinder transport vehicle and lifting a yarn cylinder and a tray; the automatic zipper dyeing system comprises a dyeing machine, a truss grabbing device and a yarn barrel automatic loading and unloading device, wherein a dyeing cylinder body of the dyeing machine is horizontal, the truss grabbing device is used for grabbing and releasing a yarn barrel on the yarn barrel automatic loading and unloading device, the yarn barrel automatic loading and unloading device is opposite to the dyeing machine, and the yarn barrel automatic loading and unloading device is used for conveying the yarn barrel into and out of the dyeing cylinder body; the yarn cylinder conveying lifting device II is arranged below the yarn cylinder clamping device of the tape dispenser and used for being connected with the yarn cylinder conveying vehicle and lifting the yarn cylinder and the tray, and the tape dispenser, the dryer and the packaging machine are sequentially connected.
Further, the stacker comprises a stacking frame, a traveling system, a cargo carrying platform lifting mechanism and a fork, wherein the traveling system is used for driving the stacking frame to horizontally travel along the edge of the yarn cylinder goods shelf, the cargo carrying platform is arranged on the stacking frame, the cargo carrying platform lifting mechanism is used for driving the cargo carrying platform to lift up and down relative to the stacking frame, the fork is arranged on the cargo carrying platform, and the fork can be inserted into the yarn cylinder goods shelf in a telescopic manner; the warehouse entry and exit transmission line includes sideslip transmission line, lift transmission line and storage butt joint transmission line, the sideslip transmission line sets up by yarn section of thick bamboo goods shelves, be equipped with the fork position of getting that supplies the fork to stretch into on the sideslip transmission line, the lift transmission line links up with the sideslip transmission line, the transmission face of lift transmission line can drop to the transmission face below of storage butt joint transmission line, the transmission direction of storage butt joint transmission line is perpendicular with the transmission direction of lift transmission line, storage butt joint transmission line is used for linking with yarn section of thick bamboo transport vechicle.
Further, the lifting transmission line comprises a roller conveyor II and a conveyor lifting mechanism, and the conveyor lifting mechanism is used for driving the roller conveyor II to lift up and down; the warehousing butt joint transmission line comprises two parallel roller conveyors III, and the lifting transmission line is positioned between the two parallel roller conveyors III.
Further, the yarn cylinder transmission lifting device I and the yarn cylinder transmission lifting device II both comprise a winding and unwinding butt joint transmission line and a lifting assembly, the winding and unwinding butt joint transmission line is used for being connected with a yarn cylinder transport vehicle, and the lifting surface of the lifting assembly can be lifted up and down on the transmission surface of the winding and unwinding butt joint transmission line.
Further, the winding and placing butt joint transmission line comprises two parallel roller conveyors IV, and the lifting assembly is positioned between the two parallel roller conveyors IV; the lifting assembly comprises a lifting support, a lifting cylinder and a lifting supporting plate, wherein the lifting cylinder is arranged on the lifting support and is used for driving the lifting supporting plate to lift up and down.
Further, the automatic zipper dyeing system further comprises a conveying device, the automatic yarn barrel loading and unloading device is arranged on the conveying device, the conveying device is an RGV trolley, one end of a rail of the RGV trolley is located below the truss grabbing device, and the other end of the rail of the RGV trolley is opposite to the dyeing machine.
Further, yarn section of thick bamboo automatic handling device includes base subassembly, platform subassembly, dolly subassembly and dolly push-and-pull subassembly, the platform subassembly sets up on the base subassembly, the platform subassembly can be for base subassembly straight line horizontal migration, dolly push-and-pull subassembly sets up on the platform subassembly, dolly push-and-pull subassembly can be for platform subassembly straight line horizontal migration, dolly push-and-pull subassembly is used for pushing and pulling the dolly subassembly for platform subassembly straight line horizontal migration, the straight line horizontal migration direction of platform subassembly, dolly subassembly and dolly push-and-pull subassembly is same straight line direction, dolly subassembly is used for loading yarn section of thick bamboo.
Further, the trolley push-pull assembly comprises a pushing mechanism for pushing the trolley assembly and a pulling mechanism for pulling the trolley assembly; the pushing mechanism comprises a pushing rod for pushing the trolley assembly; the pulling mechanism comprises a draw hook and a hook releasing cylinder, a hook column is arranged on the trolley component, the middle part of the draw hook is hinged, the tail part of the draw hook is connected with a piston rod of the hook releasing cylinder, and the hook releasing cylinder is used for pushing the draw hook to hook and release the hook column; and a yarn cylinder limit stop is arranged on the trolley component.
Further, truss grabbing device includes truss and crossbeam butt clamp subassembly, crossbeam butt clamp subassembly includes crossbeam and two yarn section of thick bamboo clamping jaw, the crossbeam can be for truss straight line horizontal migration, yarn section of thick bamboo clamping jaw can be for crossbeam straight line horizontal migration and two yarn section of thick bamboo clamping jaw's removal opposite direction, the straight line horizontal migration direction of yarn section of thick bamboo clamping jaw is perpendicular with the straight line horizontal migration direction of crossbeam, yarn section of thick bamboo clamping jaw can stretch out and draw back from top to bottom.
Further, the automatic zipper dyeing system further comprises a truss butt joint transmission line, wherein the truss butt joint transmission line is used for being connected with the yarn barrel transport vehicle, and the truss butt joint transmission line is located below the truss grabbing device.
Further, the zipper dyeing automation production line further comprises a tray storage transmission line and a color matching inspection transmission line, wherein the tray storage transmission line is used for being connected with the yarn barrel transport vehicle, and the color matching inspection transmission line is used for being connected with the yarn barrel transport vehicle.
Further, the yarn section of thick bamboo transport vechicle is the AGV dolly, be equipped with the transmission cylinder that is used for transmission yarn section of thick bamboo and tray on the AGV dolly.
The invention has the beneficial effects that:
The automatic dyeing system for the zippers can automatically transfer yarn barrels and load and unload the yarn barrels, and can automatically complete the whole dyeing processes of winding, dyeing, releasing, drying, packaging and the like without manual handling and loading and unloading, thereby improving the working efficiency and saving the labor cost.
Drawings
In order to make the objects, technical solutions and advantageous effects of the present invention more clear, the present invention provides the following drawings for description:
FIG. 1 is a schematic diagram of a zipper dyeing automation line;
FIG. 2 is a schematic top view of FIG. 1;
FIG. 3 is a schematic view of a yarn silo storage system;
FIG. 4 is a schematic top view of FIG. 3;
FIG. 5 is a schematic view of a stacker configuration;
FIG. 6 is a schematic diagram of a warehouse entry/exit transmission line;
FIG. 7 is a schematic diagram of a lifting transmission line;
FIG. 8 is a schematic view of the structure of the automatic zipper dyeing system;
FIG. 9 is a schematic top view of FIG. 8;
FIG. 10 is a schematic view of a truss docking transmission line;
FIG. 11 is a schematic view of a structure of the automatic bobbin loading and unloading device;
FIG. 12 is a schematic view of the automatic bobbin loader (another view);
FIG. 13 is a schematic view of the automatic bobbin handling device (with the trolley assembly removed);
FIG. 14 is a schematic structural view of a cart assembly;
FIG. 15 is a schematic view of the structure of the dyeing machine;
FIG. 16 is a schematic view of the structure of the package during loading and unloading;
FIG. 17 is a schematic view of a truss-gripping device;
FIG. 18 is a schematic top view of FIG. 17;
FIG. 19 is a schematic view of the structure of the beam-to-clip assembly;
FIG. 20 is a schematic view of a package transfer lift;
FIG. 21 is a schematic view of the structure of the bobbin transfer lifting device in use with a tape winder/unwinder;
FIG. 22 is a schematic view of the structure of an AGV cart;
FIG. 23 is a schematic view of the structure of the tape dispenser, dryer and packaging machine sequentially engaged;
FIG. 24 is a process flow diagram of an automated zipper dyeing line.
Reference numerals illustrate:
1-a yarn barrel goods shelf;
2-stacker, 201-stacking frame, 202-traveling system, 203-cargo table, 204-cargo table lifting mechanism, 205-fork, 206-driving motor, 207-sliding contact line, 208-overhead rail, 209-ground rail, 210-lifting motor, 211-lifting guide rail, 212-wire rope reel;
3-warehouse in and out transmission lines, 301-transverse transmission lines, 302-lifting transmission lines, 303-warehouse butt joint transmission lines, 304-fork positioning, 305-roller conveyors I3, 306-roller conveyors II, 307-lifting brackets, 308-lifting cylinders, 309-blocking mechanisms, 310-roller conveyors III and 311-guiding limit mechanisms;
4-yarn cylinder;
5-a tray;
6-a yarn drum transport vehicle;
7-yarn cylinder automatic loading and unloading device, 701-base assembly, 702-platform assembly, 703-trolley assembly, 704-trolley push-pull assembly, 705-guide rail I, 706-platform reciprocating mechanism, 707-guide rail II, 708-trolley reciprocating mechanism, 709-guide rail III, 710-push rod, 711-drag hook, 712-hooking cylinder, 713-hooking column and 714-yarn cylinder limit stop;
8-dyeing machine, 801-dyeing cylinder, 802-guide rail IV;
9-truss grabbing device, 901-truss, 902-crossbeam, 903-yarn cylinder clamping jaw, 903 a-jaw body, 903 b-jaw head, 904-guide V, 905-crossbeam reciprocating mechanism, 906-guide VI, 907-yarn cylinder clamping jaw reciprocating mechanism, 908-guide VII, 909-jaw head reciprocating mechanism;
10-a transportation device, 101-a track;
11-truss butt-joint transmission lines;
12-winding and placing a butt joint transmission line and 121-a roller conveyor IV;
13-lifting assembly, 131-lifting bracket, 132-lifting cylinder, 133-lifting pallet, 134-linear guide mechanism, 135-limit stop, 136-universal ball;
14-a tape winder;
15-a tape releasing machine;
16-a dryer;
17-packaging machine;
18-pallet storage transmission line;
19-color checking transmission line.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific examples, which are not intended to limit the invention, so that those skilled in the art may better understand the invention and practice it.
In the invention, the connection between the transmission lines and the yarn bobbin carrier are the contact or approach between the two devices, so that the yarn bobbin and the tray on one device can be smoothly conveyed to the other device. The connection among the tape unreeling machine, the dryer and the packaging machine means that the zipper cloth tapes are sequentially connected into the dryer and the packaging machine after being released from the tape unreeling machine.
As shown in fig. 1 and 2, an automated zipper dyeing line includes a yarn silo storage system, a yarn barrel carrier 6, a tape winder 14, an automatic zipper dyeing system, a tape dispenser 15, a dryer 16, and a packaging machine 17.
As shown in fig. 3 to 7, the yarn silo storage system comprises a yarn silo shelf 1, a stacker 2 and an in-out warehouse transmission line 3, wherein the yarn silo shelf 1 is used for storing yarn cylinders 4 and trays 5, the stacker 2 is used for taking and putting the yarn cylinders 4 and the trays 5 on the yarn silo shelf 1 and the in-out warehouse transmission line 3, the in-out warehouse transmission line 3 is used for transmitting the yarn cylinders 4 and the trays 5, and the in-out warehouse transmission line 3 is connected with a yarn cylinder transport vehicle 6.
The stacker 2 comprises a stacking frame 201, a traveling system 202, a cargo carrying platform 203, a cargo carrying platform lifting mechanism 204 and a fork 205, wherein the traveling system 202 is used for driving the stacking frame 201 to horizontally travel along the edge of the yarn cylinder shelf, the cargo carrying platform 203 is arranged on the stacking frame 201, the cargo carrying platform lifting mechanism 204 is used for driving the cargo carrying platform 203 to lift up and down relative to the stacking frame 201, the fork 205 is arranged on the cargo carrying platform 203, and the fork 205 is telescopically inserted into the yarn cylinder shelf.
The traveling system 202 drives the stacking rack 201 to travel, which can be implemented in various conventional manners, and one specific embodiment is as follows: the stacking rack 201 comprises an upper beam, a lower beam and a door-shaped rack formed by two upright posts, the traveling system 202 comprises a driving motor 206, a sliding contact line 207, a top rail 208 and a ground rail 209, the top rail and the ground rail are arranged along the edge of the yarn barrel rack, the upper beam is in rolling fit with the top rail 208 through a horizontal guide wheel, the lower beam is in rolling fit with the ground rail 209 through traveling wheels, the sliding contact line 207 is arranged parallel to the ground rail 209, a current collector is arranged on the lower beam, and the driving motor 206 is used for driving the traveling wheels to roll.
The cargo table lifting mechanism 204 may drive the cargo table 203 to lift up and down in a variety of conventional manners, and one specific implementation manner is as follows: the lifting mechanism 204 for the cargo carrying platform comprises a lifting motor 210, a lifting guide rail 211, a wire rope drum 212 and a wire rope, wherein the lifting guide rail 211 is parallel to the upright post, the cargo carrying platform 203 is in rolling fit with the lifting guide rail 211 through a lifting guide wheel, the lifting motor 210 is used for driving the wire rope drum 212 to rotate, one end of the wire rope is wound on the wire rope drum 212, and the other end of the wire rope passes through a pulley assembly and is connected with the cargo carrying platform 203 (not shown in the drawing).
The warehouse in and out transmission line 3 includes sideslip transmission line 301, lift transmission line 302 and storage butt joint transmission line 303, sideslip transmission line 301 sets up at yarn section of thick bamboo goods shelves side, be equipped with the fork position 304 that supplies the fork to stretch into on the sideslip transmission line 301, lift transmission line 302 links up with sideslip transmission line 301, the transmission face of lift transmission line 302 can descend to the transmission face below of storage butt joint transmission line 303, the transmission direction of storage butt joint transmission line 303 is perpendicular with the transmission direction of lift transmission line 302, storage butt joint transmission line 303 is used for linking with yarn section of thick bamboo transport vechicle 6.
The traversing transmission line 301 includes a roller conveyor I305, and the fork position 304 is a space between transmission rollers disposed at one end of the roller conveyor I.
The lifting transmission line 302 comprises a roller conveyor II 306 and a conveyor lifting mechanism, wherein the conveyor lifting mechanism is used for driving the roller conveyor II 306 to lift up and down.
The conveyor lifting mechanism drives the roller conveyor II 306 to lift up and down in various conventional manners, wherein one specific implementation manner is as follows: the conveyor lifting mechanism comprises a lifting bracket 307 and a lifting cylinder 308, the lifting cylinder 308 is arranged on the lifting bracket 307, the roller conveyor II 306 is in sliding fit with the lifting bracket 307 in the vertical direction through a guide rail sliding block mechanism, and the lifting cylinder 308 is used for driving the roller conveyor II 306 to lift up and down.
The roller conveyor II 306 is provided with a blocking mechanism 309, and the blocking mechanism 309 comprises a blocking block and a blocking cylinder, and the blocking cylinder is used for driving the blocking block to extend out of a conveying surface from between conveying rollers of the roller conveyor II 306. When the yarn drum and the tray are lifted up and down along with the roller conveyor II 306, the blocking mechanism 309 extends out of the conveying surface to position the blocking tray and prevent the tray from sliding.
The warehouse docking transmission line 303 includes two parallel roller conveyors iii 310, and the lifting transmission line 302 is located between the two parallel roller conveyors iii 310.
The side of cylinder conveyer I305, cylinder conveyer II 306 and cylinder conveyer III 310 are equipped with direction stop gear 311 respectively, direction stop gear 311 includes the mounting bracket that extends along the direction of transfer and the gyro wheel on the mounting bracket. The guiding and limiting mechanism 311 plays a role in limiting and guiding when the yarn drum and the tray are conveyed, and the guiding and limiting mechanism 311 can adopt conventional fluent strips.
In this embodiment, the number of the in-out and in-out transmission lines 3 is one, and the transmission directions of the in-out and in-out transmission lines 3 are alternately reversed, so that the in-out and in-out transmission lines are respectively used for in-out and in-out storage. Of course, two in-out transmission lines may be provided, one in-out transmission line being used for in-out and the other in-out transmission line being used for in-out.
The in-out process of the yarn silo storage system is as follows:
1. delivering the yarn packages out of the warehouse:
(1) The yarn cylinder shelf 1 is provided with a yarn cylinder 4 and a tray 5, wherein the yarn cylinder 4 is placed on the tray 5, the stacking rack 201 walks to the side of a goods place of the yarn cylinder to be delivered along the edge of the yarn cylinder shelf 1, the goods carrying platform 203 is lifted to the horizontal position of the goods place, the goods fork 205 stretches into the yarn cylinder shelf 1 to fork the yarn cylinder 4 and the tray 5, and then the goods fork 205 is retracted to the goods carrying platform 203;
(2) The fork 205 is horizontally and vertically displaced to a fork taking position 304 close to the transverse moving transmission line 301, the fork 205 stretches out to place the yarn cylinder 4 and the tray 5 on the fork taking position 304, and then the fork 205 is retracted;
(3) The yarn cylinder 4 and the tray 5 are transmitted from the roller conveyor I305 of the transverse moving transmission line 301 to the roller conveyor II 306 of the lifting transmission line 302, the roller conveyor II 306 is driven by the lifting mechanism of the conveyor to descend below the transmission surface of the storage butt joint transmission line 303, and the yarn cylinder 4 and the tray 5 are transferred to the storage butt joint transmission line 303;
(4) And starting a roller conveyor III 310 of the storage butt-joint transmission line 303, and transmitting the yarn bobbins 4 and the trays 5 to the yarn bobbin transport vehicle 6 to finish yarn bobbin delivery.
2. And (5) warehousing yarn drums:
the yarn cylinder warehouse-in and the yarn cylinder warehouse-out are opposite in transmission direction.
As shown in fig. 8 to 19, the automatic dyeing system for slide fastener comprises a dyeing machine 8, a truss grabbing device 9 and an automatic yarn cylinder loading and unloading device 7, wherein a dyeing cylinder 801 of the dyeing machine 8 is horizontal, the truss grabbing device 9 is used for grabbing and placing a yarn cylinder 4 on the automatic yarn cylinder loading and unloading device 7, the automatic yarn cylinder loading and unloading device 7 is opposite to the dyeing machine 8, and the automatic yarn cylinder loading and unloading device 7 is used for conveying the yarn cylinder 4 into and out of the dyeing cylinder 801.
One mode that the yarn drum automatic loading and unloading device is opposite to the dyeing machine is as follows: the automatic yarn cylinder loading and unloading device is fixed and opposite to the dyeing machine, the truss grabbing device grabs and releases the yarn cylinder on the automatic yarn cylinder loading and unloading device, and the truss grabbing device conveys the yarn cylinder back and forth.
Another way of the automatic yarn bobbin loading and unloading device facing the dyeing machine is shown in the figure: the automatic zipper dyeing system further comprises a conveying device 10, wherein the automatic yarn barrel loading and unloading device 7 is arranged on the conveying device 10, one end of the running track of the conveying device 10 is positioned below the truss grabbing device 9, and the other end of the running track of the conveying device 10 is opposite to the dyeing machine 8; the transporting device 10 reciprocates back to the automatic loading and unloading device 7, when moving to the lower part of the truss grabbing device 9, the truss grabbing device 9 grabs and releases the yarn cylinder 4, and when moving to the right opposite direction to the dyeing machine 8, the automatic loading and unloading device 7 transports the yarn cylinder 4 to enter and exit the dyeing cylinder 801.
The transportation device 10 can be an RGV trolley, so that the operation is more stable, and the positioning is more accurate; one end of the rail 101 of the RGV trolley is positioned below the truss grabbing device 9, and the other end of the rail 101 of the RGV trolley is opposite to the dyeing machine 8.
The automatic zipper dyeing system further comprises a truss butt joint transmission line 11, wherein the truss butt joint transmission line 11 is used for being connected with a yarn drum transport vehicle, and the truss butt joint transmission line 11 is located below the truss grabbing device 9.
The automatic yarn bobbin loading and unloading device 7 comprises a base component 701, a platform component 702, a trolley component 703 and a trolley push-pull component 704, wherein the platform component 702 is arranged on the base component 701, the platform component 702 can linearly and horizontally move relative to the base component 701, the trolley push-pull component 704 is arranged on the platform component 702, the trolley push-pull component 704 can linearly and horizontally move relative to the platform component 702, the trolley push-pull component 704 is used for pushing and pulling the trolley component 703 to linearly and horizontally move relative to the platform component 702, the linear horizontal movement directions of the platform component 702, the trolley component 703 and the trolley push-pull component 704 are the same, and the trolley component 703 is used for loading the yarn bobbins 4.
There are many conventional implementations of the linear horizontal movement of the platform assembly 702 relative to the base assembly 701, one specific implementation is: the platform assembly 702 is movably matched with the base assembly 701 through a guide rail I705, and the platform assembly 702 is driven by a platform reciprocating mechanism 706 to linearly and horizontally move relative to the base assembly 701. The platform reciprocating mechanism 706 may be a cylinder, a hydraulic cylinder, an electric cylinder, a motor belt transmission mechanism, a motor chain transmission mechanism, a gear-rack transmission mechanism, a linear motor and other conventional reciprocating mechanisms, and in the figure, a gear-rack transmission mechanism is adopted.
There are many conventional implementations of the linear horizontal movement of the cart push-pull assembly 704 relative to the platform assembly 702, one embodiment of which is: the trolley push-pull assembly 704 is movably matched with the platform assembly 702 through a guide rail II 707, and the trolley push-pull assembly 704 is driven by a trolley reciprocating mechanism 708 to linearly and horizontally move relative to the platform assembly 702. The trolley reciprocating mechanism 708 can be a cylinder, a hydraulic cylinder, an electric cylinder, a motor belt transmission mechanism, a motor chain transmission mechanism, a gear-rack transmission mechanism, a linear motor and other conventional reciprocating mechanisms, and in the figure, the gear-rack transmission mechanism is adopted.
The trolley assembly 703 is movably matched with the platform assembly 702 through a guide rail III 709, and the guide rail III 709 is used for being connected with a guide rail IV 802 in the dyeing cylinder 801; the engagement means that the ends of the guide rail III 709 and the guide rail IV 802 are mutually close to be butted, so that the trolley assembly 703 can smoothly move from the guide rail III 709 to the guide rail IV 802.
The cart push-pull assembly 704 may be implemented in a variety of conventional ways, one of which is: the trolley push-pull assembly 704 comprises a pushing mechanism for pushing the trolley assembly 703 and a pulling mechanism for pulling the trolley assembly 703; the pushing mechanism comprises a pushing rod 710 for pushing the trolley assembly 703; the pulling mechanism comprises a draw hook 711 and a hook air release cylinder 712, a hook post 713 is arranged on the trolley assembly 703, the middle part of the draw hook 711 is hinged, the tail part of the draw hook 711 is connected with a piston rod of the hook air release cylinder 712, and the hook air release cylinder 712 is used for pushing the draw hook 711 to hook and release the hook post 713.
The carriage assembly 703 is provided with a bobbin limit stop 714 to prevent displacement of the bobbin 4 on the carriage assembly 703.
The truss grabbing device 9 comprises a truss 901 and a beam butt clamp assembly, the beam butt clamp assembly comprises a beam 902 and two yarn barrel clamping jaws 903, the beam 902 can move horizontally relative to the truss 901 in a straight line, the yarn barrel clamping jaws 903 can move horizontally relative to the beam 902 in a straight line, the moving directions of the two yarn barrel clamping jaws 903 are opposite, the straight line horizontal moving direction of the yarn barrel clamping jaws 903 is perpendicular to the straight line horizontal moving direction of the beam 902, and the yarn barrel clamping jaws 903 can extend up and down.
There are many conventional implementations for the linear horizontal movement of the beam 902 relative to the truss 901, one specific implementation is: the cross beam 902 is movably matched with the truss 901 through a guide rail V904, and the cross beam 902 is driven by a cross beam reciprocating mechanism 905 to move horizontally in a straight line relative to the truss 901; the beam reciprocating mechanism 905 may be a cylinder, a hydraulic cylinder, an electric cylinder, a motor belt transmission mechanism, a motor chain transmission mechanism, a gear-rack transmission mechanism, a linear motor and other conventional reciprocating mechanisms, and in the figure, the gear-rack transmission mechanism is adopted.
There are many conventional implementations of the linear horizontal movement of the creel clamp 903 relative to the beam 902, one specific implementation is: the collet chuck 903 is movably matched with the beam 902 through a guide rail VI 906, and the collet chuck 903 is driven by a collet chuck jaw reciprocating mechanism 907 to linearly and horizontally move relative to the beam 902; the chuck jaw reciprocating mechanism 907 may be a cylinder, a hydraulic cylinder, an electric cylinder, a motor belt transmission mechanism, a motor chain transmission mechanism, a rack and pinion transmission mechanism, a linear motor, or other conventional reciprocating mechanisms, and in the figure, a cylinder is used.
There are many conventional ways to implement the up-and-down expansion of the yarn bobbin clamping jaw 903, one specific implementation is as follows: the collet chuck 903 includes a shank 903a and a jaw 903b, the jaw 903b is movably engaged with the shank 903a via a guide track vii 908, and the jaw 903b is driven by a jaw reciprocating mechanism 909 to move up and down relative to the shank 903 a; the jaw reciprocating mechanism 909 may be a cylinder, a hydraulic cylinder, an electric cylinder, a motor belt transmission mechanism, a motor chain transmission mechanism, a rack and pinion transmission mechanism, a linear motor or other conventional reciprocating mechanisms, and a ball screw transmission mechanism is adopted in the figure.
The automatic dyeing process of the zipper comprises the following steps:
1. dyeing a delivery yarn cylinder:
(1) The yarn drum carrier 6 carries the yarn drum 4 to the truss butt joint transmission line 11;
(2) The truss grabbing device 9 is started, the cross beam 902 moves to the position above the truss butt joint transmission line 11, the two yarn cylinder clamping jaws 903 extend downwards, the two ends of the yarn cylinder 4 are aligned, the yarn cylinder clamping jaws 903 move in opposite directions to clamp the yarn cylinder 4, and then the yarn cylinder clamping jaws 903 retract upwards;
(3) The transporting device 10 moves to the lower part of the truss grabbing device 9 back to the automatic yarn bobbin loading and unloading device 7, the cross beam 902 moves to the upper part of the automatic yarn bobbin loading and unloading device 7, and then the two yarn collet claws 903 extend downwards to place the yarn bobbin on the trolley assembly 703 of the automatic yarn bobbin loading and unloading device 7;
(4) The transporting device 10 moves to the opposite dyeing machine 8 from the automatic loading and unloading device 7 of the negative yarn cylinder;
(5) Starting the platform assembly 702 to move, so that the platform assembly 702 moves from the base assembly 701 to be in butt joint with the dyeing machine 8, and the guide rail III 709 is connected with the guide rail IV 802 in the dyeing cylinder 801;
(6) The trolley push-pull assembly 704 is started to push the trolley assembly 703 to move, so that the trolley assembly 703 and the yarn drum 4 enter the dyeing cylinder 801 from the platform assembly 702;
(7) The trolley push-pull assembly 704 and the platform assembly 702 are sequentially moved back onto the base assembly 701;
(8) The staining jar 801 was closed and the staining procedure was initiated.
2. And (5) finishing the dyeing and conveying back to the yarn cylinder:
(1) After dyeing is completed, the dyeing cylinder 801 is opened;
(2) The transporting device 10 moves to the opposite dyeing machine 8 from the automatic loading and unloading device 7 of the negative yarn cylinder;
(3) Starting the platform assembly 702 to move, so that the platform assembly 702 moves from the base assembly 701 to be in butt joint with the dyeing machine 8, and the guide rail III 709 is connected with the guide rail IV 802 in the dyeing cylinder 801;
(4) Starting the trolley push-pull assembly 704 to move to the door edge of the dyeing cylinder 801, and pulling the trolley assembly 703 and the yarn cylinder 4 out of the dyeing cylinder 801 by the trolley push-pull assembly 704;
(5) The trolley push-pull assembly 704 and the platform assembly 702 are sequentially moved back onto the base assembly 701;
(6) The transporting device 10 moves to the lower part of the truss grabbing device 9 by carrying the negative yarn cylinder automatic loading and unloading device 7;
(7) The beam 902 is moved over the bobbin loader 7 and then the two bobbin grippers 903 extend downwards, picking up the bobbin 4 and then placing it on the truss docking transmission line 11.
A yarn cylinder transmission lifting device I is arranged below the yarn cylinder clamp of the tape winding machine 14 and is used for being connected with the yarn cylinder transport vehicle 6 and lifting the yarn cylinder 4 and the tray 5.
The yarn tube conveying lifting device II is arranged below the yarn tube clamping device of the tape dispenser 15 and used for being connected with the yarn tube conveying vehicle 6 and lifting the yarn tube 4 and the tray 6, and the tape dispenser, the dryer and the packaging machine are sequentially connected (shown in fig. 23).
The yarn cylinder conveying lifting device I and the yarn cylinder conveying lifting device II comprise winding and placing butt joint transmission lines and lifting assemblies, the winding and placing butt joint transmission lines are used for being connected with a yarn cylinder transport vehicle, and lifting surfaces of the lifting assemblies can be lifted up and down on the conveying surfaces of the winding and placing butt joint transmission lines.
As shown in fig. 20 and 21, the winding and placing butt-joint transmission line 12 is used for being connected with a yarn drum carrier, and the lifting surface of the lifting component 13 can be lifted and lowered above and below the transmission surface of the winding and placing butt-joint transmission line 12.
The winding butt-joint transmission line 12 comprises two parallel roller conveyors IV 121, and the lifting assembly 13 is positioned between the two parallel roller conveyors IV 121.
The side of cylinder conveyer IV 121 is equipped with direction stop gear, direction stop gear includes the mounting bracket that extends along the direction of transfer and the gyro wheel on the mounting bracket. The guiding and limiting mechanism plays a role in limiting and guiding when the yarn cylinder and the tray are conveyed, and the guiding and limiting mechanism can adopt conventional fluent strips.
The lifting assembly 13 comprises a lifting bracket 131, a lifting cylinder 132 and a lifting supporting plate 133, wherein the lifting cylinder 132 is arranged on the lifting bracket 131, and the lifting cylinder 132 is used for driving the lifting supporting plate 133 to lift up and down.
The lifting support plate 133 is slidably matched with the lifting bracket 131 in the vertical direction through a linear guide mechanism 134.
A limit stop 135 is arranged on the lifting supporting plate 133; the limit stop 135 is used for bobbin limit.
The surface of the lifting supporting plate 133 is provided with universal balls 136; the bobbin may be laterally displaced when clamped by the left and right take-up devices of the winder/unwinder, and the provision of the universal ball 136 facilitates the reduction of lateral displacement friction.
The yarn cylinder transmission lifting flow is as follows: the lifting supporting plate 133 is driven by the lifting air cylinder 132 to descend below the transmission surface of the winding and placing butt joint transmission line 12, the yarn drum 4 and the tray 5 are transmitted to the winding and placing butt joint transmission line 12 from the yarn drum carrier, then the lifting supporting plate 133 is driven by the lifting air cylinder 132 to ascend, and the yarn drum 4 and the tray 5 are transferred to the lifting supporting plate 133; the yarn cylinder 4 is driven by the lifting supporting plate 133 to move up and down to an accurate position, the left and right propping devices of the winding machine/unwinding machine are accurately aligned and clamped, and then winding or unwinding can be started. After the winding or unwinding is completed, the direction of transport of the bobbins is reversed.
The zipper dyeing automation production line further comprises a tray storage transmission line 18 and a color matching inspection transmission line 19, wherein the tray storage transmission line 18 is used for being connected with the yarn barrel conveying vehicle 6, and the color matching inspection transmission line 19 is used for being connected with the yarn barrel conveying vehicle 6.
As shown in fig. 22, the yarn bobbin carrier 6 is an AGV trolley, and a transfer drum for transferring the yarn bobbin 4 and the tray 5 is provided on the AGV trolley.
In the invention, the dyeing machine is a horizontal dyeing machine with a conventional structure, and the structure of the conventional horizontal dyeing machine can be referred to; the tape winder can refer to a tape winder disclosed in publication number CN106032218B, but the present invention is not limited to this structure; the tape feeder can refer to the tape feeder disclosed in publication number CN104401772B, but the present invention is not limited to this structure; the dryer may refer to the dryer disclosed in publication number CN204535315U, but the present invention is not limited to this structure; the packaging machine can refer to an automatic packaging machine disclosed by publication number CN104554847B, but the present invention is not limited to this structure; the present invention will not be described in detail.
The process flow of the automatic production line for dyeing the zipper is shown in the figure 24, and the yarn barrels are automatically taken, placed, transported, assembled and disassembled, and the whole dyeing processes of tape winding, dyeing, tape releasing, drying, packaging and the like are automatically completed, so that manual carrying and manual assembly and disassembly are not needed, the working efficiency is improved, and the labor cost is saved.
The above-described embodiments are merely preferred embodiments for fully explaining the present invention, and the scope of the present invention is not limited thereto. Equivalent substitutions and modifications will occur to those skilled in the art based on the present invention, and are intended to be within the scope of the present invention. The protection scope of the invention is subject to the claims.
Claims (7)
1. The utility model provides a zip fastener dyeing automation line which characterized in that: the zipper dyeing automatic production line comprises a yarn silo storage system, a yarn silo transport vehicle, a tape winder, an automatic zipper dyeing system, a tape dispenser, a dryer and a packaging machine;
The yarn silo storage system comprises a yarn silo shelf, a stacker and a warehouse-in and warehouse-out transmission line, wherein the yarn silo shelf is used for storing yarn cylinders and trays, the stacker is used for taking and placing yarn cylinders and trays on the yarn silo shelf and the warehouse-in and warehouse-out transmission line, the warehouse-in and warehouse-out transmission line is used for transmitting the yarn cylinders and the trays, and the warehouse-in and warehouse-out transmission line is connected with the yarn cylinder transport vehicle;
a yarn cylinder transmission lifting device I is arranged below the yarn cylinder clamp of the tape winding machine and is used for being connected with a yarn cylinder transport vehicle and lifting a yarn cylinder and a tray;
The automatic zipper dyeing system comprises a dyeing machine, a truss grabbing device and a yarn barrel automatic loading and unloading device, wherein a dyeing cylinder body of the dyeing machine is horizontal, the truss grabbing device is used for grabbing and releasing a yarn barrel on the yarn barrel automatic loading and unloading device, the yarn barrel automatic loading and unloading device is opposite to the dyeing machine, and the yarn barrel automatic loading and unloading device is used for conveying the yarn barrel into and out of the dyeing cylinder body;
A yarn cylinder transmission lifting device II is arranged below the yarn cylinder clamp of the tape dispenser and used for being connected with a yarn cylinder transport vehicle and lifting a yarn cylinder and a tray, and the tape dispenser, the dryer and the packaging machine are sequentially connected;
The yarn cylinder conveying lifting device I and the yarn cylinder conveying lifting device II both comprise a winding and placing butt joint transmission line and a lifting assembly, the winding and placing butt joint transmission line is used for being connected with a yarn cylinder transport vehicle, and the lifting surface of the lifting assembly can be lifted up and down on the transmission surface of the winding and placing butt joint transmission line;
The winding and placing butt joint transmission line comprises two parallel roller conveyors IV, and the lifting assembly is positioned between the two parallel roller conveyors IV; the lifting assembly comprises a lifting bracket, a lifting cylinder and a lifting supporting plate, wherein the lifting cylinder is arranged on the lifting bracket and is used for driving the lifting supporting plate to lift up and down;
The automatic yarn cylinder loading and unloading device comprises a base component, a platform component, a trolley component and a trolley push-pull component, wherein the platform component is arranged on the base component, the platform component can linearly and horizontally move relative to the base component, the trolley push-pull component is arranged on the platform component, the trolley push-pull component can linearly and horizontally move relative to the platform component, the trolley push-pull component is used for pushing and pulling the trolley component to linearly and horizontally move relative to the platform component, the linear horizontal movement directions of the platform component, the trolley component and the trolley push-pull component are the same, and the trolley component is used for loading yarn cylinders;
The trolley push-pull assembly comprises a pushing mechanism for pushing the trolley assembly and a pulling mechanism for pulling the trolley assembly; the pushing mechanism comprises a pushing rod for pushing the trolley assembly; the pulling mechanism comprises a draw hook and a hook releasing cylinder, a hook column is arranged on the trolley component, the middle part of the draw hook is hinged, the tail part of the draw hook is connected with a piston rod of the hook releasing cylinder, and the hook releasing cylinder is used for pushing the draw hook to hook and release the hook column; a yarn cylinder limit stop is arranged on the trolley component;
The truss grabbing device comprises a truss and a beam butt-clamping assembly, the beam butt-clamping assembly comprises a beam and two yarn cylinder clamping jaws, the beam can move horizontally relative to the truss, the yarn cylinder clamping jaws can move horizontally relative to the beam in a straight line mode, the moving directions of the two yarn cylinder clamping jaws are opposite, the straight line horizontal moving direction of the yarn cylinder clamping jaws is perpendicular to the straight line horizontal moving direction of the beam, and the yarn cylinder clamping jaws can stretch up and down.
2. The automated zipper dyeing line of claim 1, wherein: the stacker comprises a stacker frame, a traveling system, a cargo carrying platform lifting mechanism and a fork, wherein the traveling system is used for driving the stacker frame to horizontally travel along the edge of the yarn cylinder shelf, the cargo carrying platform is arranged on the stacker frame, the cargo carrying platform lifting mechanism is used for driving the cargo carrying platform to lift up and down relative to the stacker frame, the fork is arranged on the cargo carrying platform, and the fork can be telescopically inserted into the yarn cylinder shelf; the warehouse entry and exit transmission line includes sideslip transmission line, lift transmission line and storage butt joint transmission line, the sideslip transmission line sets up by yarn section of thick bamboo goods shelves, be equipped with the fork position of getting that supplies the fork to stretch into on the sideslip transmission line, the lift transmission line links up with the sideslip transmission line, the transmission face of lift transmission line can drop to the transmission face below of storage butt joint transmission line, the transmission direction of storage butt joint transmission line is perpendicular with the transmission direction of lift transmission line, storage butt joint transmission line is used for linking with yarn section of thick bamboo transport vechicle.
3. The automated zipper dyeing line of claim 2, wherein: the lifting transmission line comprises a roller conveyor II and a conveyor lifting mechanism, and the conveyor lifting mechanism is used for driving the roller conveyor II to lift up and down; the warehousing butt joint transmission line comprises two parallel roller conveyors III, and the lifting transmission line is positioned between the two parallel roller conveyors III.
4. The automated zipper dyeing line of claim 1, wherein: the automatic dyeing system for the zippers further comprises a conveying device, the automatic yarn barrel loading and unloading device is arranged on the conveying device, the conveying device is an RGV trolley, one end of a rail of the RGV trolley is located below the truss grabbing device, and the other end of the rail of the RGV trolley is opposite to the dyeing machine.
5. The automated zipper dyeing line of claim 1, wherein: the automatic zipper dyeing system further comprises a truss butt-joint transmission line, wherein the truss butt-joint transmission line is used for being connected with the yarn barrel transport vehicle, and the truss butt-joint transmission line is located below the truss grabbing device.
6. The automated zipper dyeing line of claim 1, wherein: the zipper dyeing automation production line further comprises a tray storage transmission line and a color matching inspection transmission line, wherein the tray storage transmission line is used for being connected with the yarn barrel transport vehicle, and the color matching inspection transmission line is used for being connected with the yarn barrel transport vehicle.
7. The automated production line for dyeing zippers according to any one of claims 1 to 6, characterized in that: the yarn section of thick bamboo transport vechicle is the AGV dolly, be equipped with the transmission cylinder that is used for transmission yarn section of thick bamboo and tray on the AGV dolly.
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| CN111731732B (en) * | 2020-05-18 | 2021-10-15 | 镇江宇诚智能装备科技有限责任公司 | A linen intelligent storage system and control method thereof |
| CN111891671B (en) * | 2020-07-19 | 2022-02-18 | 康赛妮集团有限公司 | Digital lifting mechanism for yarn bobbin |
| CN111891672A (en) * | 2020-07-19 | 2020-11-06 | 康赛妮集团有限公司 | Digital extractor of yarn section of thick bamboo |
| CN111829315A (en) * | 2020-08-03 | 2020-10-27 | 成都瑞克西工业自动化技术有限公司 | Method for drying zipper cloth belt |
| CN112224725A (en) * | 2020-09-24 | 2021-01-15 | 武汉工控仪器仪表有限公司 | Intelligent logistics system for printing and dyeing industry |
| CN113696386A (en) * | 2021-08-30 | 2021-11-26 | 南京沪江复合材料股份有限公司 | Full-automatic composite film curing production line |
| CN114379976A (en) * | 2022-02-25 | 2022-04-22 | 北自所(北京)科技发展股份有限公司 | Glass fiber electronic cloth grey cloth transferring and storing device and grey cloth transferring method |
| CN115028022B (en) * | 2022-05-30 | 2024-06-21 | 新乡化纤股份有限公司 | Intelligent chemical fiber silk section of thick bamboo shifts and chemical fiber paper tube transfer mechanism |
| CN114955356B (en) * | 2022-07-20 | 2023-11-24 | 昆山同日工业自动化有限公司 | Automatic warehousing system for spool production process |
| CN117246843A (en) * | 2023-11-15 | 2023-12-19 | 山东合信科技股份有限公司 | Automatic storage equipment for yarn bobbins |
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| KR19980040131A (en) * | 1996-11-29 | 1998-08-17 | 이종수 | Stacker crane control system and control method of automatic warehouse system |
| CN204939873U (en) * | 2015-04-30 | 2016-01-06 | 成都瑞克西自动化技术有限公司 | Horizontal slide fastener dyeing machine and be mated the handcart of use |
| CN105696225B (en) * | 2016-03-25 | 2018-01-26 | 武汉纺织大学 | Package yarn liquid ammonia dyeing equipment |
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