CN110783905A - Discharge protection circuit, filter circuit, rectifier, control system and tacking machine - Google Patents
Discharge protection circuit, filter circuit, rectifier, control system and tacking machine Download PDFInfo
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02H—EMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
- H02H9/00—Emergency protective circuit arrangements for limiting excess current or voltage without disconnection
- H02H9/02—Emergency protective circuit arrangements for limiting excess current or voltage without disconnection responsive to excess current
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/14—Arrangements for reducing ripples from DC input or output
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
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Abstract
本发明提供一种泄放保护电路、滤波电路、整流装置、控制系统及套结机,通过设置保护电阻、泄放开关、启动保护开关、第一电路输入端和第二电路输入端;保护电阻的第一端与第一电路输入端电连接,保护电阻的第二端与泄放开关的一端电连接,泄放开关的另一端分别与滤波电容的一端和第二电路输入端电连接;启动保护开关的第一端与滤波电容的另一端电连接,启动保护开关的第二端与保护电阻的第一端电连接,启动保护开关的第三端与保护电阻的第二端电连接,使泄放保护电路中只通过一个保护电阻就可以实现滤波电容的启动保护和泄放保护,降低了电路中保护电阻的数量,因此,节省了设备内部的空间,降低了生产和制造成本。
The invention provides a discharge protection circuit, a filter circuit, a rectifier device, a control system and a tacking machine. By setting a protection resistor, a discharge switch, a start protection switch, a first circuit input end and a second circuit input end; The first end of the protection resistor is electrically connected to the input end of the first circuit, the second end of the protection resistor is electrically connected to one end of the bleeder switch, and the other end of the bleeder switch is electrically connected to one end of the filter capacitor and the input end of the second circuit respectively; The first end of the protection switch is electrically connected to the other end of the filter capacitor, the second end of the start-up protection switch is electrically connected to the first end of the protection resistor, and the third end of the start-up protection switch is electrically connected to the second end of the protection resistor, so that the Only one protection resistor in the discharge protection circuit can realize the start-up protection and discharge protection of the filter capacitor, which reduces the number of protection resistors in the circuit. Therefore, the space inside the device is saved, and the production and manufacturing costs are reduced.
Description
技术领域technical field
本发明涉及缝制/缝纫技术领域,尤其涉及一种泄放保护电路、滤波电路、整流装置、控制系统及套结机。The invention relates to the technical field of sewing/sewing, in particular to a discharge protection circuit, a filter circuit, a rectifying device, a control system and a bar tacking machine.
背景技术Background technique
在控制装置或控制系统刚接入电源时,会产生较大的电流冲击,有可能对电路系统造成损坏,因此,在控制系统设计中,通常会在电路中设置保护措施,同样,在有能量回馈的电路中,为了防止电能回馈对电路系统造成损失,也会相应设置保护措施。When the control device or control system is just connected to the power supply, a large current surge will occur, which may cause damage to the circuit system. Therefore, in the design of the control system, protection measures are usually set in the circuit. Similarly, when there is energy In the feedback circuit, in order to prevent the power feedback from causing losses to the circuit system, corresponding protection measures will also be set.
在缝制/缝纫技术领域,对控制系统施加启动保护和过压保护,是一种常用的技术手段,通常的做法是分别设置用于启动保护的保护电阻和用于泄放电能的保护电阻,例如,在套结机的控制系统中,就设置有分别用于启动保护和过压保护的保护电阻。In the field of sewing/sewing technology, it is a common technical means to apply start-up protection and over-voltage protection to the control system. The usual practice is to set a protection resistor for start-up protection and a protection resistor for discharge energy. For example, in the control system of the tacking machine, there are protection resistors for start-up protection and overvoltage protection respectively.
但是随着控制系统的精密化程度越来越高,控制系统的内部空间越来越小,而保护电阻往往体积大、功率高,造成了设备内部空间的浪费,增加了制造和生产成本。However, as the precision of the control system becomes higher and higher, the internal space of the control system becomes smaller and smaller, and the protection resistor is often large in size and high in power, which results in a waste of the internal space of the equipment and increases the manufacturing and production costs.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明提供一种泄放保护电路、滤波电路、整流装置、控制系统及套结机,用以解决设备内部空间的浪费和增加了制造和生产成本问题。In view of this, the present invention provides a bleeder protection circuit, a filter circuit, a rectifier device, a control system and a tacking machine, so as to solve the problems of waste of internal space of the equipment and increased manufacturing and production costs.
根据本公开实施例的第一方面,本发明提供了一种泄放保护电路,包括:According to a first aspect of the embodiments of the present disclosure, the present invention provides a leakage protection circuit, including:
保护电阻、泄放开关、启动保护开关、第一电路输入端和第二电路输入端;a protection resistor, a bleeder switch, a start-up protection switch, a first circuit input end and a second circuit input end;
所述保护电阻的第一端与第一电路输入端电连接,保护电阻的第二端与所述泄放开关的一端电连接,所述泄放开关的另一端分别与所述滤波电容的一端和第二电路输入端电连接;所述启动保护开关的第一端与所述滤波电容的另一端电连接,所述启动保护开关的第二端与所述保护电阻的第一端电连接,所述启动保护开关的第三端与所述保护电阻的第二端电连接;The first end of the protection resistor is electrically connected to the input end of the first circuit, the second end of the protection resistor is electrically connected to one end of the bleeder switch, and the other end of the bleeder switch is respectively connected to one end of the filter capacitor is electrically connected to the input end of the second circuit; the first end of the startup protection switch is electrically connected to the other end of the filter capacitor, the second end of the startup protection switch is electrically connected to the first end of the protection resistor, The third end of the start-up protection switch is electrically connected to the second end of the protection resistor;
所述第一电路输入端和所述第二电路输入端,与电源的两极对应电连接;the first circuit input end and the second circuit input end are electrically connected to the two poles of the power supply;
所述启动保护开关,用于根据滤波电容的电压,设置为第一开关状态或第二开关状态;当处于第一开关状态时,所述启动保护开关的第一端和所述启动保护开关的第三端导通;处于第二开关状态时,所述启动保护开关的第一端和所述启动保护开关的第二端导通;The start-up protection switch is used to be set to the first switch state or the second switch state according to the voltage of the filter capacitor; when in the first switch state, the first end of the start-up protection switch and the connection of the start-up protection switch The third end is turned on; when in the second switch state, the first end of the start-up protection switch and the second end of the start-up protection switch are turned on;
所述保护电阻,用于当启动保护开关处于第一开关状态时,与所述滤波电容串联,当启动保护开关处于第二开关状态且所述滤波电容的电压大于第一预设电压阈值时,与所述泄放开关串联,以使所述保护电阻与所述泄放开关构成的电路与所述滤波电容并联;The protection resistor is used to connect in series with the filter capacitor when the start-up protection switch is in the first switch state, and when the start-up protection switch is in the second switch state and the voltage of the filter capacitor is greater than the first preset voltage threshold, be connected in series with the bleeder switch, so that the circuit formed by the protection resistor and the bleeder switch is connected in parallel with the filter capacitor;
泄放开关,用于当启动保护开关处于第二开关状态且所述滤波电容的电压大于第一预设电压阈值时导通。The bleeder switch is configured to be turned on when the start-up protection switch is in the second switch state and the voltage of the filter capacitor is greater than the first preset voltage threshold.
可选地,所述泄放保护电路,还包括:Optionally, the leakage protection circuit further includes:
控制器件,所述控制器件一端与所述滤波电容电连接,另一端与所述启动保护开关电连接;a control device, one end of the control device is electrically connected to the filter capacitor, and the other end of the control device is electrically connected to the start-up protection switch;
所述控制器件,用于获取所述滤波电容的电压,若所述滤波电容的电压大于第二预设电压阈值,则向所述启动保护开关发送状态切换控制指令,所述第二预设电压阈值小于所述第一预设电压阈值;The control device is configured to obtain the voltage of the filter capacitor, and if the voltage of the filter capacitor is greater than a second preset voltage threshold, send a state switching control instruction to the startup protection switch, and the second preset voltage The threshold is less than the first preset voltage threshold;
所述启动保护开关,具体用于根据所述状态切换控制指令,将第一开关状态切换到第二开关状态。The activation protection switch is specifically configured to switch the first switch state to the second switch state according to the state switching control instruction.
可选地,所述启动保护开关包括:继电器,所述继电器的状态包括常开状态和常闭状态;Optionally, the startup protection switch includes: a relay, and the state of the relay includes a normally open state and a normally closed state;
所述继电器,具体用于当所述启动保护开关为第一开关状态时,所述继电器为常开状态;当所述启动保护开关为第二开关状态时,所述继电器为常闭状态。The relay is specifically configured to be in a normally open state when the start-up protection switch is in a first switch state; and in a normally-closed state when the start-up protection switch is in a second switch state.
可选地,所述控制器件的另一端还与所述泄放开关电连接;Optionally, the other end of the control device is also electrically connected to the discharge switch;
所述控制器件,还用于若所述滤波电容的电压大于第一预设电压阈值,则向所述泄放开关发送闭合控制指令;The control device is further configured to send a closing control instruction to the bleeder switch if the voltage of the filter capacitor is greater than a first preset voltage threshold;
所述泄放开关,具体用于根据所述闭合控制指令导通。The relief switch is specifically configured to be turned on according to the closing control command.
可选地,所述泄放开关包括:MOS管。Optionally, the discharge switch includes: a MOS transistor.
可选地,所述保护电阻为水泥电阻或铝壳电阻。Optionally, the protection resistor is a cement resistor or an aluminum shell resistor.
根据本公开实施例的第二方面,本发明提供了一种滤波电路,包括:滤波电容和如本公开实施例第一方面任一项所述的泄放保护电路。According to a second aspect of the embodiments of the present disclosure, the present disclosure provides a filter circuit, including: a filter capacitor and the leakage protection circuit according to any one of the first aspects of the embodiments of the present disclosure.
所述泄放保护电路与所述滤波电容电连接。The leakage protection circuit is electrically connected to the filter capacitor.
根据本公开实施例的第三方面,本发明提供了一种整流装置,包括:整流电路及如本公开实施例第二方面所述的滤波电路。According to a third aspect of the embodiments of the present disclosure, the present disclosure provides a rectifying device, including: a rectifying circuit and the filter circuit according to the second aspect of the embodiments of the present disclosure.
所述整流电路的输入端与交流电源连接,所述整流电路的输出端分别与所述滤波电路的第一电路输入端和第二电路输入端电连接。The input end of the rectifier circuit is connected to the AC power supply, and the output end of the rectifier circuit is electrically connected to the first circuit input end and the second circuit input end of the filter circuit respectively.
所述整流电路,用于对输入的交流电源进行整流,输出直流电源。The rectifier circuit is used for rectifying the input AC power and outputting the DC power.
根据本公开实施例的第四方面,本发明提供了一种控制系统,包括:交流电源、负载设备及如本公开实施例第二方面所述的整流装置。According to a fourth aspect of the embodiments of the present disclosure, the present disclosure provides a control system, including: an AC power source, a load device, and the rectifying device according to the second aspect of the embodiments of the present disclosure.
所述交流电源、所述整流装置、所述负载设备依次电连接。The AC power source, the rectifying device, and the load device are electrically connected in sequence.
所述交流电源,用于通过所述整流装置,为所述负载设备供电。The AC power supply is used for supplying power to the load device through the rectifying device.
根据本公开实施例的第五方面,本发明提供了一种套结机,包括如本公开实施例第四方面所述的控制系统。According to a fifth aspect of the embodiments of the present disclosure, the present invention provides a bar tacking machine, including the control system according to the fourth aspect of the embodiments of the present disclosure.
本发明提供的泄放保护电路、滤波电路、整流装置、控制系统及套结机,通过设置保护电阻、泄放开关、启动保护开关、第一电路输入端和第二电路输入端;所述保护电阻的第一端与第一电路输入端电连接,保护电阻的第二端与所述泄放开关的一端电连接,所述泄放开关的另一端分别与所述滤波电容的一端和第二电路输入端电连接;所述启动保护开关的第一端与所述滤波电容的另一端电连接,所述启动保护开关的第二端与所述保护电阻的第一端电连接,所述启动保护开关的第三端与所述保护电阻的第二端电连接;所述第一电路输入端和所述第二电路输入端,与电源的两极对应电连接;所述启动保护开关,用于根据滤波电容的电压,设置为第一开关状态或第二开关状态;当处于第一开关状态时,所述启动保护开关的第一端和所述启动保护开关的第三端导通;处于第二开关状态时,所述启动保护开关的第一端和所述启动保护开关的第二端导通;所述保护电阻,用于当启动保护开关处于第一开关状态时,与所述滤波电容串联,当启动保护开关处于第二开关状态且所述滤波电容的电压大于第一预设电压阈值时,与所述泄放开关串联,以使所述保护电阻与所述泄放开关构成的电路与所述滤波电容并联;泄放开关,用于当启动保护开关处于第二开关状态且所述滤波电容的电压大于第一预设电压阈值时导通,使泄放保护电路中只通过一个保护电阻就可以实现滤波电容的启动保护和泄放保护,降低了电路中保护电阻的数量,因此,节省了设备内部的空间,降低了生产和制造成本。The bleeder protection circuit, filter circuit, rectifier device, control system and tacking machine provided by the present invention are provided by setting a protection resistor, a bleeder switch, a start-up protection switch, a first circuit input end and a second circuit input end; the protection The first end of the resistor is electrically connected to the input end of the first circuit, the second end of the protection resistor is electrically connected to one end of the bleeder switch, and the other end of the bleeder switch is respectively connected to one end and the second end of the filter capacitor. The circuit input end is electrically connected; the first end of the startup protection switch is electrically connected to the other end of the filter capacitor, the second end of the startup protection switch is electrically connected to the first end of the protection resistor, and the startup protection switch is electrically connected to the first end of the protection resistor. The third end of the protection switch is electrically connected to the second end of the protection resistor; the first circuit input end and the second circuit input end are electrically connected to the two poles of the power supply correspondingly; the activation protection switch is used for According to the voltage of the filter capacitor, it is set to the first switch state or the second switch state; when in the first switch state, the first end of the start-up protection switch and the third end of the start-up protection switch are turned on; in the first switch state In two switch states, the first end of the start-up protection switch and the second end of the start-up protection switch are conductive; the protection resistor is used to connect with the filter capacitor when the start-up protection switch is in the first switch state connected in series, when the start-up protection switch is in the second switch state and the voltage of the filter capacitor is greater than the first preset voltage threshold, it is connected in series with the bleeder switch, so that the protection resistor and the bleeder switch form a circuit connected in parallel with the filter capacitor; the bleeder switch is used to conduct when the start-up protection switch is in the second switch state and the voltage of the filter capacitor is greater than the first preset voltage threshold, so that only one protection is passed in the bleeder protection circuit The resistor can realize the start-up protection and discharge protection of the filter capacitor, which reduces the number of protection resistors in the circuit. Therefore, the space inside the device is saved, and the production and manufacturing costs are reduced.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本公开的实施例,并与说明书一起用于解释本公开的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the disclosure and together with the description serve to explain the principles of the disclosure.
图1为本发明一个实施例提供的泄放保护电路结构示意图;FIG. 1 is a schematic structural diagram of a discharge protection circuit provided by an embodiment of the present invention;
图2为图1所示实施例中,为启动保护开关处于第一开关状态时,泄放保护电路的连接回路示意图;2 is a schematic diagram of a connection circuit of a discharge protection circuit in the embodiment shown in FIG. 1 when the start-up protection switch is in a first switch state;
图3为图1所示实施例中,启动保护开关处于第二开关状态且滤波电容的电压不大于第一预设电压阈值时,泄放保护电路的连接回路示意图;3 is a schematic diagram of the connection circuit of the discharge protection circuit in the embodiment shown in FIG. 1 when the start-up protection switch is in the second switch state and the voltage of the filter capacitor is not greater than the first preset voltage threshold;
图4为图1所示实施例中,启动保护开关处于第二开关状态且滤波电容的电压大于第一预设电压阈值时,泄放保护电路的连接回路示意图;4 is a schematic diagram of the connection circuit of the discharge protection circuit in the embodiment shown in FIG. 1 , when the start-up protection switch is in the second switch state and the voltage of the filter capacitor is greater than the first preset voltage threshold;
图5为本发明另一个实施例提供的泄放保护电路结构示意图;5 is a schematic structural diagram of a discharge protection circuit provided by another embodiment of the present invention;
图6为本发明一个实施例提供的滤波电路的结构示意图;6 is a schematic structural diagram of a filter circuit provided by an embodiment of the present invention;
图7为本发明一个实施例提供的整流装置的结构示意图;7 is a schematic structural diagram of a rectifier device provided by an embodiment of the present invention;
图8为本发明一个实施例提供的控制系统的结构示意图。FIG. 8 is a schematic structural diagram of a control system provided by an embodiment of the present invention.
通过上述附图,已示出本公开明确的实施例,后文中将有更详细的描述,这些附图和文字描述并不是为了通过任何方式限制本公开构思的范围,而是通过参考特定实施例为本领域技术人员说明本公开的概念。The above-mentioned drawings, having shown clear embodiments of the present disclosure, will hereinafter be described in greater detail, these drawings and written descriptions are not intended to limit the scope of the disclosed concepts in any way, but by reference to specific embodiments The concepts of the present disclosure are explained to those skilled in the art.
附图标记:Reference number:
1:泄放保护电路;11:启动保护开关;12:保护电阻;13:泄放开关;14:第一电路输入端;15:第二电路输入端;16:控制器件;1: bleeder protection circuit; 11: start protection switch; 12: protection resistor; 13: bleeder switch; 14: first circuit input; 15: second circuit input; 16: control device;
2:滤波电容。2: Filter capacitor.
具体实施方式Detailed ways
这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本公开相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本公开的一些方面相一致的装置和系统的例子。Exemplary embodiments will be described in detail herein, examples of which are illustrated in the accompanying drawings. Where the following description refers to the drawings, the same numerals in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the illustrative examples below are not intended to represent all implementations consistent with this disclosure. Rather, they are merely examples of apparatus and systems consistent with some aspects of the present disclosure as recited in the appended claims.
现有技术中,为了解决电路中启动电流过大和能量回馈的问题,通常会设置相应的启动保护和泄放保护,在用于启动保护和泄放保护的电路中,分别设置用于实现启动保护和泄放保护的保护电阻。但是,启动保护电路中的保护电阻,只在电路接入电源的时候,起到保护作用,随着电路的平稳启动,启动保护电路中的保护电阻被继电器短路,从而始终处于空闲状态,导致启动保护电路中的保护电阻的利用率低。而同时,由于启动保护中保护电阻的存在,系统刚启动时,泄放保护并不会触发,因此,考虑到启动保护和泄放保护不会同时触发,通过启动保护和泄放保护共用一个保护电阻,可以减少保护电阻的数量。而如何在电路中通过一个保护电阻,实现启动保护和泄放保护是目前面临的问题。In the prior art, in order to solve the problems of excessive starting current and energy feedback in the circuit, corresponding starting protection and discharge protection are usually set. and protective resistors for bleed protection. However, the protection resistor in the startup protection circuit only plays a protective role when the circuit is connected to the power supply. With the smooth startup of the circuit, the protection resistor in the startup protection circuit is short-circuited by the relay, so it is always in an idle state, resulting in startup The utilization rate of the protection resistor in the protection circuit is low. At the same time, due to the existence of the protection resistor in the start-up protection, the bleeder protection will not be triggered when the system is just started. Therefore, considering that the start-up protection and the bleeder protection will not be triggered at the same time, the start-up protection and the bleeder protection share one protection resistor, can reduce the number of protection resistors. However, how to implement start-up protection and discharge protection through a protection resistor in the circuit is a problem currently faced.
下面以具体地实施例对本发明的技术方案以及本申请的技术方案如何解决上述技术问题进行详细说明。下面这几个具体的实施例可以相互结合,对于相同或相似的概念或过程可能在某些实施例中不再赘述。下面将结合附图,对本发明的实施例进行描述。The technical solutions of the present invention and how the technical solutions of the present application solve the above-mentioned technical problems will be described in detail below with specific examples. The following specific embodiments may be combined with each other, and the same or similar concepts or processes may not be repeated in some embodiments. Embodiments of the present invention will be described below with reference to the accompanying drawings.
图1为本发明一个实施例提供的泄放保护电路结构示意图,如图1所示,本实施例提供的泄放保护电路1包括:FIG. 1 is a schematic structural diagram of a bleeder protection circuit provided by an embodiment of the present invention. As shown in FIG. 1 , the bleeder protection circuit 1 provided by this embodiment includes:
保护电阻12、泄放开关13、启动保护开关11、第一电路输入端14和第二电路输入端15。A
保护电阻12的第一端与第一电路输入端14电连接,保护电阻12的第二端与泄放开关13的一端电连接,泄放开关13的另一端分别与滤波电容2的一端和第二电路输入端15电连接;启动保护开关11的第一端与滤波电容2的另一端电连接,启动保护开关11的第二端与保护电阻12的第一端电连接,启动保护开关11的第三端与保护电阻12的第二端电连接。The first end of the
第一电路输入端14和第二电路输入端15,与电源的两极对应电连接;具体地,第一电路输入端14与直流电源的正极连接,第二电路输入端15与直流电源的负极连接,当然,也可以是第一电路输入端14与直流电源的负极连接,第二电路输入端15与直流电源的正极,连接第一电路输入端14和第二电路输入端15与直流电源的正、负极的电连接方式,可根据具体需要进行调整,此处不做具体限定。The first
启动保护开关11,用于根据滤波电容2的电压,设置为第一开关状态或第二开关状态;当处于第一开关状态时,启动保护开关11的第一端和启动保护开关11的第三端导通;处于第二开关状态时,启动保护开关11的第一端和启动保护开关11的第二端导通。The protection switch 11 is activated to be set to the first switching state or the second switching state according to the voltage of the
启动保护开关11至少具有第一开关状态和第二开关状态,当启动保护开关11处于不同的状态时,泄压保护电路对应的连接状态随之改变,从而,实现不同的电路功能。The start-up protection switch 11 has at least a first switch state and a second switch state. When the start-up protection switch 11 is in different states, the corresponding connection state of the pressure relief protection circuit changes accordingly, thereby realizing different circuit functions.
保护电阻12,用于当启动保护开关11处于第一开关状态时,与滤波电容2串联,当启动保护开关11处于第二开关状态且滤波电容2的电压大于第一预设电压阈值时,与泄放开关13串联,以使保护电阻12与泄放开关13构成的电路与滤波电容2并联。The
泄放开关13,用于当启动保护开关11处于第二开关状态且滤波电容2的电压大于第一预设电压阈值时导通。The
图2为启动保护开关11处于第一开关状态时,泄放保护电路1的连接回路示意图,如图2,当启动保护开关11处于第一状态时,启动保护开关11的第一端和启动保护开关11的第三端导通,泄放开关13断开,此时,泄压保护电路的连接回路为,第一电路输入端14、保护电阻12、滤波电容2、第二电路输入端15依次串联。第一电路输入端14和第二电路输入端15分别连接直流电源的正负极,由于保护电阻12串联在连接回路中,因此,当连接回路通过第一电路输入端14和第二电路输入端15接入直流电时,保护电阻12具有较大的阻值,会降低该连接回路的电流,从而实现对滤波电容2的保护。2 is a schematic diagram of the connection circuit of the discharge protection circuit 1 when the start-up protection switch 11 is in the first switch state. The third end of the switch 11 is turned on, and the
图3为启动保护开关11处于第二开关状态且滤波电容2的电压不大于第一预设电压阈值时,泄放保护电路1的连接回路示意图,如图3,当启动保护开关11处于第二开关状态且滤波电容2的电压不大于第一预设电压阈值时,启动保护开关11的第一端和启动保护开关11的第二端导通,泄放开关13断开,此时,泄压保护电路的连接回路为,第一电路输入端14、滤波电容2、第二电路输入端15依次串联。第一电路输入端14和第二电路输入端15分别连接直流电源的正负极。此时,保护电阻12相当于从图2所示的连接回路中被短路,滤波电容2直接与第一电路输入端14和第二电路输入端15连接。3 is a schematic diagram of the connection circuit of the bleeder protection circuit 1 when the start-up protection switch 11 is in the second switch state and the voltage of the
具体地,在泄放保护电路1刚通过第一电路输入端14和第二电路输入端15接入直流电源时,存在电流过大的问题,为了防止电路中过大的电流损坏滤波电容2,需要设置保护电阻12对回路电流进行限制。因此,启动保护开关11的初始状态为第一开关状态,即启动保护开关11的第一端和第三端处于常闭状态,而启动保护开关11的第一端和第二端处于常开状态。随着连接回路中持续地对滤波容器进行充电,滤波电容2的电压逐渐升高,其形成的等效电阻也逐渐变大,在滤波电容2达到第二预设电压时,此时连接回路中的电流不会再对滤波电容2造成损坏,因此,将保护电阻12从连接回路中短路,使滤波电容2直接与第一电路输入端14和第二电路输入端15连接,完成对滤波电容2的启动保护过程。Specifically, when the discharge protection circuit 1 is just connected to the DC power supply through the first
图4为启动保护开关11处于第二开关状态且滤波电容2的电压大于第一预设电压阈值时,泄放保护电路1的连接回路示意图,如图4,当启动保护开关11处于第二开关状态且滤波电容2的电压大于第一预设电压阈值时,保护电阻12与泄放开关13串联,以使保护电阻12与泄放开关13构成的电路与滤波电容2并联。此时由于滤波电容2的电压大于第一预设电压阈值,泄放开关13导通,泄压保护电路形成两条并联回路,具体地,第一并联回路为第一电路输入端14、滤波电容2、第二电路输入端15依次串联,第二并联回路为第一电路输入端14、保护电阻12、泄放开关13、第二电路输入端15依次串联。其中,由于保护电阻12相当于并联在滤波电容2的两端,起到泄放电阻的作用,能够对滤波电容2进行泄放保护。4 is a schematic diagram of the connection circuit of the bleeder protection circuit 1 when the start-up protection switch 11 is in the second switch state and the voltage of the
可选地,保护电阻12为水泥电阻或铝壳电阻。Optionally, the
本实施例中,通过设置保护电阻12、泄放开关13、启动保护开关11、第一电路输入端14和第二电路输入端15;保护电阻12的第一端与第一电路输入端14电连接,保护电阻12的第二端与泄放开关13的一端电连接,泄放开关13的另一端分别与滤波电容2的一端和第二电路输入端15电连接;启动保护开关11的第一端与滤波电容2的另一端电连接,启动保护开关11的第二端与保护电阻12的第一端电连接,启动保护开关11的第三端与保护电阻12的第二端电连接;第一电路输入端14和第二电路输入端15,与电源的两极对应电连接;启动保护开关11,用于根据滤波电容2的电压,设置为第一开关状态或第二开关状态;当处于第一开关状态时,启动保护开关11的第一端和启动保护开关11的第三端导通;处于第二开关状态时,启动保护开关11的第一端和启动保护开关11的第二端导通;保护电阻12,用于当启动保护开关11处于第一开关状态时,与滤波电容2串联,当启动保护开关11处于第二开关状态且滤波电容2的电压大于第一预设电压阈值时,与泄放开关13串联,以使保护电阻12与泄放开关13构成的电路与滤波电容2并联;泄放开关13,用于当启动保护开关11处于第二开关状态且滤波电容2的电压大于第一预设电压阈值时导通,使泄放保护电路1中只通过一个保护电阻12就可以实现滤波电容2的启动保护和泄放保护,降低了电路中保护电阻12的数量,因此,节省了设备内部的空间,降低了生产和制造成本。In this embodiment, by setting the protection resistor 12 , the bleeder switch 13 , the start-up protection switch 11 , the first circuit input end 14 and the second circuit input end 15 ; the first end of the protection resistor 12 is electrically connected to the first circuit input end 14 connected, the second end of the protection resistor 12 is electrically connected to one end of the bleeder switch 13, and the other end of the bleeder switch 13 is electrically connected to one end of the filter capacitor 2 and the second circuit input end 15 respectively; The terminal is electrically connected to the other terminal of the filter capacitor 2, the second terminal of the protection switch 11 is electrically connected to the first terminal of the protection resistor 12, the third terminal of the protection switch 11 is electrically connected to the second terminal of the protection resistor 12; A circuit input end 14 and a second circuit input end 15 are electrically connected to the two poles of the power supply; the protection switch 11 is activated to be set to the first switch state or the second switch state according to the voltage of the filter capacitor 2; In a switch state, the first end of the start-up protection switch 11 and the third end of the start-up protection switch 11 are conductive; in the second switch state, the first end of the start-up protection switch 11 and the second end of the start-up protection switch 11 are conductive The protection resistor 12 is used to connect in series with the filter capacitor 2 when the start-up protection switch 11 is in the first switch state, and when the start-up protection switch 11 is in the second switch state and the voltage of the filter capacitor 2 is greater than the first preset voltage threshold , connected in series with the bleeder switch 13, so that the circuit formed by the protection resistor 12 and the bleeder switch 13 is connected in parallel with the filter capacitor 2; When it is greater than the first preset voltage threshold, it is turned on, so that only one protection resistor 12 in the discharge protection circuit 1 can realize the start-up protection and discharge protection of the filter capacitor 2, which reduces the number of protection resistors 12 in the circuit. Therefore, This saves space inside the device and reduces production and manufacturing costs.
图5为本发明另一个实施例提供的泄放保护电路1结构示意图的结构示意图,如图5所示,本实施例提供的泄放保护电路1,是在图1所示实施例提供的泄放保护电路1的基础上,进一步地细化和扩展,则本实施例提供的泄放保护电路1还包括:5 is a schematic structural diagram of a schematic structural diagram of a bleeder protection circuit 1 provided by another embodiment of the present invention. As shown in FIG. 5 , the bleeder protection circuit 1 provided in this embodiment is the same as the bleeder protection circuit 1 provided in the embodiment shown in FIG. 1 On the basis of the discharge protection circuit 1, and further refined and expanded, the discharge protection circuit 1 provided in this embodiment further includes:
控制器件16,控制器件16一端与滤波电容2电连接,另一端与启动保护开关11电连接;控制器件16,用于获取滤波电容2的电压,若滤波电容2的电压大于第二预设电压阈值,则向启动保护开关11发送状态切换控制指令,第二预设电压阈值小于第一预设电压阈值;启动保护开关11,具体用于根据状态切换控制指令,将第一开关状态切换到第二开关状态。The
控制器件16与滤波电容2电连接,并能够获取滤波电容2的电压,根据滤波电容2的电压情况,对启动保护开关11发送状态切换控制指令,使启动保护开关11的状态发生变化。The
具体地,根据滤波电容2的具体参数,当对滤波电容2进行充电的时候,滤波电容2的电压逐渐升高,其等效电阻也逐渐变大,因此,当其电压升高至某一个预设值后,可认为对滤波电容2进行直接充电是安全的,不会对其造成损坏,该预设值为第二预设电压阈值。因此,当控制器件16获取的电容的电压大于第二预设电压阈值,则向启动保护开关11发送状态切换控制指令,使其切换为第二开关状态,即,将保护电阻12短路,使滤波电容2与第一电路输入端14和第二电路输入端15直接电连接。Specifically, according to the specific parameters of the
其中,第二预设电压阈值小于第一预设电压阈值。Wherein, the second preset voltage threshold is smaller than the first preset voltage threshold.
可以理解的是,第一预设电压阈值为触发对滤波电容2泄放保护的条件,即,如果超过第一预设电压阈值,则可能对滤波电容2产生损伤,例如击穿、电击等,因此,第一预设电压阈值一般是高于滤波电容2能的整个工作电压的。而第二预设电压阈值为触发保护电阻12的短路的条件,是用于解决滤波容器在电路刚接入电源时,由于滤波电容2未充电时,电阻很小,容易被大电流损伤的问题而设置的,随着滤波电容2的充电,滤波电容2的电压会逐渐升高至工作电压,设置滤波电容2达到第二预设电压阈值时,将保护电阻12短路,可以提高电路的工作效率,因此,可以确定第二预设电压阈值是小于滤波电容2的工作电压的。第一预设电压阈值和第二预设电压阈值是为实现不同目的而设置的阈值参数,第二预设电压阈值小于第一预设电压阈值。It can be understood that the first preset voltage threshold is a condition for triggering the discharge protection of the
其中,第一预设电压阈值和第二预设电压阈值的具体数值,可以根据具体的需求进行设计和选取,此处不做限定。The specific values of the first preset voltage threshold and the second preset voltage threshold can be designed and selected according to specific requirements, and are not limited here.
可选地,启动保护开关11包括:继电器,继电器的状态包括常开状态和常闭状态。Optionally, the start-up protection switch 11 includes: a relay, and the state of the relay includes a normally open state and a normally closed state.
继电器,具体用于当启动保护开关11为第一开关状态时,继电器为常开状态;当启动保护开关11为第二开关状态时,继电器为常闭状态。The relay is specifically used when the start-up protection switch 11 is in the first switch state, the relay is in a normally open state; when the start-up protection switch 11 is in the second switch state, the relay is in a normally closed state.
具体地,继电器具有第一连接端、第二连接端和第三连接端,其中,第一连接端与气动保护开关的第一端电连接,第二连接端与气动保护开关的第二端电连接,第三连接端与气动保护开关的第三端电连接。由于继电器的三个连接端与启动保护开关11的三个端是一一对应的关系,因此,当气动保护开关处于第一开关状态时,继电器处于第一连接状态,即,继电器的第一连接端和第三连接端导通;当继电器的气动保护开关处于第二开关状态时,继电器处于第二连接状态,即继电器的第一连接端和第二连接端导通。Specifically, the relay has a first connection end, a second connection end and a third connection end, wherein the first connection end is electrically connected to the first end of the pneumatic protection switch, and the second connection end is electrically connected to the second end of the pneumatic protection switch connection, and the third connection end is electrically connected with the third end of the pneumatic protection switch. Since there is a one-to-one correspondence between the three connection terminals of the relay and the three terminals of the start-up protection switch 11, when the pneumatic protection switch is in the first switch state, the relay is in the first connection state, that is, the first connection of the relay When the pneumatic protection switch of the relay is in the second switch state, the relay is in the second connection state, that is, the first connection end and the second connection end of the relay are connected.
继电器的常开状态和常闭状态是相对继电器的第一连接状态和第二连接状态而言的,即,若继电器在不通电的自然情况下,处于第一连接状态,即继电器的第一连接端和第三连接端导通,则继电器的第一连接状态处于常闭状态,而第二连接状态处于常开状态;若继电器在不通电的自然情况下,处于第二连接状态,即继电器的第一连接端和第二连接端导通,则继电器的第二连接状态处于常闭状态,第一连接状态处于常开状态。第一连接状态和第二连接状态的常闭状态或常开状态是相反的,第一连接状态和第二连接状态不能同时处于常开状态或常闭状态。The normally open and normally closed states of the relay are relative to the first connection state and the second connection state of the relay, that is, if the relay is in the first connection state when it is not powered on, that is, the first connection of the relay. The first connection state of the relay is in the normally closed state, and the second connection state is in the normally open state; if the relay is in the second connection state when it is not powered on, that is, the relay When the first connection end and the second connection end are conductive, the second connection state of the relay is in a normally closed state, and the first connection state is in a normally open state. The normally closed or normally open states of the first connection state and the second connection state are opposite, and the first connection state and the second connection state cannot be in the normally open state or the normally closed state at the same time.
可选地,继电器包括常开控制触点和常闭控制触点。当常开控制触点被导通的情况下,继电器处于常开状态;相应的,当常闭控制触点被导通的情况下,继电器处于常闭状态。具体地,当继电器进行连接状态切换时,是由电力吸合触发的,例如,继电器的第一连接端和第二连接端吸合,使继电器处于第二连接状态。但当继电器切换为第二连接状态后,为了保持继电器的稳定连接,需要将第二连接状态设置为常闭状态,此处,通过接通第二连接状态的常闭触点,使第二连接状态设置为常闭状态。Optionally, the relay includes normally open control contacts and normally closed control contacts. When the normally open control contact is turned on, the relay is in a normally open state; correspondingly, when the normally closed control contact is turned on, the relay is in a normally closed state. Specifically, when the relay switches the connection state, it is triggered by the pull-in of electric power. For example, the first connection end and the second connection end of the relay are pulled in, so that the relay is in the second connection state. However, after the relay is switched to the second connection state, in order to maintain the stable connection of the relay, the second connection state needs to be set to the normally closed state. Here, by turning on the normally closed contact of the second connection state, the second connection state is The state is set to normally closed.
在一个具体地实施例中,继电器包括第一连接状态常闭触点和第二连接状态常闭触点,当第一连接状态常闭触点被导通时,继电器将第一连接状态设置为常闭状态,第二连接状态设置为常开状态;当第二连接状态常闭触点被导通时,继电器将第二连接状态设置为常闭状态,第一连接状态设置为常开状态;当第一连接状态常闭触点和第二连接状态常闭触点均不导通时,维持之前的继电器连接状态的常开状态或常闭状态。In a specific embodiment, the relay includes a normally closed contact in a first connection state and a normally closed contact in a second connection state. When the normally closed contact in the first connection state is turned on, the relay sets the first connection state to Normally closed state, the second connection state is set to the normally open state; when the normally closed contact of the second connection state is turned on, the relay sets the second connection state to the normally closed state, and the first connection state is set to the normally open state; When the normally closed contacts in the first connection state and the normally closed contacts in the second connection state are both non-conductive, the normally open state or normally closed state of the previous relay connection state is maintained.
当然,可以理解的是,在上述具体实施例中,也可以通过断开第一连接状态常闭触点或第二连接状态常闭触点的方式,实现设置第一连接状态或第二连接状态为常闭状态,其实现过程与上述实施例中的实现过程类似,此处不再赘述。Of course, it can be understood that, in the above-mentioned specific embodiment, the setting of the first connection state or the second connection state can also be realized by disconnecting the normally closed contact in the first connection state or the normally closed contact in the second connection state. In the normally closed state, the implementation process is similar to the implementation process in the above-mentioned embodiment, and details are not repeated here.
本实施例中,通过给继电器的第一连接状态或第二连接状态设置常开状态和常闭状态,使继电器处于不同的连接状态,从而实现了保护电阻12的复用,使泄放保护电路1中的启动保护和泄放保护能够共用一个保护电阻12,降低了成本,节约了设备的内部空间。In this embodiment, by setting the normally open state and the normally closed state for the first connection state or the second connection state of the relay, the relay is in different connection states, thereby realizing the multiplexing of the
可选地,控制器件16的另一端还与泄放开关13电连接。Optionally, the other end of the
控制器件16,还用于若滤波电容2的电压大于第一预设电压阈值,则向泄放开关13发送闭合控制指令。The
泄放开关13,具体用于根据闭合控制指令导通。The
具体地,当滤波电容2的电压大于第一预设电压阈值,表示滤波电容2的电压过高,超过正常工作电压,有可能对滤波电容2造成损坏。此时,控制器件16向泄放开关13发送闭合控制指令,使泄放开关13导通,导通后,泄放开关13与保护电阻12形成与滤波电容2并联的泄放保护回路,实现对滤波电容2的泄放保护。其具体连接方式与图4所示的泄放保护电路1的连接回路示意图类似,此处不再赘述。Specifically, when the voltage of the
可选地,泄放开关13包括:MOS管,当MOS管导通时,泄放开关13导通,进而实现泄放保护回路,MOS管的导通方式可以是大于第一预设电压阈值时,MOS管一直处于导通状态,也可以是通过一定频率斩波的方式使MOS管导通。Optionally, the
图6为本发明一个实施例提供的滤波电路的结构示意图,如图6所示,本实施例提供的滤波电路包括:滤波电容2和如实现本发明图1-图5所对应的实施例中任一实施例提供的泄放保护电路1。FIG. 6 is a schematic structural diagram of a filter circuit provided by an embodiment of the present invention. As shown in FIG. 6 , the filter circuit provided by this embodiment includes: The bleeder protection circuit 1 provided by any of the embodiments.
泄放保护电路1与滤波电容2电连接,其中泄放保护电路1与滤波电容2的具体连接方式和如图1-图5所对应的实施例中的泄放保护电路1与滤波电容2的连接方式相同,此处不再赘述。The discharge protection circuit 1 is electrically connected to the
图7为本发明一个实施例提供的整流装置的结构示意图,如图7所示,本实施例提供的整流装置包括:整流电路及如图6中所示实施例提供的滤波电路。FIG. 7 is a schematic structural diagram of a rectifier device provided by an embodiment of the present invention. As shown in FIG. 7 , the rectifier device provided by this embodiment includes: a rectifier circuit and a filter circuit provided by the embodiment shown in FIG. 6 .
其中,整流电路的输入端与交流电源连接,整流电路的输出端分别与滤波电路的第一电路输入端14和第二电路输入端15电连接。The input end of the rectifier circuit is connected to the AC power supply, and the output end of the rectifier circuit is electrically connected to the first
整流电路,用于对输入的交流电源进行整流,输出直流电源。The rectifier circuit is used to rectify the input AC power and output the DC power.
图8为本发明一个实施例提供的控制系统的结构示意图,如图8所示,本实施例提供的控制系统包括:交流电源、负载设备及如图7中所示实施例提供的整流装置。FIG. 8 is a schematic structural diagram of a control system provided by an embodiment of the present invention. As shown in FIG. 8 , the control system provided by this embodiment includes: an AC power supply, a load device, and the rectifier device provided by the embodiment shown in FIG. 7 .
其中,交流电源、整流装置、负载设备依次电连接。The AC power source, the rectifier device, and the load device are electrically connected in sequence.
交流电源,用于通过整流装置,为负载设备供电。The AC power supply is used to supply power to the load equipment through the rectifier.
本发明一个实施例提供一种套结机,包括如图8中所示实施例提供的控制系统。An embodiment of the present invention provides a bar tacking machine, including the control system provided by the embodiment shown in FIG. 8 .
在本发明所提供的几个实施例中,应该理解到,所揭露的装置和系统,可以通过其它的方式实现。例如,以上所描述的装置实施例仅仅是示意性的,例如,模块的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,例如多个模块或组件可以结合或者可以集成到另一个系统,或一些特征可以忽略,或不执行。另一点,所显示或讨论的相互之间的耦合或直接耦合或通信连接可以是通过一些接口,装置或模块的间接耦合或通信连接,可以是电性,机械或其它的形式。In the several embodiments provided by the present invention, it should be understood that the disclosed apparatus and system may be implemented in other manners. For example, the device embodiments described above are only illustrative. For example, the division of modules is only a logical function division. In actual implementation, there may be other division methods, for example, multiple modules or components may be combined or integrated. to another system, or some features can be ignored, or not implemented. On the other hand, the shown or discussed mutual coupling or direct coupling or communication connection may be through some interfaces, indirect coupling or communication connection of devices or modules, and may be in electrical, mechanical or other forms.
本领域技术人员在考虑说明书及实践这里公开的发明后,将容易想到本发明的其它实施方案。本发明旨在涵盖本发明的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本发明的一般性原理并包括本发明未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本发明的真正范围和精神由下面的权利要求书指出。Other embodiments of the invention will readily occur to those skilled in the art upon consideration of the specification and practice of the invention disclosed herein. The present invention is intended to cover any variations, uses or adaptations of the present invention which follow the general principles of the present invention and include common knowledge or conventional techniques in the technical field not disclosed by the present invention . The specification and examples are to be regarded as exemplary only, with the true scope and spirit of the invention being indicated by the following claims.
应当理解的是,本发明并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本发明的范围仅由所附的权利要求书来限制。It should be understood that the present invention is not limited to the precise structures described above and illustrated in the accompanying drawings, and that various modifications and changes may be made without departing from its scope. The scope of the present invention is limited only by the appended claims.
Claims (10)
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