CN110778823A - Two-way air flotation rotary joint - Google Patents
Two-way air flotation rotary joint Download PDFInfo
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- CN110778823A CN110778823A CN201911220289.7A CN201911220289A CN110778823A CN 110778823 A CN110778823 A CN 110778823A CN 201911220289 A CN201911220289 A CN 201911220289A CN 110778823 A CN110778823 A CN 110778823A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L27/00—Adjustable joints; Joints allowing movement
- F16L27/08—Adjustable joints; Joints allowing movement allowing adjustment or movement only about the axis of one pipe
- F16L27/087—Joints with radial fluid passages
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Abstract
本发明公开了双向气浮旋转接头,包括轴、浮动环、外壳、挡圈、至少两排第四气道、至少两个节流孔;第四气道径向设置在浮动环内部;且第四气道的一端第二气道连通,第四气道的另一端与浮动环与轴之间的轴向间隙连通;节流孔轴向设置在浮动环内部;节流孔的一端与第二气道连通,节流孔的另一端与浮动环与轴之间的径向间隙连通;本发明的径向载荷和轴向载荷均通过气浮支撑,整个结构没有任何接触式动摩擦部件,避免了磨屑进入传输介质,可以保证传输介质清洁无污染;采用非接触式间隙密封方式,轴与浮动环之间形成气膜,避免了固相接触摩擦,可保证旋转接头具有很长的使用寿命。
The invention discloses a bidirectional air-floating rotary joint, comprising a shaft, a floating ring, a casing, a retaining ring, at least two rows of fourth air passages, and at least two throttle holes; the fourth air passage is radially arranged inside the floating ring; One end of the four air passages is connected to the second air passage, and the other end of the fourth air passage is connected to the axial gap between the floating ring and the shaft; the orifice is axially arranged inside the floating ring; one end of the orifice is connected to the second air passage. The air passage is connected, and the other end of the orifice is connected with the radial gap between the floating ring and the shaft; the radial load and the axial load of the present invention are both supported by the air flotation, and the whole structure does not have any contact dynamic friction parts, which avoids the need for The wear debris enters the transmission medium, which can ensure that the transmission medium is clean and free from pollution; the non-contact gap sealing method is adopted, and an air film is formed between the shaft and the floating ring, which avoids the solid-phase contact friction and ensures that the rotary joint has a long service life.
Description
技术领域technical field
本发明属于旋转接头技术领域,具体涉及双向气浮旋转接头。The invention belongs to the technical field of rotary joints, in particular to a bidirectional air-floating rotary joint.
背景技术Background technique
旋转接头是一种给旋转设备输送油、水、气等介质的关键部件,它将静止管道内流动的介质连接到运动部件内部,实现介质传输由静到动的转换。旋转接头属于机械基础零部件,其应用领域几乎覆盖各个加工制造行业,包括冶金、机床、发电、石油、橡胶、塑料、纺织、印染、制药、造纸、食品加工等。Rotary joint is a key component that transports oil, water, gas and other media to rotating equipment. It connects the medium flowing in the static pipeline to the interior of the moving parts to realize the conversion of medium transmission from static to dynamic. Rotary joints are basic mechanical parts, and their application fields cover almost all processing and manufacturing industries, including metallurgy, machine tools, power generation, petroleum, rubber, plastics, textiles, printing and dyeing, pharmaceuticals, papermaking, food processing, etc.
目前旋转接头大都采用接触式密封设计,普遍存在摩擦阻力大、寿命短以及容易产生密封件磨损颗粒从而污染设备运行环境的问题。非接触式间隙密封技术是指由于流体静压或动压作用,在密封端面间充满一层流体膜迫使密封端面彼此分离,而不存在硬性固相接触的密封方式。采用间隙密封技术则能在理论上减少金属之间的黏着磨损,显著提高旋转接头的使用寿命。如德国GAT公司和MAIER的非接触式旋转接头,但其结构中仍然要使用滚动轴承和接触式密封部件,轴承中的润滑脂和密封件的磨削有可能污染传输介质,还不能满足高清洁度要求。At present, most of the rotary joints adopt a contact seal design, which generally has the problems of large frictional resistance, short life and easy generation of wear particles of the seal, which pollute the operating environment of the equipment. The non-contact gap sealing technology refers to a sealing method in which a layer of fluid film is filled between the sealing end faces due to the action of hydrostatic pressure or dynamic pressure to force the sealing end faces to separate from each other without rigid solid-phase contact. The use of gap sealing technology can theoretically reduce the adhesive wear between metals and significantly improve the service life of the rotary joint. Such as the non-contact rotary joints of German GAT and MAIER, but rolling bearings and contact sealing components are still used in their structure, and the grinding of grease and seals in the bearings may contaminate the transmission medium and cannot meet high cleanliness. Require.
为了解决以上问题我方研发出了双向气浮旋转接头。In order to solve the above problems, we have developed a two-way air-floating rotary joint.
发明内容SUMMARY OF THE INVENTION
本发明的目的就在于为了解决上述问题而提供一种双向气浮旋转接头。The purpose of the present invention is to provide a bidirectional air-floating rotary joint in order to solve the above problems.
本发明通过以下技术方案来实现上述目的:The present invention realizes above-mentioned purpose through following technical scheme:
双向气浮旋转接头,包括:Two-way air flotation swivel, including:
轴;轴包含相互连接的小直径圆柱与大直径圆柱,小直径圆柱与大直径圆柱共轴心线;轴的小直径圆柱内设置有第一气道;A shaft; the shaft includes a small-diameter cylinder and a large-diameter cylinder that are connected to each other, and the small-diameter cylinder and the large-diameter cylinder are coaxial; the small-diameter cylinder of the shaft is provided with a first air passage;
浮动环;浮动环套装在轴的小直径圆柱外部,且形成轴向间隙配合;轴的小直径圆柱的一端与外部设备连接;浮动环的第一端面与轴的大直径圆柱的一端形成径向间隙配合;浮动环内设置有第二气道;Floating ring; the floating ring is sleeved outside the small-diameter cylinder of the shaft and forms an axial clearance fit; one end of the small-diameter cylinder of the shaft is connected to external equipment; the first end face of the floating ring forms a radial direction with one end of the large-diameter cylinder of the shaft Clearance fit; a second air passage is arranged in the floating ring;
外壳;外壳套装在浮动环外部,外壳内设置有第三气道;第一气道、第二气道、第三气道连通;气体介质依次通过第三气道、第二气道、第一气道后输出至外部设备;a casing; the casing is sleeved outside the floating ring, and a third air passage is arranged in the casing; the first air passage, the second air passage and the third air passage are communicated; the gas medium passes through the third air passage, the second air passage, the first air passage in turn After the airway, output to external equipment;
挡圈;挡圈为环形,挡圈固定在外壳上,且挡圈用于卡档浮动环的第二端面;retaining ring; the retaining ring is annular, the retaining ring is fixed on the casing, and the retaining ring is used to clamp the second end face of the floating ring;
至少两排第四气道;第四气道径向设置在浮动环内部;且第四气道的一端第二气道连通,第四气道的另一端与浮动环与轴之间的轴向间隙连通;At least two rows of fourth air passages; the fourth air passages are radially arranged inside the floating ring; and one end of the fourth air passage is connected to the second air passage, and the other end of the fourth air passage is in the axial direction between the floating ring and the shaft gap connection;
至少两个节流孔;节流孔轴向设置在浮动环内部;节流孔的一端与第二气道连通,节流孔的另一端与浮动环与轴之间的径向间隙连通。at least two orifices; the orifice is axially arranged inside the floating ring; one end of the orifice is communicated with the second air passage, and the other end of the orifice is communicated with the radial gap between the floating ring and the shaft.
本发明的有益效果在于:The beneficial effects of the present invention are:
本发明的双向气浮旋转接头;The bidirectional air-floating rotary joint of the present invention;
径向载荷和轴向载荷均通过气浮支撑,整个结构没有任何接触式动摩擦部件,避免了磨屑进入传输介质,可以保证传输介质清洁无污染;采用非接触式间隙密封方式,轴与浮动环之间形成气膜,避免了固相接触摩擦,可保证旋转接头具有很长的使用寿命。Radial load and axial load are supported by air flotation, and the whole structure does not have any contact dynamic friction parts, which avoids wear debris from entering the transmission medium, which can ensure that the transmission medium is clean and pollution-free; the non-contact gap sealing method is adopted, and the shaft and floating ring A gas film is formed between them, which avoids the friction of solid-phase contact and ensures that the rotary joint has a long service life.
附图说明Description of drawings
图1是本发明的主视剖视图;Fig. 1 is the front sectional view of the present invention;
图2是图1的侧视图;Fig. 2 is the side view of Fig. 1;
图3是图1的俯视图;Fig. 3 is the top view of Fig. 1;
图4是本发明中轴的结构示意图;Fig. 4 is the structural representation of the central axis of the present invention;
图5是图4中的A-A剖视图;Fig. 5 is A-A sectional view in Fig. 4;
图6是本发明中浮动环的结构示意图;Fig. 6 is the structural representation of floating ring in the present invention;
图7是图6中的A向侧视图;Fig. 7 is A side view in Fig. 6;
图8是图6中的B-B剖视图;Fig. 8 is B-B sectional view in Fig. 6;
图9是图6中的C-C剖视图;Fig. 9 is the C-C sectional view in Fig. 6;
图10是本发明中外壳的结构示意图。FIG. 10 is a schematic view of the structure of the housing in the present invention.
图中:1.轴,11.外螺纹,12.轴向输气孔,13.径向进气孔,14.第一径向气浮面,15.第一轴向气浮面,2.挡圈,21.大孔,22.小孔,23.第一进气孔,24.环形均压槽,25.第二径向气浮面,26.第二轴向气浮面,27.节流孔,28.气腔,3.外壳,31.第一沟槽,32.螺纹孔,33.第二进气孔,34.第二沟槽,4.浮动环,5.O型密封圈。In the figure: 1. Shaft, 11. External thread, 12. Axial air inlet, 13. Radial air inlet, 14. First radial air bearing surface, 15. First axial air bearing surface, 2. Retaining ring , 21. Large hole, 22. Small hole, 23. The first air inlet hole, 24. The annular pressure equalizing groove, 25. The second radial air bearing surface, 26. The second axial air bearing surface, 27. The throttle hole, 28. Air cavity, 3. Housing, 31. First groove, 32. Tapped hole, 33. Second air inlet hole, 34. Second groove, 4. Floating ring, 5. O-ring.
具体实施方式Detailed ways
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:
如图1-3所示;双向气浮旋转接头,包括:As shown in Figure 1-3; two-way air floating rotary joint, including:
轴1;轴1包含相互连接的小直径圆柱与大直径圆柱,小直径圆柱与大直径圆柱共轴心线;轴1的小直径圆柱内设置有第一气道;
浮动环4;浮动环4套装在轴1的小直径圆柱外部,且形成轴向间隙配合;轴1的小直径圆柱的一端与外部设备连接;浮动环4的第一端面与轴1的大直径圆柱的一端形成径向间隙配合;浮动环4内设置有第二气道;Floating
外壳3;外壳3套装在浮动环4外部,外壳3内设置有第三气道;第一气道、第二气道、第三气道连通;气体介质依次通过第三气道、第二气道、第一气道后输出至外部设备;The
挡圈2;挡圈2为环形,挡圈2固定在外壳3上,且挡圈2用于卡档浮动环4的第二端面;retaining
至少两排第四气道;第四气道径向设置在浮动环4内部;且第四气道的一端第二气道连通,第四气道的另一端与浮动环4与轴1之间的轴向间隙连通;At least two rows of fourth air passages; the fourth air passages are radially arranged inside the floating
至少两个节流孔27;节流孔27轴向设置在浮动环4内部;节流孔27的一端与第二气道连通,节流孔27的另一端与浮动环4与轴1之间的径向间隙连通。At least two throttling
在一些实施例中,在轴1的小直径圆柱的一端外侧设置有外螺纹11,轴1通过外螺纹11与外部设备连接。In some embodiments, an external thread 11 is provided on the outer side of one end of the small-diameter cylinder of the
在本实施例中,间隙配合的间隙优选为在几微米至几十微米范围内,具体由结构尺寸和承载力决定。In this embodiment, the clearance of the clearance fit is preferably in the range of several micrometers to several tens of micrometers, which is specifically determined by the structure size and bearing capacity.
如图4、5所示;第一气道包括沿轴1的轴向分布的轴向输气孔12和沿径向分布的至少一个径向进气孔13,径向进气孔13的一端与轴向输气孔12连通;As shown in Figures 4 and 5; the first air passage includes axial air holes 12 distributed along the axial direction of the
如图6、9所示;第二气道包括环形均压槽24、气腔28和至少一个的第一进气孔23,环形均压槽24围绕轴1外壁设置,环形均压槽24与径向进气孔13的另一端、第一进气孔23的一端连通,第一进气孔23的另一端与气腔28连通;As shown in Figures 6 and 9; the second air passage includes an annular
如图10所示;第三气道为第二进气孔33,第二进气孔33与气腔28连通。As shown in FIG. 10 ; the third air passage is the second
如图6、8所示;至少两排的第四气道相互平行;每排第四气道包括围绕浮动环4的轴心线均匀分布的至少两个气孔组合,气孔组合包括大孔21、小孔22,大孔21的一端与气腔28连通,大孔21的另一端与小孔22的一端连通,小孔22的另一端贯穿浮动环4的内壁,且与浮动环4与轴1之间的轴向间隙连通;As shown in Figures 6 and 8; the fourth air passages in at least two rows are parallel to each other; each row of the fourth air passages includes at least two air hole combinations evenly distributed around the axis of the floating
如图6、7所示;至少两个的节流孔27围绕浮动环4的轴心线均匀分布;节流孔27的一端与大孔21连通后再与第二气道连通,节流孔27的另一端贯穿浮动环4的内壁,且与浮动环4与轴1之间的径向间隙连通。在本实施例中,浮动环上设置大孔21、小孔22和节流孔27,压缩气体通过大孔21、小孔22和节流孔27进入轴1和浮动环4之间的微小间隙形成气膜,从而防止轴1和浮动环4接触摩擦。图7中示出了节流孔27为八个的情况。As shown in Figures 6 and 7; at least two
在本实施例中,环形均压槽24、气腔28的设置均是为了让气体的传输更加顺畅;In this embodiment, the arrangement of the annular
优选地,径向进气孔13、第一进气孔23均为至少两个,且围绕轴1的轴心线均匀分布。Preferably, there are at least two radial air inlet holes 13 and first air inlet holes 23 , and they are evenly distributed around the axis of the
进一步优选地,第一进气孔23、径向进气孔13均为偶数个。图5中示出了径向进气孔13为4四个的情况。Further preferably, the number of the first air intake holes 23 and the radial air intake holes 13 are even. FIG. 5 shows a case where there are four radial air intake holes 13 .
如图8、9所示,示出了第一进气孔23为8个的情况,每排大孔21、小孔22均为八个的情况;As shown in FIGS. 8 and 9 , the case where there are eight first air intake holes 23 is shown, and the case where each row of
如图10所示;外壳3形成为环形,外壳3的内壁上设置有环形的第一沟槽31,挡圈2固定安装在第一沟槽31内。As shown in FIG. 10 ; the
如图10所示;外壳3的内壁上设置有两条第二沟槽34,O型密封圈5安装在第二沟槽34内,两条第二沟槽34均置于浮动环4与外壳3的连接处,且分别位于气腔28的轴向两端。As shown in Figure 10; two
如图10所示;外壳3上还设置有用于安装防转杆的螺纹孔32。As shown in FIG. 10 ; the
优选地,螺纹孔32为至少两个,且围绕外壳的轴心线均匀分布。Preferably, there are at least two threaded
如图1、2所示;轴1、浮动环4、外壳3均共轴心线。As shown in Figures 1 and 2; the
如图4所示,还示出了第一径向气浮面14和第一轴向气浮面15的产生位置;且在轴1的小直径圆柱上还设置有环形阶梯,挡圈2向内是卡入此环形阶梯处,但不与轴1接触。As shown in FIG. 4 , the generating positions of the first radial air bearing surface 14 and the first axial air bearing surface 15 are also shown; and an annular step is also provided on the small-diameter cylinder of the
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其效物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and modifications fall within the scope of the claimed invention. The claimed scope of the invention is defined by the appended claims and their equivalents.
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CN115692299A (en) * | 2022-12-27 | 2023-02-03 | 苏州猎奇智能设备有限公司 | An air flotation spin adsorption structure and its application method |
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