CN110775621A - Pipeline taking device and method - Google Patents
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- CN110775621A CN110775621A CN201910615514.0A CN201910615514A CN110775621A CN 110775621 A CN110775621 A CN 110775621A CN 201910615514 A CN201910615514 A CN 201910615514A CN 110775621 A CN110775621 A CN 110775621A
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- 239000000463 material Substances 0.000 claims abstract description 107
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- 230000007246 mechanism Effects 0.000 claims abstract description 38
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- 210000000078 claw Anatomy 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims 1
- 230000003578 releasing effect Effects 0.000 abstract description 4
- 238000007599 discharging Methods 0.000 description 29
- 238000012545 processing Methods 0.000 description 16
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- 238000013461 design Methods 0.000 description 13
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
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Abstract
本发明公开一种管线取料装置,从一第一管线同时接取多个料件,或同时接取多个料件移动至一第二管线,且每一料件具有一内部空间。该管线取料装置包含:固定多个接取装置的一固定架;升降该固定架的高度且位移该固定架位置的一升降位移机构;控制该等接取装置同步执行一接取动作或一释放动作的一控制器。该控制器控制每一接取装置在每一料件的内部空间执行该接取动作或该释放动作。
The invention discloses a pipeline material retrieval device, which can simultaneously receive multiple material pieces from a first pipeline, or simultaneously receive multiple material pieces and move them to a second pipeline, and each material piece has an internal space. The pipeline retrieval device includes: a fixed frame that fixes multiple access devices; a lifting and lowering displacement mechanism that raises and lowers the height of the fixed frame and displaces the position of the fixed frame; controls the access devices to simultaneously execute a receiving action or a A controller that releases the action. The controller controls each picking device to perform the picking action or the releasing action in the internal space of each material piece.
Description
技术领域technical field
本发明涉及一种取料装置及方法,尤其涉及一种自管线或输送带一次接取大量料件的装置及方法,其中所述料件特别是指具有容器的结构。The present invention relates to a material taking device and method, in particular to a device and method for taking a large number of materials from pipelines or conveyor belts at one time, wherein the materials especially refer to a structure having a container.
背景技术Background technique
随着工业4.0的发展,生产线的人力投入逐渐的受到缩减,取而代之的是大量的自动化机器。各种动作的精准性及优化确实助于生产成本的降低。因此,生产线的自动化设计是重要的。良好的设计,包含软件控制及各种硬件安排,除了可提升产能之外,生产线的流畅性亦可以长时间维持。此外,良好的设计可应付各种无法预期的状况,比如像是生产线处理料件本身存在的缺陷。With the development of Industry 4.0, the human input of the production line has been gradually reduced and replaced by a large number of automated machines. The precision and optimization of various movements really contribute to the reduction of production costs. Therefore, the automation design of the production line is important. Good design, including software control and various hardware arrangements, can not only increase production capacity, but also maintain the smoothness of the production line for a long time. In addition, good design can cope with various unpredictable conditions, such as defects in the parts that are handled by the production line.
针对大型货物篮的清洗,如便利商店的送货篮,当前的作法是操作人员将使用过的送货篮堆叠集中送至清洗工厂,并以半自动的方式清洗送货篮。然而,随着社会的外食习惯提高,从便利商店回收的送货篮数量已明显增加。半自动的清洗工厂及匮乏的人力资源将无法应付更大量的清洗作业。尤其,送货篮在使用过程中所造成的缺陷(如变形、破损),更使得生产线的流畅性备受考验。这是因为,无法预期的变形的料件可能超出了机械动作的涵盖范围,导致料件无法顺利推进,其通常必须由有经验的操作人员排除障碍。生产线具有一进料端和一出料端,其中进料端的动作是关键的。首先,进料的速度是产能提升的因素之一,这通常可以经由每单位时间实质输入料件的数量而评估。其次,进料料件的一致性也考验机械或操作人员是否要付出额外的时间执行校正动作,确保每一个料件在生产线中运送的过程都处在各个机械工具的误差容许范围内。如所述便利商店的送货篮一般是以相互堆叠的方式回收至清洗工厂,而堆叠后的结构大多因送货篮本身的缺陷无法呈现理想的堆叠形态。在现今作法是以堆叠结构进入工作线的情形,产能当然难以提升。For the cleaning of large baskets, such as those in convenience stores, the current practice is for operators to collect stacks of used baskets to a cleaning facility and wash the baskets in a semi-automatic manner. However, with the improvement of society's eating habits, the number of delivery baskets recovered from convenience stores has increased significantly. Semi-automatic cleaning factories and lack of human resources will not be able to cope with a larger number of cleaning operations. In particular, the defects (such as deformation and damage) caused by the use of the delivery basket make the smoothness of the production line to be tested. This is because unexpectedly deformed parts may exceed the range of mechanical action, preventing smooth progress of the parts, which usually must be cleared by experienced operators. The production line has an infeed end and a discharge end, where the action of the infeed end is critical. First of all, the speed of feeding is one of the factors for increasing the capacity, which can usually be estimated by the number of material input per unit time. Secondly, the consistency of incoming parts also tests whether the machine or operator has to spend extra time to perform corrective actions to ensure that each part is transported in the production line within the tolerance range of each machine tool. For example, the delivery baskets of the convenience store are generally returned to the cleaning factory in a stacked manner, and the stacked structures are mostly unable to present an ideal stacking shape due to the defects of the delivery baskets themselves. In the current practice of entering the working line in a stacked structure, it is of course difficult to increase the production capacity.
因此,有必要设计一种有效提升进料速度与流畅度的装置及方法,尤其是针对如前述堆叠结构的进料方式。此外,亦有必要设计一种系统是包含有这样的进料方式及能相互配合的出料方式。Therefore, it is necessary to design a device and method for effectively improving the feeding speed and smoothness, especially for the feeding method of the aforementioned stack structure. In addition, it is also necessary to design a system that includes such a feeding method and a discharging method that can cooperate with each other.
发明内容SUMMARY OF THE INVENTION
本发明目的在于提供一种管线取料装置,从一第一管线同时接取多个料件,或同时接取多个料件移动至一第二管线,且每一料件具有一内部空间,该管线取料装置包含固定架、升降位移机构以及控制器。一固定架固定多个接取装置;一升降位移机构升降该固定架的高度且位移该固定架的位置;一控制器控制该等接取装置同步执行一接取动作或一释放动作。其中,该控制器控制每一接取装置在每一料件的内部空间执行该接取动作或该释放动作。The object of the present invention is to provide a pipeline reclaiming device, which can simultaneously pick up a plurality of materials from a first pipeline, or simultaneously pick up a plurality of materials and move to a second pipeline, and each material has an inner space, The pipeline reclaiming device includes a fixing frame, a lifting displacement mechanism and a controller. A fixed frame fixes a plurality of access devices; a lifting and displacement mechanism lifts the height of the fixed frame and displaces the position of the fixed frame; a controller controls the access devices to perform an access action or a release action synchronously. Wherein, the controller controls each access device to perform the access action or the release action in the inner space of each material.
本发明另一目的在于提供一种管线取料方法及其周边配套设备,同时接取多个料件,且每一料件具有一内部空间,该方法包含:配置多个接取装置固定于一固定架;以及由一升降位移机构,升降该固定架的高度,且位移该固定架的多个接取装置至对应的多个料件的该内部空间。其中,该方法进一步包含:控制每一接取装置在对应的每一料件的内部空间执行一接取动作。该方法可进一步包含:位移该固定架的期间,保持多个接取装置大体上处于一致的高度。该方法还可进一步包含:在该等接取装置执行该接取动作之后,由该升降位移机构位移该固定架,将该等料件位移一第二管线,然后控制每一接取装置在对应的每一料件的内部空间执行一释放动作,以放置该等料件至该第二管在线。Another object of the present invention is to provide a pipeline material reclaiming method and its peripheral supporting equipment, which simultaneously receive a plurality of material pieces, and each material piece has an inner space. The method includes: arranging a plurality of receiving devices to be fixed on a a fixing frame; and a lifting and displacing mechanism to lift and lower the height of the fixing frame, and displace the plurality of receiving devices of the fixing frame to the inner spaces of the corresponding plurality of materials. Wherein, the method further includes: controlling each access device to perform an access action in the inner space of each corresponding material piece. The method may further include maintaining a plurality of access devices at a substantially uniform height during displacement of the mount. The method may further include: after the access devices perform the access action, the lifting and displacement mechanism displaces the fixing frame, displaces the materials to a second pipeline, and then controls each access device in the corresponding position The inner space of each material piece performs a release action to place the material pieces on the second pipe line.
在一具体实施例中,这些料件大体上等距放置在一第一管线输送带上。In a specific embodiment, the pieces are placed substantially equidistantly on a first pipeline conveyor belt.
在一具体实施例中,每一料件的内部空间由一底部与相连该底部的多个侧边所形成。In a specific embodiment, the inner space of each material is formed by a bottom and a plurality of side edges connected to the bottom.
在一具体实施例中,该内部空间的底部为一平面,该接取装置为一吸取装置,以吸附该料件的该底部而执行该接取动作。In a specific embodiment, the bottom of the inner space is a flat surface, and the receiving device is a suction device for sucking the bottom of the material to perform the receiving action.
在一具体实施例中,该内部空间的底部具有多个镂空的格子,该接取装置为一具有至少一对夹持手指的夹爪装置,该对夹持手指以穿入该等镂空的格子而执行该接取动作。In a specific embodiment, the bottom of the inner space has a plurality of hollow lattices, and the receiving device is a clamping claw device with at least a pair of clamping fingers, and the pair of clamping fingers can penetrate the hollow lattices. And perform the access action.
在一具体实施例中,该内部空间具有连接于该底部的相对侧边,该接取装置为一具有一对撑臂的撑开型夹具,该对撑臂撑开抵住该内部空间的相对侧边而执行该接取动作。In a specific embodiment, the inner space has opposite sides connected to the bottom, and the receiving device is a spreader-type clamp with a pair of support arms, the pair of support arms are stretched against the opposite sides of the interior space. side to perform the access action.
由上述技术方案可知,本发明的管线取料装置及方法的优点和有益效果在于:可有效提升进料的数量,如七个或更多,同时内部空间中的动作执行可有效抓取每个料件。As can be seen from the above technical solutions, the advantages and beneficial effects of the pipeline reclaiming device and method of the present invention are that the number of feeding materials can be effectively increased, such as seven or more, and the action execution in the inner space can effectively grab each parts.
附图说明Description of drawings
参考下列实施方式描述及附图,将会更清楚了解到本发明的前述和其他特色及优点。The foregoing and other features and advantages of the present invention will become more apparent with reference to the following description of the embodiments and the accompanying drawings.
图1显示本发明进料及出料(简称进出料)系统的示意图。Fig. 1 shows a schematic diagram of the feeding and discharging (referred to as feeding and discharging) system of the present invention.
图2例示多个篮的堆叠结构。Figure 2 illustrates a stacking structure of multiple baskets.
图3例示两个篮的堆叠。Figure 3 illustrates the stacking of two baskets.
图4例示单一篮的立体图。Figure 4 illustrates a perspective view of a single basket.
图5A至图5C显示本发明进出料系统中的第一整理装置示意图。5A to 5C show schematic diagrams of the first finishing device in the feeding and discharging system of the present invention.
图6显示本发明进出料系统中的第二整理装置示意图。Fig. 6 shows a schematic diagram of the second finishing device in the feeding and discharging system of the present invention.
图7显示本发明进出料系统中的取料装置局部立体图。Fig. 7 shows a partial perspective view of the reclaiming device in the feeding and discharging system of the present invention.
图8显示本发明取料装置的一接取方式。FIG. 8 shows an access mode of the reclaiming device of the present invention.
图9例示本发明进出料系统中的下料装置。Fig. 9 illustrates the feeding device in the feeding and discharging system of the present invention.
图10显示下料装置的局部特征。Figure 10 shows local features of the blanking device.
图11为本发明进出料系统的流程图。Fig. 11 is a flow chart of the feeding and discharging system of the present invention.
图12为本发明取料装置的流程图。Figure 12 is a flow chart of the reclaiming device of the present invention.
附图标记说明如下:The reference numerals are explained as follows:
100 进出料系统100 feeding and discharging system
101 入口101 Entrance
102 出口102 Exit
103 管线103 Pipeline
1031 进料区1031 Feed zone
1032 出料区1032 Outlet area
120 上料管线120 Feeding line
121 第一取料装置121 The first reclaiming device
122 收集容器122 Collection container
130 料管线130 feed line
131 第二取料装置131 Second reclaimer
132 推出机构132 Launching agencies
133 下料平台133 Blanking platform
110 处理设备110 Processing equipment
140 控制器140 Controllers
150 第一整理装置150 First finishing device
200 堆叠结构200 stacks
202 台车202 carts
300 堆叠300 stacks
400 送货篮400 delivery baskets
401 内部空间401 Interior Space
402 底部402 Bottom
403A、403B 侧边403A, 403B side
501 第一可动部501 The first movable part
502 第二可动部502 Second movable part
503 第三可动部503 Third movable part
504 第四可动部504 Fourth movable part
505 整理位置505 Arrange location
600 第二整理装置600 Second finishing device
700 固定架700 Holder
701 梁701 Beam
702 连接结构702 Connection structure
703 接取装置703 Access device
7031 夹持手指7031 Grip fingers
800 撑臂800 Boom
801 送货篮801 Delivery Basket
802 内部空件802 Internal Empty
900 下料平台900 blanking platform
901 斜面901 Bevel
902 滚轮902 Roller
903 阻挡机构903 Blocking mechanism
904 限制机构904 Restricted agency
905 缺口905 Notch
1000 第三整理装置1000 Third finishing device
S1100-S1110 步骤S1100-S1110 steps
S1200-S1206 步骤S1200-S1206 steps
具体实施方式Detailed ways
在以下多个示例具体实施例的详细叙述中,对这些随附附图进行参考,这些附图形成本发明的一部分。且以范例说明的方式显示,借由该范例可实作这些所叙述的具体实施例。提供足够的细节以使该领域技术人员能够实作这些所述具体实施例,而要了解到在不背离其精神或范围下,也可以使用其他具体实施例,并可以进行其他改变。此外,虽然可以如此,但对于“一具体实施例”的参照并不需要属于该相同或单数的具体实施例。因此,以下详细叙述并不具有限制的想法,而这些叙述具体实施例的范围仅由这些附加权利要求所定义。In the following detailed description of various example embodiments, reference is made to the accompanying drawings, which form a part hereof. and shown by way of illustration by means of which the described embodiments may be practiced. Sufficient detail is provided to enable those skilled in the art to practice these described specific embodiments, but it is to be understood that other specific embodiments may be utilized, and other changes may be made, without departing from the spirit or scope thereof. Additionally, references to "an embodiment" are not necessarily to the same or a singular embodiment, although they may be so. Therefore, the following detailed description is not intended to be limiting, and the scope of the specific embodiments described is to be defined only by the appended claims.
在整体申请书与权利要求中,除非在上下文中另外明确说明,否则以下用词具有与此明确相关联的意义。当在此使用时,除非另外明确说明,否则该用词“或”为一种包含的“或”用法,并与该用词“及/或”等价。除非在上下文中另外明确说明,否则该用词“根据”并非排他,并允许根据于并未叙述的多数其他因子。此外,在整体申请书中,“一”、“一个”与“该”的意义包含多个的参照。“在…中”的意义包含“在…中”与“在…上”。Throughout the application and claims, unless the context clearly dictates otherwise, the following terms have the meanings explicitly associated therewith. As used herein, the term "or" is an inclusive "or" and is equivalent to the term "and/or" unless expressly stated otherwise. Unless the context clearly dictates otherwise, the term "based on" is not exclusive and is permitted to be based on many other factors not recited. Further, in the entire application, the meanings of "a", "an" and "the" include plural references. The meaning of "in" includes "in" and "on".
以下简短提供这些创新主题的简要总结,以提供对某些方式的一基本了解。并不预期此简短叙述做为一完整的概述。不预期此简短叙述用于辨识主要或关键组件,或用于描绘或是限缩该范围。其目的只是以简要形式呈现某些概念,以做为稍后呈现的该更详细叙述的序曲。A brief summary of these innovative topics is provided below to provide a basic understanding of some of the ways. This brief description is not intended to be a complete overview. This short description is not intended to be used to identify major or key components, or to delineate or limit the scope. Its sole purpose is to present some concepts in a simplified form as a prelude to the more detailed description that is presented later.
图1示意了本发明进出料系统(100),其与一处理设备(110)连接,以管线输送方式对该处理设备提供待处理料件并接收经处理的料件。因此,若以处理设备(110)为中心,系统(100)可进一步分为独立的管线进料系统(端)及管线出料系统(端)。举例而言,处理设备(110)为专门清洗特定容器的清洗设备。以下说明将主要以便利商店的送货篮为范例,但应了解本发明并非仅限于说明中的料件,类似或其他的料件应涵盖在本发明。该系统(100)具有一入口(101)、一出口(102)及在该出入口之间延伸的管线或输送带(103)。本文所述管线泛指具有实质上沿着一方向提供推进的机械输送机制。管线(103)实质上从进料系统延伸至出料系统,且在进料系统中设定有一进料区(1031)及在出料系统中设定有一出料区(1032)。进料时,待处理送货篮会在进料区(1031)以管线方式集中等待被接取。出料时,经处理送货篮会集中在出料区(1032)以管线方式等待被推进至出口(102)。Fig. 1 illustrates a feeding and discharging system (100) of the present invention, which is connected to a processing equipment (110), which supplies the processing equipment with materials to be processed and receives the processed materials in a pipeline conveying manner. Therefore, if the processing equipment (110) is the center, the system (100) can be further divided into an independent pipeline feeding system (end) and a pipeline discharging system (end). For example, the processing equipment (110) is a cleaning equipment dedicated to cleaning specific containers. The following description will mainly take the delivery basket of a convenience store as an example, but it should be understood that the present invention is not limited to the items in the description, and similar or other items are intended to be covered by the present invention. The system (100) has an inlet (101), an outlet (102), and pipelines or conveyor belts (103) extending between the inlets and outlets. A pipeline as used herein generally refers to a mechanical conveying mechanism that provides propulsion substantially in one direction. The line (103) extends substantially from the feed system to the discharge system, and a feed zone (1031) is set in the feed system and a discharge zone (1032) is set in the discharge system. When feeding, the delivery baskets to be processed will be collected in a pipeline manner in the feeding area (1031), waiting to be picked up. When discharging, the processed delivery baskets will be concentrated in the discharging area (1032) in a pipeline manner, waiting to be pushed to the outlet (102).
该系统(100)的进料端包含一上料管线(120)及一第一取料装置(121),而出料端包含一下料管线(130)及一第二取料装置(131),其中第一取料装置(121)与第二取料装置(131)分别为一种管线取料装置,可同时接取多个料件,在实施例中以送货篮为例示。进料区(1031)的多个送货篮经由第一取料装置(121)转移至上料管线(120)。清洗后经处理的送货篮由下料管线(130)运送,最后由第二取料装置(131)转移至出料区(1032)。在不同的实施例中,上料管线(120)与下料管线(130)可以是相连接的一管线或是不同的管线,视两者管线的输送速度是否一致。所述第一和第二取料装置(121、131)包含一接收命令的多轴机械手臂,该机械手臂可同时接取多个料件并左右平移或上下移动这些料件,有必要时,这些料件甚至可被倾斜。所述第一和第二取料装置(121、131)具有一最大抓取单位,其指当所述第一或第二取料装置(121、131)执行一抓取(或接取)动作时可抓取料件的最大数量。此最大抓取单位与该系统(100)处理料件的产能有关,而本发明所提供的取料装置除了能在管线处理上大量的转移料件外,还能确保抓取(或接取)及释放料件的成功率。The feeding end of the system (100) comprises a feeding pipeline (120) and a first reclaiming device (121), and the discharging end comprises a discharging pipeline (130) and a second reclaiming device (131), The first reclaiming device (121) and the second reclaiming device (131) are respectively a pipeline reclaiming device, which can simultaneously take in multiple pieces of material. In the embodiment, a delivery basket is used as an example. The plurality of delivery baskets in the feeding area (1031) are transferred to the feeding line (120) via the first reclaiming device (121). The cleaned and processed delivery basket is conveyed by the unloading pipeline (130), and finally transferred to the discharge area (1032) by the second reclaiming device (131). In different embodiments, the feeding pipeline (120) and the feeding pipeline (130) may be connected to one pipeline or different pipelines, depending on whether the conveying speeds of the two pipelines are consistent. The first and second reclaiming devices (121, 131) include a multi-axis robotic arm that receives commands. The robotic arm can simultaneously pick up multiple pieces of material and translate them left and right or move them up and down, and when necessary, These pieces can even be tilted. The first and second reclaiming devices (121, 131) have a maximum grasping unit, which refers to when the first or second reclaiming device (121, 131) performs a grab (or pick up) action The maximum number of pieces that can be grabbed at the same time. The maximum grasping unit is related to the capacity of the system (100) to handle materials, and the reclaiming device provided by the present invention can not only handle a large number of transferred materials on the pipeline, but also ensure grasping (or receiving) And the success rate of releasing the material.
该系统(100)的出料端还包含一推出机构(132),其经配置以将多个经处理送货篮移出下料管线(130),被移出的多个送货篮前往一下料平台(133)等待被第二取料装置(131)转移至管线(103)的出料区(1032)。送货篮被堆叠在出料区(1032)且随后经由管线(103)输送至出口(102)。一控制器(140)可通信连接至所述第一和第二取料装置(121、131)以及推出机构(132),以控制彼此之间关联的操作流程。The discharge end of the system (100) also includes an ejection mechanism (132) configured to remove the plurality of processed delivery baskets out of the unloading line (130), the removed plurality of delivery baskets to the unloading platform (133) Waiting to be transferred by the second reclaimer (131) to the discharge area (1032) of the pipeline (103). The delivery baskets are stacked in the discharge area (1032) and then conveyed to the outlet (102) via the line (103). A controller (140) can be communicatively connected to the first and second reclaiming devices (121, 131) and the push-out mechanism (132) to control the operational flow associated with each other.
较佳地,第一和第二取料装置(121、131)的最大抓取单位决定了进料区(1031)和出料区(1032)的装载能力,意即可放置料件堆叠结构的数量。举例而言,若第一和第二取料装置(121、131)的最大抓取单位为N,则进料区(1031)和出料区(1032)可装载最多N个料件堆叠结构,其中,每一个料件堆叠结构的高度相同,该高度即料件可堆叠的数量。所以,第一取料装置(121)每次从进料区(1031)的N个料件堆叠结构同时取走最上面的N个待处理料件,而第二取料装置(131)接取N个经处理料件会放置在出料区(1032)的N个料件堆叠结构最上面位置。较佳地,上料管线(120)与下料管线(130)的输送单位相当于最大抓取单位,意即上料管线(120)一次进处理设备(110)的吞吐量为N个料件,下料管线(130)一次被移出的吞吐量亦为N个料件。因此,上料管线(120)与下料管线(130)的长度设计得以一并考虑。同样地,管线(103)的进料区(1031)与出料区(1032)的长度设计也可一并考虑。Preferably, the maximum grasping unit of the first and second reclaiming devices (121, 131) determines the loading capacity of the feeding area (1031) and the discharging area (1032), which means that the stacking structure of the material can be placed. quantity. For example, if the maximum grasping unit of the first and second reclaiming devices (121, 131) is N, then the feeding area (1031) and the discharging area (1032) can be loaded with a stack of N pieces of material at most, Wherein, the height of each material stacking structure is the same, and the height is the number of stackable materials. Therefore, the first reclaiming device (121) simultaneously takes out the uppermost N pieces to be processed from the stacking structure of N pieces of material in the feeding area (1031) each time, while the second reclaiming device (131) picks up The N processed materials will be placed in the uppermost position of the stacking structure of the N materials in the discharge area (1032). Preferably, the conveying unit of the feeding line (120) and the feeding line (130) is equivalent to the maximum grabbing unit, which means that the throughput of the feeding line (120) entering the processing equipment (110) at a time is N pieces of material , the throughput of the feeding line (130) being removed at one time is also N pieces of material. Therefore, the length design of the feeding line (120) and the feeding line (130) can be considered together. Likewise, the length design of the feeding zone (1031) and the discharging zone (1032) of the pipeline (103) can also be considered together.
由于每个料件堆叠结构在管线(103)上是借由一台车(202)所承载,请参考图2。因此,依上述设计考虑,进料区(1031)与出料区(1032)的长度设计需容纳N个台车(202),以承载N个料件堆叠结构。当第一取料装置(121)取完进料区(1031)的所有料件后,N个空的台车(202)将沿着管线(103)一起移出进料区(1031)。之后,N个空的台车(202)将沿着管线(103)一起移入出料区(1032),以准备承载第二取料装置(131)每次放置N个经处理料件,在N个台车(202)上堆叠形成N个料件堆叠结构。最后,将N个经处理料件堆叠结构借由N个台车(202)一起移出出料区(1032),被推进至出口(102)。较佳地,管线(103)的进料区(1031)与出料区(1032)之间将设置缓冲区,该缓冲区的长度设计为N个台车(202)的倍数,以使本系统的管线(103)一次输送将N个空的台车(202)从进料区(1031)移入缓冲区。之后,该管线(103)一次输送将N个空的台车(202)从缓冲区移入出料区(1032)。本文是以台车作为范例说明,但对于本发明所属领域的通常知识者而言,其他替代方案也是可行的。例如,可采能够承载送货篮堆叠的托盘结构,或可配合管线种类的其他载运手段。Since each material stack structure is carried on the pipeline (103) by a vehicle (202), please refer to FIG. 2 . Therefore, according to the above design considerations, the lengths of the feeding area (1031) and the discharging area (1032) are designed to accommodate N trolleys (202) to carry N stacking structures of materials. After the first reclaiming device (121) has taken all the materials in the feeding area (1031), the N empty trolleys (202) will be moved out of the feeding area (1031) together along the pipeline (103). After that, the N empty trolleys (202) will be moved together along the pipeline (103) into the discharge area (1032) to prepare to carry the second reclaimer (131) to place N processed materials at a time, at N A stacking structure of N material pieces is formed by stacking the trolleys (202). Finally, the N processed material stack structures are moved out of the discharge area ( 1032 ) together by the N trolleys ( 202 ), and are pushed to the outlet ( 102 ). Preferably, a buffer area will be set between the feeding area (1031) and the discharging area (1032) of the pipeline (103), and the length of the buffer area is designed to be a multiple of N trolleys (202), so that the system can The pipeline (103) of N empty trolleys (202) moves from the feed area (1031) into the buffer zone at a time. Afterwards, the pipeline (103) moves N empty trolleys (202) from the buffer zone into the discharge area (1032) at a time. This article uses a trolley as an example, but other alternatives are possible to those of ordinary skill in the art to which the present invention pertains. For example, a pallet structure capable of carrying a stack of delivery baskets may be employed, or other means of transport that may be compatible with the type of pipeline.
继续参考图1,管线(103)于靠进入口(101)处还提供有一第一整理装置(150)。第一整理装置(150)配置在管线(103)上,当堆叠送货篮的台车(160)沿着管线(103)被驱动滑行至第一整理装置(150)时,第一整理装置(150)可用于整理堆叠结构,确保堆叠结构良好排列,避免堆叠歪斜不利于第一取料装置(121)的接取。本发明所要求的整理机制是重要的,这涉及上料流程的顺畅。如回收的送货篮可能存在各种的结构缺陷,其会影响堆叠结构层与层之间的错位,导致堆叠结构不稳定且每一送货篮不一定落在机械操作可容许的范围。因此,本发明在进料端所提供的整理手段是提升产生的关键之一。此外,第一整理装置(150)可配合一高度检测手段,以检测进入第一整理装置(150)前的料件堆叠总高度是否符合该系统取料装置(即机械手臂)的操作容许范围。控制器(140)可依据所述检测而记录第N个台车所承载的堆叠高度,并决定是否允许或拒绝该料件堆叠进入第一整理装置(150)。所述高度检测手段设置的主要目的是确保料件堆叠的高度位于机械手臂可容许的操作范围内,避免因所述取料装置抓不到料件或料件无法分离而使系统停摆。若台车上所堆叠的数量过多或不足时,控制器(140)可命令管线(103)将台车退回入口(101)或经由一警示手段告知操作人员调整料件堆叠数量。所述高度检测是指该堆叠结构相对于该系统的一高度,其可由料件本身及堆叠层数所决定。举例而言,当台车无承载任何料件的状态,高度检测手段识别堆叠结构的高度为零;当台车承载三十个堆叠的料件,高度检测手段可识别堆叠结构到达最大容许高度,且表示该台车为满载的状态。在一实施例中,所述高度检测手段可经由一光学检测手段或一超音波检测手段实现。较佳地,所述手段适于配置成针对未整理的料件堆叠结构实施高度检测。Continuing to refer to Figure 1, the pipeline (103) is further provided with a first finishing device (150) near the inlet (101). The first sorting device (150) is arranged on the pipeline (103), and when the trolley (160) for stacking the delivery baskets is driven to slide along the pipeline (103) to the first sorting device (150), the first sorting device ( 150) can be used to sort out the stack structure, ensure the stack structure is well arranged, and avoid the stack skew which is not conducive to the access of the first reclaiming device (121). The finishing mechanism required by the present invention is important, which concerns the smoothness of the feeding process. For example, the recycled delivery baskets may have various structural defects, which may affect the dislocation between the layers of the stacked structure, resulting in instability of the stacked structure and each delivery basket may not necessarily fall within the allowable range of mechanical operation. Therefore, the finishing means provided by the present invention at the feed end is one of the keys to boost production. In addition, the first sorting device (150) can be equipped with a height detection means to detect whether the total stacking height of the materials before entering the first sorting device (150) conforms to the operating allowable range of the reclaiming device (ie the robotic arm) of the system. The controller (140) can record the stacking height carried by the Nth trolley according to the detection, and decide whether to allow or reject the stacking of the materials into the first sorting device (150). The main purpose of the height detection means is to ensure that the stacking height of the material is within the allowable operating range of the robotic arm, so as to avoid the system shutdown because the reclaiming device cannot catch the material or the material cannot be separated. If the stacking quantity on the trolley is excessive or insufficient, the controller (140) can instruct the pipeline (103) to return the trolley to the entrance (101) or notify the operator to adjust the stacking quantity of the material through a warning means. The height detection refers to a height of the stacked structure relative to the system, which can be determined by the material itself and the number of stacked layers. For example, when the trolley does not carry any material, the height detection method identifies that the height of the stacked structure is zero; when the trolley carries thirty stacked materials, the height detection method can identify that the stacked structure reaches the maximum allowable height. And it means that the trolley is fully loaded. In one embodiment, the height detection means can be realized by an optical detection means or an ultrasonic detection means. Preferably, the means are adapted to be configured to perform height detection for unsorted material stacks.
图2例示由多个送货篮上下堆叠的结构(200)并由一台车(202)承载着。为了提升产能,上下堆叠的数量希望尽可能地最大化,但相对地堆叠重量也应注意是否影响整体堆叠结构的稳定性,以及台车(202)所能承受的输送负担。台车(202)具有适当的结构以稳固抓取堆叠的底部。台车(202)的设计可根据管线(103)的种类而决定。例如,以轨道作为引导的管线,其配合的台车适合装配轮子。较佳地,台车(202)可下管线(103)。这对于某些工厂的操作人员是方便的,意即回收后的送货篮可先堆叠在一台车(202)上,堆叠完成后再由操作人员将承载有堆叠结构的台车(202)从入口(101)进入管线(103)。依据该系统(100)的最大抓取量N,操作人员可一次载入N个已装载的台车(202)。Figure 2 illustrates a structure (200) with multiple delivery baskets stacked on top of one another and carried by a cart (202). In order to increase the production capacity, the number of upper and lower stacks should be maximized as much as possible, but the relative stacking weight should also pay attention to whether it affects the stability of the overall stacking structure and the transport burden that the trolley (202) can bear. The trolley (202) has suitable structure to firmly grasp the bottom of the stack. The design of the trolley (202) can be determined according to the type of the pipeline (103). For example, for pipelines guided by rails, the matching trolley is suitable for assembling wheels. Preferably, the trolley (202) can lower the pipeline (103). This is convenient for operators of some factories, that is, the recycled delivery baskets can be stacked on a cart (202) first, and after the stacking is completed, the operator will load the trolley (202) carrying the stacking structure. Enter line (103) from inlet (101). Depending on the maximum grab amount N of the system (100), the operator can load N loaded trolleys (202) at a time.
图3及图4例示一种送货篮(400)及两个数量的堆叠(300)。图4例示的送货篮(400)具有一内部空间(401),其由一底部(402)与相连该底部的多个侧边(403A、403B)所形成。底部(402)为货物的主要承载结构,其可为一平板或者如图标的镂空结构。侧边为高侧边(404A)及矮侧边(404B)彼此相邻连接而成,尤其矮侧边(404B)所形成一缺口的长度大约等同高侧边(404A)的长度。因此,相同的两个送货篮可以交叉堆叠,如图3所示,借此在一限制的垂直堆叠高度中,可将堆叠的数量最大化。然如前述,送货篮本身的缺陷,如弯曲,可能会导致人工堆叠结构存在不希望的扭曲。为了解决这个问题,本发明的第一整理装置(150)在堆叠结构进入进料端后针对扭曲的部分进行修正。Figures 3 and 4 illustrate a delivery basket (400) and a stack (300) of two quantities. The delivery basket (400) illustrated in Figure 4 has an interior space (401) formed by a bottom (402) and a plurality of sides (403A, 403B) connected to the bottom. The bottom (402) is the main load-carrying structure for the cargo, which can be a flat plate or a hollow structure as shown. The side is formed by connecting the high side (404A) and the short side (404B) adjacent to each other, especially the length of a gap formed by the short side (404B) is approximately equal to the length of the high side (404A). Thus, the same two delivery baskets can be cross-stacked, as shown in Figure 3, whereby the number of stacks can be maximized within a limited vertical stack height. However, as previously mentioned, defects in the delivery basket itself, such as bending, may cause undesirable distortions in the artificial stack structure. In order to solve this problem, the first finishing device (150) of the present invention corrects the twisted part after the stack structure enters the feeding end.
下料平台(133)设置于推出机构(132)的相对侧,位于下料管线(130)与出料区(1032)之间,以接收被推出下料管线(130)的多个料件。图9局部例示一下料平台(900),衔接在下料管线(130)的y方向。下料平台(900)具有一斜面(901),且该斜面(901)提供有促进料件滑落的一滚轮(902)。较佳地,该滚轮(902)是受到驱动的动力滚轮,其可将料件带往正确的方向。以送货篮而言,动力滚轮提供单一方向的推力促使送货篮滑落并防止送货篮发生倾斜或偏移。该斜面(901)的底端有防止料件滑落的一阻挡机构(903),斜面(901)和阻挡机构(903)之间还提供有多个限制机构(904)等间距隔开。两个相邻的限制机构(904)之间形成一停留区域供单一料件停留,等待被第二取料装置转移(131)。例如,根据接收送货篮的方位(长度或宽度朝下料平台),相邻限制机构(904)之间的距离须大于送货篮的长度或宽度,避免送货篮被两者阻挡。The unloading platform (133) is arranged on the opposite side of the push-out mechanism (132), between the unloading line (130) and the discharge area (1032), to receive a plurality of materials pushed out of the unloading line (130). Figure 9 partially illustrates the unloading platform (900), which is joined in the y direction of the unloading line (130). The unloading platform (900) has an inclined surface (901), and the inclined surface (901) is provided with a roller (902) for promoting the sliding of the material. Preferably, the rollers (902) are driven powered rollers that can bring the material in the correct direction. In the case of delivery baskets, powered rollers provide a unidirectional thrust to push the delivery basket down and prevent the delivery basket from tipping or shifting. The bottom end of the inclined surface (901) is provided with a blocking mechanism (903) to prevent the material from sliding down, and a plurality of restricting mechanisms (904) are also provided between the inclined plane (901) and the blocking mechanism (903) at equal intervals. A stop area is formed between two adjacent restricting mechanisms (904) for a single material to stop, waiting to be transferred by the second reclaiming device (131). For example, depending on the orientation of the receiving delivery basket (length or width toward the unloading platform), the distance between adjacent restraining mechanisms (904) must be greater than the length or width of the delivery basket to avoid the delivery basket being blocked by both.
图10更清楚地示意下料平台的限制机构(904),其为上窄下宽的对称结构,有助于引导料件至停留区域。所述停留区是指料件躺在斜面(901)上并能同时获得阻挡机构(904)支撑的区域。为了确保料件位于第二取料装置(131)的操作范围,下料平台(900)还可包含多个第三整理装置(1000),其为一夹持装置。位于停留区域的送货篮有可能尚未摆正或者过度倾向一限制机构(904),第三整理装置(1000)经控制以横向(x方向)夹住送货篮,借此将送货篮摆正且位于容易接取的位置,等待第二取料装置(131)执行接取动作。较佳地,相邻两限制机构(904)之间的停留区域可形成一缺口(905),此设置有助于第二取料装置(131)接取送货篮,尤其当第二取料装置(131)采取一夹爪装置时机械手指会穿越送货篮的底部。Fig. 10 shows more clearly the restriction mechanism (904) of the unloading platform, which is a symmetrical structure with a narrow upper part and a wide lower part, which helps to guide the material to the staying area. The staying area refers to the area where the material lies on the inclined surface (901) and can be supported by the blocking mechanism (904) at the same time. In order to ensure that the material is located within the operating range of the second reclaiming device (131), the unloading platform (900) may further include a plurality of third sorting devices (1000), which are clamping devices. Delivery baskets located in the holding area may not be oriented or are overly inclined to a restraining mechanism (904), the third organizer (1000) is controlled to grip the delivery baskets laterally (x-direction), thereby swinging the delivery baskets It is located in a position where it is easy to access, and waits for the second reclaiming device (131) to perform the receiving action. Preferably, a gap (905) can be formed in the staying area between two adjacent restricting mechanisms (904), and this arrangement is helpful for the second reclaiming device (131) to receive the delivery basket, especially when the second reclaiming device (131). When the device (131) adopts a gripper device, the robot fingers will pass through the bottom of the delivery basket.
第二取料装置(131)可具有类似的结构和配置(即对应的固定架、连接结构、接取装置),但有差异的执行动作。第二取料装置(131)同样于料件的内部空间执行接取动作,但第二取料装置(131)因应下料平台(900)的倾斜而以一角度执行所述接取动作。完成接取后,第二取料装置(131)将N个送货篮从下料平台(900)的停留区域转移至管线(103)的出料区(1032),并放置于N个堆叠的最上位。第二取料装置(131)自下料平台(900)一次接取N个送货篮作为堆叠的下一层,并将N个送货篮的每一者对准前一层对应的送货篮的每一者,如使上下层送货篮相互交叉的关系(如图3),接着执行释放动作完成堆叠。此处基于机械的堆叠料件是具有挑战的,尤其这包含在大量取料的状态下能够使每一个送货篮都能同时精准地放上堆叠结构。因此,前述的第一、第二和第三整理装置(150、6000、1000)的动作是重要的,每一阶段的重新整理是为了确保这些送货篮在不同输送状态下彼此能够维持理想的空间关系,使这些送货篮在不同转移期间都不超过机械操作的容许范围。The second reclaiming device (131) may have a similar structure and configuration (ie corresponding fixing frame, connecting structure, receiving device), but with different execution actions. The second reclaiming device (131) also performs the receiving operation in the inner space of the material, but the second reclaiming device (131) performs the receiving operation at an angle in response to the inclination of the unloading platform (900). After the receiving is completed, the second reclaiming device (131) transfers the N delivery baskets from the holding area of the unloading platform (900) to the discharging area (1032) of the pipeline (103), and places them on the N stacked baskets. top. The second picking device (131) picks up N delivery baskets from the unloading platform (900) at a time as the next layer of the stack, and aligns each of the N delivery baskets with the delivery corresponding to the previous layer Each of the baskets, such as the upper and lower delivery baskets intersecting each other (as shown in Figure 3), then performs a release action to complete the stacking. Machine-based stacking of items is challenging here, especially when it comes to being able to place each delivery basket precisely on the stack at the same time in the case of a large number of withdrawals. Therefore, the aforementioned actions of the first, second and third sorting devices (150, 6000, 1000) are important, and the rearranging of each stage is to ensure that the delivery baskets can maintain the ideal of each other in different conveying states The spatial relationship is such that these delivery baskets do not exceed the allowable range of mechanical operation during different transfer periods.
出料区(1032)停放自进料区(1031)推进的N个台车,其如同进料区(1031)的停放规则彼此保持适当的间距。当台车承载了一定的数量堆叠的送货篮后沿着管线(103)被推送至出口(102),完成出料。The discharge area (1032) parks N trolleys propelled from the feed area (1031), which keep a proper distance from each other as the parking rules of the feed area (1031). When the trolley carries a certain number of stacked delivery baskets, it is pushed to the outlet (102) along the pipeline (103) to complete the discharging.
图11描述本发明进出料系统的方法流程,包含步骤S1100至S1110。这些步骤将配合图1至图10说明如下。FIG. 11 depicts the method flow of the feeding and discharging system of the present invention, including steps S1100 to S1110. These steps will be described below in conjunction with FIGS. 1 to 10 .
在步骤S1100,提供一管线(103)作为该进出料系统的第一管线。该管线(103)经配置以推送多个堆叠,如图2所示以台车(202)所承载的堆叠结构(200),由具有相同的多个送货篮(400)堆叠而成。其中,每一送货篮具有由一底面及多个侧边形成的一内部空间。操作人员可将承载堆叠的多个台车依序载入管线(103),而管线(103)可使用已知的驱动机制各别推送每一个台车前进,且控制前后台车之间的距离,结束步骤S1100。管线(103)的入口可采取升降机制以利台车顺利载入管线(103)。在一实施例中,步骤S1100可进一步包含针对所述送货篮堆叠结构(200)的一高度检测手段,以判断该堆叠结构(200)的总高度是否符合所述取料装置(121、131)的操作容许范围。所述高度检测手段可由光学检测器或超音波检测器配置于管线(103)的路径上而实现,且所述检测手段包含产生一检测信号至控制器(140),由控制器(140)判断是否允许或拒绝承载堆叠结构的台车进入下一步骤的执行。控制器(140)可经配置而记录在该系统中堆叠结构可被处理的一最大允许高度,如三十个。当检测信号指示超过或低于数量三十个,则控制器(140)命令管线(103)退回未满足最大允许高度的台车。In step S1100, a pipeline (103) is provided as the first pipeline of the feeding and discharging system. The pipeline (103) is configured to push a plurality of stacks, as shown in FIG. 2, a stack structure (200) carried by a trolley (202) is formed by stacking a plurality of delivery baskets (400) having the same. Wherein, each delivery basket has an inner space formed by a bottom surface and a plurality of side edges. The operator can sequentially load multiple trolleys carrying the stack into the pipeline (103), and the pipeline (103) can use known drive mechanisms to push each trolley forward and control the distance between the front and rear trolleys , and end step S1100. The entrance of the pipeline (103) can adopt a lifting mechanism to facilitate the trolley to smoothly load the pipeline (103). In one embodiment, step S1100 may further include a height detection method for the delivery basket stacking structure (200) to determine whether the total height of the stacking structure (200) conforms to the reclaiming device (121, 131). ) within the operating allowable range. The height detection means can be realized by disposing an optical detector or an ultrasonic detector on the path of the pipeline (103), and the detection means includes generating a detection signal to the controller (140), and the controller (140) judges Whether to allow or deny the trolley carrying the stack structure to proceed to the execution of the next step. The controller (140) can be configured to record a maximum allowable height, such as thirty, that stack structures can be handled in the system. When the detection signal indicates that the number is over or under thirty, the controller (140) commands the pipeline (103) to return the carts that do not meet the maximum allowable height.
在步骤S1102,由一第一整理装置(150)夹持这些堆叠的每一者以个别整理每一堆叠。如图1的第一整理装置(150)设置在台车的路径上,这些台车会依序停留在第一整理装置(150)接受整理。图5A至图5C更详细描述第一整理装置所执行的动作。图5A表示第一整理装置的一支撑动作,其以第一可动部(501)抵靠堆叠结构的一侧,使其在y方向获得支撑。图5B表示一第一夹持动作,其以第二和第三可动部(502、503)的枢转的动作夹持该堆叠的两侧。图5C表示一第二夹持动作,其以相对于第一可动部(501)的第四可动部(504)抵靠该堆叠结构的另一侧,令第一和第四可动部(501、504)夹持该堆叠结构,借由这些可动部经配置以围绕该堆叠结构,使其扭曲或倾斜得以修正整齐。接着,第一整理装置的所有可动部退回原位,使堆叠继续沿着管线(103)推进至进料区(1031),结束步骤S1102。In step S1102, each of the stacks is clamped by a first sorting device (150) to sort each stack individually. The first sorting device (150) as shown in FIG. 1 is arranged on the path of the trolleys, and these trolleys will stop at the first sorting device (150) in sequence to receive sorting. Figures 5A-5C describe in more detail the actions performed by the first finishing device. Fig. 5A shows a supporting action of the first sorting device, which uses the first movable part (501) to abut one side of the stack structure so that it is supported in the y-direction. Figure 5B shows a first clamping action which clamps both sides of the stack with the pivoting action of the second and third movable parts (502, 503). Figure 5C shows a second clamping action in which the fourth movable part (504) relative to the first movable part (501) abuts the other side of the stack structure, causing the first and fourth movable parts ( 501 , 504 ) clamp the stacked structure, and the movable parts are arranged to surround the stacked structure, so that its twist or inclination can be corrected and ordered. Next, all movable parts of the first sorting device return to their original positions, so that the stack continues to advance along the pipeline (103) to the feeding area (1031), and the step S1102 ends.
在步骤S1104,由一第二整理装置(600)同时夹持这些堆叠以使这些堆叠在进料区(1031)中排列整齐。由第一整理装置(150)整理的多个堆叠被集中停放在进料区(1031),其被设置成允许N个台车停放成一列。当然,在其他可能的实施例中,进料区(1031)可被设置成允许N个台车停放成多列。如前述N的数量可由系统的一最大抓取量决定。如图6示意了进料区(1031)周围可提供第二整理装置(600),其经配置以夹持N个台车所承载的N个堆叠,尤其第二整理装置(600)配置成以同时接触N个堆叠的方式执行夹持的动作,使该N个堆叠的列队更整齐,结束步骤S1104。除此之外,第二整理装置(600)可抓持该N个堆叠,使堆叠不易受外力(如在被取料的过程)作用而变形。In step S1104, the stacks are simultaneously clamped by a second sorting device (600) to align the stacks in the feeding area (1031). The stacks sorted by the first sorting device (150) are collectively parked in the infeed area (1031), which is arranged to allow N trolleys to be parked in a row. Of course, in other possible embodiments, the feeding area (1031) may be configured to allow N trolleys to be parked in multiple rows. As mentioned above, the number of N can be determined by a maximum grasping amount of the system. A second sorting device (600) may be provided around the infeed zone (1031) as illustrated in Figure 6, which is configured to grip N stacks carried by N trolleys, in particular the second sorting device (600) is configured to The clamping action is performed by touching the N stacks at the same time, so that the alignment of the N stacks is more tidy, and the step S1104 is ended. Besides, the second sorting device (600) can hold the N stacks, so that the stacks are not easily deformed by external force (eg, during the process of being picked up).
在步骤S1106,由一第一取料装置执行一接取动作及一释放动作使排列整齐的这些堆叠的料件被转移至该系统的一第二管线。如图1的第一取料装置(121)经配置以将管线(103)的N个送货篮从进料区(1031)的N个堆叠中一次转移至上料管线(120)。上料管线(120)可视为该系统的第二管线。In step S1106 , a first reclaiming device performs a pick-up action and a release action so that the stacked materials in order are transferred to a second pipeline of the system. The first reclaimer ( 121 ) of FIG. 1 is configured to transfer N delivery baskets of line ( 103 ) from the N stacks of feed zone ( 1031 ) to the loading line ( 120 ) at a time. The feed line (120) can be considered the second line of the system.
参阅图12,步骤S1106进一步包含步骤S1200至S1206。在步骤S1200,由第一取料装置(121)执行一接取动作。如图7的成列的多个接取装置(703)经由所述升降位移手段分别描准送货篮的底部中央并执行接取动作,其中所述接取动作包含夹取、吸取及撑开等方式,特别是所述接取动作是在送货篮的内部空间完成,如此使堆叠的送货篮彼此在沿着管线的方向可以更紧密的靠近,而在进出料区可以获得最大处理产能。这点是重要的,为了提升进料的能力,每一次接取的料件数量当然也是关键之一。针对送货篮或类似的料件而言,接取装置(703)瞄准底部中央且在内部空间执行动作的设计可相对提升接取装置配置(703)的数量,同时可获得最佳的抓取效果,相较于由送货篮的外围抓取,必须在送货篮彼此之间保留必要的夹取操作空间,而在空间上不利于将处理产能最大化。N个接取装置(703)同步与N个送货篮完成接取,结束步骤S1200。在步骤S1202,可经由所述升降手段的控制,该N个接取装置(703)可同步执行一微小摆荡动作,使被接取的N送货篮松脱其下层结构,更易从堆叠中取出,结束步骤S1202。由于第二整理装置(600)可夹持堆叠,所述摆动不轻易使堆叠变形或倾斜。在步骤S1204,可由第一取料装置(121)执行一倾斜动作,意即借由所述升降与位移机制被接取的N个货物篮同步被倾斜相对一角度,接着恢复原来的状态,结束步骤S1204。这个动作是选择性的。在清洗货物篮的应用中,倾斜动作可初步将料件的内部空间中的杂物倒出。在步骤S1206,经所述升降与位移手段,被接取的N个货物篮被放置在上料管线(120)的上方,该N个接取装置(703)接着执行一释放动作,使该N个送货篮自接取装置(703)释放接取,结束步骤S1206。所述释放动作仍然是在货物篮的内部空间完成。Referring to FIG. 12, step S1106 further includes steps S1200 to S1206. In step S1200, a pick-up action is performed by the first pick-up device (121). As shown in FIG. 7 , a plurality of receiving devices ( 703 ) in a row are respectively aligned with the bottom center of the delivery basket through the lifting and displacing means and perform the receiving action, wherein the receiving action includes gripping, sucking and spreading In particular, the pickup action is completed in the inner space of the delivery basket, so that the stacked delivery baskets can be closer to each other in the direction of the pipeline, and the maximum processing capacity can be obtained in the in-feed and out-feed areas. . This is important. In order to improve the feeding capacity, of course, the number of materials received each time is also one of the keys. For delivery baskets or similar items, the design of the pickup device (703) aimed at the center of the bottom and performing the action in the interior space can relatively increase the number of pickup device configurations (703), while obtaining the best grasping As a result, compared to grasping by the periphery of the delivery baskets, the necessary space for gripping operations must be reserved between the delivery baskets, which is not spatially conducive to maximizing the processing capacity. The N pick-up devices (703) synchronously complete pick-up with the N delivery baskets, and the step S1200 ends. In step S1202, through the control of the lifting means, the N pick-up devices (703) can simultaneously perform a tiny swinging action, so that the picked N delivery baskets are released from their underlying structures, making it easier to take out from the stack , and end step S1202. Since the second collating device (600) can grip the stack, the rocking does not easily deform or tilt the stack. In step S1204, a tilting action can be performed by the first reclaiming device (121), that is, the N cargo baskets picked up by the lifting and displacement mechanism are simultaneously tilted relative to an angle, and then the original state is restored, and the end Step S1204. This action is optional. In the application of cleaning the cargo basket, the tilting action can initially pour out the debris in the inner space of the material. In step S1206, through the lifting and displacement means, the N cargo baskets to be picked up are placed above the feeding pipeline (120), and the N pick-up devices (703) then perform a release action, so that the N pick-up devices (703) are released. The delivery baskets are released from the pickup device (703), and the step S1206 ends. The release action is still done in the interior space of the cargo basket.
在步骤S1106中,第一取料装置(121)是以一次接取N个料件为单位在一周期时间内完成所述接取动作及释放动作。在一实施例中,上料管线(120)是以一次N个料件为单位将该N个料件推送至如图1的处理设备(110)。较佳地,处理设备(110)可配合系统所定义的每单位数量设计兼容的管线输送机制,并也以N个料件为单位输出至如图1的下料管线(130)。为了方便说明,下料管线(130)可视为该系统的第二管线。在实际情况,该系统的第二管线(包含上料管线、下料管线)可以是该处理设备的一部分,或独立于该处理设备。In step S1106, the first reclaiming device (121) completes the receiving action and the releasing action within one cycle time by taking N pieces of material at a time. In one embodiment, the feeding pipeline (120) pushes the N pieces of material at a time to the processing equipment (110) as shown in FIG. 1 . Preferably, the processing equipment ( 110 ) can design a compatible pipeline conveying mechanism for each unit quantity defined by the system, and also output N pieces of material to the unloading pipeline ( 130 ) as shown in FIG. 1 . For the convenience of description, the feed line (130) can be regarded as the second line of the system. In practical situations, the second line of the system (including the feeding line and the unloading line) may be part of the processing equipment, or be independent of the processing equipment.
在步骤S1108,将该第二管在线的N个料件同时推离该第二管线,并由一下料平台接收被推出的这些料件。如由图1的推出机构(132)同时或依序推击下料管线(130)上的N个货物篮。衔接于下料管线(130)的下料平台(133)接收该N个货物篮,且下料平台(133)上提供的限制机构(904)引导每个货物篮落入对应的停留区域,结束步骤S1108。较佳地,在推出机构(132)的推出手臂可提供有N个释放栏杆,其作用是限制每个货物篮位于推出机构(132)的操作范围,确保每个货物篮都会被成功推出下料管线(130)并朝希望的方向落入下料平台(133)。In step S1108, the N pieces of material on the second pipe line are simultaneously pushed out of the second line, and the pushed material pieces are received by the unloading platform. For example, the pushing mechanism (132) of FIG. 1 pushes the N cargo baskets on the unloading line (130) simultaneously or sequentially. The unloading platform (133) connected to the unloading pipeline (130) receives the N cargo baskets, and the restriction mechanism (904) provided on the unloading platform (133) guides each cargo basket to fall into the corresponding stay area, ending Step S1108. Preferably, the push-out arm of the push-out mechanism (132) can be provided with N release rails, the function of which is to limit the operating range of each cargo basket in the push-out mechanism (132), to ensure that each cargo basket will be successfully pushed out and unloaded. Line (130) and drop into the unloading platform (133) in the desired direction.
在步骤S1110,夹持来自该第二管线的每一料件以将多个料件排列整齐。如由图10的第三整理装置(1000)夹持下料平台(133)上停留区域的送货篮,借此在下料平台(133)上的N个送货篮的方位均维持一致且这些送货篮的排列整齐,等待由图1的第二取料装置(131)转移至出料区(1032)。所述第三整理装置(1000)执行一水平方向(x方向)的夹持。但在其他可能的实施例中,第三整理装置(1000)或更多的其他整理装置可提供所述送货篮更多方向上的修正。In step S1110, each material from the second pipeline is clamped to align the plurality of materials. For example, the delivery baskets in the stopping area on the unloading platform (133) are clamped by the third sorting device (1000) of FIG. 10, whereby the orientations of the N delivery baskets on the unloading platform (133) are kept the same and these The delivery baskets are neatly arranged, waiting to be transferred to the discharging area (1032) by the second reclaiming device (131) in FIG. 1 . The third finishing device (1000) performs clamping in a horizontal direction (x direction). However, in other possible embodiments, the third arrangement (1000) or more other arrangements may provide more directional corrections of the delivery basket.
在步骤S1104,由一第二整理装置同时夹持这些堆叠以使这些堆叠排列整齐。由第一整理装置(150)整理的多个堆叠被集中停放在进料区(1031),其被设置成允许N个台车停放成一列。当然,在其他可能的实施例中,进料区(1031)可被设置成允许N个台车停放成多列。如前述N的数量可由系统的一最大抓取量决定。如图6示意了进料区(1031)周围可提供第二整理装置(600),其经配置以夹持N个台车所承载的N个堆叠,尤其第二整理装置(600)配置成以同时接触N个堆叠的方式执行夹持的动作,使该N个堆叠的列队更整齐,结束步骤S1104。除此之外,第二整理装置(600)可抓持该N个堆叠,使堆叠不易受外力(如在被取料的过程)作用而变形。In step S1104, the stacks are simultaneously clamped by a second arranging device to align the stacks. The stacks sorted by the first sorting device (150) are collectively parked in the infeed area (1031), which is arranged to allow N trolleys to be parked in a row. Of course, in other possible embodiments, the feeding area (1031) may be configured to allow N trolleys to be parked in multiple rows. As mentioned above, the number of N can be determined by a maximum grasping amount of the system. A second sorting device (600) may be provided around the infeed zone (1031) as illustrated in Figure 6, which is configured to grip N stacks carried by N trolleys, in particular the second sorting device (600) is configured to The clamping action is performed by touching the N stacks at the same time, so that the alignment of the N stacks is more tidy, and the step S1104 is ended. Besides, the second sorting device (600) can hold the N stacks, so that the stacks are not easily deformed by external force (eg, during the process of being picked up).
在步骤S1106,由一第一取料装置执行一接取动作及一释放动作使排列整齐的这些堆叠的料件被转移至该系统的一第二管线。如图1的第一取料装置(121)经配置以将管线(103)的N个送货篮从进料区(1031)的N个堆叠中一次转移至上料管线(120)。上料管线(120)可视为该系统的第二管线。In step S1106 , a first reclaiming device performs a pick-up action and a release action so that the stacked materials in order are transferred to a second pipeline of the system. The first reclaimer ( 121 ) of FIG. 1 is configured to transfer N delivery baskets of line ( 103 ) from the N stacks of feed zone ( 1031 ) to the loading line ( 120 ) at a time. The feed line (120) can be considered the second line of the system.
参阅图12,步骤S1106进一步包含步骤S1200至S1206。在步骤S1200,由第一取料装置(121)执行一接取动作。如图7的成列的多个接取装置(703)经由所述升降位移手段分别描准送货篮的底部中央并执行接取动作,其中所述接取包含夹取、吸取及撑开等方式,尤其所述接取动作是在送货篮的内部空间完成。这点是重要的,为了提升进料的能力,每一次接取的料件数量当然是关键之一。针对送货篮或类似的料件而言,接取装置(703)瞄准底部中央且在内部空间执行动作的设计可相对提升接取装置配置(703)的数量,同时可获得最佳的抓取效果。N个接取装置(703)同步与N个送货篮完成接取,结束步骤S1200。在步骤S1202,可经由所述升降手段的控制,该N个接取装置(703)可同步执行一微小摆荡动作,使被接取的N送货篮松脱其下层结构,更易从堆叠中取出,结束步骤S1202。由于第二整理装置(600)可夹持堆叠,所述摆动不轻易使堆叠变形。在步骤S1204,可由第一取料装置(121)执行一倾斜动作,意即借由所述升降与位移机制被接取的N个货物篮同步被倾斜相对一角度,接着恢复原来的状态,结束步骤S1204。这个动作是选择性的。在清洗货物篮的应用中,倾斜动作可初步将容器中的大型杂物倒出。在步骤S1206,经所述升降与位移手段,被接取的N个货物篮被放置在上料管线(120)的上方,该N个接取装置(703)接着执行一释放动作,使该N个送货篮自接取装置(703)断开连接,结束步骤S1206。所述释放动作仍然是在货物篮的内部空间完成。Referring to FIG. 12, step S1106 further includes steps S1200 to S1206. In step S1200, a pick-up action is performed by the first pick-up device (121). As shown in FIG. 7 , a plurality of receiving devices ( 703 ) in a row respectively locate the bottom center of the delivery basket through the lifting and displacement means and perform the receiving action, wherein the receiving includes gripping, sucking, and spreading, etc. manner, in particular the pick-up action is performed in the interior space of the delivery basket. This is very important. In order to improve the feeding capacity, the number of materials received each time is of course one of the keys. For delivery baskets or similar items, the design of the pickup device (703) aimed at the center of the bottom and performing the action in the interior space can relatively increase the number of pickup device configurations (703), while obtaining the best grasping Effect. The N pick-up devices (703) synchronously complete pick-up with the N delivery baskets, and the step S1200 ends. In step S1202, through the control of the lifting means, the N pick-up devices (703) can simultaneously perform a tiny swinging action, so that the picked N delivery baskets are released from their underlying structures, making it easier to take out from the stack , and end step S1202. Since the second collating device (600) can grip the stack, the rocking does not easily deform the stack. In step S1204, a tilting action can be performed by the first reclaiming device (121), that is, the N cargo baskets picked up by the lifting and displacement mechanism are simultaneously tilted relative to an angle, and then the original state is restored, and the end Step S1204. This action is optional. In the application of cleaning cargo baskets, the tilting action can initially pour out large debris in the container. In step S1206, through the lifting and displacement means, the N cargo baskets to be picked up are placed above the feeding pipeline (120), and the N pick-up devices (703) then perform a release action, so that the N pick-up devices (703) are released. Each delivery basket is disconnected from the pickup device (703), and step S1206 ends. The release action is still done in the interior space of the cargo basket.
在步骤S1106中,第一取料装置(121)是以一次接取N个料件为单位在一周期时间内完成所述接取动作及释放动作。在一实施例中,上料管线(120)是以一次N个料件为单位将该N个料件推送至如图1的处理设备(110)。较佳地,处理设备(110)可配合系统所定义的每单位数量设计兼容的管线输送机制,并也以N个料件为单位输出至如图1的下料管线(130)。为了方便说明,下料管线(130)可视为该系统的第二管线。在实际情况,该系统的第二管线(包含上料管线、下料管线)可以是该处理设备的一部分,或独立于该处理设备。In step S1106, the first reclaiming device (121) completes the receiving action and the releasing action within one cycle time by taking N pieces of material at a time. In one embodiment, the feeding pipeline (120) pushes the N pieces of material at a time to the processing equipment (110) as shown in FIG. 1 . Preferably, the processing equipment ( 110 ) can design a compatible pipeline conveying mechanism for each unit quantity defined by the system, and also output N pieces of material to the unloading pipeline ( 130 ) as shown in FIG. 1 . For the convenience of description, the feed line (130) can be regarded as the second line of the system. In practical situations, the second line of the system (including the feeding line and the unloading line) may be part of the processing equipment, or be independent of the processing equipment.
在步骤S1108,将该第二管线的N个料件同时推离该第二管线,并由一下料平台接收被推出的这些料件。如由图1的推出机构(132)同时或依序推击下料管线(130)上的N个货物篮。衔接于下料管线(130)的下料平台(133)接收该N个货物篮,且下料平台(133)上提供的限制机构(904)引导每个货物篮落入对应的停留区域,结束步骤S1108。较佳地,在下料管线(130)可提供有N个释放栏杆,其作用是限制每个货物篮位于推出机构(132)的操作范围,确保每个货物篮都会被成功推出下料管线(130)并朝希望的方向落入下料平台(133)。In step S1108, the N pieces of the second pipeline are simultaneously pushed out of the second pipeline, and the pushed out materials are received by the unloading platform. For example, the pushing mechanism (132) of FIG. 1 pushes the N cargo baskets on the unloading line (130) simultaneously or sequentially. The unloading platform (133) connected to the unloading pipeline (130) receives the N cargo baskets, and the restriction mechanism (904) provided on the unloading platform (133) guides each cargo basket to fall into the corresponding stay area, ending Step S1108. Preferably, N release rails can be provided in the unloading line (130), the function of which is to limit the operating range of each cargo basket at the push-out mechanism (132) to ensure that each cargo basket will be successfully pushed out of the unloading line (130). ) and drop into the unloading platform (133) in the desired direction.
在步骤S1110,夹持来自该第二管线的每一料件以将多个料件排列整齐。如由图10的第三整理装置(1000)夹持下料平台(133)上停留区域的送货篮,借此在下料平台(133)上的N个送货篮的方位均维持一致且这些送货篮的排列整齐,等待由图1的第二取料装置(131)转移至出料区(1032)。所述第三整理装置(1000)执行一水平方向(x方向)的夹持。但在其他可能的实施例中,第三整理装置(1000)或更多的其他整理装置可提供所述送货篮更多方向上的修正。In step S1110, each material from the second pipeline is clamped to align the plurality of materials. For example, the delivery baskets in the stopping area on the unloading platform (133) are clamped by the third sorting device (1000) of FIG. 10, whereby the orientations of the N delivery baskets on the unloading platform (133) are kept the same and these The delivery baskets are neatly arranged, waiting to be transferred to the discharging area (1032) by the second reclaiming device (131) in FIG. 1 . The third finishing device (1000) performs clamping in a horizontal direction (x direction). However, in other possible embodiments, the third arrangement (1000) or more other arrangements may provide more directional corrections of the delivery basket.
本文所述“对齐排列”和“整齐”用语是指堆叠或排列的所有单元,无论在水平方向或垂直方向,均尽可能切齐一直线或一平面。或者,在一排列中的栏或列均匀分布,层与层的关系明确。应了解,所述“对齐排列”和“整齐”应考虑料件本身存在的结构缺陷。The terms "aligned" and "aligned" as used herein mean that all elements stacked or arranged, whether horizontally or vertically, are as aligned as possible in a straight line or plane. Alternatively, the columns or columns in an array are evenly distributed, with well-defined layer-to-layer relationships. It should be understood that the "alignment" and "tidy" should take into account the structural defects existing in the material itself.
综上所述,本发明提供的取料装置及方法可有效提升进料的数量,如七个或更多,同时内部空间中的动作执行可有效抓取每个料件。更重要的是,本发明提供的进出料系统及方法给予料件的堆叠和排列整理机制,使料件在进料端和出料端的路径上都维持机械可操作的范围内,此相对提升进出料的效率,意即降低机械失误率。To sum up, the material reclaiming device and method provided by the present invention can effectively increase the number of materials to be fed, such as seven or more, and at the same time, the execution of actions in the inner space can effectively grasp each material piece. More importantly, the feeding and discharging system and method provided by the present invention provide a stacking and arranging mechanism for the material parts, so that the material parts are maintained within the mechanically operable range on the paths of the feeding end and the discharging end, which relatively improves the feeding and discharging. The efficiency of the material, which means reducing the mechanical error rate.
以上内容提供这些叙述具体实施例的组合的制造与使用的完整描述。因为在不背离此叙述精神与范围下可以产生许多具体实施例,因此这些具体实施例将存在于以下所附加的这些权利要求之中。The foregoing provides a complete description of the manufacture and use of the combination of these recited embodiments. Since many specific embodiments can be made without departing from the spirit and scope of this description, these specific embodiments will reside in the claims hereinafter appended.
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CN112158591A (en) * | 2020-10-27 | 2021-01-01 | 湖州信倍连网络科技有限公司 | Manipulator grabbing device with limiting function |
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Also Published As
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TW202007617A (en) | 2020-02-16 |
TWI658979B (en) | 2019-05-11 |
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