CN110768456A - A motor brake and equipment - Google Patents
A motor brake and equipment Download PDFInfo
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- CN110768456A CN110768456A CN201911103077.0A CN201911103077A CN110768456A CN 110768456 A CN110768456 A CN 110768456A CN 201911103077 A CN201911103077 A CN 201911103077A CN 110768456 A CN110768456 A CN 110768456A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
- H02K7/102—Structural association with clutches, brakes, gears, pulleys or mechanical starters with friction brakes
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- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
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Abstract
本发明实施例提供了一种电机刹车及设备,该电机刹车包括:机架、刹车片、电机延长轴、动作杆、限位块及电磁铁,机架的中心位置设有第一通孔,机架的边缘位置开设有第二通孔,刹车片的中心位置开设有第三通孔,电机延长轴通过第一通孔与机架连接,且穿过第三通孔使刹车片固定于电机延长轴上,限位块安装于机架上的第一通孔和第二通孔之间,限位块到第一通孔中心的距离小于刹车片的外接圆半径,且限位块在刹车状态下高出机架表面的高度大于刹车片与机架之间的间隙距离,以限制刹车片的轴向转动。该电机刹车通过限位块限制刹车片的转动,电机刹车的体积小于现有技术中圆形刹车片与抱闸的体积,可以实现电机刹车的轻量化,小型化。
The embodiment of the present invention provides a motor brake and equipment, the motor brake includes: a frame, a brake pad, a motor extension shaft, an action rod, a limit block and an electromagnet, and a first through hole is provided in the center of the frame, The edge position of the frame is provided with a second through hole, and the center position of the brake pad is provided with a third through hole. The motor extension shaft is connected to the frame through the first through hole, and passes through the third through hole to fix the brake pad to the motor. On the extension shaft, the limit block is installed between the first through hole and the second through hole on the frame, the distance from the limit block to the center of the first through hole is smaller than the radius of the circumcircle of the brake pad, and the limit block is in the brake pad. In the state, the height above the surface of the frame is greater than the gap distance between the brake pads and the frame, so as to limit the axial rotation of the brake pads. The motor brake restricts the rotation of the brake pad through the limit block, and the volume of the motor brake is smaller than the volume of the circular brake pad and the holding brake in the prior art, and the light weight and miniaturization of the motor brake can be realized.
Description
技术领域technical field
本发明涉及刹车技术领域,特别是涉及一种电机刹车及设备。The invention relates to the technical field of brakes, in particular to a motor brake and equipment.
背景技术Background technique
目前,电机刹车多采用盘式结构,盘式结构的电机刹车包括圆形刹车片及抱闸。当电机断电时,抱闸抱住圆形刹车片,抱闸与圆形刹车片之间产生摩擦,摩擦力做的功与电机轴的剩余动能抵消,电机轴与刹车片停止转动。At present, the motor brake mostly adopts the disc structure, and the motor brake of the disc structure includes a circular brake pad and a holding brake. When the motor is powered off, the brake hugs the circular brake pad, and friction occurs between the brake and the circular brake pad. The work done by the friction force cancels the residual kinetic energy of the motor shaft, and the motor shaft and the brake pad stop rotating.
采用盘式结构的电机刹车,为了获得较好的刹车作用,圆形刹车片与抱闸之间有较大的接触面积来提高抱闸可靠性。这使得圆形刹车片与抱闸体积过大且重量过重,不符合现在市场对轻量化、小型化的发展需求。The motor brake of the disc structure is used, in order to obtain a better braking effect, there is a larger contact area between the circular brake pad and the brake to improve the reliability of the brake. This makes the circular brake pads and brakes too bulky and heavy, which is not in line with the current market demand for lightweight and miniaturization.
发明内容SUMMARY OF THE INVENTION
本发明实施例的目的在于提供一种电机刹车及设备,以实现电机刹车的轻量化,小型化。The purpose of the embodiments of the present invention is to provide a motor brake and equipment, so as to realize the lightweight and miniaturization of the motor brake.
本发明实施例提供了一种电机刹车,包括:An embodiment of the present invention provides a motor brake, comprising:
机架,所述机架的中心位置开设有第一通孔,所述机架的边缘位置开设有第二通孔;a frame, the center of the frame is provided with a first through hole, and the edge position of the frame is provided with a second through hole;
刹车片,所述刹车片为多角星结构,且所述刹车片外接圆的半径小于所述第一通孔的中心和所述第二通孔的中心之间距离,所述刹车片的中心位置开设有第三通孔;Brake pads, the brake pads are of a polygonal star structure, and the radius of the circumscribed circle of the brake pads is smaller than the distance between the center of the first through hole and the center of the second through hole, and the center position of the brake pad A third through hole is opened;
电机延长轴,所述电机延长轴穿过所述第一通孔,可轴向转动地固定于所述机架上,所述电机延长轴穿过所述第三通孔,以使所述刹车片固定于所述电机延长轴上;The motor extension shaft passes through the first through hole and is axially rotatably fixed on the frame, and the motor extension shaft passes through the third through hole, so that the brake The sheet is fixed on the extension shaft of the motor;
动作杆,所述动作杆穿过所述第二通孔,可沿轴线方向移动地固定于所述机架上;an action rod, which passes through the second through hole and is movably fixed on the frame along the axis direction;
限位块,所述限位块安装于所述机架靠近所述刹车片的侧面上,且安装于所述第一通孔和所述第二通孔之间,所述限位块和所述第一通孔中心之间的距离小于所述刹车片的外接圆半径,所述限位块高出所述机架表面之间的距离大于所述刹车片与所述机架之间的间隙,以限制所述刹车片随着所述电机延长轴轴向转动;A limit block, the limit block is installed on the side of the frame close to the brake pad, and is installed between the first through hole and the second through hole, the limit block and the The distance between the centers of the first through holes is smaller than the radius of the circumscribed circle of the brake pad, and the distance between the limit block higher than the surface of the frame is greater than the gap between the brake pad and the frame , so as to limit the axial rotation of the brake pad along with the extension shaft of the motor;
电磁铁,所述电磁铁安装于所述机架远离所述刹车片的侧面上;an electromagnet, which is installed on the side of the frame away from the brake pad;
当所述电磁铁通电后,所述动作杆在所述电磁铁提供的磁力作用下沿轴线方向移动,并带动所述限位块延轴线方向移动,直至所述限位块高出所述机架表面之间的距离小于所述刹车片与所述机架之间的间隙距离。When the electromagnet is energized, the action rod moves along the axis direction under the action of the magnetic force provided by the electromagnet, and drives the limit block to move along the axis direction until the limit block is higher than the machine The distance between the frame surfaces is less than the gap distance between the brake pads and the frame.
可选的,所述电机刹车还包括弹簧,所述弹簧安装于所述限位块与所述机架之间,为限位块的复位提供弹力;Optionally, the motor brake further includes a spring, and the spring is installed between the limit block and the frame to provide elastic force for the reset of the limit block;
当所述电磁铁通电时,所述动作杆在所述电磁铁提供的磁力作用沿轴线方向移动,并带动所述限位块移动,进而使所述限位块压缩所述弹簧,所述弹簧处于压缩状态;When the electromagnet is energized, the action rod moves in the axial direction under the action of the magnetic force provided by the electromagnet, and drives the limit block to move, so that the limit block compresses the spring, the spring in a compressed state;
当所述电磁铁不通电时,所述限位块在所述弹簧提供的弹力的作用下移动,直至所述限位块高出所述机架表面之间的距离大于所述刹车片与所述机架之间的间隙,所述弹簧恢复原始状态。When the electromagnet is not energized, the limit block moves under the action of the elastic force provided by the spring until the distance between the limit block higher than the surface of the frame is greater than the distance between the brake pad and the When the gap between the racks is removed, the spring returns to its original state.
可选的,所述电机延长轴为阶梯轴。Optionally, the motor extension shaft is a stepped shaft.
可选的,所述电机延长轴包括第一阶梯延长轴、第二阶梯延长轴和第三阶梯延长轴;Optionally, the motor extension shaft includes a first step extension shaft, a second step extension shaft and a third step extension shaft;
所述第一阶梯延长轴的直径大于所述第二阶梯延长轴的直径,所述第二阶梯延长轴的直径大于所述第三阶梯延长轴的直径;The diameter of the first step extension shaft is larger than the diameter of the second step extension shaft, and the diameter of the second step extension shaft is larger than the diameter of the third step extension shaft;
所述第三阶梯延长轴穿过所述第一通孔,可轴向转动地固定于所述机架上,所述第二阶梯延长轴穿过所述第三通孔,以使所述刹车片固定于所述电机延长轴上,所述第一阶梯延长轴用于限制所述刹车片沿所述电机延长轴的轴线方向移动。The third step extension shaft passes through the first through hole and is axially rotatably fixed on the frame, and the second step extension shaft passes through the third through hole, so that the brake The plate is fixed on the extension shaft of the motor, and the first step extension shaft is used for restricting the movement of the brake pad along the axis direction of the extension shaft of the motor.
可选的,所述电机刹车还包括波形垫圈,所述波形垫圈套接在所述电机延长轴上,且安装于所述刹车片与所述第一阶梯延长轴之间。Optionally, the motor brake further includes a wave washer, the wave washer is sleeved on the motor extension shaft and installed between the brake pad and the first stepped extension shaft.
可选的,所述电机刹车还包括浮动挡圈,所述浮动挡圈套接在所述电机延长轴上,且位于所述刹车片与所述波形垫圈之间。Optionally, the motor brake further includes a floating retaining ring, the floating retaining ring is sleeved on the motor extension shaft and located between the brake pad and the wave washer.
可选的,所述电机刹车还包括固定挡圈,所述固定挡圈套接在所述电机延长轴上,且位于所述刹车片远离所述浮动挡圈的一侧。Optionally, the motor brake further includes a fixed retaining ring, the fixed retaining ring is sleeved on the extension shaft of the motor and is located on the side of the brake pad away from the floating retaining ring.
可选的,所述电机刹车还包括销钉;Optionally, the motor brake further includes a pin;
所述限位块的一端设有第四通孔,所述机架上设有盲孔和第五通孔(140),所述盲孔和第五通孔的轴线在同一条直线上;One end of the limiting block is provided with a fourth through hole, the frame is provided with a blind hole and a fifth through hole (140), and the axes of the blind hole and the fifth through hole are on the same straight line;
所述销钉穿过所述第五通孔和所述第四通孔,插入所述盲孔,以使所述限位块与所述机架连接;所述销钉与所述第五通孔为过盈配合,所述销钉与所述第四通孔为间隙配合;The pin passes through the fifth through hole and the fourth through hole, and is inserted into the blind hole, so as to connect the limit block with the frame; the pin and the fifth through hole are interference fit, the pin and the fourth through hole are clearance fit;
所述限位块连接所述机架的一端低于所述机架靠近所述刹车片的表面;所述限位块的另一端高出所述机架表面之间的距离大于所述刹车片与所述机架之间的间隙;One end of the limit block connected to the frame is lower than the surface of the frame close to the brake pad; the distance between the other end of the limit block higher than the surface of the frame is greater than that of the brake pad clearance from the frame;
当所述电磁铁通电后,所述动作杆在所述电磁铁提供的磁力作用下沿轴线方向移动,并带动所述限位块未连接所述机架的一端移动。When the electromagnet is energized, the action rod moves along the axis direction under the action of the magnetic force provided by the electromagnet, and drives the end of the limit block that is not connected to the frame to move.
可选的,所述限位块为两个,两个所述限位块连接机架的一端远离,两个所述限位块未连接机架的一端靠近。Optionally, there are two limit blocks, one end of the two limit blocks connected to the frame is far away, and two ends of the two limit blocks not connected to the frame are close to each other.
可选的,所述动作杆包括:Optionally, the action lever includes:
限位部件,所述限位部件位于所述机架靠近所述刹车片的侧面上;a limiting member, the limiting member is located on the side of the frame close to the brake pad;
安装部件,所述安装部件的周围安装有所述电磁铁;所述安装部件位于所述机架远离所述刹车片的侧面上;an installation part, the electromagnet is installed around the installation part; the installation part is located on the side of the frame away from the brake pad;
连接部件,所述连接部件横切面的直径小于所述限位部件横切面的直径,且所述连接部件横切面的直径小于所述安装部件横切面的直径;所述连接部件穿过所述第二通孔,一端与所述限位部件连接,另一端与所述安装部件连接;a connecting part, the diameter of the cross section of the connecting part is smaller than the diameter of the cross section of the limiting part, and the diameter of the cross section of the connecting part is smaller than the diameter of the cross section of the mounting part; the connecting part passes through the first Two through holes, one end is connected with the limiting member, and the other end is connected with the mounting member;
所述限位块与所述连接部件间的间隙小于所述限位部件突出所述连接部件的宽度。The gap between the limiting block and the connecting part is smaller than the width of the limiting part protruding from the connecting part.
为达到上述目的,本发明实施例还提供了一种设备,所述设备包括电机和上述任一所述的电机刹车,所述电机为所述电机刹车包括的电磁铁供电。To achieve the above object, an embodiment of the present invention further provides a device, the device includes a motor and any one of the above-mentioned motor brakes, and the motor supplies power to an electromagnet included in the motor brake.
本发明实施例提供的技术方案的有益效果:The beneficial effects of the technical solutions provided by the embodiments of the present invention:
本发明实施例提供的一种电机刹车及设备,刹车片采用多角星结构,限位块和第一通孔中心之间的距离小于刹车片的外接圆半径,也就是,限位块位于刹车片的外接圆内,对于采用多角星结构的刹车片,该限位块可位于刹车片的两个角之间,进而限制刹车片随着电机延长轴轴向转动,实现刹车的目的。多角星结构的刹车片相对于圆形刹车片,大大降低了刹车片的重量。另外,限制刹车片随着电机延长轴轴向转动的限位块,相对于抱闸来说,重量也大大降低。并且,通过限位块限制刹车片随着电机延长轴轴向转动,不需要限位块与刹车片间存在较大的接触面积来提高刹车的稳定性及可靠性,也就是说,不需要过大的刹车片与限位块。基于本发明提供的电机刹车,实现了电机刹车的轻量化,小型化。In the motor brake and equipment provided by the embodiment of the present invention, the brake pad adopts a polygonal star structure. Within the circumscribed circle of , for the brake pad with a polygonal star structure, the limit block can be located between the two corners of the brake pad, thereby limiting the axial rotation of the brake pad along with the extension shaft of the motor to achieve the purpose of braking. Compared with the circular brake pads, the brake pads of the polygonal star structure greatly reduce the weight of the brake pads. In addition, the limit block that restricts the axial rotation of the brake pad along with the extension shaft of the motor is also greatly reduced in weight compared to the holding brake. In addition, the limit block restricts the axial rotation of the brake pad with the motor extension shaft, and there is no need for a large contact area between the limit block and the brake pad to improve the stability and reliability of the brake. Large brake pads and stoppers. Based on the motor brake provided by the present invention, the light weight and miniaturization of the motor brake are realized.
当然,实施本发明的任一产品或方法并不一定需要同时达到以上所述的所有优点。Of course, it is not necessary for any product or method of the present invention to achieve all of the advantages described above at the same time.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1为本发明实施例提供的一种电机刹车的剖面图;1 is a cross-sectional view of a motor brake provided by an embodiment of the present invention;
图2为本发明实施例提供的一种电机刹车的结构示意图;2 is a schematic structural diagram of a motor brake provided by an embodiment of the present invention;
图3为本发明实施例提供的一种电机刹车的部分零件拆分图;Fig. 3 is a partial disassembly diagram of a motor brake provided by an embodiment of the present invention;
图4为本发明实施例提供的一种电机刹车的机架的结构示意图;4 is a schematic structural diagram of a frame of a motor brake provided by an embodiment of the present invention;
图5为本发明实施例提供的一种电机刹车沿第五通孔轴线方向的剖面图。5 is a cross-sectional view of a motor brake along the axis of the fifth through hole according to an embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
采用盘式结构的电机刹车体积过大且重量过重,不符合现在市场对轻量化、小型化的发展需求。为实现电机刹车的轻量化和小型化,本发明实施例提供了一种电机刹车。该电机刹车中刹车片采用多角星结构,限位块和第一通孔中心之间的距离小于刹车片的外接圆半径,也就是,限位块位于刹车片的外接圆内,对于采用多角星结构的刹车片,该限位块可位于刹车片的两个角之间,进而限制刹车片随着电机延长轴轴向转动,实现刹车的目的。多角星结构的刹车片相对于圆形刹车片,大大降低了刹车片的重量。另外,限制刹车片随着电机延长轴轴向转动的限位块,相对于抱闸来说,重量也大大降低。并且,通过限位块限制刹车片随着电机延长轴轴向转动,不需要限位块与刹车片间存在较大的接触面积来高刹车的稳定性及可靠性,也就是说,不需要过大的刹车片与限位块。基于本发明提供的电机刹车,实现了电机刹车的轻量化和小型化。下面结合图1-5对本发明实施例提供的电机刹车进行说明。The motor brake using the disc structure is too bulky and heavy, which does not meet the current market demand for lightweight and miniaturization. In order to realize the lightweight and miniaturization of the motor brake, an embodiment of the present invention provides a motor brake. The brake pad in the motor brake adopts a polygonal star structure, and the distance between the limit block and the center of the first through hole is less than the radius of the circumcircle of the brake pad, that is, the limit block is located in the circumcircle of the brake pad. The structure of the brake pad, the limit block can be located between the two corners of the brake pad, thereby limiting the axial rotation of the brake pad along with the motor extension shaft to achieve the purpose of braking. Compared with the circular brake pads, the brake pads of the polygonal star structure greatly reduce the weight of the brake pads. In addition, the limit block that restricts the axial rotation of the brake pad along with the extension shaft of the motor is also greatly reduced in weight compared to the holding brake. In addition, the limit block restricts the axial rotation of the brake pad with the extension shaft of the motor, and there is no need for a large contact area between the limit block and the brake pad to improve the stability and reliability of the brake, that is to say, there is no need to over Large brake pads and stoppers. Based on the motor brake provided by the present invention, the weight reduction and miniaturization of the motor brake are realized. The motor brake provided by the embodiment of the present invention will be described below with reference to FIGS. 1-5 .
参考图1,图1为本发明实施例提供的一种电机刹车的剖面图,本发明实施例提供的电机刹车包括:机架1、刹车片2、电机延长轴3、动作杆4、限位块5和电磁铁6。Referring to FIG. 1, FIG. 1 is a cross-sectional view of a motor brake provided by an embodiment of the present invention. The motor brake provided by an embodiment of the present invention includes: a
其中,机架1的中心位置开设有第一通孔110,机架1的边缘位置开设有第二通孔120,如图4所示。第一通孔110用于固定电机延长轴3,第二通孔120用于固定动作杆4。A first through
刹车片2为多角星结构,刹车片2的中心位置开设有第三通孔210。The
刹车片2可以为五角星结构,如图2、图3所示,刹车片2也可以为六角星结构,也可以为七角星结构。本发明实施例对此不进行限定。The
电机延长轴3穿过第一通孔110,可轴向转动地固定于机架1上,电机延长轴3穿过第三通孔210,以使刹车片2固定于电机延长轴3上。The
动作杆4穿过第二通孔120,可沿轴线方向移动地固定于机架1上。The
由于动作杆4通过第二通孔120固定于机架1上,刹车片2固定于电机延长轴3,而电机延长轴3穿过第一通孔110固定于机架1上,为保证刹车片2在随电机延长轴3转动的过程中不被动作杆4限制或阻挡,则第二通孔120的中心到第一通孔110的中心的距离大于刹车片的外接圆半径,也就是,电机刹车装配完成的情况下,动作杆4到刹车片2上第三通孔210的中心的距离大于刹车片的外接圆半径。Since the
限位块5安装于机架1靠近刹车片2的侧面上,且安装于第一通孔110和第二通孔120之间,限位块5和第一通孔110中心之间的距离小于刹车片2的外接圆半径,限位块5高出机架1表面之间的距离大于刹车片2与机架1之间的间隙,以限制刹车片2随着电机延长轴3轴向转动。The
本发明实施例中,限位块5位于第一通孔110与第二通孔120之间。一个实施例中,机架1上设置有限位槽,限位块5安装在限位槽内。限位块5主要用于限制刹车片2的转动。因此,为保证限位块5可以对刹车片1进行阻挡,要求限位块5安装于机架1靠近刹车片2的侧面上,限位块5到第一通孔110的中心的距离要小于刹车片5的外接圆的半径,并且限位块5高出机架1表面的距离要大于刹车片2与机架1表面的间隙距离。这样的话,当多角星结构的刹车片2的一角旋转至限位块5的位置时,限位块5可以阻挡刹车片2运动,也就是,限位块5卡在了刹车片2的两角之间,进而限制刹车片2随着电机延长轴3轴向转动。限位块5与多角星结构的刹车片2的重量及体积小于现有技术中圆形刹车片与抱闸的重量与体积,因此,本发明实施例提供的电机刹车符合市场的轻量化、小型化的需求。In the embodiment of the present invention, the limiting
电磁铁6安装于机架1远离刹车片2的侧面上。电磁铁6在通电时产生磁力。The
当电磁铁6通电后,动作杆4在电磁铁6提供的磁力作用下沿轴线方向移动,也就是,动作杆4在电磁铁6提供的磁力作用下沿第二通孔120的轴线方向移动,并带动限位块5延轴线方向移动,直至限位块5高出机架1表面之间的距离小于刹车片2与机架1之间的间隙距离。此时,限位块5不再卡在刹车片2的两角之间,也就不再限制刹车片2随着电机延长轴3轴向转动,使得刹车片2可以随电机延长轴3正常转动。When the
当电磁铁6断电后,动作杆4和限位块5恢复原位,即限位块5高出机架1表面之间的距离大于刹车片2与机架1之间的间隙,以限制刹车片2随着电机延长轴3轴向转动。When the
本发明实施例中,刹车片采用多角星结构,限位块和第一通孔110中心之间的距离小于刹车片的外接圆半径,也就是,限位块位于刹车片的外接圆内,对于采用多角星结构的刹车片,该限位块可位于刹车片的两个角之间,进而限制刹车片随着电机延长轴轴向转动,实现刹车的目的。多角星结构的刹车片相对于圆形刹车片,大大降低了刹车片的重量。另外,限制刹车片随着电机延长轴轴向转动的限位块,相对于抱闸来说,重量也大大降低。并且,通过限位块限制刹车片随着电机延长轴轴向转动,并不依据摩擦力,也就不需要限位块与刹车片间存在较大的接触面积来提供足够的摩擦力,不需要过大的刹车片与限位块。基于本发明提供的电机刹车,实现了电机刹车的轻量化,小型化。In the embodiment of the present invention, the brake pad adopts a polygonal star structure, and the distance between the limit block and the center of the first through
一种实施例中,电机延长轴3可以为阶梯轴。In one embodiment, the
本发明实施例中,电机延长轴3也可根据实际情况改变电机延长轴的类型。例如,为了加工方便,节约成本,电机延长轴3可采用阶梯实心轴。再例如,为了进一步降低重量及节省材料,电机延长轴3可采用阶梯空心轴。In the embodiment of the present invention, the
一种实施例中,电机延长轴3可以包括第一阶梯延长轴、第二阶梯延长轴和第三阶梯延长轴。第一阶梯延长轴的直径大于第二阶梯延长轴的直径,第二阶梯延长轴的直径大于第三阶梯延长轴的直径。如图3所示。In one embodiment, the
电机延长轴3的第三阶梯延长轴穿过第一通孔110,可轴向转动地固定于机架1上。第二阶梯延长轴穿过第三通孔210,以使上述刹车片2固定于电机延长轴3上。第一阶梯延长轴用于限制刹车片2沿电机延长轴3的轴线方向移动,也就是,将刹车片2限制在第一阶梯延长轴与机架1之间。The third stepped extension shaft of the
由于第三阶梯延长轴的直径大于第二阶梯延长轴的直径,第三阶梯延长轴可对固定于第二阶梯延长轴上的刹车片起到限制该刹车片轴线方向位移的作用。在实际情况中,也可根据具体的需求,设计电机延长轴3中每一阶梯延长轴的直径大小。Since the diameter of the third step extension shaft is larger than the diameter of the second step extension shaft, the third step extension shaft can limit the axial displacement of the brake pad on the brake pad fixed on the second step extension shaft. In actual situations, the diameter of each stepped extension shaft in the
本发明实施例中,电机延长轴3还可以包括4、5个等阶梯延长轴,具体的电机延长轴3包括的阶梯延长轴的数量可以根据具体的需求设定。In the embodiment of the present invention, the
一种实施例中,动作杆4可以包括:限位部件、安装部件及连接部件;In one embodiment, the
限位部件位于机架1靠近刹车片2的侧面上,安装部件位于机架1远离刹车片2的侧面上。为了最大限度的利用电磁铁6提供的磁力,安装部件的周围安装有电磁铁6。连接部件横切面的直径小于限位部件横切面的直径,且连接部件横切面的直径小于述安装部件横切面的直径;连接部件穿过第二通孔120,连接部件一端与限位部件连接,连接部件的另一端与安装部件连接。限位块5与连接部件间的间隙小于限位部件突出连接部件的宽度。这样,当电磁铁6通电后,限位部件可带动限位块5移动。The limiting member is located on the side of the
上述动作杆中的连接部件通过上述第二通孔120可轴向移动地固定在机架上,上述动作杆主要用于限制上述限位块5的移动,具体用于:当动作杆中的安装部件周围安装的电磁铁通电时,电磁铁会产生磁力,上述安装部件会在磁力的作用下产生轴向移动,从而带动上述连接部件及限位部件产生相同的轴向移动,由于限位块5到限位部件中心的距离小于该限位部件的横切面的半径,限位部件会带动上述限位块5移动,直至限位块5高出机架1表面的高度小于上述刹车片2与机架1之间的间隙距离。当限位块5高出机架1表面的高度小于上述刹车片2与机架1之间的间隙距离时,限位块就不会再阻挡上述刹车片2,刹车片可以在通电的情况下随电机延长轴自由转动。The connecting member in the above-mentioned action rod is axially movably fixed on the frame through the above-mentioned second through
如图1所示,上述安装部件的末端装有限位装置,上述限位装置由圆台与空心圆桶组成,上述圆台有两个端面,直径较大的端面与安装部件的末端相连,直径较小的端面与空心圆桶相连,由于空心圆筒的直径小于圆台直径较大的端面的直径,当安装部件轴向移动时,带动上述圆台轴向移动,当圆台移动至空心圆筒的位置时,圆台的位移被限制,这样的话,就限制了安装部件(即动作杆)的轴向位移。As shown in Figure 1, the end of the above-mentioned mounting part is equipped with a limiting device. The above-mentioned limiting device is composed of a round table and a hollow barrel. The round table has two end faces. Because the diameter of the hollow cylinder is smaller than the diameter of the end face with the larger diameter of the circular truncated cone, when the mounting part moves axially, it drives the above-mentioned circular truncated to move axially. The displacement of the truncated cone is limited, and in this case, the axial displacement of the mounting member (ie, the actuating rod) is limited.
一种实施例中,刹车电机还可以包括销钉11,限位块5的一端设有第四通孔,如图5所示,机架1上设有盲孔130和第五通孔140,盲孔130和第五通孔140的轴线在同一条直线上,上述销钉11依次穿过第五通孔140和第四通孔,插入盲孔130,以使上述限位块5与机架1连接;销钉11与第五通孔140可以采用过盈配合,销钉11与第四通孔可以采用间隙配合。In one embodiment, the brake motor may further include a pin 11, and one end of the
限位块5连接机架1的一端低于机架1靠近刹车片2的表面,这样,避免了由于限位块5连接机架1的一端无法移动,导致限位块5一直处于限制刹车片2随着电机延长轴3轴向转动的状态。The end of the
限位块5的另一端(即未与机架1连接的一端)高出机架1表面之间的距离大于刹车片2与机架1之间的间隙。限位块5的这一端为活动端,电磁铁6未通电时,限位块5未与机架1连接的这一端限制刹车片2随着电机延长轴3轴向转动;当电磁铁6通电后,动作杆4在电磁铁6提供的磁力作用下沿轴线方向移动,并带动限位块5的未与机架1连接的这一端移动,直至不再限制刹车片2随着电机延长轴3轴向转动。The distance between the other end of the limiting block 5 (ie the end not connected with the frame 1 ) is higher than the surface of the
限位块5的一端开有第四通孔,并通过上述第四通孔使用销钉11与机架1相连,由于限位块5的一端被销钉11固定,限位块5被固定的一端不可延轴线方向发生位移,但由于销钉11与上述第四通孔采用间隙配合,上述限位块5的一端可以绕销钉转动。One end of the
一个实施例中,电机刹车可以包括一个限位块5。此时,该限位块5连接机架1的一端至限位块5另一端的方向,与电机刹车正常工作时刹车片的旋转方向相反。In one embodiment, the motor brake may include a
另一个实施例中,电机刹车可以包括两个限位块5。此时,两个限位块5连接机架1的一端远离,两个限位块5未连接机架1的一端靠近。一个示例中,两个限位块5未连接机架1的一端间存在间隙。如图2所示。In another embodiment, the motor brake may include two limit blocks 5 . At this time, the ends of the two
由于限位块5连接机架1的一端低于机架1靠近刹车片2的表面,当刹车片2延限位块5连接机架1的一端到限位块5的另一端的方向运动时,刹车片2不会被限位块5阻挡,因此,当刹车片2既可随着电机延长轴3顺时针转动也可随着电机延长轴3逆向转动时,可在电机刹车上安装两个限位块5,达到双向限位的效果。Since the end of the
本发明实施例中,可根据实际需求选择安装的限位块5的数量。In the embodiment of the present invention, the number of the installed
一种实施例中,上述电机刹车还可以包括弹簧7,弹簧7安装于限位块5与机架1之间。In one embodiment, the above-mentioned motor brake may further include a spring 7 , and the spring 7 is installed between the
当电磁铁6通电时,动作杆4在电磁铁6提供的磁力作用沿轴线方向移动,并带动限位块5移动,进而使限位块5压缩弹簧7,弹簧7处于压缩状态。When the
当电磁铁6不通电时,限位块5在弹簧7提供的弹力的作用下移动,直至限位块5高出机架1表面之间的距离大于刹车片2与机架1之间的间隙,弹簧7恢复原始状态。When the
上述弹簧7主要用于提供弹力,以使限位块5在弹力的作用下移动,使限位块5高出机架1表面的距离大于刹车片2与机架1间的间隙。这样的话,在刹车片2旋转至限位块5的位置时,会被限位块5高出机架1表面的一端阻挡,停止运动。The above-mentioned spring 7 is mainly used to provide elastic force, so that the
上述弹簧7固定于限位块5与机架1之间方式为多样的。例如,为使加工更加方便,上述弹簧7可以一端通过焊接等方式固定在机架1上,弹簧7的另一端不做处理;也可一端通过焊接的方式固定于限位块5未开设第四通孔的一端,弹簧7的另一端不做处理。为保证弹簧的稳定性,也可以将弹簧7的一端固定连接在机架1上,弹簧7的另一端固定连接在限位块5未开设通孔的一端。There are various ways for the above-mentioned spring 7 to be fixed between the limiting
一种实施例中,电机刹车还可以包括波形垫圈8,波形垫圈8套接在电机延长轴3上,且位于刹车片2与电机延长轴3的第一阶梯轴之间。In one embodiment, the motor brake may further include a
一种实施例中,电机刹车还包括浮动挡圈9,该浮动挡圈9套接在电机延长轴3上,且安装于波形垫圈8与刹车片2之间。In one embodiment, the motor brake further includes a floating retaining
上述波形垫圈8安装在刹车片2与电机延长轴3的第一阶梯轴之间,波形垫圈8具有很好的弹性,在防止上述刹车片2及浮动挡圈9松动同时,还可以起到缓解冲击力的作用。波形垫圈8会对浮动挡圈9产生压紧力,使浮动挡圈9贴紧刹车片2,以使电磁铁6在通电时,刹车片2与浮动挡圈9随电机延长轴3转动。浮动挡圈9既可以限制刹车片2的轴向位移,又可以隔开波形垫圈9与刹车片2,防止刹车片2与波形垫圈8直接接触产生摩擦,从而对波形垫圈9造成磨损。The above-mentioned
当电磁铁6不通电时,限位块5在上述弹簧7提供的弹力的作用下移动,直至限位块5高出机架1表面之间的距离大于刹车片2与机架1之间的间隙,以使当刹车片2运动至限位块5的位置时,刹车片2被限位块5阻挡,停止运动,但此时,电机延长轴3及刹车片2在惯性的作用下,还具有残余的动能,此时,刹车片2会与浮动挡圈8产生一个相对位移,刹车片2与浮动挡圈8间产生的摩擦力做的功与上述的剩余动能相抵消,使刹车更加的快速,平稳。When the
一种实施例中,电机刹车还可以包括固定垫圈10,固定挡圈10套接在上述电机延长轴3的第三阶梯延长轴上,且位于刹车片2远离浮动挡圈9的一侧。In one embodiment, the motor brake may further include a fixed
上述固定垫圈10安装于上述刹车片2远离浮动挡圈9的一侧,主要用于限制上述刹车片2的轴向位移。避免刹车片2在转动过程出现晃动导致的刹车片2损耗。The fixing
本发明实施例还提供了一种设备,包括电机和上述任一所述的电机刹车;其中电机为电磁铁6供电。上述设备可以是汽车,也可以是车床,铣床等一系列的机械设备。The embodiment of the present invention also provides a device, including a motor and any one of the above-mentioned motor brakes; wherein the motor supplies power to the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
本说明书中的各个实施例均采用相关的方式描述,各个实施例之间相同相似的部分互相参见即可,每个实施例重点说明的都是与其他实施例的不同之处。以上所述仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。凡在本发明的精神和原则之内所作的任何修改、等同替换、改进等,均包含在本发明的保护范围内。Each embodiment in this specification is described in a related manner, and the same and similar parts between the various embodiments may be referred to each other, and each embodiment focuses on the differences from other embodiments. The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention are included in the protection scope of the present invention.
Claims (11)
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