CN110775506A - Intelligent finished product sorting and automatic warehouse-in and warehouse-out system - Google Patents
Intelligent finished product sorting and automatic warehouse-in and warehouse-out system Download PDFInfo
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- CN110775506A CN110775506A CN201911151539.6A CN201911151539A CN110775506A CN 110775506 A CN110775506 A CN 110775506A CN 201911151539 A CN201911151539 A CN 201911151539A CN 110775506 A CN110775506 A CN 110775506A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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Abstract
The invention discloses an intelligent finished product sorting and automatic warehousing-in and warehousing-out system, which specifically comprises the following areas: more than one empty tray stacking area for placing empty trays; a product storage area for sorting the products to corresponding storage locations according to a set area; a delivery area for delivering the product storage area; more than one vehicle-mounted system distributed in different areas; an RFID detection door for acquiring material information is arranged between the delivery area and the vehicle-mounted system; and the WCS dispatching system can automatically distribute the goods positions of the trays according to the storage position condition and the storage condition, and transports the trays and the materials to a specified storage station by a vehicle-mounted system, and is arranged in a product storage warehouse area. The invention improves the automation efficiency, improves the working efficiency and reduces the operation cost.
Description
Technical Field
The invention relates to the technical field of data sorting, in particular to an intelligent finished product sorting and automatic warehouse entry and exit system.
Background
With the development of economy, the requirements for intelligent technology are higher and higher, for example, for the transportation of a ceramic industry, the sorting and shelving of finished products are preferably managed by adopting an automatic flat warehouse, but in the general flat warehouse management, after a warehouse manager issues a warehousing task, a forklift worker conveys goods to a specified position of a warehouse for stacking, and the goods stacking position is distributed by the warehouse manager. When goods are delivered from the warehouse, the warehouse manager arranges the forklift workers to the specified position according to the order to take the corresponding number of goods, and then the goods are conveyed to the delivery area. After loading, the forklift worker stacks the empty pallet at the designated position. In the process, no bar code information is bound on the goods, no library position information is registered after the goods are warehoused, and the ERP system only has the inventory information but lacks the library position information. The storage allocation and inventory checking are all dependent on manpower, and depend on the experience and the service level of people too much, so that the unreasonable storage allocation and the disordered storage are easily caused. The delivery does not follow the delivery plan of the wave times, and the goods are easy to accumulate. The demand for manpower is large, the manpower cost is high, and the situation of information asymmetry during handover is easy to occur. The warehouse can not realize automation due to various conditions, the efficiency is low, and the operation cost is high.
Disclosure of Invention
The invention aims to solve the defects of the prior art and provide an intelligent finished product sorting and automatic warehousing-in and warehousing-out system which improves the automation efficiency, the working efficiency and the running cost.
In order to achieve the above purpose, the invention provides an intelligent finished product sorting and automatic warehousing-in and warehousing-out system, which specifically comprises the following areas:
more than one empty tray stacking area for placing empty trays;
a product storage area for sorting the products to corresponding storage locations according to a set area;
a delivery area for delivering the product storage area;
more than one vehicle-mounted system distributed in different areas; an RFID detection door for acquiring material information is arranged between the delivery area and the vehicle-mounted system;
the WCS dispatching system can automatically distribute the goods positions of the trays according to the storage position condition and the storage condition, and transports the trays and the materials to a specified storage station by a vehicle-mounted system, and the WCS dispatching system is arranged in a product storage warehouse area;
wherein, more than one automatic product sorting conveying lines are arranged on the product storage warehouse area, all the automatic product sorting conveying lines are communicated with each other, more than one in-out warehouse station conveying line which is used for carrying out transportation according to product sorting is arranged on each automatic product sorting conveying line, one delivery sorting port communicated with a delivery area is arranged on one automatic product sorting conveying line, a vehicle-mounted system is arranged in the sorting area corresponding to each in-out warehouse station conveying line, a display screen used for displaying the data information of the operation trays in the sorting area is arranged above each in-out warehouse station conveying line, an empty tray with an electronic label is arranged in each empty tray stacking area, and a mobile device capable of binding the data of the electronic labels on the empty trays conveyed from the ceramic tile material code and the empty tray stacking area is arranged at the front end of the product storage warehouse area, the mobile device, the RFID detection door and the WCS dispatching system are in communication connection, and the WCS dispatching system is in communication connection with the display screen and sends and displays data information of the operation tray corresponding to the sorting area to the display screen.
Further, improve work efficiency, delivery letter sorting mouth include more than one delivery letter sorting transfer chain, correspond on each delivery letter sorting transfer chain and be connected with the commodity circulation mouth, be equipped with more than one delivery vehicle that contains only electronic serial number in each commodity circulation mouth, delivery vehicle and WCS dispatch system communication are connected.
Furthermore, the operation is convenient, the delivery or the goods entering are not influenced, and the warehouse entering and exiting station conveyor line comprises a warehouse entering conveyor and a warehouse exiting conveyor which are arranged at intervals.
Further, the product storage warehouse area is an automatic three-dimensional warehouse device, and the operation of removing shelves and shelves in the warehouse is semi-automatically operated in a mode of manually acquiring display screen data and controlling a vehicle-mounted system to realize transportation.
Furthermore, the delivery sorting port, the warehouse entry and exit station conveying line and the automatic product sorting conveying line are arranged vertically.
Further, the display screen is a liquid crystal display screen.
Further, the mobile device is a smart phone or an ipad.
The system specifically comprises the following steps:
s100, product warehousing flow steps:
1) starting the warehousing condition, obtaining empty trays from the empty tray stacking area by using a vehicle-mounted system, stacking the empty trays with products to drive the trays filled with the products, binding the tile material codes above the trays with the container codes of the trays through mobile equipment to finish the warehousing task generation procedure, and waiting for the trays to be ready,
2) after the warehousing task is generated, the WCS scheduling system works to obtain the warehouse location condition and the warehouse condition in the current product storage warehouse area; then obtaining the specified point positions of the trays needing to be put in storage; sending the specified point position of the tray to be put in storage to the vehicle-mounted system in the step 1;
3) the tray is conveyed to a specified delivery line of an in-out warehouse station on a specified product automatic sorting conveying line according to guidance of a vehicle-mounted system, and after the tray reaches a warehouse station of the specified delivery line of the in-out warehouse station, a WCS dispatching system displays information of container codes, material information and storage positions of the tray through a display screen at the position;
4) simultaneously, a vehicle-mounted system in a sorting area corresponding to the warehouse-in and warehouse-out station conveying line is called to convey materials to a specified position for storage according to the indication of a display screen, warehouse-in operation and information filing are completed, and the materials are sent to a WCS dispatching system for data storage;
s200, product ex-warehouse flow steps:
① obtaining the delivery order, generating delivery order data through the delivery order sent by the upper computer;
②, order auditing is carried out by managers, and after the auditing is passed, the WCS dispatching system carries out auditing again on the order to confirm delivery;
③ WCS dispatching system makes the wave-time delivery plan according to the delivery strategy;
④ WCS dispatching system distributes stock data information according to warehouse-out algorithm to generate a shipment task;
⑤ the WCS dispatching system sends information to the vehicle terminal computer of the delivery vehicle through the wireless local area network after producing the delivery task, dispatches delivery data according to the display screen in the vehicle system in the product storage warehouse area, and simultaneously the staff carries out delivery sorting through the handheld terminal;
s300, a flow step of product delivery:
① the vehicle system in the delivery area gets the goods to the appointed position and sends them to the nearest delivery station;
②, due to the one-to-one correspondence between the delivery site and the delivery vehicles, after the goods are off-line, the vehicle-mounted system takes the goods and delivers the goods to the corresponding delivery vehicles, and meanwhile, when the goods pass through the RFID detection door, the system reads the tray container codes and the material information corresponding to the tray container codes, and after no error is confirmed, the delivery state is confirmed by the display screen, and the delivery is completed after the loading is finished.
③ further, in the second step of the process of product delivery, when the product is determined to be loaded, the empty tray passes through the electronic door again, the data in the empty tray is automatically released and cleaned, and is conveyed back to the empty tray stacking area through the empty tray.
Further, the WCS scheduling system can realize the setting steps of data backup and access authority management.
According to the intelligent finished product sorting and automatic warehousing-in and warehousing-out system, the electronic tag is embedded in each tray, the unique container code is written in, and the container code is bound with the tile code, so that the problems that the conventional tray has no information and no bar code, and the warehouse position is randomly placed to cause difficulty in inventory checking, incapability of tracing and the like are solved. The electronic chip embedded in the tray can guide information, so that the informatization management of the tray and the product is realized; after the product is delivered from the warehouse, the information of the electronic chip can be released and emptied for reuse, and the purpose of one-time embedding and reuse is achieved. The realization of the system can greatly improve the automation degree and the informatization degree of the flat warehouse operation, the warehouse entry and exit tasks are distributed by the system, the dependence on people is greatly reduced, people are changed into execution units, the human error rate is reduced, the inventory turnover rate and the visual level of the warehouse are greatly improved, and the system is the first flat warehouse transformation system scheme of the whole ceramic industry.
Drawings
In order to more clearly illustrate the implementation of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
Fig. 1 is a top view of an intelligent finished product sorting and automatic warehousing-in and warehousing system in embodiment 1;
fig. 2 is a schematic structural view of the delivery line at the warehousing-in/out station in embodiment 1.
In the reference symbols: an empty tray stacking area 1; a product storage warehouse area 2; a delivery area 3; an RFID detection door 4; an in-vehicle system 5; a WCS scheduling system 6; the automatic sorting and conveying line 7 for the products; an ex-warehouse station conveyor line 8; a display screen 9; an empty tray 10; a mobile device 11; a delivery sortation outlet 12; a delivery sorting conveyor line 13; an inlet 14; a delivery vehicle 15; a warehousing conveyor 16; an ex-warehouse conveyor 17; an electronic tag 18.
Detailed Description
The invention will be further described with reference to the following examples.
Example 1:
the system for intelligently sorting and automatically warehousing in and out finished products provided by the embodiment specifically comprises the following areas with reference to fig. 1-2:
more than one empty tray stacking area 1 for placing the empty trays 10;
a product storage area 2 for sorting products to corresponding storage locations according to a set area;
a delivery area 3 for delivering the product storage area 2;
more than one on-board system 5 distributed in different areas; an RFID detection door 4 for acquiring material information is arranged between the delivery area 3 and the vehicle-mounted system 5;
a WCS dispatching system 6 which can automatically distribute the goods positions of the trays according to the storage position condition and the storage condition, and transport the trays and the materials to a designated storage station by a vehicle-mounted system 5, wherein the WCS dispatching system 6 is arranged in the product storage warehouse area 2;
the automatic product sorting and conveying system is characterized in that more than one automatic product sorting and conveying line 7 is arranged on the product storage warehouse area 2, all the automatic product sorting and conveying lines 7 are communicated with one another, more than one in-out warehouse station conveying line 8 which is used for conveying products according to sorting is arranged on each automatic product sorting and conveying line 7, a delivery sorting port 12 communicated with the delivery area 3 is arranged on one automatic product sorting and conveying line 7, a vehicle-mounted system 5 is configured in a sorting area corresponding to each in-out warehouse station conveying line 8, a display screen 9 used for displaying data information of operation trays of the sorting area is arranged above each in-out warehouse station conveying line 8, an empty tray 10 with an electronic tag 18 is arranged in each empty tray stacking area 1, and a mobile tray 10 capable of binding the electronic tag 18 on the empty tray 10 conveyed from the ceramic tile material code and empty tray stacking area 1 is arranged at the front end of the product storage warehouse area 2 The system comprises a device 11, wherein the mobile device 11 and the RFID detection door 4 are in communication connection with a WCS dispatching system 6, and the WCS dispatching system 6 is in communication connection with a display screen 9 and sends data information corresponding to the sorting area operation tray to the display screen 9 for displaying.
Further, the work efficiency is improved, the delivery sorting port 12 comprises more than one delivery sorting conveying line 13, each delivery sorting conveying line 13 is correspondingly connected with an logistics port 14, more than one delivery vehicle 15 with a unique electronic number is arranged in each logistics port 14, and the delivery vehicles 15 are in communication connection with the WCS scheduling system 6.
Further, the operation is convenient, the delivery or the goods entering are not affected, and the warehouse entering and exiting station conveying line 8 comprises a warehouse entering conveyor 16 and a warehouse exiting conveyor 17 which are arranged at intervals.
Further, the product storage warehouse area 2 is an automatic three-dimensional warehouse device, and the operation of the warehouse, the operation of the loading and unloading, and the operation of the loading and unloading are manually carried out in a semi-automatic mode by acquiring data of the display screen 9 and controlling the vehicle-mounted system 5 to realize transportation.
Further, the delivery sorting port 12 and the warehouse-in/warehouse-out station conveyor line 8 are arranged perpendicular to the automatic product sorting conveyor line 7.
Further, the display screen 9 is a liquid crystal display screen.
Further, the mobile device 11 is a smart phone or an ipad.
The system specifically comprises the following steps:
s100, product warehousing flow steps:
1) starting a warehousing condition, acquiring an empty tray 10 from an empty tray stacking area 1 by using a vehicle-mounted system 5, stacking products on the empty tray 10 to drive the tray filled with the products, binding a tile material code above the tray and a container code of the tray through a mobile device 11, completing a warehousing task generation procedure, and preparing the tray for ready waiting;
2) after the warehousing task is generated, the WCS scheduling system 6 works to obtain the warehouse location condition and the warehouse condition in the current product storage warehouse area 2; then obtaining the specified point positions of the trays needing to be put in storage; sending the specified point position of the tray to be put in storage to the vehicle-mounted system 5 in the step 1;
3) the pallets are conveyed to a specified warehouse-in and warehouse-out station conveyor line 8 on a specified product automatic sorting conveyor line 7 according to guidance of the vehicle-mounted system 5, and after the pallets reach a warehouse-in station of the specified warehouse-in and warehouse-out station conveyor line 8, the WCS dispatching system 6 displays pallet container codes, material information and storage position information through a display screen 9 at the position;
4) meanwhile, the vehicle-mounted system 5 in the sorting area corresponding to the warehouse-in and warehouse-out station conveying line 8 is called to convey materials to a specified position for storage according to the indication of the display screen 9, warehouse-in operation and information filing are completed, and the materials are sent to the WCS dispatching system 6 for data storage;
s200, product ex-warehouse flow steps:
① obtaining the delivery order, generating delivery order data through the delivery order sent by the upper computer;
②, order auditing is carried out by managers, and after the auditing is passed, the WCS dispatching system 6 carries out auditing again on the order to confirm delivery;
③ WCS dispatching system 6 makes the wave-time delivery plan according to the delivery strategy;
④ WCS dispatching system 6 distributes stock data information according to the warehouse-out algorithm to generate a shipment task;
⑤ WCS dispatching system 6 sends information to vehicle terminal computer of delivery vehicle 15 through wireless LAN after producing delivery task, and dispatches delivery data according to display screen 9 in vehicle system 5 in product storage warehouse area 2, and at the same time, the worker sorts delivery through hand-held terminal;
s300, a flow step of product delivery:
① the vehicle-mounted system 5 in the delivery area 3 is delivered to the nearest delivery site to be on line by taking the goods to the appointed position;
② the delivery site corresponds to the delivery vehicle 15 one by one, after the goods are off-line, the vehicle-mounted system 5 takes the goods and delivers the goods to the corresponding delivery vehicle 15, and when passing through the RFID detection door 4, the system reads the pallet container code and the material information corresponding to the pallet container code, and after confirming no error, the delivery state is confirmed by the display screen 9, and the delivery is completed after the loading is finished.
Further, in the second step of the process step of product delivery, after the product is determined to be completely loaded, the empty tray passes through the electronic door again, the data in the empty tray is automatically released and cleaned, and the empty tray is conveyed back to the empty tray stacking area 1 through the empty tray.
Further, the WCS scheduling system 6 can implement the setting steps of data backup and access right management.
According to the system, the electronic tag 18 is embedded in each tray, the unique container code is written in, the container code is bound with the tile code, the problems that the conventional tray has no information and no bar code, and the storage position is randomly placed to cause difficult inventory and incapability of tracing are solved, materials and the tray container code can be bound due to the application of the electronic tag 18 embedded tray, the system can perform visual operation in the system on warehousing, ex-warehouse and circulation of the tray, further, the visual operation on the information of the materials in the warehouse can be performed, including storage position query, inventory operation, production batch, production date and the like, and meanwhile, tasks are automatically generated by the system, so that the dependence on people is greatly reduced, the efficiency and the smoothness of operation are greatly improved, and the information management of the tray and products can be realized; after the product is delivered from the warehouse, the information of the electronic chip can be released and emptied for reuse, and the purpose of one-time embedding and reuse is achieved. The realization of the system can greatly improve the automation degree and the informatization degree of the flat warehouse operation, the warehouse entry and exit tasks are distributed by the system, the dependence on people is greatly reduced, people are changed into execution units, the human error rate is reduced, the inventory turnover rate and the visual level of the warehouse are greatly improved, and the system is the first flat warehouse transformation system scheme of the whole ceramic industry.
How to acquire data and call the program setting of the corresponding forklift by the WCS dispatch system 6 in this embodiment is a conventional technical means in the art, and therefore, is not described in detail.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a finished product intelligence letter sorting and automatic warehouse entry/exit system which characterized in that specifically includes following region:
more than one empty tray stacking area (1) for placing empty trays (10);
a product storage area (2) for sorting products to corresponding storage locations according to a set area;
a delivery area (3) for delivering the product storage area (2);
more than one on-board system (5) distributed in different areas; an RFID detection door (4) used for acquiring material information is arranged between the delivery area (3) and the vehicle-mounted system (5);
the WCS dispatching system (6) can automatically distribute the goods positions of the trays according to the storage position condition and the storage condition, and the trays and the materials are transported to a specified storage station by the vehicle-mounted system (5), wherein the WCS dispatching system (6) is arranged in the product storage warehouse area (2);
wherein, more than one automatic product sorting conveying lines (7) are arranged on the product storage warehouse area (2), all the automatic product sorting conveying lines (7) are communicated with each other, more than one in-out warehouse station conveying lines (8) which are transported according to product sorting are arranged on each automatic product sorting conveying line (7), one delivery sorting port (12) communicated with the delivery area (3) is arranged on one automatic product sorting conveying line (7), one vehicle-mounted system (5) is configured in the sorting area corresponding to each in-out warehouse station conveying line (8), a display screen (9) used for displaying the data information of the operation tray of the sorting area is arranged above each in-out warehouse station conveying line (8), and an empty tray (10) with an electronic label (18) is arranged in each empty tray stacking area (1), the front end of the product storage warehouse area (2) is provided with a mobile device (11) capable of binding data of an electronic tag (18) on an empty tray (10) conveyed from a tile material code and empty tray stacking area (1), the mobile device (11), an RFID detection door (4) and a WCS dispatching system (6) are in communication connection, and the WCS dispatching system (6) and a display screen (9) are in communication connection to send data information of a corresponding sorting area operation tray to the display screen (9) and display the data information.
2. The system according to claim 1, wherein the delivery sorting ports (12) comprise more than one delivery sorting conveyor line (13), each delivery sorting conveyor line (13) is correspondingly connected with a logistics port (14), more than one delivery vehicle (15) with unique electronic number is arranged in each logistics port (14), and the delivery vehicles (15) are in communication connection with the WCS dispatching system (6).
3. The intelligent finished product sorting and automatic warehouse entry and exit system as claimed in claim 1, wherein the warehouse entry and exit station conveyor line (8) comprises an warehouse entry conveyor (16) and a warehouse exit conveyor (17) which are arranged at intervals.
4. The system for intelligently sorting and automatically putting finished products into and out of a warehouse as claimed in claim 1, wherein the product storage warehouse area (2) is an automatic three-dimensional warehouse device, and the operation of unloading and loading in the warehouse is semi-automatically operated in a mode of manually acquiring data of the display screen (9) and controlling the vehicle-mounted system (5) to realize transportation.
5. The system for intelligent sorting and automatic warehousing of finished products as claimed in claim 1, wherein the delivery sorting port (12) and the warehousing-in and warehousing-out station conveyor line (8) are arranged perpendicular to the automatic sorting conveyor line (7) of products.
6. The system for intelligently sorting and automatically warehousing finished products according to claim 1, wherein the display screen (9) is a liquid crystal display screen.
7. The system for intelligent sorting and automatic warehousing of finished products as claimed in claim 1, wherein said mobile device (11) is a smart phone or an ipad.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201911151539.6A CN110775506A (en) | 2019-11-21 | 2019-11-21 | Intelligent finished product sorting and automatic warehouse-in and warehouse-out system |
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| CN201911151539.6A CN110775506A (en) | 2019-11-21 | 2019-11-21 | Intelligent finished product sorting and automatic warehouse-in and warehouse-out system |
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| CN111724115A (en) * | 2020-06-28 | 2020-09-29 | 广东赛斐迩物流科技有限公司 | Data statistics-based warehouse management system and control method thereof |
| CN111784261A (en) * | 2020-07-15 | 2020-10-16 | 佛山井松智能科技有限公司 | A visual warehouse management method |
| CN113469557A (en) * | 2021-07-19 | 2021-10-01 | 因格(苏州)智能技术有限公司 | Intelligent material warehousing method and device and storage medium |
| CN113602631A (en) * | 2021-09-08 | 2021-11-05 | 浙江百世技术有限公司 | Adjustable goods tray and goods access system with same |
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| CN113602631A (en) * | 2021-09-08 | 2021-11-05 | 浙江百世技术有限公司 | Adjustable goods tray and goods access system with same |
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