CN110775847A - A kind of high-efficiency and energy-saving lifting equipment for mine development - Google Patents
A kind of high-efficiency and energy-saving lifting equipment for mine development Download PDFInfo
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- 238000011161 development Methods 0.000 title abstract description 5
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 13
- 239000010959 steel Substances 0.000 claims abstract description 13
- 238000005065 mining Methods 0.000 claims abstract description 9
- 238000004804 winding Methods 0.000 claims 10
- 230000000694 effects Effects 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000013461 design Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 2
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- 238000005452 bending Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/28—Other constructional details
- B66D1/36—Guiding, or otherwise ensuring winding in an orderly manner, of ropes, cables, or chains
- B66D1/39—Guiding, or otherwise ensuring winding in an orderly manner, of ropes, cables, or chains by means of axially-movable drums or barrels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C11/00—Trolleys or crabs, e.g. operating above runways
- B66C11/12—Trolleys or crabs, e.g. operating above runways having hoisting gear adapted to special load-engaging elements and not otherwise provided for
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Abstract
本发明具体为一种矿山开采用高效节能提升设备,解决了现有矿用提升绞车存在安全隐患、空间利用率差、浪费较严重且不能共用卷筒长度的问题。包括矿井机架,矿井机架的上方设置有导轨架,导轨架与矿井机架之间设置有提升力传感器,且矿井机架的四个角部固定有角钢状限位板,导轨架上设置有两根前后分布且左右放置的导轨,导轨上设置有沿其左右移动的提升小车,提升小车上设置有卷筒和减速制动电机,减速制动电机的输出轴与卷筒的轴心相连;井口的上方设置有驱动机构和对中机构。本发明实现了钢丝绳与井口的时刻对准及钢丝绳与卷筒的排列整齐不挤压,作业效率及节能效果显著。
The invention specifically relates to a high-efficiency and energy-saving hoisting equipment for mine development, which solves the problems of the existing mining hoisting winches that have potential safety hazards, poor space utilization, serious waste and inability to share the length of the reel. It includes a mine frame, a guide rail frame is arranged above the mine frame, a lifting force sensor is arranged between the guide rail frame and the mine frame, and angle steel limit plates are fixed on the four corners of the mine frame, and the guide rail frame is provided with There are two guide rails distributed in the front and rear and placed on the left and right. The guide rail is provided with a lifting trolley that moves left and right along the guide rail. The lifting trolley is provided with a reel and a deceleration brake motor. The output shaft of the deceleration brake motor is connected to the axis of the reel. ; A drive mechanism and a centering mechanism are arranged above the wellhead. The invention realizes the time alignment of the wire rope and the wellhead and the orderly arrangement of the wire rope and the reel without being squeezed, and the operation efficiency and the energy saving effect are remarkable.
Description
技术领域technical field
本发明涉及矿山开采设备,具体为一种矿山开采用高效节能提升设备。The invention relates to mining equipment, in particular to a high-efficiency energy-saving lifting equipment used for mining.
背景技术Background technique
目前,矿山开采用矿用提升绞车占用空间过于庞大,一般都有两个安装基础,一个用于高空井口架滑轮组的安装基础,一个用于提升卷扬机的地面安装基础,两基础之间需保持较长一段距离和一个高度落差,目的是为了尽量减小钢丝绳排绳时出现的磨损损伤,但仍存在如下不足之处:1、钢丝绳排绳时的磨损损伤仍无法克服,长时间使用后易断裂造成安全事故;2、两个安装基础的结构设计占用平面空间大,空间利用率差,而且敌方卫星上易侦查,隐蔽性较差,存在安全隐患;3、无用钢丝绳部分过长,数据测量误差较大,而且存在材料及能源的浪费;4、卷筒分为提升卷筒和下行卷筒,两者工作区域独立,且互不利用卷筒长度并且储绳量过小。At present, the mining hoisting winches used in mines take up too much space. Generally, there are two installation bases, one for the installation base of the pulley block of the high-altitude wellhead, and the other for the ground installation base of the hoisting winch. A long distance and a height drop, the purpose is to minimize the wear and tear of the wire rope when arranging the rope, but there are still the following shortcomings: 1. The wear and tear of the wire rope can not be overcome, and it is easy to break after long-term use Cause safety accidents; 2. The structural design of the two installation bases takes up a lot of plane space, and the space utilization rate is poor, and it is easy to detect on the enemy satellite, the concealment is poor, and there are potential safety hazards; 3. The useless wire rope part is too long, data measurement The error is large, and there is a waste of materials and energy; 4. The reel is divided into a lifting reel and a descending reel. The working areas of the two are independent, and the length of the reel is not used for each other and the amount of rope storage is too small.
发明内容SUMMARY OF THE INVENTION
本发明为了解决现有矿用提升绞车存在安全隐患、空间利用率差、浪费较严重且不能共用卷筒长度的问题,提供了一种矿山开采用高效节能提升设备。The invention provides a high-efficiency energy-saving hoisting equipment for mining operation in order to solve the problems of the existing mining hoisting winches that have potential safety hazards, poor space utilization, serious waste and inability to share the length of the reel.
本发明是采用如下技术方案实现的:一种矿山开采用高效节能提升设备,包括井口平台和固定在其上端的矿井机架,矿井机架的上方设置有导轨架,导轨架与矿井机架之间设置有提升力传感器,且矿井机架的四个角部固定有紧贴导轨架四个角部的角钢状限位板,导轨架上设置有两根前后分布且左右放置的导轨,导轨上设置有沿其左右移动的提升小车,提升小车上设置有卷筒和减速制动电机,减速制动电机的输出轴与卷筒的轴心相连;井口的数量为两个,且前后分布,相邻两井口的中心距与卷筒的外径相等,卷筒上缠绕有两根钢丝绳,其中一根钢丝绳的一端与卷筒的左端部连接、另一端从卷筒前端竖向穿入与钢丝绳上下对应的井口连接有吊箱,另一根钢丝绳的一端与卷筒的右端部连接、另一端从卷筒的后端竖向穿入与钢丝绳上下对应的井口连接有吊箱,井口的上方设置有驱动机构和与井口一一对应的对中机构;对中机构包括对中底座,对中底座上固定有连接支架,连接支架上设置有两个左右分布且柱面紧贴的对中滚轮,两对中滚轮的柱面上开有位置对应的环状半圆槽,两环状半圆槽的紧贴处围成一个圆形的钢丝绳限位口,位于前侧的钢丝绳限位口、井口的竖直中线及卷筒前端的任一螺旋槽上下位置对应,位于后侧的钢丝绳限位口、井口的竖直中线及卷筒后端的任一螺旋槽上下位置对应;驱动机构包括固定在矿井机架上的驱动支座,驱动支座上固定有上端部位于卷筒螺旋槽内且与卷筒螺旋槽配合的驱动杆。The present invention is realized by adopting the following technical solutions: a kind of high-efficiency and energy-saving lifting equipment for mine development, comprising a wellhead platform and a mine frame fixed on the upper end thereof, a guide rail frame is arranged above the mine shaft frame, and the guide rail frame and the mine shaft frame are connected to each other. A lifting force sensor is arranged between them, and the four corners of the mine frame are fixed with angle-steel-shaped limit plates that are close to the four corners of the guide rail frame. There is a hoisting trolley that moves left and right along the hoisting trolley. The hoisting trolley is provided with a reel and a deceleration brake motor, and the output shaft of the deceleration brake motor is connected to the shaft center of the reel; the number of wellheads is two, and they are distributed in the front and rear. The center distance of the adjacent two wellheads is equal to the outer diameter of the reel, and two wire ropes are wound on the reel, one end of the wire rope is connected to the left end of the reel, and the other end penetrates vertically from the front end of the reel to the upper and lower ends of the wire rope. The corresponding wellhead is connected with a hanging box, one end of the other wire rope is connected with the right end of the reel, and the other end penetrates vertically from the rear end of the reel to the wellhead corresponding to the upper and lower ends of the wire rope, and is connected with a hanging box. The driving mechanism and the centering mechanism corresponding to the wellhead one-to-one; the centering mechanism includes a centering base, a connecting bracket is fixed on the centering base, and two centering rollers distributed on the left and right and close to the cylindrical surface are arranged on the connecting bracket. There are annular semi-circular grooves corresponding to the positions on the cylindrical surface of the centering roller. The close contact of the two annular semi-circular grooves forms a circular wire rope limit opening. The upper and lower positions of the center line and any spiral groove at the front end of the drum correspond to the upper and lower positions of the wire rope limit opening on the rear side, the vertical center line of the wellhead and the upper and lower positions of any spiral groove at the rear end of the drum; The driving support is fixed on the driving support with a driving rod whose upper end is located in the spiral groove of the reel and is matched with the spiral groove of the reel.
该结构设计中提升小车在驱动机构的作用下左右移动,实现了缠绕在提升小车上的钢丝绳离开卷筒后始终与井口对中,钢丝绳的提升力是没有分力和弯曲力的,钢丝绳入卷筒前只承受拉力,故钢丝绳的受力情况大为好转,受力小、寿命长;而且不论提升小车的提升力多大都不会把提升小车拉翻;同时提升小车的移动与卷筒线槽螺旋距有严格的函数关系,可满足钢丝绳排列到卷筒上整齐有序不挤压,进一步防止因钢丝绳磨损而造成断裂事故的发生;进一步的,钢丝绳的数量及安装位置的设计,实现了两个井口提升时一个是提升,另一口是下放,双井双提升相互平衡的同时,节能效果进一步得到提升;提升力传感器是用来实时测量提升力大小以及控制、判断能否工作及提升深度。克服了现有矿用提升绞车存在安全隐患、空间利用率差、浪费较严重且不能共用卷筒长度的问题。In this structural design, the hoisting trolley moves left and right under the action of the driving mechanism, so that the wire rope wound on the hoisting trolley is always aligned with the wellhead after leaving the drum. The lifting force of the wire rope has no component force and bending force, and the wire rope is rolled The front of the drum only bears the pulling force, so the force of the wire rope is greatly improved, the force is small, and the service life is long; and no matter how much the lifting force of the lifting trolley is, the lifting trolley will not be pulled over; The helix pitch has a strict functional relationship, which can ensure that the wire ropes are arranged on the drum in an orderly and orderly manner without being squeezed, and further prevent the occurrence of breakage accidents caused by the wear and tear of the wire ropes; further, the design of the number of wire ropes and the installation position realizes two When one wellhead is lifted, one is lifted and the other is lowered. When the double wells and double lifts balance each other, the energy saving effect is further improved; the lifting force sensor is used to measure the magnitude of the lifting force and control in real time, and judge whether it can work and the lifting depth. The invention overcomes the problems that the existing mining hoisting winches have potential safety hazards, poor space utilization, serious waste and inability to share the length of the reel.
一种矿山开采用高效节能提升设备,还包括位于卷筒正下方的定滑轮,且定滑轮的直径与卷筒的外径相等,定滑轮上缠绕有两端分别与每个井口内的吊箱连接的辅助钢丝绳。A kind of high-efficiency and energy-saving hoisting equipment is used for mine opening, and also includes a fixed pulley located directly under the drum, and the diameter of the fixed pulley is equal to the outer diameter of the drum, and two ends of the fixed pulley are wound with hanging boxes in each wellhead respectively. Attached auxiliary wire rope.
该结构设计中,定滑轮的设置,使得卷筒和定滑轮均可承受吊箱的总重量;形成了双保险,而且当前后任一侧井口内吊箱在提升时,另一个吊箱在重力的作用下通过定滑轮给吊箱一个提升力,减小了减速制动电机的提升力,节能效果进一步提升。In this structural design, the setting of the fixed pulley enables both the reel and the fixed pulley to bear the total weight of the hanging box; double safety is formed, and when the hanging box in the front and rear wellheads is lifted, the other hanging box is under the influence of gravity. Under the action, a lifting force is given to the hanging box through the fixed pulley, which reduces the lifting force of the deceleration braking motor and further improves the energy saving effect.
一种矿山开采用高效节能提升设备,还包括控制器、位于提升小车行进方向一侧的限位开关,限位开关的输出端与控制器的输入端连接,控制器的输出端与减速制动电机的输入端连接。A high-efficiency and energy-saving hoisting device used in mine operation, further comprising a controller and a limit switch located on one side of the hoisting trolley in the traveling direction, the output end of the limit switch is connected with the input end of the controller, and the output end of the controller is connected with the deceleration brake The input of the motor is connected.
作业时,当提升小车移动至接触限位开关时,吊箱到达指定深度,限位开关通过控制器来控制减速制动电机反转。During operation, when the hoisting trolley moves to the contact limit switch, the hanging box reaches the specified depth, and the limit switch controls the deceleration brake motor to reverse rotation through the controller.
本发明结构设计合理可靠,实现了钢丝绳与井口的时刻对准及钢丝绳与卷筒的排列整齐不挤压,保证了钢丝绳的精确提升,杜绝了钢丝绳断裂现象的发生,而且占地面积小,安全性能得到提升,同时测量的提升力单一准确,共用工作区域,作业效率及节能效果显著,具有结构简单、加工方便且成本低的优点。The structure design of the invention is reasonable and reliable, realizes the time alignment of the wire rope and the wellhead, and the alignment of the wire rope and the drum without being squeezed, ensures the accurate lifting of the wire rope, and prevents the occurrence of the wire rope breakage, and has a small footprint and is safe. The performance is improved, the measured lifting force is single and accurate, the working area is shared, the operation efficiency and energy saving effect are remarkable, and the utility model has the advantages of simple structure, convenient processing and low cost.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为图1的侧视示意图。FIG. 2 is a schematic side view of FIG. 1 .
图中:1-井口平台,2-矿井机架,3-导轨架,4-提升力传感器,5-角钢状限位板,6-导轨,7-提升小车,8-卷筒,9-减速制动电机,10-对中底座,11-连接支架,12-对中滚轮,13-环状半圆槽,14-驱动支座,15-驱动杆,16-钢丝绳,17-定滑轮。In the picture: 1- wellhead platform, 2- mine frame, 3- guide rail frame, 4- lifting force sensor, 5- angle steel limit plate, 6- guide rail, 7- lifting trolley, 8- drum, 9- deceleration Brake motor, 10-centering base, 11-connecting bracket, 12-centering roller, 13-ring semicircular groove, 14-drive support, 15-drive rod, 16-wire rope, 17-fixed pulley.
具体实施方式Detailed ways
一种矿山开采用高效节能提升设备,包括井口平台1和固定在其上端的矿井机架2,矿井机架2的上方设置有导轨架3,导轨架3与矿井机架2之间设置有提升力传感器4,且矿井机架2的四个角部固定有紧贴导轨架3四个角部的角钢状限位板5,导轨架3上设置有两根前后分布且左右放置的导轨6,导轨6上设置有沿其左右移动的提升小车7,提升小车7上设置有卷筒8和减速制动电机9,减速制动电机9的输出轴与卷筒8的轴心相连;井口的数量为两个,且前后分布,相邻两井口的中心距与卷筒的外径相等,卷筒8上缠绕有两根钢丝绳16,其中一根钢丝绳16的一端与卷筒8的左端部连接、另一端从卷筒8前端竖向穿入与钢丝绳16上下对应的井口连接有吊箱,另一根钢丝绳16的一端与卷筒8的右端部连接、另一端从卷筒8的后端竖向穿入与钢丝绳16上下对应的井口连接有吊箱,井口的上方设置有驱动机构和与井口一一对应的对中机构;A kind of high-efficiency and energy-saving lifting equipment for mine development, comprising a
对中机构包括对中底座10,对中底座10上固定有连接支架11,连接支架11上设置有两个左右分布且柱面紧贴的对中滚轮12,两对中滚轮12的柱面上开有位置对应的环状半圆槽13,两环状半圆槽13的紧贴处围成一个圆形的钢丝绳限位口,位于前侧的钢丝绳限位口、井口的竖直中线及卷筒8前端的任一螺旋槽上下位置对应,位于后侧的钢丝绳限位口、井口的竖直中线及卷筒8后端的任一螺旋槽上下位置对应;驱动机构包括固定在矿井机架2上的驱动支座14,驱动支座14上固定有上端部位于卷筒8螺旋槽内且与卷筒8螺旋槽配合的驱动杆15。The centering mechanism includes a
一种矿山开采用高效节能提升设备,还包括位于卷筒正下方的定滑轮17,且定滑轮17的直径与卷筒8的外径相等,定滑轮17上缠绕有两端分别与每个井口内的吊箱连接的辅助钢丝绳。A kind of high-efficiency and energy-saving lifting equipment is used for mine development, and also includes a fixed
一种矿山开采用高效节能提升设备,还包括控制器、位于提升小车7行进方向一侧的限位开关,限位开关的输出端与控制器的输入端连接,控制器的输出端与减速制动电机9的输入端连接。A high-efficiency and energy-saving hoisting device used in mine operation further includes a controller, a limit switch located on one side of the hoisting
进行抽油作业时,首先通过减速制动电机9带动卷筒8旋转,进而将钢丝绳缠绕在卷筒8上开始提升,与此同时,由于驱动杆15位于卷筒8的螺旋槽中,因此卷筒8的旋转驱动提升小车7移动,当减速制动电机9带动卷筒8旋转一圈时,提升小车7移动卷筒8一个螺旋槽距离,保证钢丝绳16按螺旋槽整齐排列不挤压,当减速制动电机9带动卷筒8旋转到规定时间后提升结束,钢丝绳16按卷筒8螺旋槽整齐排满完毕;当下放钢丝绳16时,减速制动电机9反向带动卷筒8旋转,这时驱动提升小车7反向移动,当减速制动电机9带动卷筒8反向旋转一圈时,提升小车7反向移动卷筒8一个螺旋槽距离,当减速制动电机9带动卷筒8反向旋转到规定时间后钢丝绳16下放结束;提升设备完成一个提升下放工作循环;角钢状限位板5保证导轨架3在安装提升力传感器4时的自由度。During the oil pumping operation, firstly, the
具体实施过程中,驱动机构还可通过齿轮齿条传动、丝杠螺母传动等方式进行提升小车7的驱动。In the specific implementation process, the driving mechanism can also drive the hoisting
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CN201911020177.7A Pending CN110775847A (en) | 2019-10-25 | 2019-10-25 | A kind of high-efficiency and energy-saving lifting equipment for mine development |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114855644A (en) * | 2022-03-25 | 2022-08-05 | 浙江恒炜建设集团有限公司 | Bridge main tower structure convenient to maintain and construction method thereof |
CN119457612A (en) * | 2025-01-14 | 2025-02-18 | 长治市三耐铸业有限公司 | Anti-wire-disorder welding wire barrel device convenient for quantitative and repeated welding wire fetching |
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CN105645288A (en) * | 2016-03-10 | 2016-06-08 | 胡勇 | Overhang winch type oil bailing device |
CN108483292A (en) * | 2018-01-31 | 2018-09-04 | 武汉船用机械有限责任公司 | A kind of double-rope hoist engine |
CN207999232U (en) * | 2018-02-13 | 2018-10-23 | 青岛新胜石油机械有限公司 | Single machine twin-well oil recovery mechanism and oil extraction system |
CN210915083U (en) * | 2019-10-25 | 2020-07-03 | 山西省平遥减速器有限责任公司 | Efficient and energy-saving lifting equipment for mine exploitation |
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EP1251056A1 (en) * | 2001-04-20 | 2002-10-23 | Blackrock Engineering Limited | Load handling trolley |
CN105645288A (en) * | 2016-03-10 | 2016-06-08 | 胡勇 | Overhang winch type oil bailing device |
CN108483292A (en) * | 2018-01-31 | 2018-09-04 | 武汉船用机械有限责任公司 | A kind of double-rope hoist engine |
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CN210915083U (en) * | 2019-10-25 | 2020-07-03 | 山西省平遥减速器有限责任公司 | Efficient and energy-saving lifting equipment for mine exploitation |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114855644A (en) * | 2022-03-25 | 2022-08-05 | 浙江恒炜建设集团有限公司 | Bridge main tower structure convenient to maintain and construction method thereof |
CN119457612A (en) * | 2025-01-14 | 2025-02-18 | 长治市三耐铸业有限公司 | Anti-wire-disorder welding wire barrel device convenient for quantitative and repeated welding wire fetching |
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