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CN110783422A - High-efficient photovoltaic solder strip - Google Patents

High-efficient photovoltaic solder strip Download PDF

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CN110783422A
CN110783422A CN201911143921.2A CN201911143921A CN110783422A CN 110783422 A CN110783422 A CN 110783422A CN 201911143921 A CN201911143921 A CN 201911143921A CN 110783422 A CN110783422 A CN 110783422A
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welding
efficiency photovoltaic
conductive base
base tape
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钱海鹏
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Fandeng (jiangsu) New Material Co Ltd
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Fandeng (jiangsu) New Material Co Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/90Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers
    • H10F19/902Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers for series or parallel connection of photovoltaic cells
    • H10F19/904Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers for series or parallel connection of photovoltaic cells characterised by the shapes of the structures
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/90Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers
    • H10F19/902Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers for series or parallel connection of photovoltaic cells
    • H10F19/906Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers for series or parallel connection of photovoltaic cells characterised by the materials of the structures
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F77/00Constructional details of devices covered by this subclass
    • H10F77/40Optical elements or arrangements
    • H10F77/42Optical elements or arrangements directly associated or integrated with photovoltaic cells, e.g. light-reflecting means or light-concentrating means
    • H10F77/488Reflecting light-concentrating means, e.g. parabolic mirrors or concentrators using total internal reflection
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/52PV systems with concentrators

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Abstract

本发明涉及一种高效光伏焊带,导电基带具有两个侧面,两个侧面的上端相互靠近构成窄部,下端相互远离构成宽部,导电基带的两侧均至少设有一个团聚结构,使焊接后覆盖在导电基带侧面的焊料外表面趋近于倾斜的平面,该倾斜的平面为预设有效反光复用面,通过团聚结构的设置,使导电基带两个侧面上的焊料层熔化后发生团聚,并在焊接完成后,使焊带两侧的外表面能够呈现近似倾斜平面的形态,从而确保焊带两侧的外表面均能够趋近于预设有效反光复用面。一方面提升有效反光复用面积,同时使得焊带两侧外表面的反光能够大部分或全部在光伏电池组件的玻璃与空气界面层发生全反射,或者直接被反射到电池片表面,从而实现对焊带反光复用率的优化。

Figure 201911143921

The invention relates to a high-efficiency photovoltaic welding tape. The conductive base tape has two sides, the upper ends of the two sides are close to each other to form a narrow part, and the lower ends are far away from each other to form a wide part. The outer surface of the solder covered on the side of the conductive base tape is close to an inclined plane. The inclined plane is a preset effective reflection multiplexing surface. Through the setting of the agglomeration structure, the solder layers on the two sides of the conductive base tape are melted and agglomerated. , and after the welding is completed, the outer surfaces on both sides of the welding strip can present a shape similar to an inclined plane, so as to ensure that the outer surfaces on both sides of the welding strip can approach the preset effective reflective multiplexing surface. On the one hand, the effective reflection multiplexing area is increased, and at the same time, most or all of the reflections on the outer surfaces of the ribbons can be totally reflected at the glass-air interface layer of the photovoltaic cell module, or directly reflected on the surface of the cell, so as to realize the Optimization of ribbon reflective multiplexing ratio.

Figure 201911143921

Description

高效光伏焊带High Efficiency Photovoltaic Ribbon

技术领域technical field

本发明涉及光伏焊带技术领域,尤其是涉及一种高效光伏焊带。The invention relates to the technical field of photovoltaic welding strips, in particular to a high-efficiency photovoltaic welding strip.

背景技术Background technique

焊带又称互连带或汇流带,是光伏组件焊接过程中的重要原材料,焊带通常是通过焊接或导电胶粘结的方式将电池片互相连接和汇流电流,焊带质量的好坏将直接影响到光伏组件电流的收集效率,对光伏组件的功率有相当影响。如何通过焊带的异构化,来增加组件表面遮光复用率,降低碎片率,一直是焊带行业研究的课题之一。Welding ribbon, also known as interconnecting ribbon or busbar, is an important raw material in the welding process of photovoltaic modules. Welding ribbon is usually used to connect the cells to each other and collect current by welding or conductive adhesive bonding. The quality of the welding ribbon will be determined. It directly affects the current collection efficiency of photovoltaic modules and has a considerable impact on the power of photovoltaic modules. How to increase the shading multiplexing rate of the component surface and reduce the fragmentation rate through the isomerization of the welding ribbon has always been one of the research topics of the welding ribbon industry.

由于太阳光在光伏电池组件的玻璃与空气界面层发生全反射的临界角为42°左右,因此焊带上的反光入射到光伏组件的玻璃与空气界面层的入射角大于或等于该临界角时,太阳光将会在光伏组件的玻璃与空气界面层发生全反射,从而使发生全反射的太阳光重新参与光电转换,此部分焊带上的反光称之为有效反光;焊带其余反光无法满足全反射的要求,会穿过光伏电池组件的玻璃,从而无法被利用;Since the critical angle of total reflection of sunlight at the glass-air interface layer of the photovoltaic cell module is about 42°, the incident angle of the reflected light on the welding tape to the glass-air interface layer of the photovoltaic module is greater than or equal to the critical angle. , the sunlight will be totally reflected at the interface layer between the glass and the air of the photovoltaic module, so that the totally reflected sunlight will participate in the photoelectric conversion again. The reflection on this part of the welding tape is called effective reflection; The requirement of total reflection will pass through the glass of the photovoltaic cell module, so it cannot be used;

目前,市面上的异构焊带按其横截面轮廓来分主要有三类,分别为横截面轮廓为矩形的矩形焊带、横截面轮廓为圆形的圆形焊带及横截面轮廓为三角形的三角形焊带;其中,矩形焊带的使用率最高;At present, there are three main types of heterogeneous welding strips on the market according to their cross-sectional profiles, namely rectangular welding strips with a rectangular cross-sectional profile, circular welding strips with a circular cross-sectional profile, and triangular cross-sectional profiles. Triangular welding strip; among them, the usage rate of rectangular welding strip is the highest;

上述三种类型的焊带其各自的反光复用能力具体分析如下:The specific analysis of the respective reflective multiplexing capabilities of the above three types of ribbons is as follows:

关于矩形焊带,如本申请人名下的中国专利CN104157712B所给出的一种异构高效光伏焊带及导电基带的制备方法和生产线,及中国专利CN104157712B所给出的一种光伏焊带,其所公开的焊带均是通过在矩形焊带的上表面设置特定设计的V型槽,使V型槽的反光能够大部分或全部在光伏电池组件的玻璃与空气界面层发生全反射,发生全反射的太阳光会重新回到电池表面参与光电转换,以此来解决焊带遮光的复用问题,提升(光伏)组件的功率。此种设计的优势在于可以在传统电池串焊机上即插即用,对串焊设备无特殊改造要求,劣势在于焊料融化后会对V形槽形成部分填充,带来反光复用面积下降,导致反光复用能力仍有提升空间。Regarding the rectangular welding tape, such as the preparation method and production line of a heterogeneous high-efficiency photovoltaic welding tape and a conductive base tape given by the Chinese patent CN104157712B under the applicant's name, and a photovoltaic welding tape given by the Chinese patent CN104157712B, its The disclosed welding strips are provided with a specially designed V-shaped groove on the upper surface of the rectangular welding strip, so that most or all of the reflection of the V-shaped groove can be totally reflected at the glass-air interface layer of the photovoltaic cell module, and the total reflection occurs. The reflected sunlight will return to the surface of the battery to participate in photoelectric conversion, so as to solve the multiplexing problem of the shading of the ribbon and increase the power of the (photovoltaic) module. The advantage of this design is that it can be plug-and-play on the traditional battery string welding machine, and there is no special modification requirement for the string welding equipment. As a result, there is still room for improvement in the reflective multiplexing capability.

关于横截面为圆形的圆形焊带,如中国专利CN106825981B所给出的用于太阳能电池的导电焊丝及其制备方法,其主要利用横截面为圆形的导电焊丝来减少遮光面积,从而增加电池板的光电转换效率;但是此类横截面为圆形的焊带:1)表面反光到达光伏电池组件的玻璃与空气界面层时,有相当部分(23.6%)的反光构不成全反射,也即会穿过光伏电池组件的玻璃,从而无法被利用;2)相同导电截面积下,需要较大的焊丝高度,从而带来如下问题:a)需要较厚的EVA/POE对光伏组件进行封装,制造成本升高;b)户外阳光斜射时会有更长的焊丝阴影遮挡电池,带来有效实用发电量增加远低于焊丝名义反光复用增益应该带来的发电量增加。Regarding the circular welding strip with a circular cross section, such as the conductive welding wire for solar cells and its preparation method given in Chinese patent CN106825981B, the conductive welding wire with a circular cross section is mainly used to reduce the shading area, thereby increasing the The photoelectric conversion efficiency of the solar panel; but this type of ribbon with a circular cross section: 1) When the surface reflection reaches the glass-air interface layer of the photovoltaic cell module, a considerable part (23.6%) of the reflection does not constitute total reflection, and also That is, it will pass through the glass of the photovoltaic cell module, so it cannot be used; 2) Under the same conductive cross-sectional area, a larger welding wire height is required, which brings the following problems: a) A thicker EVA/POE is required to encapsulate the photovoltaic module , the manufacturing cost will increase; b) When the outdoor sunlight is oblique, there will be a longer shadow of the welding wire to block the battery, resulting in an increase in the effective and practical power generation that is much lower than the increase in power generation that should be brought about by the nominal reflective multiplexing gain of the welding wire.

关于横截面为三角形的三角形焊带,如中国专利CN106784102A所给出的光伏焊带,其主要利用三角形性的斜面进行反光复用;如图1所示。虽然三角形焊带在设计构想上拟提供两个为斜面的斜边作为有效侧面,意在增加有效反光复用面积,但是其并未考虑到焊接时三角形焊带上的焊料层对斜边会产生破坏。本发明人发现该三角形焊带在实际焊接时,其斜边上的焊料层熔化后会在斜边的中间部位产生团聚,(熔化后斜边上的液态焊料向下流动并在斜边的中间产生逐渐堆积,而后拉动斜边上下两端的液态焊料向中间聚拢),致使焊接后,焊带的两个斜边由斜面变为中间大幅度外突的类似圆弧型的表面,简称弧形面,而弧形面的为逐渐倾斜的结构,会类似圆焊丝表面带来导致反光复用能力损失。Regarding the triangular welding strip with a triangular cross-section, such as the photovoltaic welding strip given in Chinese patent CN106784102A, it mainly uses a triangular inclined plane for reflective multiplexing; as shown in Figure 1 . Although the design concept of the triangular solder ribbon intends to provide two beveled sides as effective sides, which is intended to increase the effective reflective multiplexing area, it does not take into account that the solder layer on the triangular solder ribbon will produce a destroy. The inventors found that when the triangular solder ribbon is actually soldered, the solder layer on the hypotenuse will agglomerate in the middle of the hypotenuse after melting, (the liquid solder on the hypotenuse flows down after melting and is in the middle of the hypotenuse). Gradually accumulate, and then pull the liquid solder at the upper and lower ends of the hypotenuse to gather in the middle), so that after welding, the two hypotenuses of the welding strip change from a bevel to a large protruding arc-like surface in the middle, referred to as an arc surface. , and the arc surface is a gradually inclined structure, which will be similar to the surface of the round welding wire, resulting in the loss of reflective multiplexing ability.

发明内容SUMMARY OF THE INVENTION

本发明要解决的技术问题是:为了解决现有技术中三角形焊带在焊接时,因焊料会在斜边的中间部位产生团聚,致使三角形焊带的两个斜边变成中间大幅度外突的弧形面,导致其反光复用能力降低的问题,现提供一种高效光伏焊带。The technical problem to be solved by the present invention is: in order to solve the problem that when the triangular welding strip is welded in the prior art, the solder will agglomerate in the middle part of the hypotenuse, so that the two hypotenuses of the triangular welding strip become large protruding in the middle. The curved surface of the invention leads to the problem of reducing its reflective multiplexing ability. Now a high-efficiency photovoltaic welding tape is provided.

本发明解决其技术问题所采用的技术方案是:一种高效光伏焊带:包括导电基带,所述导电基带外包覆有焊料层,所述导电基带具有两个侧面,两个侧面的上端相互靠近构成窄部,下端相互远离构成宽部,所述导电基带的两侧均至少设有一个团聚结构,使覆盖在导电基带侧面的外表面趋近于倾斜的平面,该倾斜的平面为预设有效反光复用面。The technical solution adopted by the present invention to solve the technical problem is: a high-efficiency photovoltaic soldering tape: comprising a conductive base tape, the conductive base tape is covered with a solder layer, the conductive base tape has two sides, and the upper ends of the two sides are mutually Close to form the narrow part, the lower ends are far away from each other to form the wide part, at least one agglomeration structure is provided on both sides of the conductive base tape, so that the outer surface covering the side of the conductive base tape tends to an inclined plane, and the inclined plane is preset Effective reflective multiplexing surface.

上述方案中,通过团聚结构的设置,使导电基带两个侧面上的焊料层熔化后发生团聚,并在焊接完成后,使焊带两侧的外表面能够呈现近似倾斜平面的形态,从而确保焊带两侧的外表面均能够趋近于预设有效反光复用面。一方面提升有效反光复用面积,同时使得焊带两侧外表面的反光能够大部分或全部在光伏电池组件的玻璃与空气界面层发生全反射,或者直接被反射到电池片表面,从而实现对焊带反光复用率的优化。In the above scheme, through the setting of the agglomeration structure, the solder layers on the two sides of the conductive base tape are melted and then agglomerated, and after the welding is completed, the outer surfaces of the two sides of the welding tape can be approximately inclined planes. The outer surfaces on both sides of the belt can approach the preset effective reflective multiplexing surface. On the one hand, the effective reflection multiplexing area is increased, and at the same time, most or all of the reflections on the outer surfaces of the ribbons can be totally reflected at the glass-air interface layer of the photovoltaic cell module, or directly reflected on the surface of the cell, so as to realize the Optimization of ribbon reflex multiplexing ratio.

进一步的,所述团聚结构为位于侧面上向内凹陷的团聚槽。Further, the agglomeration structure is an agglomeration groove located on the side surface which is recessed inward.

进一步的,每个侧面上的团聚槽均有一个,且连接窄部和宽部,该团聚槽的最深处位于其所在侧面的中间部位,并以此处为团聚中心,并将团聚槽上下两端的焊料向团聚中心拉拢、汇聚,使焊带两侧的外表面能够呈现近似倾斜平面的形态。Further, there is one agglomeration groove on each side, which connects the narrow part and the wide part. The deepest part of the agglomeration groove is located in the middle part of the side where it is located, and this is the center of the agglomeration, and the two sides of the agglomeration groove are placed up and down. The solder at the end draws and converges toward the agglomeration center, so that the outer surfaces on both sides of the solder ribbon can present a shape similar to an inclined plane.

进一步的,每个侧面上的团聚槽均至少间隔分布有两个,每个团聚槽的最深处为团聚中心,并将团聚槽上下两端的焊料向团聚中心拉拢、汇聚,使焊带两侧的外表面的至少两个团聚点能够连接呈现近似倾斜的平面。Further, there are at least two agglomeration grooves on each side, and the deepest part of each agglomeration groove is the agglomeration center, and the solder at the upper and lower ends of the At least two agglomeration points of the outer surface can connect planes that exhibit an approximate slope.

进一步的,所述团聚槽的横截面形状为弧形、V型或梯形。Further, the cross-sectional shape of the agglomeration tank is arc, V or trapezoid.

进一步的,所述团聚结构包括设置在侧面底部的翅片部,所述翅片部的上表面与其所在侧的侧面对接,对接处的焊料在熔化后易抱团,形成较大的团聚点,并拉动侧面上及翅片端部的焊料向其靠近、汇聚,使焊带两侧的外表面能够呈现近似倾斜平面的形态。Further, the agglomeration structure includes a fin portion arranged at the bottom of the side surface, the upper surface of the fin portion is butted with the side surface of the side where it is located, and the solder at the butt joint is easy to clump together after being melted, forming a larger agglomeration point, and The solder on the side and the end of the fin is pulled to approach and converge, so that the outer surfaces on both sides of the ribbon can be approximately inclined plane.

进一步的,所述侧面为斜面、向内凹陷的圆弧面、向外凸出的圆弧面。Further, the side surfaces are inclined surfaces, inwardly concave arc surfaces, and outwardly convex arc surfaces.

进一步的,所述翅片部的上表面为斜面、向下凹陷的曲面、向上凸起的曲面或与宽部平行的平面。Further, the upper surface of the fin portion is an inclined surface, a downwardly concave curved surface, an upwardly convex curved surface or a plane parallel to the wide portion.

进一步的,所述翅片的高度h为0.01mm≤h≤0.3mm。Further, the height h of the fins is 0.01mm≤h≤0.3mm.

进一步的,所述翅片的宽度L为0.01mm≤L≤0.3mm。Further, the width L of the fins is 0.01mm≤L≤0.3mm.

进一步的,所述侧面的长度a为0.01mm≤a≤0.5mm。Further, the length a of the side surface is 0.01mm≤a≤0.5mm.

进一步的,所述窄部的宽度La与宽部的宽度Lb之间的比值范围为0.01-0.5。Further, the ratio between the width La of the narrow portion and the width Lb of the wide portion is in the range of 0.01-0.5.

进一步的,所述焊带两侧的预设有效反光面之间的夹角θ为72°≤θ≤101.5°。Further, the included angle θ between the preset effective reflective surfaces on both sides of the welding strip is 72°≤θ≤101.5°.

进一步的,所述焊带两侧的预设有效反光面之间的夹角θ为83.6°≤θ≤95.7°。Further, the included angle θ between the preset effective reflective surfaces on both sides of the welding strip is 83.6°≤θ≤95.7°.

进一步的,所述导电基带的两个侧面相互对称设置。Further, the two side surfaces of the conductive base tape are arranged symmetrically with each other.

进一步的,所述窄部和宽部均为近似平面,其中,窄部和宽部分别存在与其对应的虚拟平面,窄部或者宽部表面的任何一个点到其所对应虚拟平面的垂直距离小于0.03mm,上述两个虚拟平面之间的夹角不大于15°。Further, the narrow part and the wide part are both approximate planes, wherein, the narrow part and the wide part respectively have their corresponding virtual planes, and the vertical distance from any point on the surface of the narrow part or the wide part to its corresponding virtual plane is less than 0.03mm, the angle between the above two virtual planes is not more than 15°.

进一步的,上述两个虚拟平面相互平行。Further, the above two virtual planes are parallel to each other.

进一步的,所述焊料层均匀地包覆在导电基带外,焊料层厚度最大值和最小值之差不超过0.015mm。Further, the solder layer is uniformly coated on the conductive base tape, and the difference between the maximum value and the minimum value of the thickness of the solder layer does not exceed 0.015mm.

进一步的,所述焊料层的厚度b为0.007mm≤b≤0.025mm。Further, the thickness b of the solder layer is 0.007mm≤b≤0.025mm.

本发明的有益效果是:本发明的高效光伏焊带,通过团聚结构的设置,使导电基带两个侧面上的焊料层熔化后发生团聚,并在焊接完成后,使焊带两侧的外表面能够呈现近似倾斜平面的形态,从而确保焊带两侧的外表面均能够趋近于预设有效反光复用面。一方面提升有效反光复用面积,同时使得焊带两侧外表面的反光能够大部分或全部在光伏电池组件的玻璃与空气界面层发生全反射,或者直接被反射到电池片表面,从而实现对焊带反光复用率的优化。The beneficial effects of the present invention are: the high-efficiency photovoltaic welding tape of the present invention, through the setting of the agglomeration structure, makes the solder layers on the two sides of the conductive base tape melt and agglomerate, and after the welding is completed, the outer surfaces on both sides of the welding tape are It can present a shape similar to an inclined plane, so as to ensure that the outer surfaces on both sides of the ribbon can approach the preset effective reflection multiplexing surface. On the one hand, the effective reflection multiplexing area is increased, and at the same time, most or all of the reflections on the outer surfaces of the ribbons can be totally reflected at the glass-air interface layer of the photovoltaic cell module, or directly reflected on the surface of the cell, so as to realize the Optimization of ribbon reflex multiplexing ratio.

附图说明Description of drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1是三角形焊带在焊接完成后的反光图;Figure 1 is the reflection diagram of the triangular welding strip after welding;

图2是本发明中实施例1的横截面示意图;2 is a schematic cross-sectional view of Embodiment 1 of the present invention;

图3是本发明中实施例1在焊接完成后的焊料分布示意图;Fig. 3 is the solder distribution schematic diagram after welding is completed in Example 1 of the present invention;

图4是本发明中实施例1的焊带在熔融后的金相结构图;4 is a metallographic structure diagram of the welding ribbon of Example 1 of the present invention after melting;

图5是本发明中实施例1在焊接完成后的反光图;Fig. 5 is the reflective diagram of embodiment 1 of the present invention after welding is completed;

图6是本发明中实施例1在焊接完成后的反光图;Fig. 6 is the reflective diagram of embodiment 1 of the present invention after welding is completed;

图7是本发明中实施例2的横截面示意图;7 is a schematic cross-sectional view of Embodiment 2 of the present invention;

图8是本发明中实施例2在焊接完成后的焊料分布示意图;FIG. 8 is a schematic diagram of the solder distribution of Embodiment 2 of the present invention after welding is completed;

图9是本发明中实施例3的横截面示意图;9 is a schematic cross-sectional view of Embodiment 3 of the present invention;

图10是本发明中实施例3在焊接完成后的焊料分布示意图;FIG. 10 is a schematic diagram of the solder distribution of Embodiment 3 of the present invention after the welding is completed;

图11是本发明中实施例4的横截面示意图;11 is a schematic cross-sectional view of Embodiment 4 of the present invention;

图12是本发明中实施例4在焊接完成后的焊料分布图;12 is a solder distribution diagram of Example 4 of the present invention after welding is completed;

图13是本发明中实施例5的横截面示意图;13 is a schematic cross-sectional view of Embodiment 5 of the present invention;

图14是本发明中实施例5在焊接完成后的焊料分布图;14 is a solder distribution diagram of Example 5 of the present invention after welding is completed;

图15是本发明中实施例6的横截面示意图;15 is a schematic cross-sectional view of Embodiment 6 of the present invention;

图16是本发明中实施例6在焊接完成后的焊料分布图;16 is a solder distribution diagram of Example 6 of the present invention after welding is completed;

图中:1.导电基带,2.焊料层,3.侧面,4.窄部,5.宽部,6.有效反光面,7.团聚槽,8.翅片部,h.翅片的高度,L.翅片的宽度,a.侧面的长度,La.窄部的宽度,Lb.宽部的宽度,θ.焊带两侧的有效反光面之间的夹角,b.焊料层的厚度。In the figure: 1. Conductive base tape, 2. Solder layer, 3. Side surface, 4. Narrow part, 5. Wide part, 6. Effective reflective surface, 7. Agglomeration groove, 8. Fin part, h. Height of fin , L. The width of the fin, a. The length of the side, La. The width of the narrow part, Lb. The width of the wide part, θ. The angle between the effective reflective surfaces on both sides of the ribbon, b. The thickness of the solder layer .

具体实施方式Detailed ways

现在结合附图对本发明做进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are all simplified schematic diagrams, and only illustrate the basic structure of the present invention in a schematic manner, so they only show the structures related to the present invention.

定义入射光与光伏组件玻璃表面法线之间的夹角为入射角。对于固定安装的光伏组件,记录日出时的入射角为-90°,正午时入射角为0°,日落时入射角为+90°。The angle between the incident light and the normal of the glass surface of the photovoltaic module is defined as the incident angle. For fixed installed PV modules, record the incident angle as -90° at sunrise, 0° at noon, and +90° at sunset.

本发明中焊带两侧的预设有效反光面6之间的夹角θ在72°至101.5°之间时,可保证在入射角在-60°到+60°之间时双斜边的反射光均可返回到电池表面被复用,选择夹角θ在83.6至95.7之间时,可保证入射角在-90°到+90°之间(也即全天)时双斜边的反射光均可返回到电池表面被复用。In the present invention, when the included angle θ between the preset effective reflective surfaces 6 on both sides of the welding strip is between 72° and 101.5°, the double hypotenuse can be guaranteed when the incident angle is between -60° and +60°. The reflected light can be returned to the battery surface for reuse. When the included angle θ is selected between 83.6 and 95.7, the reflection of the double hypotenuse can be guaranteed when the incident angle is between -90° and +90° (that is, the whole day). Light can be returned to the cell surface to be reused.

导电基带1可采用铜或铜合金,采用通用圆焊丝串焊机进行自动焊接。由于本发明的焊带窄部4与宽部5和电池电极的接触宽度,均大于普通圆焊丝与电池电极的接触宽度,在通用圆焊丝串焊机上可以即插即用,焊接拉力大于等于圆焊丝。The conductive base tape 1 can be made of copper or copper alloy, and is automatically welded by a universal round wire string welding machine. Because the contact width between the narrow part 4 and the wide part 5 of the welding tape and the battery electrode of the present invention is larger than the contact width between the ordinary round welding wire and the battery electrode, it can be plug and play on the general round welding wire stringer, and the welding tension is greater than or equal to round welding wire.

实施例1:Example 1:

如图2、图3和图4所示,一种高效光伏焊带:包括导电基带1,所述导电基带1外包覆有焊料层2,所述导电基带1具有两个侧面3,两个侧面3的上端相互靠近构成窄部4,下端相互远离构成宽部5,所述导电基带1的两侧均至少设有一个团聚结构,使覆盖在导电基带1侧面3的外表面趋近于倾斜的平面,该倾斜的平面为预设有效反光面6;As shown in FIG. 2, FIG. 3 and FIG. 4, a high-efficiency photovoltaic welding tape includes a conductive base tape 1, the conductive base tape 1 is covered with a solder layer 2, and the conductive base tape 1 has two side surfaces 3, two The upper ends of the side surfaces 3 are close to each other to form a narrow portion 4, and the lower ends are far away from each other to form a wide portion 5. Both sides of the conductive base tape 1 are provided with at least one agglomeration structure, so that the outer surface covering the side surface 3 of the conductive base tape 1 tends to be inclined. , the inclined plane is the preset effective reflective surface 6;

团聚结构包括设置在侧面3底部的翅片部8,翅片部8的上表面与其所在侧的侧面3对接,侧面3为由上至下向外倾斜的斜面,翅片部8的上表面为与宽部5平行的平面。The agglomeration structure includes a fin portion 8 arranged at the bottom of the side surface 3, the upper surface of the fin portion 8 is butted with the side surface 3 on the side where it is located, the side surface 3 is an inclined surface inclined outward from top to bottom, and the upper surface of the fin portion 8 is A plane parallel to the wide portion 5 .

翅片的高度h为0.01mm≤h≤0.3mm,翅片的宽度L为0.025mm;侧面3的长度a为0.30mm;焊带的左侧外表面和右侧外表面均趋近于倾斜的斜面。焊接后,焊带左右两侧外表面的横截面中外侧轮廓线接近于直线,最大深度为:0.007mm,即焊带的左侧外表面和右侧外表面均趋近于倾斜的斜面。The height h of the fin is 0.01mm≤h≤0.3mm, the width L of the fin is 0.025mm; the length a of the side 3 is 0.30mm; the left and right outer surfaces of the welding strip tend to be inclined. bevel. After welding, the outer contour of the cross section of the left and right outer surfaces of the welding strip is close to a straight line, and the maximum depth is: 0.007mm, that is, the left outer surface and the right outer surface of the welding strip are close to inclined slopes.

窄部4为宽度宽度La为0.06mm;The narrow part 4 has a width La of 0.06mm;

通过电镀的方式将锡铅焊料均匀的制备到上述的导电基带1上,焊料层2的厚度b为0.015mm;The tin-lead solder is uniformly prepared on the above-mentioned conductive base tape 1 by electroplating, and the thickness b of the solder layer 2 is 0.015mm;

采用9主栅22.0%单晶Perc电池片,半片结构,72片组件板型,采用通用圆焊丝串焊机进行自动焊接。因为无论宽部和窄部与电池接触宽度均大于圆焊丝,本发明的焊接质量优于圆焊丝。对比相同截面积的圆焊丝,本发明提升组件功率约2.7瓦左右。It adopts 9 busbar 22.0% single crystal Perc cells, half-cell structure, 72-piece module plate type, and adopts universal round wire string welding machine for automatic welding. Because the width of the wide part and the narrow part in contact with the battery is larger than that of the round wire, the welding quality of the present invention is better than that of the round wire. Compared with the round welding wire with the same cross-sectional area, the present invention improves the power of the assembly by about 2.7 watts.

如图5和图6所示,为本实施例在焊接完成后焊带的反光图As shown in Figure 5 and Figure 6, the reflection diagram of the welding tape in this embodiment after welding is completed

实施例2:Example 2:

如图7和图8所示,一种高效光伏焊带:包括导电基带1,所述导电基带1外包覆有焊料层2,所述导电基带1具有两个侧面3,两个侧面3的上端相互靠近构成窄部4,下端相互远离构成宽部5,所述导电基带1的两侧均至少设有一个团聚结构,使覆盖在导电基带1侧面3的外表面趋近于倾斜的平面,该倾斜的平面为预设有效反光面6;As shown in FIG. 7 and FIG. 8, a high-efficiency photovoltaic soldering tape includes a conductive base tape 1, the conductive base tape 1 is covered with a solder layer 2, and the conductive base tape 1 has two side surfaces 3, and the two side surfaces 3 are The upper ends are close to each other to form a narrow portion 4, and the lower ends are far away from each other to form a wide portion 5. Both sides of the conductive base tape 1 are provided with at least one agglomeration structure, so that the outer surface covering the side surface 3 of the conductive base tape 1 tends to be inclined. Plane, The inclined plane is the preset effective reflective surface 6;

团聚结构为位于侧面3上向内凹陷的团聚槽7。The agglomeration structure is an inwardly concave agglomeration groove 7 on the side surface 3 .

每个侧面3上的团聚槽7均至少间隔分布有两个,该团聚槽7的横截面形状为弧形、V型或梯形,其中,团聚槽7的最大深度处位于侧面3的中间部位,且团聚槽7的最大深度深度为:0.02mm;侧面3的长度a为0.27mm;焊带的左侧外表面和右侧外表面均趋近于倾斜的斜面。焊接后,焊带左右两侧外表面的横截面中外侧轮廓线接近于直线,最大深度为:0.01mm,即焊带的左侧外表面和右侧外表面均趋近于倾斜的斜面。There are at least two agglomeration grooves 7 on each side surface 3, and the cross-sectional shape of the agglomeration grooves 7 is arc, V-shaped or trapezoidal, wherein, the maximum depth of the agglomeration groove 7 is located in the middle part of the side surface 3, And the maximum depth depth of the agglomeration groove 7 is: 0.02mm; the length a of the side surface 3 is 0.27mm; the left outer surface and the right outer surface of the welding strip are both inclined to inclined planes. After welding, the outer contour of the cross section of the left and right outer surfaces of the welding strip is close to a straight line, and the maximum depth is: 0.01mm, that is, the left outer surface and the right outer surface of the welding strip are close to inclined slopes.

窄部4为宽度宽度La为0.05mm;The narrow part 4 has a width La of 0.05mm;

通过电镀的方式将锡铅焊料近似均匀的制备到上述的导电基带1上,焊料层2的厚度b为0.014mm;The tin-lead solder is approximately uniformly prepared on the above-mentioned conductive base tape 1 by electroplating, and the thickness b of the solder layer 2 is 0.014mm;

采用9主栅22.0%单晶Perc电池片,半片结构,72片组件板型,采用通用圆焊丝串焊机进行自动焊接。因为无论宽部和窄部与电池接触宽度均大于圆焊丝,本发明的焊接质量优于圆焊丝。对比相同截面积的圆焊丝,本发明提升组件功率约2.4瓦左右。It adopts 9 busbar 22.0% single crystal Perc cells, half-cell structure, 72-piece module plate type, and adopts universal round wire string welding machine for automatic welding. Because the width of the wide part and the narrow part in contact with the battery is larger than that of the round wire, the welding quality of the present invention is better than that of the round wire. Compared with the round welding wire with the same cross-sectional area, the present invention increases the power of the assembly by about 2.4 watts.

实施例3Example 3

如图9和图10所示,一种高效光伏焊带:包括导电基带1,所述导电基带1外包覆有焊料层2,所述导电基带1具有两个侧面3,两个侧面3的上端相互靠近构成窄部4,下端相互远离构成宽部5,所述导电基带1的两侧均至少设有一个团聚结构,使得自动串焊完成后覆盖在导电基带1侧面3的外表面趋近于倾斜的平面,该倾斜的平面为预设有效反光面6;As shown in FIG. 9 and FIG. 10 , a high-efficiency photovoltaic welding tape includes a conductive base tape 1, the conductive base tape 1 is covered with a solder layer 2, and the conductive base tape 1 has two side surfaces 3, and the two side surfaces 3 have two sides. The upper ends are close to each other to form a narrow portion 4, and the lower ends are far away from each other to form a wide portion 5. Both sides of the conductive base tape 1 are provided with at least one agglomeration structure, so that after the automatic stringing is completed, the outer surface covered on the side 3 of the conductive base tape 1 is approached. For the inclined plane, the inclined plane is the preset effective reflective surface 6;

团聚结构为位于侧面3上向内凹陷的团聚槽7。The agglomeration structure is an inwardly concave agglomeration groove 7 on the side surface 3 .

每个侧面3上的团聚槽7均有一个,该团聚槽7的横截面形状为弧形、V型或梯形,且连接窄部4和宽部5,其中,团聚槽7的最大深度处位于侧面3的中间部位,且团聚槽7的最大深度深度为:0.03mm;侧面3的长度a为0.21mm;焊带的左侧外表面和右侧外表面均趋近于倾斜的斜面。焊接后,焊带左右两侧外表面的横截面中外侧轮廓线接近于直线,最大深度为:0.008mm,即焊带的左侧外表面和右侧外表面均趋近于倾斜的斜面。There is one agglomeration groove 7 on each side 3, and the cross-sectional shape of the agglomeration groove 7 is arc, V-shaped or trapezoidal, and connects the narrow part 4 and the wide part 5, wherein the maximum depth of the agglomeration groove 7 is located at The middle part of the side 3, and the maximum depth of the agglomeration groove 7 is: 0.03mm; the length a of the side 3 is 0.21mm; the left outer surface and the right outer surface of the welding strip tend to be inclined slopes. After welding, the outer contour of the cross section of the left and right outer surfaces of the welding strip is close to a straight line, and the maximum depth is: 0.008mm, that is, the left outer surface and the right outer surface of the welding strip are close to inclined slopes.

窄部4的宽度La为0.03mm;The width La of the narrow portion 4 is 0.03mm;

通过电镀的方式将锡铅焊料近似均匀的制备到上述的导电基带1上,焊料层2的厚度b为0.015mm;The tin-lead solder is approximately uniformly prepared on the above-mentioned conductive base tape 1 by electroplating, and the thickness b of the solder layer 2 is 0.015mm;

采用9主栅22.0%单晶Perc电池片,半片结构,60片组件板型,采用通用圆焊丝串焊机进行自动焊接。因为无论宽部和窄部与电池接触宽度均大于圆焊丝,本发明的焊接质量优于圆焊丝。对比相同截面积的圆焊丝,本发明提升组件功率约2.1瓦。It adopts 9 busbar 22.0% single crystal Perc cells, half-cell structure, 60-piece module plate type, and adopts universal round wire string welding machine for automatic welding. Because the width of the wide part and the narrow part in contact with the battery is larger than that of the round wire, the welding quality of the present invention is better than that of the round wire. Compared with the round welding wire with the same cross-sectional area, the present invention increases the power of the assembly by about 2.1 watts.

实施例4Example 4

如图11和图12所示,一种高效光伏焊带:包括导电基带1,所述导电基带1外包覆有焊料层2,所述导电基带1具有两个侧面3,两个侧面3的上端相互靠近构成窄部4,下端相互远离构成宽部5,所述导电基带1的两侧均至少设有一个团聚结构,使覆盖在导电基带1侧面3的外表面趋近于倾斜的平面,该倾斜的平面为预设有效反光面6;As shown in FIG. 11 and FIG. 12, a high-efficiency photovoltaic soldering tape includes a conductive base tape 1, the conductive base tape 1 is covered with a solder layer 2, and the conductive base tape 1 has two side surfaces 3, and the two side surfaces 3 have two sides. The upper ends are close to each other to form a narrow portion 4, and the lower ends are far away from each other to form a wide portion 5. Both sides of the conductive base tape 1 are provided with at least one agglomeration structure, so that the outer surface covering the side surface 3 of the conductive base tape 1 tends to be inclined. Plane, The inclined plane is the preset effective reflective surface 6;

团聚结构包括设置在侧面3底部的翅片部8,翅片部8的上表面与其所在侧的侧面3对接,侧面3为由上至下向外倾斜的斜面,翅片部8的上表面为为由上至下向外倾斜的斜面,侧面3与宽部5下表面之间的夹角及翅片部8的上表面与宽部5下表面之间的夹角均为锐角,且侧面3与宽部5下表面之间的夹角>翅片部8的上表面与宽部5下表面之间的夹角。The agglomeration structure includes a fin portion 8 arranged at the bottom of the side surface 3, the upper surface of the fin portion 8 is butted with the side surface 3 on the side where it is located, the side surface 3 is an inclined surface inclined outward from top to bottom, and the upper surface of the fin portion 8 is It is an inclined surface inclined outward from top to bottom, the angle between the side 3 and the lower surface of the wide part 5 and the angle between the upper surface of the fin part 8 and the lower surface of the wide part 5 are acute angles, and the side 3 The included angle with the lower surface of the wide portion 5 >the included angle between the upper surface of the fin portion 8 and the lower surface of the wide portion 5 .

翅片的高度h为0.01mm≤h≤0.3mm,翅片的宽度L为0.025mm;侧面3的长度a为0.20mm;焊带左右两侧外表面的横截面中外侧轮廓线接近于直线。焊接后,焊带左右两侧外表面的横截面中外侧轮廓线接近于直线,最大深度为:0.01mm,即焊带的左侧外表面和右侧外表面均趋近于倾斜的斜面。The height h of the fin is 0.01mm≤h≤0.3mm, the width L of the fin is 0.025mm; the length a of the side 3 is 0.20mm; the outer contour of the outer surface of the left and right sides of the welding strip is close to a straight line. After welding, the outer contour of the cross section of the left and right outer surfaces of the welding strip is close to a straight line, and the maximum depth is: 0.01mm, that is, the left outer surface and the right outer surface of the welding strip are close to inclined slopes.

窄部4为宽度宽度La为0.05mm;The narrow part 4 has a width La of 0.05mm;

通过电镀的方式将锡铅焊料均匀的制备到上述的导电基带1上,焊料层2的厚度b为0.014mm;The tin-lead solder is uniformly prepared on the above-mentioned conductive base tape 1 by electroplating, and the thickness b of the solder layer 2 is 0.014mm;

采用9主栅22.0%单晶Perc电池片,半片结构,60片组件板型,采用通用圆焊丝串焊机进行自动焊接。因为无论宽部和窄部与电池接触宽度均大于圆焊丝,本发明的焊接质量优于圆焊丝。对比相同截面积的圆焊丝,本发明提升组件功率约2.1瓦。It adopts 9 busbar 22.0% single crystal Perc cells, half-cell structure, 60-piece module plate type, and adopts universal round wire string welding machine for automatic welding. Because the width of the wide part and the narrow part in contact with the battery is larger than that of the round wire, the welding quality of the present invention is better than that of the round wire. Compared with the round welding wire with the same cross-sectional area, the present invention increases the power of the assembly by about 2.1 watts.

实施例5Example 5

如图13和图14所示,一种高效光伏焊带:包括导电基带1,所述导电基带1外包覆有焊料层2,所述导电基带1具有两个侧面3,两个侧面3的上端相互靠近构成窄部4,下端相互远离构成宽部5,所述导电基带1的两侧均至少设有一个团聚结构,使覆盖在导电基带1侧面3的外表面趋近于倾斜的平面,该倾斜的平面为预设有效反光面6;As shown in FIG. 13 and FIG. 14 , a high-efficiency photovoltaic soldering tape includes a conductive base tape 1 , the conductive base tape 1 is covered with a solder layer 2 , and the conductive base tape 1 has two side surfaces 3 . The upper ends are close to each other to form a narrow portion 4, and the lower ends are far away from each other to form a wide portion 5. Both sides of the conductive base tape 1 are provided with at least one agglomeration structure, so that the outer surface covering the side surface 3 of the conductive base tape 1 tends to be inclined. Plane, The inclined plane is the preset effective reflective surface 6;

团聚结构包括设置在侧面3底部的翅片部8,翅片部8的上表面与其所在侧的侧面3对接,侧面3为向内凹陷的圆弧面,翅片部8的上表面为与宽部5平行的平面。The agglomeration structure includes a fin portion 8 arranged at the bottom of the side surface 3, the upper surface of the fin portion 8 is butted with the side surface 3 on the side where it is located, the side surface 3 is an inwardly concave arc surface, and the upper surface of the fin portion 8 is the same as the width. Section 5 is parallel to the plane.

翅片的高度h为0.01mm≤h≤0.3mm,翅片的宽度L为0.015mm;侧面3的长度a为0.17mm;焊带左右两侧外表面的横截面中外侧轮廓线接近于直线。焊接后,焊带左右两侧外表面的横截面中外侧轮廓线接近于直线,最大深度为:0.009mm,即焊带的左侧外表面和右侧外表面均趋近于倾斜的斜面。The height h of the fin is 0.01mm≤h≤0.3mm, the width L of the fin is 0.015mm; the length a of the side 3 is 0.17mm; the outer contour of the outer surface of the left and right sides of the welding strip is close to a straight line. After welding, the outer contour of the cross-section of the left and right outer surfaces of the welding strip is close to a straight line, and the maximum depth is: 0.009mm, that is, the left outer surface and the right outer surface of the welding strip are close to inclined slopes.

窄部4为宽度宽度La为0.05mm;The narrow part 4 has a width La of 0.05mm;

通过电镀的方式将锡铅焊料均匀的制备到上述的导电基带1上,焊料层2的厚度b为0.015mm;The tin-lead solder is uniformly prepared on the above-mentioned conductive base tape 1 by electroplating, and the thickness b of the solder layer 2 is 0.015mm;

采用9主栅22.0%单晶Perc电池片,半片结构,60片组件板型,采用通用圆焊丝串焊机进行自动焊接。因为无论宽部和窄部与电池接触宽度均大于圆焊丝,本发明的焊接质量优于圆焊丝。对比相同截面积的圆焊丝,本发明提升组件功率约2.0瓦。It adopts 9 busbar 22.0% single crystal Perc cells, half-cell structure, 60-piece module plate type, and adopts universal round wire string welding machine for automatic welding. Because the width of the wide part and the narrow part in contact with the battery is larger than that of the round wire, the welding quality of the present invention is better than that of the round wire. Compared with the round welding wire of the same cross-sectional area, the present invention increases the power of the assembly by about 2.0 watts.

实施例6Example 6

如图15和图16所示,一种高效光伏焊带:包括导电基带1,所述导电基带1外包覆有焊料层2,所述导电基带1具有两个侧面3,两个侧面3的上端相互靠近构成窄部4,下端相互远离构成宽部5,所述导电基带1的两侧均至少设有一个团聚结构,使覆盖在导电基带1侧面3的外表面趋近于倾斜的平面,该倾斜的平面为预设有效反光面6;As shown in FIG. 15 and FIG. 16, a high-efficiency photovoltaic soldering tape includes a conductive base tape 1, the conductive base tape 1 is covered with a solder layer 2, and the conductive base tape 1 has two side surfaces 3, and the two side surfaces 3 are The upper ends are close to each other to form a narrow portion 4, and the lower ends are far away from each other to form a wide portion 5. Both sides of the conductive base tape 1 are provided with at least one agglomeration structure, so that the outer surface covering the side surface 3 of the conductive base tape 1 tends to be inclined. Plane, The inclined plane is the preset effective reflective surface 6;

团聚结构包括设置在侧面3底部的翅片部8,翅片部8的上表面与其所在侧的侧面3对接,侧面3为向外凸出的圆弧面,翅片部8的上表面为与宽部5平行的平面。The agglomeration structure includes a fin portion 8 arranged at the bottom of the side surface 3, the upper surface of the fin portion 8 is butted with the side surface 3 on the side where it is located, the side surface 3 is an arc surface that protrudes outward, and the upper surface of the fin portion 8 is connected to the side surface 3. The wide part 5 is parallel to the plane.

翅片的高度h为0.01mm≤h≤0.3mm,翅片的宽度L为0.03mm;侧面3的长度a为0.30mm;焊带左右两侧外表面的横截面中外侧轮廓线接近于直线,焊接后,焊带左右两侧外表面的横截面中外侧轮廓线接近于直线,最大深度为:0.012mm,即焊带的左侧外表面和右侧外表面均趋近于倾斜的斜面。The height h of the fin is 0.01mm≤h≤0.3mm, and the width L of the fin is 0.03mm; the length a of the side 3 is 0.30mm; After welding, the outer contour of the cross section of the left and right outer surfaces of the welding strip is close to a straight line, and the maximum depth is: 0.012mm, that is, the left outer surface and the right outer surface of the welding strip are both close to inclined slopes.

窄部4为宽度宽度La为0.07mm;The narrow part 4 has a width La of 0.07mm;

通过电镀的方式将锡铅焊料均匀的制备到上述的导电基带1上,焊料层2的厚度b为0.014mm;The tin-lead solder is uniformly prepared on the above-mentioned conductive base tape 1 by electroplating, and the thickness b of the solder layer 2 is 0.014mm;

采用9主栅22.0%单晶Perc电池片,半片结构,72片组件板型,采用通用圆焊丝串焊机进行自动焊接。因为无论宽部和窄部与电池接触宽度均大于圆焊丝,本发明的焊接质量优于圆焊丝。对比相同截面积的圆焊丝,本发明提升组件功率约2.1瓦左右。It adopts 9 busbar 22.0% single crystal Perc cells, half-cell structure, 72-piece module plate type, and adopts universal round wire string welding machine for automatic welding. Because the width of the wide part and the narrow part in contact with the battery is larger than that of the round wire, the welding quality of the present invention is better than that of the round wire. Compared with the round welding wire with the same cross-sectional area, the present invention improves the power of the assembly by about 2.1 watts.

以上述依据本发明的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Taking the above ideal embodiments according to the present invention as inspiration, and through the above description, relevant personnel can make various changes and modifications without departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the contents in the specification, and the technical scope must be determined according to the scope of the claims.

Claims (19)

1.一种高效光伏焊带:包括导电基带(1),所述导电基带(1)外包覆有焊料层(2),其特征在于:所述导电基带(1)具有两个侧面(3),两个侧面(3)的上端相互靠近构成窄部(4),下端相互远离构成宽部(5),所述导电基带(1)的两侧均至少设有一个团聚结构,所述团聚结构被设置成焊料层(2)在熔化时以各团聚结构发生团聚,使得覆盖在导电基带(1)侧面(3)的焊料外表面趋近于倾斜的平面,该倾斜的平面为预设有效反光面(6)。1. A high-efficiency photovoltaic welding tape: comprising a conductive base tape (1), and the conductive base tape (1) is covered with a solder layer (2), characterized in that: the conductive base tape (1) has two sides (3). ), the upper ends of the two sides (3) are close to each other to form a narrow portion (4), and the lower ends are far away from each other to form a wide portion (5), and both sides of the conductive base tape (1) are provided with at least one agglomeration structure, and the agglomeration The structure is arranged such that the solder layer (2) is agglomerated in various agglomerated structures when melted, so that the outer surface of the solder covering the side (3) of the conductive base tape (1) approaches an inclined plane, and the inclined plane is a preset effective Reflective surface (6). 2.如权利要求1所述的高效光伏焊带,其特征在于:所述团聚结构为位于侧面(3)上向内凹陷的团聚槽(7)。2 . The high-efficiency photovoltaic welding ribbon according to claim 1 , wherein the agglomeration structure is an agglomeration groove ( 7 ) located on the side surface ( 3 ) which is recessed inward. 3 . 3.如权利要求2所述的高效光伏焊带,其特征在于:每个侧面(3)上的团聚槽(7)均有一个,且连接窄部(4)和宽部(5)。3. The high-efficiency photovoltaic soldering tape according to claim 2, characterized in that: each side surface (3) has one agglomeration groove (7), which connects the narrow part (4) and the wide part (5). 4.如权利要求2所述的高效光伏焊带,其特征在于:每个侧面(3)上的团聚槽(7)均至少间隔分布有两个。4 . The high-efficiency photovoltaic welding ribbon according to claim 2 , characterized in that: at least two agglomeration grooves ( 7 ) on each side surface ( 3 ) are distributed at intervals. 5 . 5.如权利要求3或4所述的高效光伏焊带,其特征在于:所述团聚槽(7)的横截面形状为弧形、V型或梯形。5. The high-efficiency photovoltaic welding ribbon according to claim 3 or 4, wherein the cross-sectional shape of the agglomeration groove (7) is arc, V or trapezoid. 6.如权利要求1所述的高效光伏焊带,其特征在于:所述团聚结构包括设置在侧面(3)底部的翅片部(8),所述翅片部(8)的上表面与其所在侧的侧面(3)对接。6 . The high-efficiency photovoltaic welding ribbon according to claim 1 , wherein the agglomeration structure comprises a fin portion ( 8 ) arranged at the bottom of the side surface ( 3 ), and the upper surface of the fin portion ( 8 ) is connected to the upper surface of the fin portion ( 8 ). The side (3) of the side where it is located is butted. 7.如权利要求6所述的高效光伏焊带,其特征在于:所述侧面(3)为斜面、向内凹陷的圆弧面、向外凸出的圆弧面。7 . The high-efficiency photovoltaic welding strip according to claim 6 , wherein the side surface ( 3 ) is an inclined surface, an inwardly concave arc surface, and an outwardly convex arc surface. 8 . 8.如权利要求7所述的高效光伏焊带,其特征在于:所述翅片部(8)的上表面为斜面、向下凹陷的曲面、向上凸起的曲面或与宽部(5)平行的平面。8 . The high-efficiency photovoltaic welding ribbon according to claim 7 , wherein the upper surface of the fin portion ( 8 ) is an inclined plane, a downwardly concave curved surface, an upwardly convex curved surface, or the same width as the wide portion (5). 9 . parallel planes. 9.如权利要求6-8任一项所述的高效光伏焊带,其特征在于:所述翅片的高度h为0.01mm≤h≤0.3mm。9 . The high-efficiency photovoltaic ribbon according to claim 6 , wherein the height h of the fins is 0.01mm≦h≦0.3mm. 10 . 10.如权利要求6-8任一项所述的高效光伏焊带,其特征在于:所述翅片的宽度L为0.01mm≤L≤0.3mm。10 . The high-efficiency photovoltaic ribbon according to claim 6 , wherein the width L of the fins is 0.01mm≦L≦0.3mm. 11 . 11.如权利要求10所述的高效光伏焊带,其特征在于:所述侧面(3)的长度a为0.01mm≤a≤0.5mm。11. The high-efficiency photovoltaic welding strip according to claim 10, characterized in that: the length a of the side surface (3) is 0.01mm≤a≤0.5mm. 12.如权利要求1所述的高效光伏焊带,其特征在于:所述窄部(4)的宽度La与宽部(5)的宽度Lb之间的比值范围为0.01-0.5。12. The high-efficiency photovoltaic ribbon according to claim 1, wherein the ratio between the width La of the narrow portion (4) and the width Lb of the wide portion (5) is in the range of 0.01-0.5. 13.如权利要求1所述的高效光伏焊带,其特征在于:所述焊带两侧的预设有效反光面(6)之间的夹角θ为72°≤θ≤101.5°。13. The high-efficiency photovoltaic welding strip according to claim 1, wherein the angle θ between the preset effective reflective surfaces (6) on both sides of the welding strip is 72°≤θ≤101.5°. 14.如权利要求13所述的高效光伏焊带,其特征在于:所述焊带两侧的预设有效反光面(6)之间的夹角θ为83.6°≤θ≤95.7°。14 . The high-efficiency photovoltaic welding strip according to claim 13 , wherein the angle θ between the preset effective reflective surfaces (6) on both sides of the welding strip is 83.6°≤θ≤95.7°. 15 . 15.如权利要求1所述的高效光伏焊带,其特征在于:所述导电基带(1)的两个侧面(3)相互对称设置。15. The high-efficiency photovoltaic welding tape according to claim 1, characterized in that: the two side surfaces (3) of the conductive base tape (1) are arranged symmetrically with each other. 16.如权利要求1所述的高效光伏焊带,其特征在于:所述窄部(4)和宽部(5)均为近似平面,其中,窄部(4)和宽部(5)分别存在与其对应的虚拟平面,窄部(4)或者宽部(5)表面的任何一个点到其所对应虚拟平面的垂直距离小于0.03mm,上述两个虚拟平面之间的夹角不大于15°。16. The high-efficiency photovoltaic ribbon according to claim 1, wherein the narrow part (4) and the wide part (5) are both approximately flat, wherein the narrow part (4) and the wide part (5) are respectively There is a corresponding virtual plane, the vertical distance from any point on the surface of the narrow part (4) or the wide part (5) to its corresponding virtual plane is less than 0.03mm, and the angle between the two virtual planes is not greater than 15° . 17.如权利要求16所述的高效光伏焊带,其特征在于:上述两个虚拟平面相互平行。17. The high-efficiency photovoltaic ribbon of claim 16, wherein the two virtual planes are parallel to each other. 18.如权利要求1所述的高效光伏焊带,其特征在于:所述焊料层(2)均匀地包覆在导电基带(1)外,焊料层(2)厚度最大值和最小值之差不超过0.015mm。18. The high-efficiency photovoltaic soldering tape according to claim 1, characterized in that: the solder layer (2) is evenly coated on the conductive base tape (1), and the difference between the maximum value and the minimum value of the thickness of the solder layer (2) not more than 0.015mm. 19.如权利要求18所述的高效光伏焊带,其特征在于:所述焊料层(2)的厚度b为0.007mm≤b≤0.025mm。19. The high-efficiency photovoltaic solder ribbon according to claim 18, characterized in that: the thickness b of the solder layer (2) is 0.007mm≤b≤0.025mm.
CN201911143921.2A 2019-11-20 2019-11-20 High-efficient photovoltaic solder strip Pending CN110783422A (en)

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