CN110791247A - Solar cell backboard adhesive resin and preparation method thereof - Google Patents
Solar cell backboard adhesive resin and preparation method thereof Download PDFInfo
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- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
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- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
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- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
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Abstract
本发明属于有机合成领域,涉及一种高分子聚合的技术,具体涉及太阳能电池背板胶黏剂树脂及其制备方法。太阳能电池背板胶黏剂树脂为溶剂型双组分粘合剂树脂,其由带有羟基的环氧扩链的高分子量聚酯作为组分A,多异氰酸酯作为组份B;其中,组份A和组分B按3:4‑20:1的质量比混合。本发明制备的胶黏剂对于PET膜、PVF膜和EVA膜具有较好的初始剥离强度,耐候性好,双85条件下3000小时后,剥离强度仍大于6N/cm(180°剥离)。可完全满足太阳能背板胶的应用性能要求。The invention belongs to the field of organic synthesis and relates to a technology of polymer polymerization, in particular to a solar cell back sheet adhesive resin and a preparation method thereof. The solar cell back sheet adhesive resin is a solvent-based two-component adhesive resin, which is composed of epoxy chain-extended high-molecular-weight polyester with hydroxyl groups as component A, and polyisocyanate as component B; wherein the components A and component B are mixed in a mass ratio of 3:4‑20:1. The adhesive prepared by the invention has good initial peeling strength for PET film, PVF film and EVA film, good weather resistance, and after 3000 hours under double 85 conditions, the peeling strength is still greater than 6N/cm (180° peeling). It can fully meet the application performance requirements of solar back sheet adhesive.
Description
技术领域technical field
本发明属于有机合成领域,涉及一种高分子聚合的技术,具体涉及太阳能电池背板胶黏剂树脂及其制备方法。The invention belongs to the field of organic synthesis and relates to a technology of polymer polymerization, in particular to a solar cell back sheet adhesive resin and a preparation method thereof.
背景技术Background technique
太阳能电池背板多采用三层薄膜结构,各层间以胶黏剂进行粘合,胶黏剂直接关系到背板的性能及使用寿命。The solar cell backsheet mostly adopts a three-layer film structure, and each layer is bonded with an adhesive. The adhesive is directly related to the performance and service life of the backsheet.
目前太阳能电池多以TPT和TPE两种材质结构做背板,外层薄膜含氟量越高,耐候性越好,但粘接性能也随之变差,导致层间剥离力低等问题。背板胶黏剂主要生产企业均为外企,少数国内企业拥有低端的胶黏剂生产线,且生产技术落后、产品质量较国外产品差距明显,因此有企业改用涂覆法生产背板。由于涂覆型背板所用原料从国外进口,价格高且供货不稳,严重遭受国外氟化工企业的制约。我国光伏产业主要集中在长、珠三角等区域。我省涉及光伏产业的企业极少,现有的太阳能电池板背板用胶黏剂生产技术基础薄弱,与光伏产业大省技术水平有较大差距。为改变国产太阳能电池背板胶黏剂应用性能弱、市场占有率低等不利现状,进行该项目立项研究是十分必要的。通过新结构及组成的胶黏剂的研制,提高产品应用性能和使用寿命,以实现高品质背板胶黏剂制备工艺的国产化。At present, solar cells are mostly made of TPT and TPE backsheets. The higher the fluorine content of the outer film, the better the weather resistance, but the adhesion performance also deteriorates, resulting in problems such as low interlayer peeling force. The main manufacturers of backplane adhesives are foreign companies. A few domestic companies have low-end adhesive production lines, and the production technology is backward, and the product quality is significantly different from that of foreign products. Therefore, some companies use the coating method to produce backplanes. Since the raw materials used in the coated backsheet are imported from abroad, the price is high and the supply is unstable, which is severely restricted by foreign fluorine chemical companies. my country's photovoltaic industry is mainly concentrated in the Yangtze River, Pearl River Delta and other regions. There are very few enterprises involved in the photovoltaic industry in our province, and the existing production technology foundation of adhesives for solar panel backsheets is weak, and there is a big gap with the technical level of the photovoltaic industry. In order to change the unfavorable current situation such as weak application performance and low market share of domestic solar cell back sheet adhesives, it is very necessary to carry out the research on this project. Through the development of the new structure and composition of the adhesive, the application performance and service life of the product are improved, so as to realize the localization of the preparation process of the high-quality backplane adhesive.
CN102250577A公开了一种双组份聚氨酯太阳能背板用胶黏剂,主剂由对苯二甲酸、邻苯二甲酸、1,6-己二醇、环己烷二甲醇和乙二醇缩聚得到,固化剂采用HDI三聚体、IPDI三聚体、TDI-HDI混合三聚体、氢化TDI、氢化MDI中的一种或几种。复配得到的粘合剂具有较高的Tg,可复合含氟材料的太阳能背板。CN102250577A discloses a two-component polyurethane solar back sheet adhesive, the main agent is obtained by polycondensation of terephthalic acid, phthalic acid, 1,6-hexanediol, cyclohexanedimethanol and ethylene glycol, The curing agent adopts one or more of HDI trimer, IPDI trimer, TDI-HDI mixed trimer, hydrogenated TDI and hydrogenated MDI. The compounded adhesive has higher Tg, and can compound the solar back sheet of fluorine-containing material.
CN104017531A公开了一种耐水解光伏背板胶黏剂及其制备方法。A组份为新型聚酯多元醇及添加的光稳定剂等,B组份为二异氰酸酯固化剂,在保留良好的力学性能的前提下,提高了使用传统聚酯多元醇制得的聚氨酯胶黏剂的耐水解性能,同时在胶黏剂中加入了一定配比的光稳定剂,一定程度的提高了聚氨酯胶黏剂用于光伏背板中的耐水解、耐老化性能。CN104017531A discloses a hydrolysis-resistant photovoltaic backplane adhesive and a preparation method thereof. Component A is a new type of polyester polyol and added light stabilizer, etc., and component B is a diisocyanate curing agent. Under the premise of retaining good mechanical properties, it improves the adhesiveness of polyurethane adhesives prepared by using traditional polyester polyols. At the same time, a certain proportion of light stabilizer is added to the adhesive, which improves the hydrolysis resistance and aging resistance of the polyurethane adhesive used in photovoltaic back sheets to a certain extent.
CN106244081A公开了一种太阳能电池背板用胶黏剂组合物及其制备方法,该组合物由预聚体组分和固化剂组分组成,其中,所述预聚体组分包括氟改性树脂、聚酯树脂、抗氧剂、紫外光吸收剂、抗水解剂和乙酸乙酯;固化剂组分为六亚甲基二异氰酸酯三聚体。各组分按照一定比例物理混合,得到胶黏剂用作太阳能背板胶,使双“85”测试超过3000小时。CN106244081A discloses an adhesive composition for solar cell back sheets and a preparation method thereof. The composition is composed of a prepolymer component and a curing agent component, wherein the prepolymer component includes a fluorine-modified resin , polyester resin, antioxidant, ultraviolet light absorber, anti-hydrolysis agent and ethyl acetate; curing agent component is hexamethylene diisocyanate trimer. The components are physically mixed in a certain proportion to obtain an adhesive used as a solar back sheet adhesive, which makes the double "85" test more than 3000 hours.
由上述文献可见现有的太阳能背板胶比较常用的为双组份聚氨酯胶黏剂,即聚酯树脂和多异氰酸酯。聚酯树脂多为线性长链聚合物,在施胶后聚酯具有的端羟基,与HDI、TDI、MDI的三聚体中异氰酸酯基团反应进行固化,粘结背板材料。由于线性长链聚酯只具有端羟基,与多异氰酸酯固化剂和背板材料锚固点少,且聚酯的酯键在长期的大气环境下可发生水解反应,导致胶黏剂耐候性能较差。进而更需要获得不同组分下的新结构的胶黏剂,使其提高产品应用性能和使用寿命。It can be seen from the above documents that the existing solar back sheet adhesives are more commonly used two-component polyurethane adhesives, namely polyester resins and polyisocyanates. Polyester resins are mostly linear long-chain polymers. After sizing, the terminal hydroxyl groups of polyester react with isocyanate groups in the trimer of HDI, TDI and MDI to cure and bond to the backing material. Because the linear long-chain polyester only has terminal hydroxyl groups, there are few anchor points with the polyisocyanate curing agent and the backing material, and the ester bond of the polyester can undergo hydrolysis reaction in a long-term atmospheric environment, resulting in poor weather resistance of the adhesive. Furthermore, it is more necessary to obtain adhesives with new structures under different components, so as to improve the application performance and service life of products.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种太阳能电池背板胶黏剂树脂及其制备方法。The purpose of the present invention is to provide a solar cell back sheet adhesive resin and a preparation method thereof.
为实现上述目的,本发明采用技术方案为:To achieve the above object, the present invention adopts the technical scheme as follows:
一种太阳能电池背板胶黏剂树脂,太阳能电池背板胶黏剂树脂为溶剂型双组分粘合剂树脂,其由带有羟基的环氧扩链的高分子量聚酯作为组分A,多异氰酸酯作为组份B;其中,组份A和组分B按3:4-20:1的质量比混合。A solar cell back sheet adhesive resin, the solar cell back sheet adhesive resin is a solvent-type two-component adhesive resin, and the epoxy chain-extended high-molecular-weight polyester with a hydroxyl group is used as the component A, Polyisocyanate is used as component B; wherein, component A and component B are mixed in a mass ratio of 3:4-20:1.
所述带有羟基的环氧扩链的高分子聚酯为Mn为5000-20000的羧基封端聚酯和环氧扩链剂经扩链增粘得到分子量达到Mn为40000-120000的带有羟基的环氧扩链的高分子聚酯;其中,环氧扩链剂的加入量为羧基封端聚酯质量的1-20%。The epoxy chain-extended macromolecule polyester with hydroxyl group is a carboxyl-terminated polyester with a Mn of 5000-20000 and an epoxy chain extender through chain extension and viscosity increase to obtain a hydroxyl group with a molecular weight of Mn of 40000-120000. The epoxy chain-extended macromolecule polyester; wherein, the added amount of the epoxy chain extender is 1-20% of the mass of the carboxyl-terminated polyester.
所述环氧扩链剂为1,4-环己烷二甲醇缩水甘油醚、1,4-丁二醇二缩水甘油醚、双酚A-二缩水甘油醚、缩水甘油醚、异氰脲酸三缩水甘油酯、N,N,N’,N’-四缩水甘油酯-4,4’二氨基二苯甲烷、双酚A多缩水甘油醚、双酚A类环氧树脂、双酚F类环氧树脂中一种或两种。The epoxy chain extender is 1,4-cyclohexanedimethanol glycidyl ether, 1,4-butanediol diglycidyl ether, bisphenol A-diglycidyl ether, glycidyl ether, isocyanuric acid Triglycidyl ester, N,N,N',N'-tetraglycidyl ester-4,4'diaminodiphenylmethane, bisphenol A polyglycidyl ether, bisphenol A epoxy resin, bisphenol F One or both of epoxy resins.
所述带有羟基的环氧扩链的高分子聚酯为将芳香二元酸、长链脂肪二元酸、二元醇及三元醇混料后在常压、240-270℃下进行酯化反应;而后在高温高真空条件下酯化产物通过缩聚催化剂缩聚,得到Mn为5000-20000的羧基封端聚酯;将聚酯和环氧扩链剂进行扩链增粘,即得分子量达到Mn为40000-120000的高分子聚酯。The epoxy chain-extended macromolecule polyester with hydroxyl group is esterified by mixing aromatic dibasic acid, long-chain aliphatic dibasic acid, dihydric alcohol and trihydric alcohol under normal pressure and 240-270°C. Then, the esterified product is polycondensed through a polycondensation catalyst under high temperature and high vacuum conditions to obtain a carboxyl-terminated polyester with Mn of 5000-20000; High molecular polyester with Mn of 40000-120000.
所述带羧基封端聚酯为将脂肪族二元醇、脂肪族二元酸、芳香族二元酸混合,在氮气保护下搅拌,在1个小时内升温至240-270℃进行酯化反应,保温反应2-3h,至冷凝器无水馏出,然后加入缩聚催化剂,继续升温至260-280℃、100-40Pa绝对压强进行缩聚反应1-4h后,获得目标分子量5000~20000羧基封端聚酯;将该聚酯与环氧扩链剂加入挤出机中,扩链增粘,直到分子量达到40000-120000。其中,芳香族二元酸、脂肪族二元醇、脂肪族二元酸的摩尔比为1-6:1-6:1。The carboxyl-terminated polyester is obtained by mixing aliphatic diol, aliphatic dibasic acid and aromatic dibasic acid, stirring under nitrogen protection, and heating up to 240-270°C within 1 hour for esterification reaction , heat preservation reaction for 2-3h, until the condenser anhydrous distillation, then add polycondensation catalyst, continue to heat up to 260-280℃, 100-40Pa absolute pressure for polycondensation reaction for 1-4h, obtain the target molecular weight 5000~20000 carboxyl end capping Polyester; add the polyester and epoxy chain extender into the extruder, extend the chain and increase the viscosity until the molecular weight reaches 40000-120000. Wherein, the molar ratio of aromatic dibasic acid, aliphatic dibasic alcohol, and aliphatic dibasic acid is 1-6:1-6:1.
所述脂肪族二元醇为C2-C12的直链或支链二元醇中的两种或者三种;具体可以为乙二醇、1.2-丙二醇、1.3-丙二醇、丁二醇、新戊二醇、3-甲基-1,5-戊二醇、1.6-己二醇、1.2-庚二醇、1.7-庚二醇、1.2-辛二醇、1.8-辛二醇、1.2-壬二醇、1.9-壬二醇、1.2-癸二醇、1.10-癸二醇、1,11-十一炭二醇、1,12-十二烷二醇中的一种、两种或者三种。优选乙二醇、1.2-丙二醇、丁二醇、新戊二醇、3-甲基-1,5-戊二醇、1.6-己二醇、1.7-庚二醇、1.8-辛二醇、1.10-癸二醇、1,12-十二烷二醇中的一种或者两种。The aliphatic diols are two or three kinds of C 2 -C 12 straight-chain or branched-chain diols; specifically, ethylene glycol, 1.2-propanediol, 1.3-propanediol, butanediol, new Pentanediol, 3-methyl-1,5-pentanediol, 1.6-hexanediol, 1.2-heptanediol, 1.7-heptanediol, 1.2-octanediol, 1.8-octanediol, 1.2-nonanediol One, two or three of diol, 1.9-nonanediol, 1.2-decanediol, 1.10-decanediol, 1,11-undecanediol, 1,12-dodecanediol . Preferred are ethylene glycol, 1.2-propanediol, butanediol, neopentyl glycol, 3-methyl-1,5-pentanediol, 1.6-hexanediol, 1.7-heptanediol, 1.8-octanediol, 1.10 - One or both of decanediol and 1,12-dodecanediol.
脂肪族二元酸为C3-C18的脂肪二元酸;芳香族二元酸为邻苯二甲酸、对苯二甲酸、间苯二甲酸、萘-2,6-二甲酸或者萘-1,4-二甲酸中的两种或者三种。具体可以为丙二酸、丁二酸、己二酸、戊二酸、己二酸、庚二酸、辛二酸、壬二酸、癸二酸、十一烷二酸、十二烷二酸、十三烷二酸、十四烷二酸、十六烷二酸、十八烷二酸中的一种、两种或者三种。优选戊二酸、己二酸、庚二酸、辛二酸、壬二酸、癸二酸、十二烷二酸中的一种或者两种。Aliphatic dibasic acid is C 3 -C 18 aliphatic dibasic acid; aromatic dibasic acid is phthalic acid, terephthalic acid, isophthalic acid, naphthalene-2,6-dicarboxylic acid or naphthalene-1 , two or three kinds of 4-dicarboxylic acid. Specifically, it can be malonic acid, succinic acid, adipic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, undecanedioic acid, dodecanedioic acid , one, two or three kinds of tridecanedioic acid, tetradecanedioic acid, hexadecanedioic acid and octadecanedioic acid. One or both of glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, and dodecanedioic acid are preferred.
上述用于制备羧基封端聚酯的脂肪族多元醇为丙三醇、三羟甲基丙烷、季戊四醇中一种或两种。The aliphatic polyol used for preparing the carboxyl-terminated polyester is one or two of glycerol, trimethylolpropane and pentaerythritol.
上述用于制备羧基封端聚酯的芳香族二元酸为苯二酸或者萘二酸。具体可以为邻苯二甲酸、对苯二甲酸、间苯二甲酸、萘-2,6-二甲酸或者萘-1,4-二甲酸中的两种或者三种。The above-mentioned aromatic dibasic acid for preparing the carboxyl-terminated polyester is phthalic acid or naphthalene diacid. Specifically, it may be two or three kinds of phthalic acid, terephthalic acid, isophthalic acid, naphthalene-2,6-dicarboxylic acid or naphthalene-1,4-dicarboxylic acid.
所述多异氰酸酯为TDI与季戊四醇、三羟甲基丙烷加成的加成物。The polyisocyanate is an adduct of TDI, pentaerythritol and trimethylolpropane.
一种太阳能电池背板胶黏剂树脂的应用,所述黏剂树脂在作为太阳能背板粘合剂中粘合剂树脂的应用。An application of adhesive resin for solar battery back sheet, the adhesive resin is used as adhesive resin in solar back sheet adhesive.
将上述制备的带有羟基的环氧扩链的高分子聚酯溶于溶剂中,溶剂可以为乙酸乙酯、丁酮、甲苯。得到固含为30%的溶液即为组份A。The epoxy chain-extended polymer polyester with hydroxyl groups prepared above is dissolved in a solvent, and the solvent can be ethyl acetate, methyl ethyl ketone, or toluene. A solution with a solid content of 30% is obtained as component A.
对于用于太阳能背板的溶剂型双组分粘合剂树脂,所述的多异氰酸酯为TDI与季戊四醇、三羟甲基丙烷加成的加成物。得到加成物溶于乙酸乙酯或者丁酮中,得到固含70-75%的组分B。For the solvent-based two-component adhesive resin for solar back sheets, the polyisocyanate is an adduct of TDI, pentaerythritol and trimethylolpropane. The obtained adduct is dissolved in ethyl acetate or butanone to obtain component B with a solid content of 70-75%.
所述的用于太阳能背板的溶剂型双组分粘合剂树脂的应用,将粘合剂树脂组份A和B按比例混合均匀,再依次加入催化剂、紫外线吸收剂、光稳定剂、抗氧剂,混合均匀后,得到太阳能电池背板粘合剂。In the application of the solvent-based two-component adhesive resin for solar back sheets, the adhesive resin components A and B are mixed uniformly in proportion, and then the catalyst, ultraviolet absorber, light stabilizer, Oxygen agent, after mixing uniformly, the solar cell back sheet adhesive is obtained.
所述黏剂树脂与催化剂、紫外线吸收剂、光稳定剂、抗氧剂,混合均匀后,得到太阳能电池背板粘合剂。The adhesive resin and the catalyst, the ultraviolet absorber, the light stabilizer and the antioxidant are uniformly mixed to obtain the solar cell back sheet adhesive.
一种太阳能电池背板,所述黏剂树脂的太阳能背板粘合剂涂布于背板支撑层PET层上,在70-100℃下干燥3分钟,得到的胶膜与背板支撑层PVF层在温度70-90℃、0.5MPa压力下进行热压复合,60℃熟化72小时,得到太阳能电池背板。A solar cell back sheet, the solar back sheet adhesive of the adhesive resin is coated on the PET layer of the back sheet support layer, dried at 70-100 DEG C for 3 minutes, and the obtained adhesive film and the back sheet support layer PVF The layer is hot-pressed and compounded at a temperature of 70-90° C. and a pressure of 0.5 MPa, and aged at 60° C. for 72 hours to obtain a solar cell back sheet.
本发明所具有的优点:The advantages of the present invention:
本发明太阳能电池背板胶黏剂树脂,分别为环氧扩链的聚酯多元醇和多异氰酸酯固化剂以一定比例复配获得。利用芳香族二元酸提高粘接性能,长碳链脂肪族二元酸改善胶黏剂柔韧性,调整各单体配比,制备的聚酯可完善胶黏剂的增韧、耐水解、耐高温及高粘结强度性能;聚酯环氧扩链后,得到的组分A具有分子量大、羟基含量高等特点,将其与组份B复配成胶黏剂后,实现了聚酯附着材料粘结锚固点多的优势;同时在分子合成过程中添加支链二元醇,。两者结合,赋予了粘合剂优良的耐“双85”性能,3000小时后仍具有很高的玻璃强度。The adhesive resin for the solar cell back sheet of the invention is obtained by compounding the epoxy chain-extended polyester polyol and the polyisocyanate curing agent in a certain proportion respectively. The use of aromatic dibasic acid to improve the adhesive performance, long carbon chain aliphatic dibasic acid to improve the flexibility of the adhesive, and adjusting the ratio of each monomer, the prepared polyester can improve the toughening, hydrolysis resistance, and resistance of the adhesive. High temperature and high bonding strength performance; after polyester epoxy chain extension, the obtained component A has the characteristics of high molecular weight and high hydroxyl content. After compounding it with component B into an adhesive, the polyester adhesion material is realized. The advantage of many bonding anchor points; at the same time, branched diols are added during the molecular synthesis process. The combination of the two gives the adhesive excellent resistance to "Double 85" and still has high glass strength after 3000 hours.
具体实施方式Detailed ways
通过以下实施例,对本发明作进一步具体说明。但是本发明绝非仅限于此。The present invention is further described in detail through the following examples. But the present invention is by no means limited to this.
本发明太阳能电池背板胶黏剂树脂,组份A为环氧扩链的聚酯,组份B为聚异氰酸酯。作为对PVF、PET粘合剂树脂,用于太阳能背板膜间粘结材料。组份A分子中含有多羟基活性基团、分子量40000~120000。组份B含有3-5个异氰酸酯基团的TDI多聚体或加成物。所述胶黏剂组合物的制备方法为:脂肪族二元醇、长链脂肪族二元酸和芳香族二元酸在于常压下的惰性气体中进行酯化反应;而后再加入催化剂高温高真空条件下进行缩聚反应,得到的羧基封端聚酯二元醇用环氧化合物扩链后得到的聚合物加入溶剂溶解,从而获得组份A。组份B为TDI多聚体或与季戊四醇、三羟甲基丙烷加成物。本发明制备的胶黏剂对于PET膜、PVF膜和EVA膜具有较好的初始剥离强度,耐候性好,双85条件下3000小时后,剥离强度仍大于6N/cm(180°剥离)。可完全满足太阳能背板胶的应用性能要求。The adhesive resin for the solar cell back sheet of the present invention, component A is epoxy chain-extended polyester, and component B is polyisocyanate. As an adhesive resin for PVF and PET, it is used as a bonding material between solar back sheets. The molecule of component A contains polyhydroxy active groups and the molecular weight is 40,000-120,000. Component B contains TDI polymers or adducts of 3-5 isocyanate groups. The preparation method of the adhesive composition is as follows: aliphatic dihydric alcohol, long-chain aliphatic dibasic acid and aromatic dibasic acid are esterified in an inert gas under normal pressure; and then a catalyst is added at high temperature and high temperature. The polycondensation reaction is carried out under vacuum conditions, and the polymer obtained after chain extension of the obtained carboxyl-terminated polyester diol with an epoxy compound is added to a solvent to dissolve, thereby obtaining component A. Component B is TDI polymer or adduct with pentaerythritol and trimethylolpropane. The adhesive prepared by the invention has good initial peeling strength for PET film, PVF film and EVA film, good weather resistance, and after 3000 hours under double 85 conditions, the peeling strength is still greater than 6N/cm (180° peeling). It can fully meet the application performance requirements of solar back sheet adhesive.
实施例1Example 1
向3L聚合反应釜中加入580.5克对苯二甲酸、720.6克间苯二甲酸、317.0克癸二酸、496克乙二醇、128.1克1、6-己二醇、6.5克三羟甲基丙烷、1.0克醋酸锑,约一个小时内升温至240℃,调整生成的水馏出速度,保持釜内压力0.25-0.3MPa,水馏出塔顶温度低于120℃,直至馏出水量达到170克,完成酯化反应。打开真空系统,约半个小时将釜内真空度调整至约80Pa,同时温度升至275℃,开始缩聚反应,在此条件下反应2.5小时,出料,得到羧基封端聚酯。Add 580.5 grams of terephthalic acid, 720.6 grams of isophthalic acid, 317.0 grams of sebacic acid, 496 grams of ethylene glycol, 128.1 grams of 1,6-hexanediol, 6.5 grams of trimethylolpropane to the 3L polymerization reactor , 1.0 g of antimony acetate, heat up to 240 ° C in about one hour, adjust the water distillation rate generated, keep the pressure in the kettle at 0.25-0.3 MPa, and the water distillation column top temperature is lower than 120 ° C, until the amount of distilled water reaches 170 grams to complete the esterification reaction. Turn on the vacuum system, adjust the vacuum degree in the kettle to about 80Pa for about half an hour, while the temperature rises to 275°C, start the polycondensation reaction, react under this condition for 2.5 hours, and discharge the material to obtain the carboxyl-terminated polyester.
将上述获得聚酯经GPC测试分子量Mn 19800,酸值5.36mgKOH/g,羟值0.45mgKOH/g。The polyester obtained above has a molecular weight of Mn 19800, an acid value of 5.36 mgKOH/g, and a hydroxyl value of 0.45 mgKOH/g as measured by GPC.
将1250克上述获得羧基封端聚酯、183.1克双酚A类环氧树脂E20、0.5克三氧化二锑加入至挤出机中,升温至240℃,控制挤出速度为10g/min,得到粒装产品。测试酸值0.89mgKOH/g、羟值65.2mgKOH/g,GPC测试分子量Mn78000。将其于乙酸乙酯中回流,制得固含30%的含羟基环氧扩链的聚酯。1250 grams of the above-obtained carboxyl-terminated polyester, 183.1 grams of bisphenol A epoxy resin E20, and 0.5 grams of antimony trioxide were added to the extruder, and the temperature was raised to 240 ° C, and the extrusion speed was controlled to be 10 g/min to obtain Granulated product. The acid value is 0.89mgKOH/g, the hydroxyl value is 65.2mgKOH/g, and the molecular weight is Mn78000 by GPC. It was refluxed in ethyl acetate to prepare a hydroxyl-containing epoxy chain-extended polyester with a solid content of 30%.
实施例2Example 2
向3L聚合反应釜中加入824.0克间苯二甲酸、317.0克己二酸、378.2克乙二醇、98.4克3-甲基1,5-戊二醇、4.5克三羟甲基丙烷、1.0克三氧化二锑,约一个小时内升温至250℃,调整生成的水馏出速度,保持釜内压力0.25-0.3MPa,馏出塔顶温度低于120℃,直至馏出水量达到90克,完成酯化反应。打开真空系统,约半个小时将釜内真空度调整至约60Pa,同时温度升至280℃,开始缩聚反应,在此条件下反应3小时,出料,得到羧基封端聚酯。824.0 g of isophthalic acid, 317.0 g of adipic acid, 378.2 g of ethylene glycol, 98.4 g of 3-methyl 1,5-pentanediol, 4.5 g of trimethylolpropane, 1.0 g of trimethylolide were added to the 3L polymerization reactor. Antimony oxide, heat up to 250°C in about one hour, adjust the water distilling speed, keep the pressure in the kettle at 0.25-0.3MPa, and the temperature at the top of the distillation column is lower than 120°C, until the amount of distilled water reaches 90 grams, and the ester is completed. chemical reaction. Turn on the vacuum system, adjust the vacuum degree in the kettle to about 60Pa for about half an hour, while the temperature rises to 280°C, start the polycondensation reaction, react under this condition for 3 hours, and discharge the material to obtain the carboxyl-terminated polyester.
将上述获得聚酯经GPC测试分子量Mn 8600,酸值12.80mgKOH/g,羟值0.28mgKOH/g。The above-obtained polyester has a molecular weight of Mn 8600, an acid value of 12.80 mgKOH/g, and a hydroxyl value of 0.28 mgKOH/g as measured by GPC.
将1200克羧基封端聚酯、338克1,4-丁二醇二缩水甘油醚、0.5克三氧化二锑加入至挤出机中,升温至240℃,控制挤出速度为10g/min,得到粒装产品。测试酸值0.52mgKOH/g、羟值61.1mgKOH/g,GPC测试分子量Mn105000。将其于乙酸乙酯中回流,制得固含30%的含羟基环氧扩链的聚酯。1200 grams of carboxyl-terminated polyester, 338 grams of 1,4-butanediol diglycidyl ether, 0.5 grams of antimony trioxide were added to the extruder, the temperature was raised to 240 ° C, and the extrusion speed was controlled to 10 g/min. Get a granulated product. Test acid value 0.52mgKOH/g, hydroxyl value 61.1mgKOH/g, GPC test molecular weight Mn105000. It was refluxed in ethyl acetate to prepare a hydroxyl-containing epoxy chain-extended polyester with a solid content of 30%.
实施例3Example 3
向3L聚合反应釜中加入580.5克邻苯二甲酸、720.6克间苯二甲酸、217.0克己二酸、612.4克1,2-丙二醇、128.1克1、4-丁二醇、6.5克三羟甲基丙烷、1.0克醋酸锑,约一个小时内升温至260℃,调整生成的水馏出速度,保持釜内压力0.25-0.3MPa,馏出塔顶温度低于120℃,直至馏出水量达到165克,完成酯化反应。打开真空系统,约半个小时将釜内真空度调整至约45Pa,同时温度升至275℃,开始缩聚反应,在此条件下反应2.5小时,出料,得到羧基封端聚酯。Add 580.5 grams of phthalic acid, 720.6 grams of isophthalic acid, 217.0 grams of adipic acid, 612.4 grams of 1,2-propanediol, 128.1 grams of 1,4-butanediol, 6.5 grams of trimethylol to a 3L polymerization reactor Propane and 1.0 g of antimony acetate, heat up to 260°C in about one hour, adjust the distillation rate of the generated water, keep the pressure in the kettle at 0.25-0.3MPa, and the temperature at the top of the distillation column is lower than 120°C until the amount of distilled water reaches 165 g to complete the esterification reaction. Turn on the vacuum system, adjust the vacuum degree in the kettle to about 45Pa for about half an hour, while the temperature rises to 275°C, start the polycondensation reaction, react under this condition for 2.5 hours, and discharge the material to obtain the carboxyl-terminated polyester.
将上述获得聚酯经GPC测试分子量Mn 15200,酸值6.00mgKOH/g,羟值0.38mgKOH/g。The polyester obtained above has a molecular weight of Mn 15200, an acid value of 6.00 mgKOH/g, and a hydroxyl value of 0.38 mgKOH/g as measured by GPC.
将1200克羧基封端聚酯、84克双酚A多缩水甘油醚、0.5克三氧化二锑加入至挤出机中,升温至240℃,控制挤出速度为10g/min,得到粒装产品。测试酸值0.47mgKOH/g、羟值18.2mgKOH/g,GPC测试分子量Mn64000。将其于乙酸乙酯中回流,制得固含30%的含羟基环氧扩链的聚酯。1200 grams of carboxyl-terminated polyester, 84 grams of bisphenol A polyglycidyl ether, and 0.5 grams of antimony trioxide were added to the extruder, and the temperature was raised to 240 ° C, and the extrusion speed was controlled to be 10 g/min to obtain pelletized products. . The acid value is 0.47mgKOH/g, the hydroxyl value is 18.2mgKOH/g, and the molecular weight is Mn64000 by GPC. It was refluxed in ethyl acetate to prepare a hydroxyl-containing epoxy chain-extended polyester with a solid content of 30%.
实施例4Example 4
向3L聚合反应釜中加入880.0克对苯二甲酸、217.0克壬二酸、280.4克乙二醇、160.5克新戊二醇、0.8克醋酸锑,约一个小时内升温至260℃,调整生成的水馏出速度,保持釜内压力0.25-0.3MPa,馏出塔顶温度低于120℃,直至馏出水量达到160克,完成酯化反应。打开真空系统,约半个小时将釜内真空度调整至约45Pa,同时温度升至270℃,开始缩聚反应,在此条件下反应2.5小时,出料,得到羧基封端聚酯。880.0 grams of terephthalic acid, 217.0 grams of azelaic acid, 280.4 grams of ethylene glycol, 160.5 grams of neopentyl glycol, 0.8 grams of antimony acetate were added to the 3L polymerization reactor, and the temperature was raised to 260°C in about one hour to adjust the resulting The speed of water distilling, keeping the pressure in the kettle at 0.25-0.3MPa, and the temperature at the top of the distillation column is lower than 120°C, until the amount of distilled water reaches 160 grams, and the esterification reaction is completed. Turn on the vacuum system, adjust the vacuum degree in the kettle to about 45Pa for about half an hour, while the temperature rises to 270°C, start the polycondensation reaction, react under this condition for 2.5 hours, and discharge the material to obtain the carboxyl-terminated polyester.
将上述获得聚酯经GPC测试分子量Mn 13800,酸值7.50mgKOH/g,羟值0.63mgKOH/g。The above-obtained polyester has a molecular weight of Mn 13800, an acid value of 7.50 mgKOH/g and a hydroxyl value of 0.63 mgKOH/g as measured by GPC.
将1200克羧基封端聚酯、302.3克双酚A类环氧树脂E44、0.6克三氧化二锑加入至挤出机中,升温至240℃,控制挤出速度为10g/min,得到粒装产品。测试酸值1.89mgKOH/g、羟值54.0mgKOH/g,GPC测试分子量Mn105000。将其于乙酸乙酯中回流,制得固含30%的含羟基环氧扩链的聚酯。1200 grams of carboxyl-terminated polyester, 302.3 grams of bisphenol A epoxy resin E44, and 0.6 grams of antimony trioxide were added to the extruder, and the temperature was raised to 240° C. The extrusion speed was controlled to be 10 g/min to obtain pellets. product. The tested acid value is 1.89 mgKOH/g, the hydroxyl value is 54.0 mgKOH/g, and the GPC test molecular weight is Mn105000. It was refluxed in ethyl acetate to prepare a hydroxyl-containing epoxy chain-extended polyester with a solid content of 30%.
对比例1Comparative Example 1
向3L聚合反应釜中加入580.5克对苯二甲酸、720.6克间苯二甲酸、317.0克癸二酸、746克乙二醇、128.1克1、6-己二醇、6.5克三羟甲基丙烷、1.0克醋酸锑,约一个小时内升温至240℃,调整生成的水馏出速度,保持釜内压力0.25-0.3MPa,馏出塔顶温度低于120℃,直至馏出水量达到170克,完成酯化反应。打开真空系统,约半个小时将釜内真空度调整至约80Pa,同时温度升至275℃,开始缩聚反应,在此条件下反应4-5小时,功率增加缓慢,缩聚馏出物为256克,出料,得到羟基封端聚酯。Add 580.5 g of terephthalic acid, 720.6 g of isophthalic acid, 317.0 g of sebacic acid, 746 g of ethylene glycol, 128.1 g of 1,6-hexanediol, 6.5 g of trimethylolpropane into a 3L polymerization reactor , 1.0 g of antimony acetate, heat up to 240 ° C in about one hour, adjust the distillation rate of the generated water, keep the pressure in the kettle at 0.25-0.3 MPa, and the temperature at the top of the distillation tower is lower than 120 ° C, until the amount of distilled water reaches 170 g, The esterification reaction is completed. Turn on the vacuum system, adjust the vacuum degree in the kettle to about 80Pa for about half an hour, and at the same time the temperature rises to 275°C, start the polycondensation reaction, and react for 4-5 hours under this condition, the power increases slowly, and the polycondensation distillate is 256 grams , discharging to obtain hydroxyl-terminated polyester.
GPC测试分子量Mn 34000,羟值2.61mgKOH/g,酸值0.5mgKOH/g。GPC test molecular weight Mn 34000, hydroxyl value 2.61mgKOH/g, acid value 0.5mgKOH/g.
对比例2Comparative Example 2
向3L聚合反应釜中加入320.6克间苯二甲酸、617.0克己二酸、296.0克乙二醇、160.5克3-甲基戊二醇、6.5克三羟甲基丙烷、1.0克三氧化二锑,约一个小时内升温至240℃,调整生成的水馏出速度,保持釜内压力0.25-0.3MPa,馏出塔顶温度低于120℃,直至馏出水量达到110克,完成酯化反应。打开真空系统,约半个小时将釜内真空度调整至约80Pa,同时温度升至275℃,开始缩聚反应,在此条件下反应2.5小时,出料,得到羧基封端聚酯。320.6 grams of isophthalic acid, 617.0 grams of adipic acid, 296.0 grams of ethylene glycol, 160.5 grams of 3-methylpentanediol, 6.5 grams of trimethylolpropane, 1.0 grams of antimony trioxide were added to the 3L polymerization reactor, The temperature was raised to 240°C in about one hour, the water distillation rate was adjusted, the pressure in the kettle was maintained at 0.25-0.3MPa, and the temperature at the top of the distillation column was lower than 120°C, until the amount of distilled water reached 110 grams, and the esterification reaction was completed. Turn on the vacuum system, adjust the vacuum degree in the kettle to about 80Pa for about half an hour, while the temperature rises to 275°C, start the polycondensation reaction, react under this condition for 2.5 hours, and discharge the material to obtain the carboxyl-terminated polyester.
GPC测试分子量Mn 14000,酸值7.38mgKOH/g,羟值0.60mgKOH/g。GPC test molecular weight Mn 14000, acid value 7.38mgKOH/g, hydroxyl value 0.60mgKOH/g.
将1200克羧基封端聚酯、111.3克双酚A类环氧树脂E44、0.6克三氧化二锑加入至挤出机中,升温至240℃,控制挤出速度为10g/min,得到粒装产品。测试酸值1.49mgKOH/g、羟值22.1mgKOH/g,GPC测试分子量Mn45000。将其于乙酸乙酯中回流,制得固含30%的含羟基环氧扩链的聚酯。1200 grams of carboxyl-terminated polyester, 111.3 grams of bisphenol A epoxy resin E44, and 0.6 grams of antimony trioxide were added to the extruder, and the temperature was raised to 240 ° C, and the extrusion speed was controlled to be 10 g/min to obtain pellets product. The acid value is 1.49 mgKOH/g, the hydroxyl value is 22.1 mgKOH/g, and the molecular weight is Mn45000 by GPC. It was refluxed in ethyl acetate to prepare a hydroxyl-containing epoxy chain-extended polyester with a solid content of 30%.
应用测试:Application test:
*配胶:*With glue:
将实施例及对比例产品与TDI季戊四醇加成物(TDI与季戊四醇摩尔比为1:4在溶剂甲苯中,90℃反应4小时得到)按溶质的羟值与NCO摩尔比1:1.15混合后,加入0.3%抗氧剂、06%紫外线吸收剂、1%水解稳定剂混合均匀,待用。After the embodiment and comparative example products and TDI pentaerythritol adduct (TDI and pentaerythritol mol ratio are 1:4 in solvent toluene, 90 DEG C of reaction for 4 hours) are mixed according to the hydroxyl value of the solute and the NCO mol ratio 1:1.15, Add 0.3% antioxidant, 06% ultraviolet absorber and 1% hydrolysis stabilizer, mix well and set aside.
*样品制备:*Sample Preparation:
向PET片材上涂覆配好的胶黏剂,施胶量为10g/m2(折百),80℃干燥10分钟,将预处理的PVD膜放置于PET片材表面涂布的粘合剂上,在压力为1.0MPa的平面压力机上复合,温度50℃,按压40分钟。复合片材40℃熟化48小时。Apply the prepared adhesive to the PET sheet, the sizing amount is 10g/m 2 (folded), dry at 80°C for 10 minutes, and place the pretreated PVD film on the surface of the PET sheet. On the agent, compound on a flat press with a pressure of 1.0 MPa, the temperature is 50 °C, and the pressing is for 40 minutes. The composite sheet was aged at 40°C for 48 hours.
*评价方法:*Evaluation method:
1、剥离强度测试:将复合片材裁剪为15mm宽样片,于万能试验机上,50mm/min速度进行180°剥离试验。参考标准:国家标准GB/T2790《胶黏剂180°剥离强度试验方法挠性材料对刚性材料》。1. Peel strength test: Cut the composite sheet into a 15mm wide sample, and perform a 180° peel test on a universal testing machine at a speed of 50mm/min. Reference standard: National standard GB/T2790 "Test method for 180° peel strength of adhesives for flexible materials to rigid materials".
2、恒定耐湿热老化性能:在85℃,相对湿度85%,3000h。试验前、后对样条(15*200mm)按照国家标准进行剥离强度测定。参考标准:国家标准GB/T2790《胶黏剂180°剥离强度试验方法挠性材料对刚性材料》。2. Constant humidity and heat aging resistance: 3000h at 85℃, 85% relative humidity. Before and after the test, the strips (15*200mm) were tested for peel strength according to the national standard. Reference standard: National standard GB/T2790 "Test method for 180° peel strength of adhesives for flexible materials to rigid materials".
3、PCT耐老化性能3. PCT aging resistance
在高压锅中,121℃一个大气压条件下72小时,试验前、后的样条(15*200mm)按照标准方法进行剥离强度测试。参考标准:国家标准GB/T2790《胶黏剂180°剥离强度试验方法挠性材料对刚性材料》。In a pressure cooker at 121°C and one atmosphere for 72 hours, the strips (15*200mm) before and after the test were tested for peel strength according to standard methods. Reference standard: National standard GB/T2790 "Test method for 180° peel strength of adhesives for flexible materials to rigid materials".
4、耐候性能4. Weather resistance
将样条(50*150mm)放置于氙灯耐候测试仪中开展加速老化试验,观察光照射后的外观。参考标准ASTM G155。The spline (50*150mm) was placed in a xenon lamp weathering tester to carry out an accelerated aging test, and the appearance after light irradiation was observed. Reference standard ASTM G155.
测试数据如下表所示:The test data is shown in the following table:
表1样品应用性能评价表Table 1 Sample application performance evaluation table
从测试结果可知,按照本发明方法制备的聚酯胶黏剂树脂配制的胶黏剂,应用于太阳能电池背板多层粘接后,其耐候性、初始剥离强度、双“85”3000小时后剥离强度均具有较高数值,可满足太阳能电池背板胶应用性能要求。It can be seen from the test results that the adhesive prepared by the polyester adhesive resin prepared by the method of the present invention is applied to the multi-layer bonding of solar cell back sheets, and its weather resistance, initial peel strength, double "85" after 3000 hours The peel strengths all have high values, which can meet the application performance requirements of solar cell backsheet adhesives.
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