CN110805570A - Roof fan with adjustable air volume - Google Patents
Roof fan with adjustable air volume Download PDFInfo
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- CN110805570A CN110805570A CN201911234208.9A CN201911234208A CN110805570A CN 110805570 A CN110805570 A CN 110805570A CN 201911234208 A CN201911234208 A CN 201911234208A CN 110805570 A CN110805570 A CN 110805570A
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- 239000000523 sample Substances 0.000 claims abstract description 123
- 238000009423 ventilation Methods 0.000 claims abstract description 107
- 239000004814 polyurethane Substances 0.000 claims abstract description 14
- 229920002635 polyurethane Polymers 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 7
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 230000001105 regulatory effect Effects 0.000 abstract description 17
- 238000009413 insulation Methods 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 8
- 230000009286 beneficial effect Effects 0.000 abstract description 4
- 230000005494 condensation Effects 0.000 abstract 1
- 238000009833 condensation Methods 0.000 abstract 1
- 238000005259 measurement Methods 0.000 description 16
- 238000006243 chemical reaction Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 9
- 238000009434 installation Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 6
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- 229910001220 stainless steel Inorganic materials 0.000 description 5
- 239000010935 stainless steel Substances 0.000 description 5
- 238000009395 breeding Methods 0.000 description 4
- 230000001488 breeding effect Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
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- 238000012360 testing method Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
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- 238000003754 machining Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000003020 moisturizing effect Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/08—Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
- F04D25/12—Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation the unit being adapted for mounting in apertures
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K1/00—Housing animals; Equipment therefor
- A01K1/0047—Air-conditioning, e.g. ventilation, of animal housings
- A01K1/0052—Arrangement of fans or blowers
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K1/00—Housing animals; Equipment therefor
- A01K1/0047—Air-conditioning, e.g. ventilation, of animal housings
- A01K1/0058—Construction of air inlets or outlets in roofs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D27/00—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
- F04D27/001—Testing thereof; Determination or simulation of flow characteristics; Stall or surge detection, e.g. condition monitoring
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D27/00—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
- F04D27/003—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids by throttling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D27/00—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
- F04D27/004—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids by varying driving speed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/02—Selection of particular materials
- F04D29/023—Selection of particular materials especially adapted for elastic fluid pumps
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/70—Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Environmental Sciences (AREA)
- Zoology (AREA)
- Animal Husbandry (AREA)
- Biodiversity & Conservation Biology (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
本发明公开了一种风量可调的屋顶风机,屋顶风机包括通风管、风量测量装置、动力组件、调节风阀及拢风筒;通风管包括若干段相同的直风筒,通风管的两端分别与拢风筒及调节风阀连接,动力组件设置在通风管内加快气流流速;风量测量装置设置在调节风阀内,风量测量装置包括叶轮式探头。本发明取得的有益效果:叶轮式探头可以实时测量屋顶风机内的风量,并以脉冲信号的形式反馈给中央控制器,中央控制器精确且智能地调节屋顶风机内的风量为所需风量;而且采用具有良好隔热保温效果的聚氨酯材料,具有隔热保温的作用,且避免因温差出现冷凝水的情况;通风管为分体式,便于运输,降低成本;结构简单,便于安装和日后维护。
The invention discloses a roof fan with adjustable air volume. The roof fan comprises a ventilation duct, an air volume measuring device, a power component, a regulating air valve and an air collecting duct; It is respectively connected with the air collecting duct and the regulating air valve, and the power component is arranged in the ventilation pipe to speed up the air flow velocity; the air volume measuring device is arranged in the regulating air valve, and the air volume measuring device includes an impeller probe. The beneficial effects obtained by the invention: the impeller-type probe can measure the air volume in the roof fan in real time, and feed it back to the central controller in the form of a pulse signal, and the central controller can accurately and intelligently adjust the air volume in the roof fan to the required air volume; and The polyurethane material with good thermal insulation effect is used, which has the function of thermal insulation and avoids condensation due to temperature difference; the ventilation pipe is split, which is convenient for transportation and reduces costs; the structure is simple, easy to install and maintain in the future.
Description
技术领域technical field
本发明涉及通风领域,具体涉及一种风量可调的屋顶风机。The invention relates to the field of ventilation, in particular to a roof fan with adjustable air volume.
背景技术Background technique
在养殖场所的屋顶上通常悬挂通风装置,改善养殖场空气质量;在夏季时,由于气温炎热且雨水多湿度大,通风装置用于给养殖场降温除湿;在冬天时,由于气温寒冷,养殖场需要密闭保温;但目前通风装置只有通风作用而不能保温,并且通风风量不可调节。A ventilation device is usually hung on the roof of the breeding farm to improve the air quality of the breeding farm; in summer, due to the hot temperature and high humidity, the ventilation device is used to cool down and dehumidify the breeding farm; in winter, due to the cold temperature, the breeding farm It needs to be sealed and insulated; but the current ventilation device only has the function of ventilation and cannot be insulated, and the ventilation air volume cannot be adjusted.
虽然现有技术中有针对上述问题作出方案,但仍然存在一定的缺陷。例如使用新型CN207777230U一种出风量自动调节的屋顶风机,包括底座,在所述底座上固定有风筒,所述风筒的内部固定有电机,所述电机的输出轴上固定有扇叶,所述风筒的上端固定有防雨帽,所述防雨帽呈半球状的内部中空的帽盖,所述帽盖的外壁上成型四个均布的矩形豁口,每个矩形豁口内设有弧形板,所述弧形板的上端外壁固定在“T”型块的下端,所述“T”型块的上端固定有两个平行的拉杆,所述拉杆穿过帽盖的外壁的深处端套在限位座上,所述限位座固定在帽盖的内壁上,所述拉杆穿过所述限位座的伸出端固定有挡板,所述拉杆上套接有弹簧,弹簧的两端分别压靠在挡板和限位座的端面上;所述弧形板、“T”型块、拉杆和挡板的材料为轻质的尼龙材料。该项目的风量调节方式是根据电机带动扇叶转动时,扇叶将风筒下侧的空气吸到帽盖的内腔内,当帽盖内的风量过大时,风压也随之增加,风压将弧形板径向向外顶离,当弧形板慢慢脱离帽盖的矩形豁口时,出风口面积慢慢增加,帽盖内的风量可以排出室外;需要增加排气量时,增大电机的转速,提高风压,使弧形板更加远离帽盖,从而调节出风量。该屋顶风机虽然可以实现出风量的自动调节,但是该屋顶风机不能定量的调节出风量和实时监测出风量;除此之外,该屋顶风机还不具有保温效果;且其结构复杂,不仅增加了生产成本,还不便于安装和日后的维护。Although there are solutions for the above problems in the prior art, there are still certain defects. For example, using the new type CN207777230U, a roof fan with automatic adjustment of air output includes a base, on which a fan duct is fixed, a motor is fixed inside the fan duct, and a fan blade is fixed on the output shaft of the motor. The upper end of the wind duct is fixed with a rain cap, the rain cap is a hemispherical inner hollow cap, the outer wall of the cap is formed with four evenly distributed rectangular gaps, and each rectangular gap is provided with an arc. The outer wall of the upper end of the arc-shaped plate is fixed on the lower end of the "T" block, and the upper end of the "T" block is fixed with two parallel pull rods, the pull rods pass through the depth of the outer wall of the cap The end is sleeved on the limit seat, the limit seat is fixed on the inner wall of the cap, the baffle is fixed on the extension end of the pull rod through the limit seat, the pull rod is sleeved with a spring, the spring The two ends of the plate are pressed against the end faces of the baffle plate and the limit seat respectively; the material of the arc plate, the "T" block, the pull rod and the baffle plate is light nylon material. The air volume adjustment method of this project is that when the motor drives the fan blade to rotate, the fan blade sucks the air from the lower side of the air duct into the inner cavity of the cap. When the air volume in the cap is too large, the wind pressure also increases. The wind pressure pushes the arc-shaped plate radially outward. When the arc-shaped plate slowly leaves the rectangular gap of the cap, the area of the air outlet gradually increases, and the air volume in the cap can be discharged outdoors; when the exhaust volume needs to be increased, Increase the speed of the motor and increase the air pressure, so that the arc plate is farther away from the cap, so as to adjust the air volume. Although the roof fan can realize automatic adjustment of the air output, the roof fan cannot quantitatively adjust the air output and monitor the air output in real time; in addition, the roof fan has no thermal insulation effect; and its complex structure not only increases the The production cost is not convenient for installation and future maintenance.
发明内容SUMMARY OF THE INVENTION
为了解决上述技术问题,本发明的目的在于提供一种风量可调的屋顶风机,其包括通风管、风量测量装置、动力组件、调节风阀以及拢风筒,该风量可调的屋顶风机具有结构简单、便于安装和日后维护、风量智能调节、风量调节精准、屋顶风机的效率高、防雨、具有隔热保温的优点。In order to solve the above-mentioned technical problems, the purpose of the present invention is to provide a roof fan with adjustable air volume, which includes a ventilation duct, an air volume measurement device, a power assembly, a regulating air valve and an air collecting duct, and the roof fan with adjustable air volume has a structure Simple, easy to install and maintain in the future, intelligent adjustment of air volume, precise air volume adjustment, high efficiency of roof fan, rainproof, and has the advantages of thermal insulation.
为实现上述发明目的,本发明采取的技术方案如下:In order to realize the above-mentioned purpose of the invention, the technical scheme adopted by the present invention is as follows:
一种风量可调的屋顶风机,包括通风管、风量测量装置、动力组件、调节风阀及拢风筒;A roof fan with adjustable air volume, comprising a ventilation duct, an air volume measuring device, a power component, a regulating air valve and an air collecting duct;
所述通风管包括若干段相同的直风筒,相邻的所述直风筒之间通过管夹固定连接,所述通风管的两端分别与所述调节风阀及所述拢风筒的一端连接,所述调节风阀的另一端为所述屋顶风机的进风端,所述拢风筒的另一端为所述屋顶风机的出风端;The ventilation duct includes several sections of the same straight air ducts, and the adjacent straight air ducts are fixedly connected by pipe clamps. One end is connected, the other end of the regulating air valve is the air inlet end of the roof fan, and the other end of the air collecting duct is the air outlet end of the roof fan;
所述动力组件包括变频电机以及风轮;所述变频电机设置在所述通风管内,所述风轮设置在所述变频电机的输出轴上,所述风轮跟随所述输出轴旋转;The power assembly includes a frequency conversion motor and a wind wheel; the frequency conversion motor is arranged in the ventilation duct, the wind wheel is arranged on the output shaft of the frequency conversion motor, and the wind wheel rotates along with the output shaft;
所述调节风阀包括外壳及风阀执行器,所述外壳的一端与所述通风管连接,所述外壳的另一端为所述进风端,所述外壳上设有转轴,所述转轴上设有跟随所述转轴转动的薄壁圆板,所述风阀执行器与所述转轴连接;The regulating air valve includes a casing and an air valve actuator, one end of the casing is connected to the ventilation pipe, the other end of the casing is the air inlet end, the casing is provided with a rotating shaft, and the rotating shaft is on the There is a thin-walled circular plate that rotates with the rotating shaft, and the air valve actuator is connected with the rotating shaft;
所述风量测量装置包括叶轮式探头及信号线,所述叶轮式探头设置在所述外壳内,且所述叶轮式探头的轴线与所述通风管的轴线重合,所述信号线连接所述叶轮式探头与中央控制器。The air volume measuring device includes an impeller probe and a signal line, the impeller probe is arranged in the casing, the axis of the impeller probe coincides with the axis of the ventilation pipe, and the signal line is connected to the impeller type probe and central controller.
作为优选,所述外壳包括直筒段及与所述直筒段连接的扩口段,所述直筒段与所述通风管连接,所述扩口段直径最大的一端为所述进风端,且所述直筒段的内外径均与所述通风管的内外径相等;所述转轴、所述薄壁圆板及所述叶轮式探头均设置在所述直筒段内,且所述叶轮式探头相对所述薄壁圆板靠近所述进风端,即所述叶轮式探头位于所述薄壁圆板与所述进风端之间,通过这样设置,风量=风速×风管的截面积,所述外壳包括直筒段及所述扩口段,所述扩口段的截面积比所述直筒段的截面积大,由于所述通风管与所述外壳内的风量是相等的,根据公式可知位于所述扩口段的风速相比于位于所述直筒段的风速偏小,且所述直筒段的风速等于所述通风管内的风速,所述叶轮式探头的测量风量=风速×叶轮式探头的旋转面积,由于所述叶轮式探头的旋转面积是定值,从而得知所述叶轮式探头设置在所述直筒段内测量出的风量比设置在所述扩口段内测量出的风量精确。Preferably, the casing includes a straight cylinder section and a flared section connected to the straight cylinder section, the straight cylinder section is connected to the ventilation pipe, the end with the largest diameter of the flared section is the air inlet end, and the The inner and outer diameters of the straight cylinder section are equal to the inner and outer diameters of the ventilation pipe; the rotating shaft, the thin-walled circular plate and the impeller probe are all arranged in the straight cylinder section, and the impeller probe is opposite to the thin-walled circular probe. The plate is close to the air inlet end, that is, the impeller probe is located between the thin-walled circular plate and the air inlet end. By setting in this way, the air volume=wind speed×the cross-sectional area of the air duct, and the outer casing includes a straight section and a The flaring section has a larger cross-sectional area than the straight section. Since the air volume in the ventilation pipe and the casing is equal, the wind speed in the flaring section can be known according to the formula. Compared with the small wind speed in the straight section, and the wind speed in the straight section is equal to the wind speed in the ventilation duct, the measured air volume of the impeller probe=wind speed×the rotation area of the impeller probe, because the impeller The rotation area of the type probe is a fixed value, so it is known that the air volume measured by the impeller type probe installed in the straight cylinder section is more accurate than the air volume measured in the flared section.
作为优选,所述叶轮式探头的中心与所述进风端沿所述通风管的轴向距离的范围在150mm-200mm之间,且所述叶轮式探头的中心与所述风轮的中心沿所述通风管的轴向距离的范围在800mm-900mm之间,通过这样设置,由于所述扩口段的所述进风端进风风向不一,即所述扩口段的所述进风端会从各个方向进风,若所述叶轮式探头的中心与所述进风端沿所述通风管的轴向距离过小,则会降低所述叶轮式探头的测量结果的精准度,所述叶轮式探头的中心与所述进风端沿所述通风管的轴向距离的范围在150mm-200mm之间,使得所述叶轮式探头设置在气流流动均匀、稳定且平行的进风口段,从而能提高所述叶轮式探头测量结果的精准度;并且由于所述风轮的进出口附近的气流在所述风轮的带动下呈螺旋式流动,气流比较紊乱,若所述叶轮式探头的中心与所述风轮的中心沿所述通风管的轴向距离过小,也会降低所述叶轮式探头测量结果的精准度,所述叶轮式探头的中心与所述风轮的中心沿所述通风管的轴向距离的范围在800mm-900mm之间,与上述相同,进一步提高所述叶轮式探头测量结果的精准度。Preferably, the axial distance between the center of the impeller probe and the air inlet end along the ventilation pipe is in the range of 150mm-200mm, and the center of the impeller probe and the center of the wind wheel are along the The axial distance of the ventilation pipe is in the range of 800mm-900mm. By setting in this way, since the air inlet wind direction of the air inlet end of the flared section is different, that is, the air inlet of the flared section has different wind directions. The air inlet will enter the air from all directions. If the axial distance between the center of the impeller probe and the air inlet end along the ventilation duct is too small, the accuracy of the measurement results of the impeller probe will be reduced, so The range of the axial distance between the center of the impeller probe and the air inlet end along the ventilation pipe is between 150mm-200mm, so that the impeller probe is arranged in the air inlet section where the air flow is uniform, stable and parallel, Thereby, the accuracy of the measurement results of the impeller probe can be improved; and because the airflow near the inlet and outlet of the impeller flows in a spiral manner driven by the impeller, the airflow is relatively turbulent. If the axial distance between the center and the center of the wind wheel along the ventilation pipe is too small, the accuracy of the measurement results of the impeller probe will also be reduced. The axial distance of the ventilation pipe is in the range of 800mm-900mm, which is the same as the above, and further improves the accuracy of the measurement result of the impeller probe.
作为优选,所述叶轮式探头的外缘与所述直筒段的内壁之间存在间隙,所述间隙的大小范围在3-5mm之间,通过这样设置,所述叶轮式探头的测量风量=风速×叶轮式探头的旋转面积,所述叶轮式探头的外缘与所述直筒段的内壁之间的间隙范围在3-5mm,保证所述叶轮式探头不会与所述直筒段的内壁发生干涉的情况下,使得所述叶轮式探头的旋转面积与所述通风管的截面积相近,从而所述叶轮式探头的测量风量与所述通风管内的实际风量接近,从而能测量出较精准的风量;若所述间隙小于3mm,虽然可以进一步提高测量风量的精准度,但是提高的程度不大,反而需要提高加工精度和安装精度避免所述叶轮式探头与所述直筒段之间发生干涉,从而提高生产成本。Preferably, there is a gap between the outer edge of the impeller probe and the inner wall of the straight cylinder section, and the size of the gap ranges from 3 to 5 mm. By setting in this way, the measured air volume of the impeller probe=wind speed ×The rotation area of the impeller probe, the gap between the outer edge of the impeller probe and the inner wall of the straight cylinder section is in the range of 3-5mm to ensure that the impeller probe will not interfere with the inner wall of the straight cylinder section In this case, the rotating area of the impeller probe is made close to the cross-sectional area of the ventilation duct, so that the measured air volume of the impeller probe is close to the actual air volume in the ventilation duct, so that a more accurate air volume can be measured. ; If the gap is less than 3mm, although the accuracy of measuring the air volume can be further improved, the degree of improvement is not large, but the machining accuracy and installation accuracy need to be improved to avoid interference between the impeller probe and the straight cylinder section, thereby Increase production costs.
作为优选,所述叶轮式探头包括三片沿周向等角度均布的叶片,所述叶片包括前缘及后缘,所述前缘的叶尖与所述后缘的叶尖连线为叶尖宽度线,所述前缘的叶中与所述后缘的叶中连线为叶中宽度线,所述前缘的叶根与所述后缘的叶根连线为叶根宽度线,所述叶尖宽度线的长度小于所述叶中宽度线的长度,且所述叶中宽度线的长度小于所述叶根宽度线的长度,通过这样设置,即叶尖至叶根截面的宽度逐渐增大,从而所述叶根与旋转基座接触的面积大,提高所述叶片与旋转基座连接的稳固性。Preferably, the impeller probe includes three blades that are evenly distributed at equal angles in the circumferential direction, the blades include a leading edge and a trailing edge, and the line connecting the tip of the leading edge and the tip of the trailing edge is the blade The sharp width line, the line connecting the leaf middle of the leading edge and the leaf middle of the trailing edge is the leaf middle width line, the connecting line of the leaf root of the leading edge and the leaf root of the trailing edge is the leaf root width line, The length of the tip width line is less than the length of the width line in the middle of the leaf, and the length of the width line in the middle of the leaf is smaller than the length of the width line of the blade root. By setting in this way, the width of the blade tip to the blade root section is gradually increases, so that the contact area between the blade root and the rotating base is large, and the stability of the connection between the blade and the rotating base is improved.
作为优选,所述叶尖宽度线与水平面的夹角为叶尖倾斜角,所述叶中宽度线与水平面的夹角为叶中倾斜角,所述叶根宽度线与水平面的夹角为叶根倾斜角,所述叶尖倾斜角小于所述叶中倾斜角,且所述叶中倾斜角小于所述叶根倾斜角,通过这样设置,根据公式v=r·ω,v为线速度,r为半径,ω为角速度,在所述叶轮式探头工作旋转时,所述叶轮式探头的角速度是相同的,随着半径的增大,线速度增大,即所述叶尖处的线速度最快且往所述叶根的方向逐渐减小,而且所述叶片截面的宽度由所述叶尖至所述叶根的方向逐渐增大,所述叶片的倾斜角由所述叶尖至所述叶根的方向逐渐增大,使得气流通过所述叶片,即通过所述叶轮式探头时风阻减小,并且所述叶片各部位受力更加均匀,减小了所述叶轮式探头的振动以及变形量,同时,有利于将从所述扩口段进入所述直筒段的气流疏导为平行于所述直筒段的轴线方向流动,从而减小所述叶轮式探头附近的涡流,进一步提高所述叶轮式探头测量结果的精准度。Preferably, the included angle between the blade tip width line and the horizontal plane is the blade tip inclination angle, the included angle between the blade mid-width line and the horizontal plane is the mid-leaf inclination angle, and the included angle between the blade root width line and the horizontal plane is the blade tip inclination angle. root inclination angle, the blade tip inclination angle is smaller than the inclination angle of the blade, and the inclination angle of the blade is smaller than the inclination angle of the blade root, by setting in this way, according to the formula v=r·ω, v is the linear velocity, r is the radius, and ω is the angular velocity. When the impeller probe works and rotates, the angular velocity of the impeller probe is the same. As the radius increases, the linear velocity increases, that is, the linear velocity at the tip of the blade. It is the fastest and gradually decreases in the direction of the blade root, and the width of the blade section gradually increases from the blade tip to the blade root direction, and the inclination angle of the blade is from the blade tip to the blade. The direction of the blade root gradually increases, so that the airflow passes through the blade, that is, the wind resistance decreases when passing through the impeller probe, and the force on each part of the blade is more uniform, which reduces the vibration of the impeller probe and At the same time, it is beneficial to divert the air flow from the flared section into the straight section to flow parallel to the axis of the straight section, thereby reducing the eddy current near the impeller probe and further improving the The accuracy of the measurement results of the impeller probe.
作为优选,所述风量测量装置还包括三角支架,所述三角支架设置在所述直筒段内,所述叶轮式探头与所述三角支架固定连接,且所述三角支架为中空结构,所述信号线的一端与所述叶轮式探头连接,所述信号线的另一端从所述三角支架的中空结构穿出与所述中央控制器连接,通过这样设置,一方面,采用所述三角支架与所述叶轮式探头固定连接,保证所述叶轮式探头连接的稳定性;另一方面,所述三角支架几乎不会影响所述外壳的进风量;而且所述三角支架为中空结构,一方面,使得所述三角支架质量轻,几乎不影响所述屋顶风机整体的质量;另一方面,所述信号线可以穿过所述中空结构连接所述叶轮式探头及所述中央控制器,便于所述信号线的连接,且所述信号线穿设于所述中空结构内,对信号线起一定的保护作用。Preferably, the air volume measuring device further includes a tripod, which is arranged in the straight cylinder section, the impeller probe is fixedly connected to the tripod, and the tripod is a hollow structure, and the signal One end of the line is connected to the impeller probe, and the other end of the signal line is connected to the central controller through the hollow structure of the tripod. The impeller-type probe is fixedly connected to ensure the stability of the impeller-type probe connection; on the other hand, the triangular bracket hardly affects the air intake of the casing; and the triangular bracket is a hollow structure, on the one hand, it makes The triangular support is light in weight, and hardly affects the overall quality of the roof fan; on the other hand, the signal line can pass through the hollow structure to connect the impeller probe and the central controller, so that the signal The signal line is connected in the hollow structure, and the signal line has a certain protective effect.
作为优选,所述通风管及所述外壳均采用聚氨酯材料制作,通过这样设置,聚氨酯具有良好的隔热保温效果,在冬天时可以给屋内起到保温作用;并且所述聚氨酯制成的所述通风管及所述外壳能有效避免了因冬天屋内外温差大而在所述通风管及所述外壳的壁上形成冷凝水的情况,而且聚氨酯质量轻,可以降低所述屋顶风机的整体质量。Preferably, both the ventilation pipe and the outer shell are made of polyurethane material. By setting in this way, the polyurethane has a good thermal insulation effect, and can play a thermal insulation role in the house in winter; and the polyurethane made of The ventilation pipe and the casing can effectively avoid the formation of condensed water on the wall of the ventilation pipe and the casing due to the large temperature difference between indoor and outdoor in winter, and the polyurethane is light in weight, which can reduce the overall quality of the roof fan.
作为优选,所述拢风筒为薄壁锥形筒,且所述拢风筒直径较小的一端为与所述通风管套接的连接端,所述连接端沿周向设有若干具有向下开口的纵向卡槽,所述纵向卡槽的开口端设置在所述连接端的边缘,所述纵向卡槽的另一端连通所述纵向卡槽的横向卡槽,所述纵向卡槽与所述横向卡槽组成倒立的“L”形卡槽;所述通风管与所述拢风筒连接的一端沿周向设有与所述“L”形卡槽一一对应的通孔,所述通孔内设有螺栓组件,通过这样设置,套设有呈薄壁锥形筒的所述拢风筒,经实验测试,相比没有套接锥形拢风筒的屋顶风机可以提升约13.9%的出风量,同时功率降低约12.08%;并且将所述纵向卡槽对准所述螺栓组件嵌入所述螺栓组件后,通过操作人员将所述拢风筒绕周向旋转,使得所述螺栓组件卡进所述横向卡槽内,再锁紧所述螺栓组件固定所述拢风筒,只需一名操作人员就能安装所述拢风筒,便于安装。Preferably, the air collecting tube is a thin-walled conical tube, and the end of the air collecting tube with a smaller diameter is a connecting end sleeved with the ventilation pipe, and the connecting end is provided with a plurality of downward openings along the circumferential direction. the longitudinal card slot, the open end of the longitudinal card slot is set at the edge of the connecting end, the other end of the longitudinal card slot is connected to the horizontal card slot of the longitudinal card slot, and the longitudinal card slot is connected to the horizontal card slot. The slot constitutes an inverted "L"-shaped slot; one end of the ventilation pipe connected to the air collecting duct is provided with a through hole corresponding to the "L"-shaped slot along the circumferential direction, and the through hole is provided with The bolt assembly, through this arrangement, is sleeved with the air collecting duct with a thin-walled conical cylinder. According to the experimental test, the air output can be increased by about 13.9% compared with the roof fan without the conical air collecting duct sleeved, and at the same time The power is reduced by about 12.08%; and after the longitudinal slot is aligned with the bolt assembly and embedded in the bolt assembly, the operator rotates the air collecting drum in the circumferential direction, so that the bolt assembly is clamped into the transverse direction. In the card slot, the bolt assembly is then locked to fix the air collecting duct, and only one operator can install the air collecting duct, which is convenient for installation.
作为优选,所述拢风筒直径较大的一端为出风端,所述拢风筒的出风端设有顶帽,所述顶帽与所述拢风筒之间设有若干沿周向等角度均布的支柱,使得所述拢风筒与所述顶帽之间形成间隙作为出气口,通过这样设置,一方面,能避免雨水通过所述屋顶风机的所述拢风筒、所述通风管及所述外壳进入屋内,也避免了所述屋顶风机的组件进水而发生故障;零一方面,所述拢风筒与所述顶帽之间设有所述支柱,使得所述拢风筒与所述顶帽之间形成间隙作为出气口,保证所述屋顶风机内气流的正常流动。Preferably, the end with the larger diameter of the air collecting duct is the air outlet end, the air outlet end of the air collecting duct is provided with a top cap, and between the top cap and the air collecting duct there are several circumferentially arranged The pillars are evenly distributed at equal angles, so that a gap is formed between the air collecting duct and the top cap as an air outlet, and by setting in this way, on the one hand, rainwater can be prevented from passing through the The ventilation pipe and the casing enter the house, which also prevents the components of the roof fan from entering the water and causing failure; A gap is formed between the air duct and the top cap as an air outlet to ensure the normal flow of the airflow in the roof fan.
相对于现有技术,本发明取得了有益的技术效果:Compared with the prior art, the present invention has achieved beneficial technical effects:
1、采用本风量可调的屋顶风机,所述叶轮式探头可以实时测量所述屋顶风机内的风量,并且所述叶轮式探头以脉冲信号的形式将实际风量反馈给中央控制器,所述脉冲信号通过所述信号线传输至所述中央控制器,所述中央控制器分析所述脉冲信号后,改变所述变频电机的频率或驱动所述风阀执行器工作,从而改变所述变频电机的转速或所述调节风阀的通风面积,最终调整所述屋顶风机内的风量为所需风量,实现智能化调节风量。1. Using the roof fan with adjustable air volume, the impeller probe can measure the air volume in the roof fan in real time, and the impeller probe feeds back the actual air volume to the central controller in the form of a pulse signal. The signal is transmitted to the central controller through the signal line. After analyzing the pulse signal, the central controller changes the frequency of the variable frequency motor or drives the damper actuator to work, thereby changing the frequency of the variable frequency motor. The rotational speed or the ventilation area of the air valve is adjusted, and finally the air volume in the roof fan is adjusted to the required air volume, so as to realize intelligent adjustment of the air volume.
2、所述叶轮式探头设置在所述调节风阀的所述直筒段内,且所述叶轮式探头的外缘与所述直筒段的内壁之间的间隙范围在3-5mm之间,使得所述叶轮式探头的旋转面积与所述通风管的截面积相近,从而所述叶轮式探头的测量风量与所述通风管内的实际风量接近,从而能测量出较精准的风量,保证风量调节的精准度。2. The impeller probe is arranged in the straight cylinder section of the regulating air valve, and the gap between the outer edge of the impeller probe and the inner wall of the straight cylinder section is in the range of 3-5mm, so that the The rotation area of the impeller probe is similar to the cross-sectional area of the ventilation duct, so that the measured air volume of the impeller probe is close to the actual air volume in the ventilation duct, so that a more accurate air volume can be measured and the air volume adjustment can be ensured. precision.
3、所述叶轮式探头的中心与所述进风端沿所述通风管的轴向距离的范围在150mm-200mm之间,且所述叶轮式探头的中心与所述风轮的中心沿所述通风管的轴向距离的范围在800mm-900mm之间,使得所述叶轮式探头设置在气流流动均匀、稳定且平行的进风扣段,提高了所述叶轮式探头测量结果的精准度。3. The axial distance between the center of the impeller probe and the air inlet end along the ventilation pipe is in the range of 150mm-200mm, and the center of the impeller probe and the center of the wind wheel are along the The axial distance of the ventilation pipe is in the range of 800mm-900mm, so that the impeller probe is arranged in the air inlet buckle section where the air flow is uniform, stable and parallel, and the accuracy of the measurement result of the impeller probe is improved.
4、由于本风量可调的屋顶风机设有所述拢风筒,经实验测试,相比没有套接锥形拢风筒的屋顶风机可以提升约13.9%的出风量,同时所述变频电机的功率降低约12.08%,大大地提高了屋顶风机的效率。4. Since the roof fan with adjustable air volume is equipped with the air collecting duct, the experimental test shows that the air output can be increased by about 13.9% compared with the roof fan without the conical air collecting duct. The power is reduced by about 12.08%, which greatly improves the efficiency of the roof fan.
5、由于屋顶风机设有顶帽能避免雨水通过屋顶风机进入到屋内,起到防雨作用,也避免了屋顶风机内的组件进水而发生故障,而且所述顶帽与所述拢风筒之间设有支柱,使得所述顶帽与所述拢风筒形成间隙作为出气口,保证所述屋顶风机气流的正常流动。5. Because the roof fan is provided with a top cap, it can prevent rainwater from entering the house through the roof fan, which plays a role in preventing rain, and also prevents the components in the roof fan from entering water and causing failure. There are struts between, so that the top cap and the air collecting duct form a gap as an air outlet to ensure the normal flow of the air flow of the roof fan.
6、由于所述通风管及所述外壳均采用聚氨酯材料制成,聚氨酯具有良好隔热保温效果的,在冬季时具有隔热保温的作用;并且避免在所述通风管及所述外壳的壁上形成冷凝水的情况。6. Since the ventilation pipe and the shell are made of polyurethane material, polyurethane has good heat insulation effect, and has the effect of heat insulation in winter; and avoid the ventilation pipe and the wall of the shell. Condensed water is formed on it.
7、本屋顶风机的结构简单,便于安装和日后维护。7. The roof fan has a simple structure and is easy to install and maintain in the future.
附图说明Description of drawings
图1是本发明实施例的示意图;1 is a schematic diagram of an embodiment of the present invention;
图2是本发明实施例的半圆直风筒及其局部放大的示意图;Fig. 2 is the schematic diagram of the semicircle straight air duct and its partial enlargement of the embodiment of the present invention;
图3是本发明实施例的关于图2的俯视图及其局部放大的示意图;FIG. 3 is a schematic view of the top view of FIG. 2 and a partial enlarged view thereof according to an embodiment of the present invention;
图4是本发明实施例的管夹及其截面的示意图;4 is a schematic diagram of a pipe clamp and a cross-section thereof according to an embodiment of the present invention;
图5是本发明实施例的部分结构的示意图;5 is a schematic diagram of a partial structure of an embodiment of the present invention;
图6是本发明实施例的调节风阀的示意图;6 is a schematic diagram of a regulating air valve according to an embodiment of the present invention;
图7是本发明实施例的关于图6的俯视示意图;FIG. 7 is a schematic top view of FIG. 6 according to an embodiment of the present invention;
图8是本发明实施例的关于图7的局部放大的示意图;FIG. 8 is a partially enlarged schematic diagram of FIG. 7 according to an embodiment of the present invention;
图9是本发明实施例的环盖的示意图;9 is a schematic diagram of a ring cover according to an embodiment of the present invention;
图10是本发明实施例的螺栓组件的示意图;10 is a schematic diagram of a bolt assembly according to an embodiment of the present invention;
图11是本发明实施例的叶轮式探头与三角支架连接的轴侧示意图;11 is an axial schematic diagram of the connection between the impeller probe and the tripod according to the embodiment of the present invention;
图12是本发明实施例的关于图11的正视示意图。FIG. 12 is a schematic front view of FIG. 11 according to an embodiment of the present invention.
其中,各附图标记所指代的技术特征如下:Among them, the technical features referred to by each reference number are as follows:
1、外壳;1.1、扩口段;1.2、直筒段;2、叶轮式探头;3、三角支架;4、风阀执行器;5、通风管;6、变频电机;7、支撑架;8、风轮;9、管夹;9.1、缺口;10、直风筒;11、拢风筒;11.1、“L”形卡槽;11.2、凹腔;12、顶帽;13、半圆直风筒;13.1、梯形凹槽;13.2、外壁凹槽;13.3、梯形止口;13.4、半圆凹槽;13.5、半圆止口;14、螺钉;15、环盖;16、固定螺母;17、螺栓;18、固定片;19、薄壁圆板;20、转轴;21、不锈钢片;22、开口弹性销;23、出气口;24、支柱;25、叶片;25.1、叶尖;25.2、叶根;25.3、前缘;25.4、后缘;26、旋转基座。1. Shell; 1.1. Flaring section; 1.2. Straight section; 2. Impeller probe; 3. Triangular bracket; 4. Air valve actuator; 5. Ventilation pipe; 6. Frequency conversion motor; 7. Support frame; 8. Wind wheel; 9. Pipe clamp; 9.1, Notch; 10, Straight air duct; 11, Air collecting duct; 11.1, "L" shaped slot; 11.2, Recessed cavity; 12, Top cap; 13, Semi-circular straight air duct; 13.1, Trapezoid groove; 13.2, Outer wall groove; 13.3, Trapezoid socket; 13.4, Semicircle groove; 13.5, Semicircle socket; 14, Screw; 15, Ring cover; 16, Fixing nut; 17, Bolt; 18, Fixed sheet; 19, thin-walled circular plate; 20, shaft; 21, stainless steel sheet; 22, split elastic pin; 23, air outlet; 24, strut; 25, blade; 25.1, blade tip; 25.2, blade root; 25.3, leading edge ; 25.4, trailing edge; 26, swivel base.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例对本发明进行进一步详细说明,但本发明要求保护的范围并不局限于下述具体实施例。In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the embodiments, but the claimed scope of the present invention is not limited to the following specific embodiments.
参考图1-12,本实施例公开了一种风量可调的屋顶风机,其特征在于,包括通风管5、风量测量装置、动力组件、调节风阀及拢风筒11;1-12, the present embodiment discloses a roof fan with adjustable air volume, which is characterized in that it includes a ventilation pipe 5, an air volume measurement device, a power assembly, a regulating air valve and an air collecting duct 11;
参考图1,通风管5包括若干段相同的直风筒10,能根据屋内高度的不同调节屋顶风机的高度,使屋顶风机与地面之间保持一定距离,本实施例中,通风管5包括四段相同的直风筒10,相邻的直风筒10之间端与端对接,且相邻的直风筒10之间通过管夹9固定连接,通风管5的两端分别与调节风阀及拢风筒11的一端连接,调节风阀的另一端为屋顶风机的进风端,拢风筒11的另一端为屋顶风机的出风端;Referring to Figure 1, the ventilation duct 5 includes several sections of the same
参考图1,动力组件包括支撑架7、变频电机6以及风轮8;支撑架7设置在通风管5的其中一段直风筒10内,支撑架7设有螺纹孔,直风筒10设有与支撑架7的螺纹孔一一对应的通孔,支撑架7与直风筒10之间通过螺钉14固定连接,变频电机6设置在支撑架7的下方,变频电机6与支撑架7采用螺钉14固定连接,且变频电机6的输出轴的轴线与通风管5的轴线重合,风轮8的轮毂套设在变频电机6的输出轴上,且风轮8可跟随变频电机6的输出轴旋转,变频电机6可以在5Hz-50Hz频率范围内调节,从而使得风轮8速度可以实现200r/min~900r/min变化,风量实现2000m3/h~14100m3/h可调;Referring to FIG. 1, the power assembly includes a support frame 7, a frequency conversion motor 6 and a wind wheel 8; the support frame 7 is arranged in one of the
参考图6-8,调节风阀包括外壳1、风阀执行器4,外壳1的一端与通风管5连接,外壳1的另一端为进风端,外壳1上设有转轴20,具体而言,在外壳1上部沿径向的两端设有比转轴20直径稍大的通孔,用于与转轴20配合,尽可能的减小外壳1与转轴20摩擦的同时降低转轴20的跳动;转轴20的轴线与外壳1的轴线相互垂直,且转轴20沿外壳1的径向伸出于外壳1,转轴20上设有跟随转轴20转动的薄壁圆板19,薄壁圆板19沿其一直径方向的两端对称设有与转轴20直径相等宽度的矩形切口,且矩形切口的长度为转轴20长度的一半,在薄壁圆板19位于矩形切口位置的上下两端都设有呈“T”形的不锈钢片21,不锈钢片21包括横段及纵段,横段上设有凹槽用于固定转轴20;转轴20的两端均设有沿转轴20径向方向贯穿的通孔,其中一端装入薄壁圆板19的矩形切口处,并夹在不锈钢片21之间,用开口弹性销22穿过不锈钢片21的凹槽且与转轴20的通孔配合固定转轴20,将转轴20的另一端穿过外壳1上部的通孔,使薄壁圆板19固定在外壳1内且能绕着转轴20的轴线进行旋转;且薄壁圆板19的直径比外壳1的内径小,薄壁圆板19的直径通常为外壳1内径的0.95~0.98倍之间,不仅避免薄壁圆板19与外壳1内壁的摩擦,保证薄壁圆板19能顺畅旋转,而且在薄壁圆板19处于与外壳1轴线垂直的位置时,薄壁圆板19能最大程度地阻挡通风;将其中一端的转轴20与风阀执行器4固定配合,并且风阀执行器4内置有位置检测器,具有位置检测器的风阀执行器4能实时检测及调节薄壁圆板19打开的角度,薄壁圆板19打开的角度可以实现0°-90°可调;6-8, the regulating air valve includes a
参考图1,风量测量装置包括叶轮式探头2及信号线,叶轮式探头2设置在外壳1内,且叶轮式探头2的轴线与通风管5的轴线重合,信号线连接叶轮式探头2与中央控制器。Referring to Figure 1, the air volume measurement device includes an impeller probe 2 and a signal line. The impeller probe 2 is arranged in the
采用本风量可调的屋顶风机后,叶轮式探头2可以实时测量屋顶风机内的风量,并且叶轮式探头2以脉冲信号的形式将实际风量反馈给中央控制器,脉冲信号通过信号线传输至中央控制器,中央控制器分析脉冲信号后,改变变频电机6的频率或驱动风阀执行器4工作,从而改变变频电机6的转速或调节风阀的通风面积,最终调整屋顶风机内的风量为所需风量,实现智能化调节风量。After using the roof fan with adjustable air volume, the impeller probe 2 can measure the air volume in the roof fan in real time, and the impeller probe 2 feeds back the actual air volume to the central controller in the form of a pulse signal, and the pulse signal is transmitted to the central controller through the signal line. The controller, the central controller analyzes the pulse signal, changes the frequency of the variable frequency motor 6 or drives the air valve actuator 4 to work, thereby changing the speed of the variable frequency motor 6 or adjusting the ventilation area of the air valve, and finally adjusts the air volume in the roof fan to the desired value. Air volume is required to realize intelligent adjustment of air volume.
参考图2-4,进一步具体描述,每段直风筒10由两瓣结构相同的半圆直风筒13组合而成,即加工该半圆直风筒13只需一套模具,降低了生产成本,并且运输包装体积小,降低了运输成本;两瓣半圆直风筒13接触的两端分别设置有凸起的半圆止口13.5和配合该半圆止口13.5的半圆凹槽13.4,一瓣半圆直风筒13的半圆止口13.5卡进另一瓣半圆直风筒13半圆凹槽13.4,通过半圆止口13.5的定位作用,便于两瓣半圆直风筒13的组合装配,并且保证了两瓣半圆直风筒13组合后的密封性;两瓣半圆直风筒13组合成一段直风筒10后,在直风筒10顶端有一周凸起的梯形止口13.3,底端有配合该梯形止口13.3的梯形凹槽13.1,以及在直风筒10的上部和下部有一周的外壁凹槽13.2,将其中一段直风筒10顶端的梯形止口13.313卡进另一段直风筒10底端的梯形凹槽13.1处,通过梯形止口13.3的定位作用,便于两段直风筒10的连接装配,并且保证两段直风筒10连接后的密封性;管夹9为一带缺口9.1的圆环,并沿周向设有若干通孔,在缺口9.1两端处设有外翻的紧固边,外翻的紧固边设有通孔;管夹9沿轴向的两端设有外翻的定位边,使得管材的截面呈现“[”型。将外翻的定位边卡进两段直风筒10连接部分的外壁凹槽13.2中,使用螺栓17穿过管夹9紧固边的通孔,用固定螺母16锁紧缺口9.1,最后使用螺钉14穿过管夹9圆环处的通孔与直风筒10固定连接,从而使得管夹9紧紧包覆住两段直风筒10的连接部分,将两段直风筒10连成一体,并且保证直风筒10良好的密封性;四段直风筒10连接成通风管5后,在通风管5的顶端套设有与梯形止口13.3相适配的环盖15,调节风阀的外壳1一体成型,且外壳1的顶端设有与通风管5底端的梯形凹槽13.1相适配的梯形止口13.3,外壳1的顶端与通风管5的底端连接后采用管夹9固定连接,确保通风管5的圆柱形结构。Referring to FIGS. 2-4, it is further described in detail that each section of
参考图6,外壳1包括直筒段1.2及与直筒段1.2连接的扩口段1.1,扩口段1.1位于进风端,直筒段1.2与通风管5连接,且直筒段1.2的内外径均与通风管5的内外径相等,转轴20、薄壁圆板19及叶轮式探头2均设置在直筒段1.2内,且叶轮式探头2相对薄壁圆板19靠近进风端,即叶轮式探头2位于扩口段1.1与进风端之间,便于叶轮式探头2的安装,并且叶轮式探头2设置在进风口段,进风口段的气流均匀,气流方向稳定,且气流方向按管道平行流动,提高叶轮式探头2测量结果的精准度,若将叶轮式探头2设置在出风口段,出风口段的气流比较紊乱,降低叶轮式探头2测量结果的精准度;风量=风速×风管的截面积,扩口段1.1的截面积比直筒段1.2的截面积大,由于通风管5与外壳1内的风量是相等的,根据公式可知位于扩口段1.1的风速相比于位于直筒段1.2的风速偏小,且由于直筒段1.2的内径与通风管5的内径相等,所以直筒段1.2的风速等于通风管5内的风速,叶轮式探头2的测量风量=风速×叶轮式探头2的旋转面积,由于叶轮式探头2的旋转面积是定值,从而得知叶轮式探头2设置在直筒段1.2内测量出的风量比设置在扩口段1.1内测量出的风量精确。Referring to Figure 6, the
参考图1,叶轮式探头2的中心与进风端沿通风管5的轴向距离B的范围在150mm-200mm之间,且叶轮式探头2的中心与风轮8的中心沿通风管5的轴向距离C的范围在800mm-900mm之间,由于扩口段1.1的进风端进风风向不一,即扩口段1.1的进风端会从各个方向进风,若叶轮式探头2的中心与进风端沿通风管5的轴向距离B过小,则会降低叶轮式探头2的测量结果的精准度,本实施例中,叶轮式探头2的中心与进风端沿通风管5的轴向距离B为180mm,使得叶轮式探头2设置在气流流动均匀、稳定且平行的进风口段,从而能提高叶轮式探头2测量结果的精准度;并且由于风轮8的进出口附近的气流在风轮的带动下呈螺旋式流动,气流比较紊乱,若叶轮式探头2的中心与风轮8中心沿通风管的轴向距离C过小,也会降低叶轮式探头2测量的精准度,叶轮式探头2的中心与风轮8中心沿通风管的轴向距离C为850mm,与上述原理相同,进一步提高叶轮式探头2测量结果的精准度。Referring to Figure 1, the axial distance B between the center of the impeller probe 2 and the air inlet end along the ventilation pipe 5 is in the range of 150mm-200mm, and the center of the impeller probe 2 and the center of the wind wheel 8 are along the ventilation pipe 5. The range of the axial distance C is between 800mm and 900mm. Since the air inlet direction of the air inlet end of the flared section 1.1 is different, that is, the air inlet end of the flared section 1.1 will enter the air from all directions. If the axial distance B between the center and the air inlet end along the ventilation pipe 5 is too small, the accuracy of the measurement results of the impeller probe 2 will be reduced. The axial distance B is 180mm, so that the impeller probe 2 is arranged in the air inlet section where the air flow is uniform, stable and parallel, so that the accuracy of the measurement results of the impeller probe 2 can be improved; Driven by the wind wheel, the air flows spirally, and the air flow is relatively turbulent. If the axial distance C between the center of the impeller probe 2 and the center of the wind wheel 8 along the ventilation duct is too small, the measurement accuracy of the impeller probe 2 will also be reduced. , the axial distance C between the center of the impeller probe 2 and the center of the wind wheel 8 along the ventilation pipe is 850 mm, which is the same as the above principle, and further improves the accuracy of the measurement results of the impeller probe 2.
参考图1,叶轮式探头2的外缘与直筒段1.2的内壁之间存在间隙A,间隙A的大小范围在3-5mm之间,叶轮式探头2的测量风量=风速×叶轮式探头2的旋转面积,本实施例中,叶轮式探头2的外缘与直筒段1.2的内壁之间的间隙A为4mm,保证叶轮式探头2不会与直筒段1.2的内壁发生干涉的情况下,使得叶轮式探头2的旋转面积与通风管5的截面积相近,从而叶轮式探头2的测量风量与通风管5内的实际风量接近,从而能测量出较精准的风量;若叶轮式探头2的外缘与直筒段1.2内壁之间的间隙A小于3mm,虽然可以进一步提高测量风量的精准度,但是提高的程度不大,反而需要提高加工精度和安装精度,避免叶轮式探头2与直筒段1.2之间发生干涉,从而提高了生产成本。Referring to Figure 1, there is a gap A between the outer edge of the impeller probe 2 and the inner wall of the straight section 1.2, the size of the gap A is between 3-5mm, and the measured air volume of the impeller probe 2 = wind speed × The impeller probe 2 Rotation area, in this embodiment, the gap A between the outer edge of the impeller probe 2 and the inner wall of the straight section 1.2 is 4 mm, so as to ensure that the impeller probe 2 will not interfere with the inner wall of the straight section 1.2, so that the impeller The rotating area of the impeller probe 2 is similar to the cross-sectional area of the ventilation duct 5, so the measured air volume of the impeller probe 2 is close to the actual air volume in the ventilation duct 5, so that a more accurate air volume can be measured; if the outer edge of the impeller probe 2 The gap A between the inner wall of the straight section 1.2 is less than 3mm. Although the accuracy of measuring the air volume can be further improved, the degree of improvement is not large. Instead, it is necessary to improve the machining accuracy and installation accuracy to avoid the gap between the impeller probe 2 and the straight section 1.2. Interference occurs, thereby increasing production costs.
参考图11,叶轮式探头2包括三片叶片25及旋转基座26,三片叶片25沿周向等角度均布地设置在旋转基座26外,叶片25包括前缘25.3及后缘25.4,前缘25.3的叶尖25.1与后缘25.4的叶尖25.1连线为叶尖宽度线,前缘25.3的叶中与后缘25.4的叶中连线为叶中宽度线,前缘25.3的叶根25.2与后缘25.4的叶根25.2连线为叶根宽度线,叶尖宽度线的长度D小于叶中宽度线的长度E,且叶中宽度线的长度E小于叶根宽度线的长度F,即叶尖25.1至叶根25.2截面的宽度逐渐增大,从而叶根25.2与旋转基座26接触的面积大,提高叶片25与旋转基座26连接的稳固性。11 , the impeller probe 2 includes three
参考图12,叶尖宽度线与水平面的夹角为叶尖倾斜角θ2,叶中宽度线与水平面的夹角为叶中倾斜角θ3,叶根宽度线与水平面的夹角为叶根倾斜角θ4,叶尖倾斜角θ2小于叶中倾斜角θ3,且叶中倾斜角θ3小于叶根倾斜角θ4,根据公式v=r·ω,v为线速度,r为半径,ω为角速度,在叶轮式探头2工作旋转时,叶轮式探头2的角速度是相同的,随着半径的增大,线速度增大,即叶尖25.1处的线速度最快且往叶根25.2的方向逐渐减小,而且叶片25截面的宽度由叶尖25.1至叶根25.2的方向逐渐增大,叶片25的倾斜角由叶尖25.1至叶根25.2的方向逐渐增大,使得气流通过叶片25,即通过叶轮式探头2时风阻减小,并且叶片25各部位受力更加均匀,减小了叶轮式探头2的振动以及变形量,同时,有利于将从扩口段1.1进入直筒段1.2的气流疏导为平行于直筒段1.2的轴线方向流动,从而减小叶轮式探头2附近的涡流,进一步提高叶轮式探头2测量结果的精准度。Referring to FIG. 12 , the angle between the blade tip width line and the horizontal plane is the tip inclination angle θ 2 , the angle between the blade width line and the horizontal plane is the blade inclination angle θ 3 , and the angle between the blade root width line and the horizontal plane is the blade root. The inclination angle θ 4 , the blade tip inclination angle θ 2 is smaller than the blade inclination angle θ 3 , and the blade inclination angle θ 3 is smaller than the blade root inclination angle θ 4 , according to the formula v=r·ω, v is the linear velocity, and r is the radius , ω is the angular velocity. When the impeller probe 2 works and rotates, the angular velocity of the impeller probe 2 is the same. With the increase of the radius, the linear velocity increases, that is, the linear velocity at the tip 25.1 is the fastest and goes to the blade root. The direction of 25.2 gradually decreases, and the width of the cross-section of the
参考图1,风量测量装置还包括三角支架3,三角支架3设置在直筒段1.2内,叶轮式探头2与三角支架3固定连接,具体而言,旋转基座26嵌入三角支架3的凹孔内,且旋转基座26与三角支架3的凹孔内设有滚动轴承,滚动轴承的外圈与三角支架3的凹孔过盈配合,滚动轴承的内圈与旋转基座26过盈配合,一方面,采用三角支架3与叶轮式探头2固定连接,保证叶轮式探头2连接的稳定性;另一方面,三角支架3几乎不会影响外壳1的进风量,即不影响屋顶风机的进风量;且三角支架3为中空结构,信号线的一端与叶轮式探头2连接,信号线的另一端从三角支架3的中空结构穿出与中央控制器连接,一方面,三角支架3为中空结构,使得三角支架3质量轻,几乎不影响屋顶风机整体的质量;另一方面,信号线可以穿过中空结构连接叶轮式探头2及中央控制器,便于信号线的连接,且信号线穿设于中空结构内,对信号线起一定的保护作用。1, the air volume measuring device also includes a
通风管5及外壳1均采用聚氨酯材料制作,并且是聚氨酯通过发泡工艺制作而成,聚氨酯具有良好的隔热保温效果,在冬天时可以给屋内起到保温作用;并且聚氨酯制成的通风管5及外壳1能有效避免了因冬天屋内外温差大而在通风管5及外壳1的壁上形成冷凝水的情况,而且聚氨酯质量轻,可以降低所述屋顶风机的整体质量。The ventilation pipe 5 and the
参考图5,拢风筒11为薄壁锥形筒,拢风筒的锥度θ1为7°,使得拢风筒11连接风机后达到风量较大的同时能效高;且拢风筒11直径较小的一端为与通风管5套接的连接端,连接端沿周向设有六个等角度均布且具有向下开口的纵向卡槽,纵向卡槽的开口端设置在连接端的边缘,纵向卡槽的另一端连通纵向卡槽的横向卡槽,纵向卡槽与横向卡槽组成倒立的”L”形卡槽11.1,且连接端沿周向设有六个等角度均布的凹腔11.2,凹腔11.2包括固定面,固定面与连接端的内壁之间为连接薄壁,”L”形卡槽11.1设置在连接薄壁上,使拢风筒11与通风管5连接后的结构更加紧固;通风管5与拢风筒11连接的一端沿周向设有与所述”L”形卡槽11.1一一对应的通孔,通风管5的通孔内设有螺栓17组件,螺栓17组件包括呈“L”的固定片18及螺栓17,固定片18包括纵向段和横向段,长度较长一段为纵向段,长度较短一段为横向段,且纵向段及横向段均设有通孔,将螺栓17穿过纵向段通孔至极限位,并将螺栓17与固定片18焊接成一体;螺栓17从通风管5内依次穿过所述通风管5及”L”形卡槽11.1,用螺钉14穿过固定片18的横向段后与通风管5螺纹连接,从而将固定片18固定于通风管5顶端,间接固定环盖15,确保通风管5的圆柱形结构,又间接固定螺栓17,在安装固定螺母16时螺栓17不会旋转,便于安装。将垫片套进伸出纵向卡槽的螺栓17,再使用固定螺母16固定,由于本屋顶风机套设有呈薄壁锥形筒的所述拢风筒11,经实验测试,相比没有套接锥形拢风筒11的屋顶风机可以提升约13.9%的出风量,同时功率降低约12.08%;并且操作人员将拢风筒11的纵向卡槽对准螺栓17嵌入后,旋转拢风筒11使得螺栓17卡入横向卡槽内,再通过固定螺母16即可将拢风筒11与通风管5固定连接,只需一名操作人员就能安装拢风筒11,便于安装。Referring to Fig. 5, the air collecting duct 11 is a thin-walled conical tube, and the taper θ 1 of the air collecting duct is 7°, so that the air collecting duct 11 is connected to the blower and reaches a higher energy efficiency while the air volume is larger; and the diameter of the air collecting duct 11 is relatively high. The small end is the connecting end that is sleeved with the ventilation pipe 5. The connecting end is provided with six longitudinal grooves that are evenly distributed at equal angles and have downward openings along the circumferential direction. The other end of the connector is connected to the horizontal slot of the longitudinal slot, the longitudinal slot and the horizontal slot form an inverted "L"-shaped slot 11.1, and the connecting end is provided with six equiangularly distributed concave cavities 11.2 along the circumferential direction, and the concave cavities 11.2 Including the fixed surface, between the fixed surface and the inner wall of the connecting end is a connecting thin wall, and the "L"-shaped card slot 11.1 is arranged on the connecting thin wall, so that the structure after the air collecting duct 11 is connected with the ventilation pipe 5 is more secure; the ventilation pipe 5. One end connected to the air collecting duct 11 is provided with a through hole corresponding to the "L"-shaped slot 11.1 in the circumferential direction. The through hole of the ventilation pipe 5 is provided with a
参考图5,连接端的内壁与通风管5的外壁平行,使得拢风筒11与通风管5连接后的结构更加紧固稳定。Referring to FIG. 5 , the inner wall of the connecting end is parallel to the outer wall of the ventilation pipe 5 , so that the structure after the air collecting duct 11 and the ventilation pipe 5 are connected is more secure and stable.
参考图1,拢风筒11直径较大的一端为出风端,拢风筒11的出风端设有顶帽12,顶帽12与拢风筒11之间设有四个沿周向等角度均布的支柱24,支柱24的两端与拢风筒11及顶帽12之间通过螺钉固定连接,使得拢风筒11与顶帽12形成间隙作为出气口23,一方面能避免雨水通过屋顶风机的拢风筒11、通风管5及外壳1进入屋内,也避免了屋顶风机内的组件进水而发生故障;另一方面,拢风筒11与顶帽12之间设有支柱24形成间隙作为出气口23,保证屋顶风机内气流的正常流动。Referring to FIG. 1 , the larger diameter end of the air collecting duct 11 is the air outlet end, and the wind collecting end of the air collecting duct 11 is provided with a top cap 12 , and four circumferentially and so on are arranged between the top cap 12 and the air collecting duct 11 . The
本发明的屋顶风机的风量调节方法如下列步骤所示:The air volume adjustment method of the roof fan of the present invention is shown in the following steps:
1)标定叶轮式探头2,将叶轮式探头2放置风洞当中,且叶轮式探头2的轴线与风洞的轴线平行,启动风洞产生设定的风量,驱动叶轮式探头2旋转从而产生脉冲信号,测量当前叶轮式探头2产生的脉冲信号,通过测量多组风量与脉冲信号的数据,得出叶式探头关于风量与脉冲信号的线性关系;1) Calibrate the impeller probe 2, place the impeller probe 2 in the wind tunnel, and the axis of the impeller probe 2 is parallel to the axis of the wind tunnel, start the wind tunnel to generate the set air volume, and drive the impeller probe 2 to rotate to generate pulses Signal, measure the pulse signal generated by the current impeller probe 2, and obtain the linear relationship between the air volume and the pulse signal of the vane probe by measuring the data of multiple groups of air volume and pulse signal;
2)将叶轮式探头2按上述结构设置在屋顶风机内,根据所需风量换算出额定脉冲信号,将额定脉冲信号输入中央控制器的控制系统中,启动变频电机6,变频电机6驱动风轮8旋转,加快屋顶风机内气流的流速,从而产生一定的风量,驱动叶轮式探头2旋转产生实际脉冲信号,实际脉冲信号通过信号线输入中央控制器;2) Set the impeller probe 2 in the roof fan according to the above structure, convert the rated pulse signal according to the required air volume, input the rated pulse signal into the control system of the central controller, start the frequency conversion motor 6, and the frequency conversion motor 6 drives the wind wheel. 8 rotate to speed up the flow rate of the airflow in the roof fan, thereby generating a certain air volume, driving the impeller probe 2 to rotate to generate the actual pulse signal, and the actual pulse signal is input to the central controller through the signal line;
3)中央控制器将实际脉冲信号与额定脉冲信号进行对比分析:3) The central controller compares and analyzes the actual pulse signal and the rated pulse signal:
若实际脉冲信号等于额定脉冲信号,则中央控制器不对变频电机6或风阀执行器4进行调节;If the actual pulse signal is equal to the rated pulse signal, the central controller does not adjust the variable frequency motor 6 or the damper actuator 4;
若实际脉冲信号小于额定脉冲信号,说明当前实际风量偏小,则中央控制器提高变频电机6的频率,从而提高变频电机6的转速,驱动风轮8产生更大风量,直至实际脉冲信号等于额定脉冲信号;若变频电机6的频率调为最大值时,实际脉冲信号仍小于额定脉冲信号时,中央控制器驱动风阀执行器4工作,风阀执行器4驱动转轴20旋转,转轴20带动薄壁圆板19旋转,增大调节风阀的通风面积,当薄壁圆板19的轴线与通风管5的轴线垂直时,调节风阀的通风面积达到最大,直至实际脉冲信号等于额定脉冲信号;If the actual pulse signal is less than the rated pulse signal, it means that the current actual air volume is too small, then the central controller increases the frequency of the variable frequency motor 6, thereby increasing the speed of the variable frequency motor 6, and drives the wind wheel 8 to generate a larger air volume until the actual pulse signal is equal to the rated value. Pulse signal; if the frequency of the variable frequency motor 6 is adjusted to the maximum value, when the actual pulse signal is still less than the rated pulse signal, the central controller drives the air valve actuator 4 to work, the air valve actuator 4 drives the rotating
若实际脉冲信号大于额定脉冲信号,说明当前实际风量偏大,则中央控制器降低变频电机6的频率,从而降低变频电机6的转速,降低风轮8产生的风量,直至实际脉冲信号等于额定脉冲信号;若变频电机6的频率调为最小值时,实际脉冲信号仍大于额定脉冲信号时,中央控制器驱动风阀执行器4工作,风阀执行器4驱动转轴20旋转,转轴20带动薄壁圆板19旋转,减小调节风阀的通风面积,当薄壁圆板19的轴线与通风管5的轴线重合时,调节风阀的通风面积达到最小,直至实际脉冲信号等于额定脉冲信号。If the actual pulse signal is greater than the rated pulse signal, it means that the current actual air volume is too large, then the central controller will reduce the frequency of the variable frequency motor 6, thereby reducing the speed of the variable frequency motor 6 and the air volume generated by the wind rotor 8, until the actual pulse signal is equal to the rated pulse signal If the frequency of the variable frequency motor 6 is adjusted to the minimum value and the actual pulse signal is still greater than the rated pulse signal, the central controller drives the air valve actuator 4 to work, the air valve actuator 4 drives the rotating
当不需要屋顶风机的变频电机6工作下,一般地,在冬季时,风阀执行去驱动薄壁圆板19调整为与通风管5的轴线垂直,即屋顶风机处于完全闭合的状态,由于通风管5及外壳1采用良好隔热保温效果的聚氨酯通过发泡工艺制作而成,可以起到保温保湿的作用;一般地,在夏季时,风阀执行器4驱动薄壁圆板19调节为薄壁圆板19的轴线与通风管5的轴线垂直,即屋顶风机处于完全打开的状态,利用热空气上升的原理实现屋内的自然通风。When the frequency conversion motor 6 does not need a roof fan, generally, in winter, the damper is executed to drive the thin-walled
根据上述说明书的揭示和教导,本发明所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本发明并不局限于上面揭示和描述的具体实施方式,对发明的一些修改和变更也应当落入本发明的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对发明构成任何限制。Based on the disclosure and teaching of the above specification, those skilled in the art to which the present invention pertains can also make changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the invention should also fall within the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the invention.
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CN113098067A (en) * | 2021-05-08 | 2021-07-09 | 国网上海市电力公司 | Roof fan device and intelligent power generation and temperature and humidity control system thereof |
CN114320974A (en) * | 2022-01-21 | 2022-04-12 | 广东泛仕达农牧风机有限公司 | Closed-loop feedback accurate ventilation efficient fan and fan control method |
CN116221164A (en) * | 2022-07-20 | 2023-06-06 | 深圳市卓瑞源科技有限公司 | Wind measuring unit and corresponding fan product testing device |
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