CN110813783A - Appearance intelligent detection system based on manipulator - Google Patents
Appearance intelligent detection system based on manipulator Download PDFInfo
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- CN110813783A CN110813783A CN201911033795.5A CN201911033795A CN110813783A CN 110813783 A CN110813783 A CN 110813783A CN 201911033795 A CN201911033795 A CN 201911033795A CN 110813783 A CN110813783 A CN 110813783A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/10—Sorting according to size measured by light-responsive means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
- B07C5/367—Sorting apparatus characterised by the means used for distribution by means of air using a plurality of separation means
- B07C5/368—Sorting apparatus characterised by the means used for distribution by means of air using a plurality of separation means actuated independently
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
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Abstract
本发明涉及一种基于机械手的外观智能检测系统,具有工作台;所述工作台上设有上料机构、第一定位机构和机械手机构;所述上料机构为振动盘和进料通道;所述第一定位机构包括第一支撑架;第一支撑架上设有升降滑块;所述升降滑块上设有可供工件进入的贯穿通道;贯穿通道的前端与进料通道的出料端对应配合;进料通道的进料端与振动盘的出料端对应配合;机械手机构包括机械手,机械手上固定设有用于拍摄工件外观的拍摄装置和用于抓取贯穿通道内工件的抓取装置。本发明通过机械手机构可以实现工件的外观检测和抓取,实现自动化检测。
The invention relates to an appearance intelligent detection system based on a manipulator, which has a worktable; the worktable is provided with a feeding mechanism, a first positioning mechanism and a manipulator mechanism; the feeding mechanism is a vibrating plate and a feeding channel; The first positioning mechanism includes a first support frame; the first support frame is provided with a lifting slider; the lifting slider is provided with a through channel for the workpiece to enter; the front end of the through channel and the discharge end of the feeding channel Corresponding coordination; the feeding end of the feeding channel corresponds to the discharging end of the vibrating plate; the manipulator mechanism includes a manipulator, and the manipulator is fixed with a photographing device for photographing the appearance of the workpiece and a grasping device for grasping the workpiece in the through-channel . The invention can realize the appearance detection and grasping of the workpiece through the manipulator mechanism, and realize the automatic detection.
Description
技术领域technical field
本发明涉及智能外观检测系统,特别涉及一种基于机械手的外观智能检测系统。The invention relates to an intelligent appearance detection system, in particular to an appearance intelligent detection system based on a manipulator.
背景技术Background technique
随着工业自动化的不断发展,越来越多的领域尝试通过自动化设备来替代传统的人工操作。在电子生产领域,对于一些微小零件需要对其外观进行检测。而传统的外观检测一般依靠肉眼进行粗检,然后再由人工通过检测设备进行精细检测。With the continuous development of industrial automation, more and more fields try to replace traditional manual operations with automated equipment. In the field of electronic production, some tiny parts need to be inspected for their appearance. The traditional appearance inspection generally relies on the naked eye for rough inspection, and then manually through the inspection equipment for fine inspection.
因此整个检测过程,需要大量的人力投入。特别是随着工业自动化的发展,零件的产量越来越大,零件的检测工作也越来越繁重,人力成本也越来越高。为了解决这个问题,近几年开始慢慢出现自动化外观检测设备。但是这些外观检测设备,一般都是通过流水线进行单个面的检测。而零件具有多个待检面,因此为了满足检测要求,一个零件的检测需要依靠多个检测设备进行专项检测。虽然检测精确度和效率大大提升,但是还有很大的提升空间。Therefore, the whole testing process requires a lot of human input. Especially with the development of industrial automation, the output of parts is getting larger and larger, the inspection of parts is becoming more and more heavy, and the labor cost is also getting higher and higher. In order to solve this problem, automatic appearance inspection equipment has gradually appeared in recent years. However, these appearance inspection equipments generally carry out single surface inspection through an assembly line. The part has multiple surfaces to be inspected, so in order to meet the inspection requirements, the inspection of a part needs to rely on multiple inspection equipment for special inspection. Although the detection accuracy and efficiency are greatly improved, there is still a lot of room for improvement.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种基于机械手的外观智能检测系统,该系统能够对工件的所有面进行外观检测,并且可实现合格品与不合格品的自动分拣。The purpose of the present invention is to provide an appearance intelligent inspection system based on a manipulator, which can perform appearance inspection on all surfaces of a workpiece, and can realize automatic sorting of qualified products and unqualified products.
实现本发明目的的技术方案是:本发明具有工作台;所述工作台上设有上料机构、第一定位机构和机械手机构;所述上料机构为振动盘和进料通道;The technical scheme for realizing the object of the present invention is: the present invention has a worktable; the worktable is provided with a feeding mechanism, a first positioning mechanism and a manipulator mechanism; the feeding mechanism is a vibrating plate and a feeding channel;
所述第一定位机构包括固定设置在工作台上的第一支撑架;第一支撑架上设有在升降气缸驱动下可在第一支撑架上上下滑动的升降滑块;所述升降滑块上设有可供工件进入的贯穿通道;所述第一支撑架上位于贯穿通道的尾端固定设有用于阻挡工件的限位挡板;升降滑块的贯穿通道在升降气缸的驱动下可完全超出限位挡板;贯穿通道的前端与进料通道的出料端对应配合;进料通道的进料端与振动盘的出料端对应配合;The first positioning mechanism includes a first support frame fixed on the worktable; the first support frame is provided with a lifting slider that can slide up and down on the first support frame driven by a lifting cylinder; the lifting slider There is a through channel for the workpiece to enter; a limit baffle plate for blocking the workpiece is fixed on the first support frame at the end of the through channel; the through channel of the lifting slider can be completely driven by the lifting cylinder. Exceeding the limit baffle; the front end of the through channel is matched with the discharge end of the feed channel; the feed end of the feed channel is matched with the discharge end of the vibrating plate;
机械手机构包括机械手,机械手上固定设有用于拍摄工件外观的拍摄装置和用于抓取贯穿通道内工件的抓取装置。The manipulator mechanism includes a manipulator on which a photographing device for photographing the appearance of the workpiece and a grasping device for grasping the workpiece in the through channel are fixed.
同时还包括第二定位机构和分拣机构;所述第二定位机构包括第二支撑架、驱动齿条以及定位块;所述第二支撑架固定设置在工作台上;所述第二支撑架上设有受驱动装置驱动在第二支撑架上直线滑动的驱动齿条;所述定位块包括连接成一体的从动齿轮部和用于定位放置工件的定位部;所述从动齿轮部转动设置在第二支撑架上,且从动齿轮部与驱动齿条传动配合;定位块的数量与升降滑块上的贯穿通道的数量相等,且各定位块间的位置关系与各贯穿通道间的位置关系对应;机械手上的抓取装置用于将各贯穿通道内的工件抓取并转移至各定位部上;At the same time, it also includes a second positioning mechanism and a sorting mechanism; the second positioning mechanism includes a second support frame, a driving rack and a positioning block; the second support frame is fixed on the workbench; the second support frame There is a driving rack that is driven by the driving device to slide linearly on the second support frame; the positioning block includes a driven gear part that is connected into one piece and a positioning part for positioning and placing the workpiece; the driven gear part rotates It is arranged on the second support frame, and the driven gear part is in cooperation with the driving rack; the number of positioning blocks is equal to the number of through channels on the lifting slider, and the positional relationship between the positioning blocks is the same as that between the through channels. The positional relationship corresponds; the grasping device on the manipulator is used to grasp and transfer the workpieces in each through-channel to each positioning part;
所述分拣机构包括合格集料斗、不合格集料斗、第一吹气模块、第二吹气模块以及设置在定位块上的第三吹气模块;第二支撑架上位于每个定位块的一侧均对应设有一个第一吹气模块,第二支撑架上位于每个定位块的另一侧均对应设有一个第二吹气模块;合格集料斗和不合格集料斗分别设置在工作台上,且分别位于定位块的两侧;The sorting mechanism includes a qualified collection hopper, an unqualified collection hopper, a first air blowing module, a second air blowing module and a third air blowing module arranged on the positioning block; A first air blowing module is correspondingly arranged on one side, and a second air blowing module is correspondingly arranged on the other side of each positioning block on the second support frame; the qualified collecting hopper and the unqualified collecting hopper are respectively set in the working on the stage, and are located on both sides of the positioning block;
所述第一吹气模块包括固定连接在第二支撑架上的第一固定体,第一固定体上设有第一吹气口,第一吹气口与可喷出压缩空气的第一吹气管连接;所述第二吹气模块包括固定连接在第二支撑架上的第二固定体,第二固定体上设有第二吹气口,第二吹气口与可喷出压缩空气的第二吹气管连接;所述第三吹气模块包括设置在定位部上设有用于将工件吹离定位部的第三吹气口;所述第三吹气口与可喷出压缩空气的第三吹气管连接;所述第一吹气模块用于将脱离定位部的工件吹入合格集料斗;所述第二吹气模块用于将脱离定位部的工件吹入不合格集料斗。The first air blowing module includes a first fixed body fixedly connected to the second support frame, the first fixed body is provided with a first air blowing port, and the first air blowing port is connected with a first air blowing pipe that can spray compressed air The second air blowing module includes a second fixed body fixedly connected to the second support frame, the second fixed body is provided with a second air blowing port, the second air blowing port and the second air blowing pipe that can eject compressed air connection; the third air blowing module includes a third air blowing port arranged on the positioning part and used to blow the workpiece away from the positioning part; the third air blowing port is connected with a third air blowing pipe that can eject compressed air; The first air blowing module is used for blowing the workpieces out of the positioning part into the qualified collection hopper; the second air blowing module is used for blowing the workpieces out of the positioning part into the unqualified collection hopper.
作为优化设计,设置两个机械手机构,两个第二定位机构,两个分拣机构;一个机械手机构对应一个第二定位机构,一个第二定位机构对应一个分拣机构;两个机械手机构分别在第一定位机构与其对应的第二定位机构之间往返作业,且两个机械手机构交替作业。As an optimized design, two manipulator mechanisms, two second positioning mechanisms, and two sorting mechanisms are set up; one manipulator mechanism corresponds to a second positioning mechanism, and a second positioning mechanism corresponds to a sorting mechanism; the two manipulator mechanisms are respectively in The first positioning mechanism and its corresponding second positioning mechanism operate back and forth, and the two manipulator mechanisms operate alternately.
作为优化设计,具有两套上料机构;各上料机构的进料通道上均至少设有两条进料槽;所述升降滑块上设有两个上料位,上料位与上料机构一一对应,各上料位上均设有多个与对应的进料通道上的进料槽一一对应的贯穿通道;所述机械手上设有两组拍摄装置,两组拍摄装置与两个上料位一一对应,且用于拍摄对应上料位处贯穿通道内的工件;机械手上的抓取装置为可吸附工件的吸盘;所述机械手上设有多个吸盘,吸盘的数量与升降滑块上的贯穿通道的数量相等,各吸盘与贯穿通道一一对应配合。进料通道上优选设有两条进料槽。As an optimized design, there are two sets of feeding mechanisms; the feeding channel of each feeding mechanism is provided with at least two feeding grooves; the lifting slider is provided with two feeding positions, the feeding position and the feeding position The mechanisms correspond one-to-one, and each feeding position is provided with a plurality of through channels corresponding to the feeding troughs on the corresponding feeding channel; two sets of shooting devices are provided on the manipulator, and the two sets of shooting devices and the two sets of shooting devices are arranged on the manipulator. Each feeding position corresponds to each other, and is used to photograph the workpieces in the passages at the corresponding feeding positions; the gripping device on the manipulator is a suction cup that can absorb the workpiece; the manipulator is provided with a plurality of suction cups, and the number of suction cups is the same as the number of suction cups. The number of through channels on the lifting slider is equal, and each suction cup is matched with the through channels in one-to-one correspondence. There are preferably two feed slots on the feed channel.
作为上述优化设计的变形设计,具有两套上料机构;各上料机构的进料通道上均设有一条进料槽;所述升降滑块上设有两个上料位,上料位与上料机构一一对应,各上料位上均设有多个线性排列的贯穿通道;As a deformation design of the above-mentioned optimized design, there are two sets of feeding mechanisms; each feeding channel of each feeding mechanism is provided with a feeding slot; the lifting slider is provided with two feeding positions, the feeding position is the same as that of the feeding position. The feeding mechanisms correspond one by one, and each feeding position is provided with a plurality of linearly arranged through channels;
所述第一支撑架上设有可在驱动装置驱动下沿贯穿通道线性排列的方向来回滑动的滑板;所述滑板上设有可在升降气缸驱动下在滑板上上下滑动的升降滑块;The first support frame is provided with a sliding plate that can slide back and forth along the direction of linear arrangement of the through-channel under the driving of the driving device; the sliding block is provided with a lifting slider that can slide up and down on the sliding plate under the driving of a lifting cylinder;
所述限位挡板上位于进料槽的正对面固定设有用于感应当前与进料槽对接的贯穿通道内是否有工件的光纤感应头;An optical fiber sensing head for sensing whether there is a workpiece in the through channel currently docked with the feeding trough is fixed on the limit baffle plate on the opposite side of the feeding trough;
所述机械手上设有两组拍摄装置,两组拍摄装置分别用于拍摄各上料位处贯穿通道内的工件;机械手上的抓取装置为可吸附工件的吸盘;所述机械手上设有多个吸盘,吸盘的数量与升降滑块上的贯穿通道的数量相等,吸盘与贯穿通道一一对应配合。所述各上料位上均设有两个贯穿通道;驱动滑板来回滑动的驱动装置为驱动气缸;驱动气缸伸出后,各上料位上的一个贯穿通道与对应的进料槽对接;驱动气缸回缩后,各上料位上的另一个贯穿通道与对应的进料槽对接。The manipulator is provided with two sets of shooting devices, and the two sets of shooting devices are respectively used to shoot the workpieces in the through passages at each feeding position; the gripping devices on the manipulator are suction cups that can absorb the workpieces; the manipulator is provided with multiple There are suction cups, the number of suction cups is equal to the number of through-channels on the lifting slider, and the suction cups and through-channels are matched in one-to-one correspondence. Each of the upper material levels is provided with two through passages; the driving device that drives the sliding plate to slide back and forth is a driving cylinder; after the driving cylinder is extended, one through passage on each upper material level is connected to the corresponding feeding chute; After the cylinder is retracted, another through channel on each feeding level is docked with the corresponding feeding chute.
上所述机械手为可360°旋转的机械臂;机械臂的自由端固定设有安装板;所述拍摄装置和抓取装置均固定设置在安装板上。The above-mentioned manipulator is a manipulator that can rotate 360°; the free end of the manipulator is fixedly provided with a mounting plate; the photographing device and the grabbing device are fixedly disposed on the mounting plate.
驱动驱动齿条滑动的驱动装置包括驱动电机和输出齿轮;所述驱动电机固定连接在第二支撑架上,驱动电机的输出轴与输出齿轮传动连接;第二支撑架上设有安装槽;The driving device for driving the sliding of the driving rack includes a driving motor and an output gear; the driving motor is fixedly connected to the second support frame, and the output shaft of the driving motor is connected with the output gear in a transmission; the second support frame is provided with an installation slot;
所述驱动齿条滑动设置在安装槽内,且沿安装槽的延伸方向滑动;所述输出齿轮设置在安装槽内且与驱动齿条传动配合;所述定位块的从动齿轮部转动设置在安装槽内且与驱动齿条传动配合;所述安装槽上盖设有盖板;所述盖板上设有可供定位块的定位部伸出的通孔。The driving rack is slidably arranged in the installation slot and slides along the extending direction of the installation slot; the output gear is arranged in the installation slot and is in driving cooperation with the driving rack; the driven gear part of the positioning block is rotatably arranged at the A cover plate is arranged on the upper cover of the installation slot; the cover plate is provided with a through hole for the positioning part of the positioning block to extend.
上述驱动电机固定连接在第二支撑架的下表面;驱动电机的输出轴伸入安装槽内与输出齿轮传动连接。The above-mentioned driving motor is fixedly connected to the lower surface of the second support frame; the output shaft of the driving motor extends into the installation groove and is connected with the output gear in a transmission manner.
本发明具有积极的效果:(1)本发明通过升降滑块,可以将贯穿通道的工件靠近限位板的端面漏出,方便拍摄装置的拍摄及后台对比;特别是针对一些细长的工件,为了通过振动盘进行自动上料,待检测的端面没办法暴露出来,从而造成无法检测或者需要依靠特殊定位工装进行定位才能检测的问题。The present invention has positive effects: (1) The present invention can leak the workpiece passing through the channel close to the end face of the limit plate by lifting the slider, which is convenient for the shooting of the shooting device and the background comparison; especially for some slender workpieces, in order to Through the automatic feeding of the vibrating plate, the end face to be detected cannot be exposed, resulting in the problem that it cannot be detected or needs to be detected by special positioning tooling.
(2)本发明在第一定位机构处对于工件的底部进行外观检测,然后通过机械手上的抓取装置将工件转移到第二定位机构上,然后机械手上的拍摄装置对工件的其他面进行拍摄,最后通过分拣机构实现合格品和不合格品的分拣,全称自动化,无需人工操作即可实现对于工件的全方位外观检测,检测效率大大提升,检测精确度大大提高。(2) In the present invention, the appearance of the bottom of the workpiece is detected at the first positioning mechanism, and then the workpiece is transferred to the second positioning mechanism by the grasping device on the manipulator, and then the other surfaces of the workpiece are photographed by the photographing device on the manipulator. Finally, the sorting mechanism is used to realize the sorting of qualified and unqualified products. The full name is automation. It can realize all-round appearance inspection of the workpiece without manual operation. The inspection efficiency is greatly improved, and the inspection accuracy is greatly improved.
(3)本发明通过两个机械手机构、两个第二定位机构和两个分拣机构能够实现双工位检测,进一步提高检测效率。(3) The present invention can realize double-station detection through two manipulator mechanisms, two second positioning mechanisms and two sorting mechanisms, thereby further improving detection efficiency.
(4)本发明通过两套上料机构,能够实现更多的上料量,从而进一步提高检测效率。(4) The present invention can realize more feeding amount through two sets of feeding mechanisms, thereby further improving the detection efficiency.
(5)本发明中第一定位机构通过滑板、升降滑块以及感应光纤,能够实现上料的精确性和及时性,与机械手机构能够更好地配合,有效提高检测效率。(5) The first positioning mechanism in the present invention can achieve the accuracy and timeliness of feeding through the sliding plate, the lifting slider and the sensing fiber, and can better cooperate with the manipulator mechanism to effectively improve the detection efficiency.
(6)本发明中驱动驱动齿条的驱动装置采用输出齿轮传动,精确性高;通过驱动电机的输出轴旋转角度能够有效确定拍摄角度,进一步提高外观检测的精确性。(6) In the present invention, the driving device for driving the driving rack adopts output gear transmission, with high accuracy; the shooting angle can be effectively determined by the rotation angle of the output shaft of the driving motor, which further improves the accuracy of appearance inspection.
附图说明Description of drawings
为了使本发明的内容更容易被清楚地理解,下面根据具体实施例并结合附图,对本发明作进一步详细的说明,其中In order to make the content of the present invention easier to understand clearly, the present invention will be described in further detail below according to specific embodiments and in conjunction with the accompanying drawings, wherein
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明中上料机构的结构示意图;Fig. 2 is the structural representation of feeding mechanism in the present invention;
图3为本发明中实施例1的第一定位机构的结构示意图;3 is a schematic structural diagram of the first positioning mechanism in
图4为本发明中实施例2的第一定位机构的结构示意图;4 is a schematic structural diagram of the first positioning mechanism in
图5为本发明中第二定位机构和分拣机构的结构示意图;5 is a schematic structural diagram of a second positioning mechanism and a sorting mechanism in the present invention;
图6为本发明中第二定位机构的结构示意图6 is a schematic structural diagram of the second positioning mechanism in the present invention
图7为本发明中第二支撑架上安装槽内的结构示意图;Fig. 7 is the structural schematic diagram in the installation groove on the second support frame in the present invention;
图8为本发明中定位块的结构示意图;8 is a schematic structural diagram of a positioning block in the present invention;
图9为本发明中机械手机构的结构示意图;Fig. 9 is the structural representation of the manipulator mechanism in the present invention;
图10为本发明中拍摄装置与抓取装置的结构示意图。FIG. 10 is a schematic structural diagram of a photographing device and a grasping device in the present invention.
具体实施方式Detailed ways
(实施例1)(Example 1)
见图1至图3,以及图5至图10,本发明具有工作台1;所述工作台1上设有两套上料机构2、第一定位机构3、两个机械手机构4、两个第二定位机构5和两个分拣机构6;所述上料机构2为振动盘21和进料通道22;振动盘21的进料端可以配合安装用于加料的加料装置7。1 to 3, and 5 to 10, the present invention has a
所述第一定位机构3包括固定设置在工作台1上的第一支撑架31;第一支撑架31上设有在升降气缸驱动下可在第一支撑架31上上下滑动的升降滑块32;所述升降滑块32上设有可供工件进入的贯穿通道321;所述第一支撑架31上位于贯穿通道321的尾端固定设有用于阻挡工件的限位挡板33;升降滑块32的贯穿通道321在升降气缸的驱动下可完全超出限位挡板33;进料通道22的进料端与振动盘21的出料端对应配合;The
机械手机构4包括机械手41,机械手41上固定设有用于拍摄工件外观的拍摄装置42和用于抓取贯穿通道321内工件的抓取装置43。The
所述第二定位机构5包括第二支撑架51、驱动齿条52以及定位块53;所述第二支撑架51固定设置在工作台1上;所述第二支撑架51上设有受驱动装置驱动在第二支撑架51上直线滑动的驱动齿条52;所述定位块53包括连接成一体的从动齿轮部531和用于定位放置工件的定位部532;所述从动齿轮部531转动设置在第二支撑架51上,且从动齿轮部531与驱动齿条52传动配合;定位块53的数量与升降滑块32上的贯穿通道321的数量相等,且各定位块53间的位置关系与各贯穿通道321间的位置关系对应;机械手41上的抓取装置43用于将各贯穿通道321内的工件抓取并转移至各定位部532上;The
所述分拣机构6包括合格集料斗61、不合格集料斗62、第一吹气模块63、第二吹气模块64以及设置在定位块53上的第三吹气模块65;第二支撑架51上位于每个定位块53的一侧均对应设有一个第一吹气模块63,第二支撑架51上位于每个定位块53的另一侧均对应设有一个第二吹气模块64;合格集料斗61和不合格集料斗62分别设置在工作台1上,且分别位于定位块53的两侧;The
所述第一吹气模块63包括固定连接在第二支撑架51上的第一固定体,第一固定体上设有第一吹气口,第一吹气口与可喷出压缩空气的第一吹气管连接;所述第二吹气模块64包括固定连接在第二支撑架51上的第二固定体,第二固定体上设有第二吹气口,第二吹气口与可喷出压缩空气的第二吹气管连接;所述第三吹气模块65包括设置在定位部532上设有用于将工件吹离定位部532的第三吹气口;所述第三吹气口与可喷出压缩空气的第三吹气管连接;所述第一吹气模块63用于将脱离定位部532的工件吹入合格集料斗61;所述第二吹气模块64用于将脱离定位部532的工件吹入不合格集料斗62。The first
一个机械手机构4对应一个第二定位机构5,一个第二定位机构5对应一个分拣机构6;两个机械手机构4分别在第一定位机构3与其对应的第二定位机构5之间往返作业,且两个机械手机构4交替作业。A
两套上料机构2的进料通道22上均设有两条进料槽;所述升降滑块32上设有两个上料位,上料位与上料机构2一一对应,各上料位上均设有多个与对应的进料通道22上的进料槽一一对应的贯穿通道321;所述机械手41上设有两组拍摄装置42,两组拍摄装置42与两个上料位一一对应,且用于拍摄对应上料位处贯穿通道321内的工件;机械手41上的抓取装置43为可吸附工件的吸盘;所述机械手41上设有多个吸盘,吸盘的数量与升降滑块32上的贯穿通道321的数量相等,各吸盘与贯穿通道321一一对应配合。The feeding
所述机械手41为可360°旋转的机械臂;机械臂的自由端固定设有安装板44;所述拍摄装置42和抓取装置43均固定设置在安装板44上。The
驱动驱动齿条52滑动的驱动装置包括驱动电机和输出齿轮54;所述驱动电机固定连接在第二支撑架51上,驱动电机的输出轴与输出齿轮54传动连接;第二支撑架51上设有安装槽;The driving device for driving the
所述驱动齿条52滑动设置在安装槽内,且沿安装槽的延伸方向滑动;所述输出齿轮54设置在安装槽内且与驱动齿条52传动配合;所述定位块53的从动齿轮部531转动设置在安装槽内且与驱动齿条52传动配合;所述安装槽上盖设有盖板55;所述盖板55上设有可供定位块53的定位部532伸出的通孔。The
所述驱动电机固定连接在第二支撑架51的下表面;驱动电机的输出轴伸入安装槽内与输出齿轮54传动连接。The drive motor is fixedly connected to the lower surface of the
本实施例用于检测工件外观的检测过程如下:The detection process that the present embodiment is used to detect the appearance of the workpiece is as follows:
S1、振动盘21将工件逐个通过进料通道22送入升降滑块32的贯穿通道321内;S1, the vibrating
S2、升降滑块32在升降气缸的驱动下上升,使得升降滑块32上的贯穿通道321超过限位挡板33,从而让贯穿通道321内的工件靠近限位挡板33的一端暴露S2. The lifting
S3、一个机械手41带动拍摄装置42对工件靠近限位挡板33的一端进行拍摄,并进行外观检测;S3, a
S4、上述检测完成后,该机械手41带动抓取装置43将贯穿通道321内的工件抓起,并将工件放置在一个定位机构的定位块53的定位部532上;S4. After the above detection is completed, the
S5、该第二定位机构5上的输出齿轮54驱动驱动齿条52滑动,驱动齿条52带动从动齿轮部531,定位块53发生旋转,从而带动定位部532上的工件进行旋转;此时拍摄装置42对工件进行拍摄;同时,另外一个机械手41重复S3和S4的步骤,实现两个机械手41的交替作业;S5. The
S6、检测完成后,定位块53上的工件如果合格就被第三吹气模块65吹离定位部532,并被第一吹气模块63吹入合格集料斗61内;如果不合格就被第三吹气模块65吹离定位部532,并被第二吹气模块64吹入不合格集料斗62内。S6. After the detection is completed, if the workpiece on the
(实施例2)(Example 2)
见图4,本发明中两套上料机构2的进料通道22上均设有一条进料槽;所述升降滑块32上设有两个上料位,上料位与上料机构2一一对应,各上料位上均设有两个线性排列的贯穿通道321;4, in the present invention, the feeding
所述第一支撑架31上设有可在驱动装置驱动下沿贯穿通道321线性排列的方向来回滑动的滑板34;所述滑板34上设有可在升降气缸驱动下在滑板34上上下滑动的升降滑块32;The
所述限位挡板33上位于进料槽的正对面固定设有用于感应当前与进料槽对接的贯穿通道321内是否有工件的光纤感应头;An optical fiber sensing head for sensing whether there is a workpiece in the through
所述机械手41上设有两组拍摄装置42,两组拍摄装置42分别用于拍摄各上料位处贯穿通道321内的工件;机械手41上的抓取装置43为可吸附工件的吸盘;所述机械手41上设有多个吸盘,吸盘的数量与升降滑块32上的贯穿通道321的数量相等,吸盘与贯穿通道321一一对应配合。The
驱动滑板34来回滑动的驱动装置为驱动气缸;驱动气缸伸出后,各上料位上的一个贯穿通道321与对应的进料槽对接;驱动气缸回缩后,各上料位上的另一个贯穿通道321与对应的进料槽对接。The driving device that drives the sliding
其他技术方案与实施例1相同。Other technical solutions are the same as in Example 1.
本实施例用于检测工件外观的检测过程如下:The detection process that the present embodiment is used to detect the appearance of the workpiece is as follows:
S1、一个上料机构2的振动盘21将工件逐个通过进料通道22送入对应的上料位处此时与进料通道22对接的贯穿通道321内;当光纤感应头感应到工件后,驱动气缸工作,促使上料位处的另外一个贯穿通道321与进料通道22对接,当光纤感应头感应到工件后,给升降气缸发送上升命令;S1. The vibrating
S2、升降滑块32在升降气缸的驱动下上升,使得升降滑块32上的贯穿通道321超过限位挡板33,从而让贯穿通道321内的工件靠近限位挡板33的一端暴露S2. The lifting
S3、一个机械手41带动拍摄装置42对工件靠近限位挡板33的一端进行拍摄,并进行外观检测;S3, a
S4、上述检测完成后,该机械手41带动抓取装置43将贯穿通道321内的工件抓起,并将工件放置在一个定位机构的定位块53的定位部532上;S4. After the above detection is completed, the
S5、该第二定位机构5上的输出齿轮54驱动驱动齿条52滑动,驱动齿条52带动从动齿轮部531,定位块53发生旋转,从而带动定位部532上的工件进行旋转;此时拍摄装置42对工件进行拍摄;同时,另外一个机械手41重复S3和S4的步骤,实现两个机械手41的交替作业;S5. The
S6、检测完成后,定位块53上的工件如果合格就被第三吹气模块65吹离定位部532,并被第一吹气模块63吹入合格集料斗61内;如果不合格就被第三吹气模块65吹离定位部532,并被第二吹气模块64吹入不合格集料斗62内。S6. After the detection is completed, if the workpiece on the
以上所述的具体实施例,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above further describe the purpose, technical solutions and beneficial effects of the present invention in further detail. It should be understood that the above descriptions are only specific embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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