CN110774260A - An ultra-precision piezoelectric micro-clamping manipulator - Google Patents
An ultra-precision piezoelectric micro-clamping manipulator Download PDFInfo
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- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
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Abstract
本发明涉及一种超精密压电微夹持机械手,由精密多自由度微纳压电驱动单元和精密微夹持单元组成。其中精密多自由度微纳压电驱动单元由定子柔性铰链和转子构成,利用压电叠堆驱动可进行超精密步进式旋转运动和直线移动。定子柔性铰链中嵌入三层自定心三爪压电箍位机构、旋转驱动机构和直线驱动机构,可进行精密箍位、旋转和直线驱动;转子接口为可变式,可与精密微夹持单元方便连接。精密微夹持单元内嵌入二级柔性铰链放大机构,由压电叠堆驱动,进行精密微夹持操作。具有结构简单、夹持性能稳定、夹持行程大、投资少、效益高等优势,可应用于精密微纳机械夹持操作、精密超精密加工、微机电系统、生物技术等工程科技领域。
The invention relates to an ultra-precision piezoelectric micro-clamping manipulator, which is composed of a precise multi-degree-of-freedom micro-nano piezoelectric driving unit and a precise micro-clamping unit. Among them, the precision multi-degree-of-freedom micro-nano piezoelectric drive unit is composed of a stator flexible hinge and a rotor, and the piezoelectric stack drive can perform ultra-precision stepping rotary motion and linear movement. Three-layer self-centering three-claw piezoelectric hoop position mechanism, rotary drive mechanism and linear drive mechanism are embedded in the stator flexible hinge, which can perform precise hoop position, rotation and linear drive; the rotor interface is variable, which can be used with precision micro-clamping The unit is easy to connect. The precision micro-clamping unit is embedded with a secondary flexible hinge amplification mechanism, which is driven by the piezoelectric stack to perform precise micro-clamping operations. It has the advantages of simple structure, stable clamping performance, large clamping stroke, low investment and high efficiency.
Description
技术领域technical field
本发明涉及精密微纳机械夹持操作、精密超精密加工、微机电系统、生物技术等工程科技领域,特别涉及一种超精密压电微夹持机械手。The invention relates to the fields of engineering science and technology such as precision micro-nano mechanical clamping operation, precision ultra-precision machining, micro-electromechanical system, biotechnology, etc., in particular to an ultra-precision piezoelectric micro-clamping manipulator.
背景技术Background technique
近年来,随着微机电系统、微夹持机械、微纳驱动器等相关技术的高速发展,在高技术领域中机器人的研制与生产迅猛发展起来并已成为一门新兴技术,从而更加促进了机械手的发展,使得微夹持机械手能更好的实现机械化与自动化的有机结合。同时伴随着精密超精密加工、电子学、生物技术、精密测量等领域的快速发展,人类对超精密微夹持机械手的需求也越来越高,全世界各大科研中心也积极地对微夹持技术进行研究与实验。而传统的机械手体积较大、结构复杂、运动分辨率低,早已无法满足现代工业中精密微纳机械夹持操作、精密超精密加工、微机电系统等领域的应用需求,故研制一种超精密微夹持机械手就显得极为重要。由于压电叠堆体积小、频率响应少、输出载荷、噪声低、性能稳定等优点,又柔性铰链无机械摩擦、无间隙、运动灵敏度高等特点,在微夹持技术领域中广泛采用基于压电叠堆驱动源和柔性铰链传动机构的高精密压电微夹持机械手。随着目前高精尖工业领域的急速迅猛发展,传统的机械手技术指标已无法满足其需求,因此,设计一种超精密压电微夹持机械手的意义就显得十分重大。In recent years, with the rapid development of related technologies such as micro-electromechanical systems, micro-clamping machinery, and micro-nano drives, the development and production of robots in the high-tech field have developed rapidly and have become an emerging technology, which has further promoted the development of robotic arms. The development of micro-clamping manipulator can better realize the organic combination of mechanization and automation. At the same time, with the rapid development of precision and ultra-precision machining, electronics, biotechnology, precision measurement and other fields, human demand for ultra-precision micro-clamping robots is also increasing, and major scientific research centers around the world are also actively Research and experiment with technology. However, the traditional manipulator is large in size, complex in structure and low in motion resolution, which has long been unable to meet the application requirements of precision micro-nano mechanical clamping operation, precision ultra-precision machining, MEMS and other fields in modern industry. The micro gripping manipulator is extremely important. Due to the advantages of small size, low frequency response, output load, low noise, and stable performance of the piezoelectric stack, and the flexible hinge has no mechanical friction, no gap, and high motion sensitivity, it is widely used in the field of micro-clamping technology. High-precision piezoelectric micro-grip manipulator with stacking drive source and flexible hinge transmission mechanism. With the rapid and rapid development of the current high-precision industrial field, the traditional manipulator technical indicators can no longer meet its needs. Therefore, the significance of designing an ultra-precision piezoelectric micro-clamping manipulator is very important.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于为满足上述的现有高精尖工业领域内对微夹持技术的迫切需要,克服传统机械手结构复杂、体积较大、运动分辨率低的致命缺陷,设计了一种超精密压电微夹持机械手,主要用于精密微纳机械夹持领域,具有结构简单、夹持性能稳定、夹持行程大、投资少、效益高等优势。The purpose of the present invention is to meet the above-mentioned urgent need for micro-clamping technology in the existing high-precision industrial field, and to overcome the fatal defects of traditional manipulators with complex structure, large volume and low motion resolution, and design an ultra-precision ultra-precision The piezoelectric micro-clamping manipulator is mainly used in the field of precision micro-nano mechanical clamping. It has the advantages of simple structure, stable clamping performance, large clamping stroke, low investment and high efficiency.
本发明通过控制箍位压电叠堆的逻辑通电时序,实现动子上中下三层的交替箍位运动。结合旋转驱动压电叠堆与直线驱动压电叠堆相应的逻辑通电控制时序最终实现微夹持柔性机械手的超精密步进式旋转运动和直线移动。其微夹持柔性机械手的超精密微纳夹持过程则通过控制微夹持压电叠堆的通电时序实现。因此,并行逻辑控制各个压电叠堆的通电时序即可满足微夹持领域中的一般需求。The invention realizes the alternating hoop position movement of the upper, middle and lower layers of the mover by controlling the logical power-on sequence of the hoop position piezoelectric stack. Combined with the logic power-on control sequence corresponding to the rotary-driven piezoelectric stack and the linear-driven piezoelectric stack, the ultra-precision stepping rotary motion and linear movement of the micro-clamping flexible manipulator are finally realized. The ultra-precision micro-nano clamping process of the micro-clamping flexible manipulator is realized by controlling the power-on sequence of the micro-clamping piezoelectric stack. Therefore, parallel logic controlling the power-on sequence of each piezoelectric stack can meet the general requirements in the field of micro-clamping.
本发明的上述目的通过以下技术方案实现:The above-mentioned purpose of the present invention is achieved through the following technical solutions:
一种超精密压电微夹持机械手,主要包括精密多自由度微纳压电驱动单元和精密微夹持单元,其中精密多自由度微纳压电驱动单元由定子柔性铰链和转子构成,利用压电叠堆驱动可进行超精密步进式旋转运动和直线移动。其特征在于:所述的定子柔性铰链(8)嵌入上、中、下三层自定心三爪压电箍位机构、旋转驱动机构和直线驱动机构,可进行精密箍位、旋转和直线驱动。An ultra-precision piezoelectric micro-clamping manipulator mainly includes a precision multi-degree-of-freedom micro-nano piezoelectric driving unit and a precision micro-clamping unit, wherein the precision multi-degree-of-freedom micro-nano piezoelectric driving unit is composed of a stator flexible hinge and a rotor, and uses Piezo stack drives enable ultra-precise step-by-step rotary and linear movement. It is characterized in that: the stator flexible hinge (8) is embedded in the upper, middle and lower layers of self-centering three-claw piezoelectric hoop position mechanism, rotary drive mechanism and linear drive mechanism, which can perform precise hoop position, rotation and linear drive .
所述的上、中、下三层自定心三爪压电箍位机构完全相同,各层箍位机构均为三组,呈三角对称布置,分别由上层、中层、下层箍位压电叠堆(7、19、17)、上层、中层、下层楔形块对(6、18、16)和上层、中层、下层紧固螺钉(9、10、11)相应装配组成。The self-centering three-claw piezoelectric hoop position mechanism of the upper, middle and lower layers is exactly the same, and the hoop position mechanism of each layer is three groups, which are arranged in triangular symmetry. The stacks (7, 19, 17), the upper, middle and lower wedge block pairs (6, 18, 16) and the upper, middle and lower fastening screws (9, 10, 11) are assembled accordingly.
所述的旋转驱动机构为三组,呈三角对称式布置,分别由旋转驱动压电叠堆(4)和旋转支撑块(5)相应装配组成。The said rotary drive mechanism is composed of three groups, which are arranged in triangular symmetry, and are respectively composed of a rotary drive piezoelectric stack (4) and a rotary support block (5) correspondingly assembled.
所述的直线驱动机构为三组,呈三角对称式布置,分别由直线驱动压电叠堆(12)、底层楔形块对(13)和底层紧固螺钉(14)相应装配组成。The linear driving mechanisms are in three groups, arranged in triangular symmetry, and are respectively composed of linear driving piezoelectric stacks (12), bottom wedge block pairs (13) and bottom fastening screws (14) correspondingly assembled.
所述的转子(15)为可变式接口设计,通过连接螺钉(1)与精密微夹持单元连接。The rotor (15) is designed with a variable interface, and is connected with the precision micro-clamping unit through a connecting screw (1).
所述的精密微夹持单元,主要由微夹持压电叠堆(2)、微夹持柔性机械手(3)和预紧螺钉(20)构成。The precise micro-clamping unit is mainly composed of a micro-clamping piezoelectric stack (2), a micro-clamping flexible manipulator (3) and a pre-tightening screw (20).
本发明的主要优势在于:可实现超精密微纳夹持操作功能,并且具有良好的夹持性能、夹持操作分辨率为纳米级别、可重复性好等特点。可应用于精密微纳机械夹持操作、精密超精密加工、微机电系统、生物技术等工程科技领域,目的在于提高微机电系统的微夹持操作的精度与夹持行程、减小机械机构尺寸、改善整体机械结构性能,同时改善传统机械手体积较大、结构复杂、运动分辨率低的劣势。本发明主要用于精密微纳机械夹持领域,具有结构简单、夹持性能稳定、夹持行程大、投资少、效益高等优势,应用前景广阔。The main advantage of the present invention is that it can realize the ultra-precision micro-nano clamping operation function, and has the characteristics of good clamping performance, nanometer-level clamping operation resolution, and good repeatability. It can be applied to engineering science and technology fields such as precision micro-nano mechanical clamping operation, precision ultra-precision machining, micro-electromechanical systems, biotechnology, etc. The purpose is to improve the precision and clamping stroke of micro-electromechanical system micro-clamping operation, and reduce the size of mechanical mechanism , Improve the performance of the overall mechanical structure, and at the same time improve the disadvantages of traditional manipulators such as large size, complex structure and low motion resolution. The invention is mainly used in the field of precision micro-nano mechanical clamping, and has the advantages of simple structure, stable clamping performance, large clamping stroke, low investment and high benefit, and has broad application prospects.
附图说明Description of drawings
图1为本发明的轴视图。Figure 1 is an axial view of the present invention.
图2为本发明的主视图。FIG. 2 is a front view of the present invention.
图3为本发明的俯视图。Figure 3 is a top view of the present invention.
图4为本发明的仰视图。Figure 4 is a bottom view of the present invention.
图5为本发明的中层剖视图。5 is a cross-sectional view of the middle layer of the present invention.
图6为本发明精密机械手的示意图。FIG. 6 is a schematic diagram of the precision manipulator of the present invention.
图中:In the picture:
1.连接螺钉;2.微夹持压电叠堆;3.微夹持柔性机械手;4.旋转驱动压电叠堆X3;1. Connecting screw; 2. Micro-clamping piezoelectric stack; 3. Micro-clamping flexible manipulator; 4. Rotating drive piezoelectric stack X3;
5.旋转支撑块X3;6.上层楔形块对X3;7.上层箍位压电叠堆X3;8.柔性铰链;5. Rotating support block X3; 6. Upper wedge block pair X3; 7. Upper hoop piezoelectric stack X3; 8. Flexible hinge;
9.上层紧固螺钉X3;10.中层紧固螺钉X3;11.下层紧固螺钉X3;12.直线驱动压电叠堆X3;9. Upper layer fastening screw X3; 10. Middle layer fastening screw X3; 11. Lower layer fastening screw X3; 12. Linear drive piezoelectric stack X3;
13.底层楔形块对X3;14.底层紧固螺钉X3;15.转子;16.下层楔形块对X3;13. Bottom wedge block pair X3; 14. Bottom layer fastening screw X3; 15. Rotor; 16. Lower wedge block pair X3;
17.下层箍位压电叠堆X3;18.中层楔形块对X3;19.中层箍位压电叠堆X3;20.预紧螺钉;17. Lower hoop piezoelectric stack X3; 18. Middle wedge block pair X3; 19. Middle hoop piezoelectric stack X3; 20. Pre-tightening screws;
具体实施方式Detailed ways
下面结合附图进一步说明本发明的详细内容及其具体实施方式。The details of the present invention and the specific implementations thereof will be further described below with reference to the accompanying drawings.
参见图1至图6,本发明设计的一种超精密压电微夹持机械手,主要包括精密多自由度微纳压电驱动单元和精密微夹持单元,其中精密多自由度微纳压电驱动单元由定子柔性铰链和转子构成,利用压电叠堆驱动可进行超精密步进式旋转运动和直线移动。其特征在于:所述的定子柔性铰链(8)嵌入上、中、下三层自定心三爪压电箍位机构、旋转驱动机构和直线驱动机构,可进行精密箍位、旋转和直线驱动。1 to 6, an ultra-precision piezoelectric micro-clamping manipulator designed by the present invention mainly includes a precision multi-degree-of-freedom micro-nano piezoelectric driving unit and a precision micro-clamping unit, wherein the precision multi-degree-of-freedom micro-nano piezoelectric The drive unit is composed of a stator flexible hinge and a rotor, and can perform ultra-precise step-by-step rotary motion and linear movement using piezoelectric stack drive. It is characterized in that: the stator flexible hinge (8) is embedded in the upper, middle and lower layers of self-centering three-claw piezoelectric hoop position mechanism, rotary drive mechanism and linear drive mechanism, which can perform precise hoop position, rotation and linear drive .
所述的上、中、下三层自定心三爪压电箍位机构完全相同,各层箍位机构均为三组,呈三角对称布置,分别由上层、中层、下层箍位压电叠堆(7、19、17)、上层、中层、下层楔形块对(6、18、16)和上层、中层、下层紧固螺钉(9、10、11)相应装配组成。The self-centering three-claw piezoelectric hoop position mechanism of the upper, middle and lower layers is exactly the same, and the hoop position mechanism of each layer is three groups, which are arranged in triangular symmetry. The stacks (7, 19, 17), the upper, middle and lower wedge block pairs (6, 18, 16) and the upper, middle and lower fastening screws (9, 10, 11) are assembled accordingly.
所述的旋转驱动机构为三组,呈三角对称式布置,分别由旋转驱动压电叠堆(4)和旋转支撑块(5)相应装配组成。The said rotary drive mechanism is composed of three groups, which are arranged in triangular symmetry, and are respectively composed of a rotary drive piezoelectric stack (4) and a rotary support block (5) correspondingly assembled.
所述的直线驱动机构为三组,呈三角对称式布置,分别由直线驱动压电叠堆(12)、底层楔形块对(13)和底层紧固螺钉(14)相应装配组成。The linear driving mechanisms are in three groups, arranged in triangular symmetry, and are respectively composed of linear driving piezoelectric stacks (12), bottom wedge block pairs (13) and bottom fastening screws (14) correspondingly assembled.
所述的转子(15)为可变式接口设计,通过连接螺钉(1)与精密微夹持单元连接。The rotor (15) is designed with a variable interface, and is connected with the precision micro-clamping unit through a connecting screw (1).
所述的精密微夹持单元,主要由微夹持压电叠堆(2)、微夹持柔性机械手(3)和预紧螺钉(20)构成。The precise micro-clamping unit is mainly composed of a micro-clamping piezoelectric stack (2), a micro-clamping flexible manipulator (3) and a pre-tightening screw (20).
所述的精密微夹持单元,其特征在于微夹持柔性机械手(3)嵌入菱形、杠杆放大结构二级柔性铰链放大机构,延伸了微夹持机械手(3)的夹持行程的范围。The precise micro-clamping unit is characterized in that the micro-clamping flexible manipulator (3) is embedded in a rhombus-shaped, lever-magnifying structure secondary flexible hinge amplifying mechanism, which extends the range of the clamping stroke of the micro-clamping manipulator (3).
所述的精密多自由度微纳压电驱动单元,其特征在于转子(15)与定子柔性铰链(8)之间为过渡配合连接。The precise multi-degree-of-freedom micro-nano piezoelectric drive unit is characterized in that the rotor (15) and the stator flexible hinge (8) are connected by transition fit.
所述的定子柔性铰链(8)整体结构浑然一体,呈三角对称式布置,其中三层自定心三爪压电箍位机构、旋转驱动机构和直线驱动机构均为结构完全相同的三组,利用线切割一体化加工而成,保证了压电驱动的精度与稳定度。The overall structure of the stator flexible hinge (8) is seamless and arranged in triangular symmetry, wherein the three-layer self-centering three-claw piezoelectric hoop mechanism, the rotary drive mechanism and the linear drive mechanism are all three groups of identical structures, It is integrated with wire cutting to ensure the accuracy and stability of the piezoelectric drive.
所述的三层自定心三爪压电箍位机构,通过调节上层、中层、下层紧固螺钉(9、10、11)实现上层、中层、下层楔形块对(6、18、16)精密移动,控制上层、中层、下层箍位压电叠堆(7、19、17)的精密预紧。The three-layer self-centering three-claw piezoelectric hoop position mechanism realizes the precision of the upper, middle and lower wedge-shaped block pairs (6, 18, 16) by adjusting the upper, middle and lower fastening screws (9, 10, 11). Move to control the precise preload of the upper, middle and lower hoop piezoelectric stacks (7, 19, 17).
所述的超精密压电微夹持机械手,通过控制上层、中层、下层箍位压电叠堆(7、19、17)的逻辑通电时序,实现上中下三层的交替箍位运动。结合旋转驱动压电叠堆(4)与直线驱动压电叠堆(12)相应的逻辑通电控制时序最终实现微夹持柔性机械手(3)的超精密步进式旋转运动和直线移动。控制微夹持压电叠堆(2)的通电时序控制超精密微纳夹持过程。The ultra-precise piezoelectric micro-clamping manipulator realizes the alternating hoop position movement of the upper, middle and lower layers by controlling the logic power-on sequence of the upper, middle and lower hoop position piezoelectric stacks (7, 19, 17). Combining the logic power-on control sequence corresponding to the rotationally driven piezoelectric stack (4) and the linearly driven piezoelectric stack (12), the ultra-precision stepping rotary motion and linear movement of the micro-clamping flexible manipulator (3) are finally realized. The power-on sequence of the micro-clamping piezoelectric stack (2) is controlled to control the ultra-precision micro-nano clamping process.
参见图1-6,本发明的具体工作过程如下:Referring to Fig. 1-6, the concrete working process of the present invention is as follows:
超精密压电微夹持机械手夹持操作的具体实现:首先,调节预紧螺钉(20)对夹持压电叠堆(2)直接预紧,调节上层、中层、下层紧固螺钉(9、10、11)和底层紧固螺钉(14)分别微调上层、中层、下层楔形块(6、18、16)和底层楔形块对(13)间接对夹持压电叠堆(2)、上层、中层、下层箍位压电叠堆(7、19、17)和直线驱动压电叠堆(12)进行预紧;其次,控制上层、中层、下层箍位压电叠堆(7、19、17)的逻辑通电时序,实现上中下三层的交替箍位运动。结合旋转驱动压电叠堆(4)与直线驱动压电叠堆(12)相应的逻辑通电控制时序实现微夹持柔性机械手(3)的超精密步进式旋转运动和直线移动。最终通过控制微夹持压电叠堆(2)的通电时序来调节控制超精密微纳夹持过程。The specific realization of the clamping operation of the ultra-precision piezoelectric micro-clamping manipulator: first, adjust the pre-tightening screw (20) to directly pre-tighten the clamping piezoelectric stack (2), and adjust the upper, middle and lower fastening screws (9, 10, 11) and the bottom tightening screw (14) respectively fine-tune the upper, middle and lower wedge blocks (6, 18, 16) and the bottom wedge block pair (13) to indirectly clamp the piezoelectric stack (2), the upper layer, The middle and lower hoop piezoelectric stacks (7, 19, 17) and the linearly driven piezoelectric stack (12) are preloaded; secondly, control the upper, middle and lower hoop piezoelectric stacks (7, 19, 17) ) logic power-on sequence to realize the alternate hoop movement of the upper, middle and lower layers. Combining the logic power-on control sequence corresponding to the rotary driving piezoelectric stack (4) and the linear driving piezoelectric stack (12), the ultra-precision stepping rotary motion and linear movement of the micro-clamping flexible manipulator (3) are realized. Finally, the ultra-precision micro-nano clamping process is regulated and controlled by controlling the power-on sequence of the micro-clamping piezoelectric stack (2).
本发明涉及的一种超精密压电微夹持机械手的运动按照严格逻辑通电的时序进行,改变箍位、驱动压电叠堆控制时序,可以改变旋转及直线运动的方向,同时由于采用了精密的压电叠堆作为驱动源及精密柔性铰链作为动力传递元件,具有机构紧凑、分辨率高、无机械磨损、无空行程、发热量小、驱动平稳、可靠、高效的特点,并能实现微纳米级精密微夹持等功能。The movement of an ultra-precision piezoelectric micro-clamping manipulator involved in the present invention is carried out according to the sequence of strict logic power-on, changing the hoop position and driving the piezoelectric stack control sequence, which can change the direction of rotation and linear motion. The piezoelectric stack is used as the driving source and the precision flexible hinge is used as the power transmission element. It has the characteristics of compact structure, high resolution, no mechanical wear, no idle stroke, small heat generation, stable driving, reliability and high efficiency, and can realize micro Nano-level precision micro-clamping and other functions.
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