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CN110763811A - Ammonia escape grid sampling equipment and detection method - Google Patents

Ammonia escape grid sampling equipment and detection method Download PDF

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CN110763811A
CN110763811A CN201911300906.4A CN201911300906A CN110763811A CN 110763811 A CN110763811 A CN 110763811A CN 201911300906 A CN201911300906 A CN 201911300906A CN 110763811 A CN110763811 A CN 110763811A
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李宜立
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    • G01MEASURING; TESTING
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    • G01N1/00Sampling; Preparing specimens for investigation
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    • G01N1/22Devices for withdrawing samples in the gaseous state
    • G01N1/2247Sampling from a flowing stream of gas
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Abstract

The invention provides ammonia escape grid sampling equipment and a detection method. The ammonia escape grid sampling device comprises a sampling system, an ammonia absorption system, a gas path detection system and a liquid path detection system. The ammonia absorption system is filled with absorption liquid for removing ammonia in the gas, and the absorption liquid is converted into sample liquid to be detected after absorbing the ammonia in the gas; the gas path detection system comprises a flowmeter for detecting the flow of the deaminated gas; the liquid path detection system comprises an ammonia analysis device for detecting the ammonia concentration value in the sample liquid to be detected; wherein, the gas circuit detecting system and the liquid circuit detecting system are both communicated with the ammonia absorbing system.

Description

氨逃逸网格采样设备及检测方法Ammonia escape grid sampling equipment and detection method

技术领域technical field

本发明涉及大气污染控制技术领域,尤其是一种氨逃逸网格采样设备及检测方法。The invention relates to the technical field of air pollution control, in particular to an ammonia escape grid sampling device and a detection method.

背景技术Background technique

国内气体中NOX脱除技术主要有选择性催化还原法(SCR)和选择性非催化还原法(SNCR),以液氨、尿素或氨水作为还原剂,两者的区别在于是否使用催化剂,核心化学反应为还原剂与气体中的NOX发生化学反应,生成N2和H2O,两者的共性问题为气体脱硝过程中,不可避免的产生逃逸氨,逃逸氨与气体中的SO3反应生成硫酸氢氨,影响下游设备的安全稳定运行,富集在粉煤灰中的氨会影响粉煤灰的品质,还有可能排放到大气中,造成二次环境污染。因此,在采用上述脱硝技术时,合理控制氨耗量和密切监视氨逃逸浓度显得十分重要。Domestic NOx removal technologies mainly include selective catalytic reduction (SCR) and selective non-catalytic reduction (SNCR), using liquid ammonia, urea or ammonia water as reducing agents. The chemical reaction is that the reducing agent reacts with NO X in the gas to generate N 2 and H 2 O. The common problem between the two is that in the process of gas denitration, escape ammonia is inevitably generated, and the escape ammonia reacts with SO 3 in the gas. Ammonia hydrogen sulfate is generated, which affects the safe and stable operation of downstream equipment. Ammonia enriched in fly ash will affect the quality of fly ash, and may also be discharged into the atmosphere, causing secondary environmental pollution. Therefore, it is very important to reasonably control the ammonia consumption and closely monitor the ammonia slip concentration when adopting the above-mentioned denitration technology.

随着气体检测技术的发展,国内外用于脱硝系统氨逃逸检测的方法主要分为离线测量和在线监测两类,离线测量技术主要包括化学分析法、电化学分析法和离子色谱分析法,在线监测方法主要包括抽取法、激光法和稀释法。但是氨逃逸检测现场环境恶劣,受粉尘、湿度、振动等条件的制约,在线监测数据偏差较大,测试结果仅能作为相对变化趋势的参考,而实际的氨逃逸浓度检测往往依赖于手工离线测量。我国国家标准推荐的气体中氨逃逸检测方法为靛酚蓝分光光度法。With the development of gas detection technology, the methods for ammonia escape detection in denitrification systems at home and abroad are mainly divided into two categories: offline measurement and online monitoring. Offline measurement technologies mainly include chemical analysis, electrochemical analysis and ion chromatography, and online monitoring. The methods mainly include extraction method, laser method and dilution method. However, the site environment of ammonia escape detection is harsh, restricted by dust, humidity, vibration and other conditions, and the deviation of online monitoring data is large. The test results can only be used as a reference for the relative change trend, and the actual ammonia escape concentration detection often relies on manual offline measurement. . The detection method of ammonia escape in gas recommended by my country's national standard is indophenol blue spectrophotometry.

在线检测方法优点为检测数据实时性好、数据精度高,缺点为准确性差、不能在线标定、工作条件要求高;离线检测方法优点为检测数据准确性好、数据可靠,缺点是实时性差、存在人为误差、样品采集难度大。The advantages of the online detection method are good real-time detection data and high data accuracy, but the disadvantages are poor accuracy, inability to calibrate online, and high working conditions; the advantages of the offline detection method are good detection data accuracy and reliable data, but the disadvantages are poor real-time performance and artificial Errors and sample collection are difficult.

发明内容SUMMARY OF THE INVENTION

为了解决上述技术问题,本发明提供的一种检测准备可靠的氨逃逸网格采样设备及检测方法。In order to solve the above technical problems, the present invention provides an ammonia escape grid sampling device and a detection method with reliable detection preparation.

本发明的目的是提供一种氨逃逸网格采样设备,包括采样系统、氨吸收系统、气路检测系统及液路检测系统。网格布置的采样系统用于采集需要检测的气体,氨吸收系统和采样系统连通,氨吸收系统盛有用于脱去气体中的氨的吸收液,吸收液吸收气体中的氨后转为待测样液;气路检测系统包括用于检测脱氨后的气体的流量的流量计;及液路检测系统包括用于检测待测样液中的氨浓度值的氨分析装置;其中,气路检测系统和液路检测系统均和氨吸收系统连通。The purpose of the present invention is to provide an ammonia escape grid sampling device, including a sampling system, an ammonia absorption system, a gas path detection system and a liquid path detection system. The sampling system arranged in the grid is used to collect the gas to be detected. The ammonia absorption system is connected with the sampling system. The ammonia absorption system contains the absorption liquid used to remove the ammonia in the gas. sample liquid; the gas path detection system includes a flow meter for detecting the flow rate of the deaminated gas; and the liquid path detection system includes an ammonia analysis device for detecting the ammonia concentration value in the sample liquid to be tested; wherein, the gas path detection Both the system and the liquid circuit detection system are communicated with the ammonia absorption system.

可选的,氨吸收系统包括氨吸收器和吸收液供应装置,氨吸收器盛有用于脱去气体中的氨的吸收液并且氨吸收器和采样系统连通,吸收液吸收气体中的氨后转为待测样液,吸收液供应装置和氨吸收器连通用于为氨吸收器补充吸收液。Optionally, the ammonia absorption system includes an ammonia absorber and an absorption liquid supply device, the ammonia absorber contains an absorption liquid for removing ammonia in the gas, and the ammonia absorber is communicated with the sampling system, and the absorption liquid absorbs the ammonia in the gas and then converts it into For the sample liquid to be tested, the absorbing liquid supply device communicates with the ammonia absorber for supplementing the absorbing liquid for the ammonia absorber.

可选的,采样系统、气路检测系统及氨吸收器均有多个,气路检测系统和氨吸收器的个数根据采样系统的个数确定,所有氨吸收器和氨分析装置之间设有切换阀用于控制其中的任意一个或多个氨吸收器和氨分析装置连通。Optionally, there are multiple sampling systems, gas path detection systems and ammonia absorbers, and the number of gas path detection systems and ammonia absorbers is determined according to the number of sampling systems. There are switching valves for controlling any one or more of the ammonia absorbers in communication with the ammonia analyzer.

可选的,气路检测系统还包括干燥器和抽气装置,干燥器分别和氨吸收系统、流量计连通,抽气装置用于为气路检测系统提供气体流通的动力。Optionally, the gas path detection system further includes a dryer and an air extraction device, the dryer is respectively connected with the ammonia absorption system and the flow meter, and the air extraction device is used to provide the gas circulation power for the air path detection system.

可选的,氨分析装置包括样液池、pH调节系统、及氨气敏电极,样液池和氨吸收系统连通,氨气敏电极设于样液池内用于检测待测样液的氨浓度值,供液系统包括pH计和供液装置,供液装置和样液池连通用于调节待测样液的pH值,pH计设于样液池内用于检测待测样液的pH值。Optionally, the ammonia analysis device includes a sample liquid cell, a pH adjustment system, and an ammonia gas sensing electrode, the sample liquid cell is in communication with the ammonia absorption system, and the ammonia gas sensing electrode is arranged in the sample liquid cell for detecting the ammonia concentration of the sample liquid to be tested. The liquid supply system includes a pH meter and a liquid supply device. The liquid supply device and the sample liquid pool are connected to adjust the pH value of the sample liquid to be tested. The pH meter is designed in the sample liquid tank to detect the pH value of the sample liquid to be tested.

可选的,氨逃逸网格采样设备还包括控制系统,控制系统分别和气路检测系统、液路检测系统电性连接用于利用气体的流量、待测样液中的氨浓度值计算检测的气体的氨浓度。Optionally, the ammonia escape grid sampling device further includes a control system, and the control system is electrically connected to the gas circuit detection system and the liquid circuit detection system respectively, and is used to calculate the detected gas by using the flow rate of the gas and the ammonia concentration value in the sample liquid to be tested. ammonia concentration.

可选的,采样系统包括采样枪和伴热管,伴热管分别和采样枪、氨吸收系统连通用于加热需要检测的气体。Optionally, the sampling system includes a sampling gun and a heat tracing tube, and the heat tracing tube is respectively connected with the sampling gun and the ammonia absorption system for heating the gas to be detected.

可选的,氨逃逸网格采样设备还包括冲洗装置和废液装置,冲洗装置和废液装置分别和氨分析装置连通。Optionally, the ammonia escape grid sampling device further includes a flushing device and a waste liquid device, and the flushing device and the waste liquid device are respectively communicated with the ammonia analysis device.

本发明还提供一种检测方法,利用任一如上所述的氨逃逸网格采样设备,检测方法包括:The present invention also provides a detection method, using any of the above-mentioned ammonia escape grid sampling devices, the detection method includes:

氨吸收系统中的吸收液脱去采集的气体中的氨,吸收液吸收气体中的氨后转为待测样液;The absorption liquid in the ammonia absorption system removes the ammonia in the collected gas, and the absorption liquid absorbs the ammonia in the gas and turns it into the sample liquid to be tested;

检测脱氨后的气体的流量,Detect the flow rate of the gas after deamination,

检测待测样液中的氨浓度值;及Detect the ammonia concentration value in the sample solution to be tested; and

计算得到需要检测的气体中的氨逃逸浓度值。Calculate the ammonia slip concentration value in the gas to be detected.

可选的,检测方法包括:Optionally, the detection method includes:

第一个氨吸收器中的吸收液脱去采集的气体中的氨,吸收液吸收气体中的氨后转为第一待测样液,检测脱氨后的气体的流量,检测第一待测样液的氨浓度值,将第一待测样液送入废液装置中,补充第一个氨吸收器中的吸收液;The absorbing liquid in the first ammonia absorber removes the ammonia in the collected gas, and the absorbing liquid absorbs the ammonia in the gas and converts it into the first sample liquid to be tested. The ammonia concentration value of the sample liquid, the first sample liquid to be tested is sent to the waste liquid device to supplement the absorption liquid in the first ammonia absorber;

其他的氨吸收器依次吸收液脱去采集的气体中的氨,吸收液吸收气体中的氨后依次转为待测样液,依次检测脱氨后的气体的流量,依次检测待测样液的氨浓度值,依次将待测样液送入废液装置中,依次补充其他氨吸收器的吸收液,如此循环。The other ammonia absorbers sequentially absorb the liquid to remove the ammonia in the collected gas, and the absorbing liquid absorbs the ammonia in the gas and turns it into the sample liquid to be tested in turn, and sequentially detects the flow rate of the deaminated gas, and sequentially detects the amount of the sample liquid to be tested. Ammonia concentration value, the sample liquid to be tested is sent to the waste liquid device in turn, and the absorption liquid of other ammonia absorbers is supplemented in turn, and so on.

综上,本发明氨逃逸网格采样设备利用化学吸收原理,氨吸收系统将需要检测的气体的逃逸氨转化为待测样液中的氨。再通过气路检测系统和液路检测系统分别测试需要检测的气体的流量和待测样液中的氨浓度值。通经计算就能得到需要检测气体中的逃逸氨浓度。将检测系统分为两路,使液路检测系统中的水气不会影响气路检测系统的检测结果,气路检测系统中的某些其他气体分子也不会和液路检测系统中的吸收液反应,结果可靠。To sum up, the ammonia escape grid sampling device of the present invention utilizes the chemical absorption principle, and the ammonia absorption system converts the escaped ammonia of the gas to be detected into ammonia in the sample liquid to be tested. Then, the gas flow detection system and the liquid detection system are used to test the flow rate of the gas to be detected and the ammonia concentration value in the sample liquid to be tested. The escaped ammonia concentration in the gas to be detected can be obtained by calculation. The detection system is divided into two channels, so that the moisture in the liquid detection system will not affect the detection results of the gas detection system, and some other gas molecules in the gas detection system will not interfere with the absorption in the liquid detection system. liquid reaction, the results are reliable.

另外,本发明的检测方法充分利用“空间换取时间”,保证检测数据的实时性。In addition, the detection method of the present invention makes full use of "space for time" to ensure real-time detection data.

附图说明Description of drawings

图1是本发明中的实施例一提供的氨逃逸网格采样设备的示意图;1 is a schematic diagram of an ammonia escape grid sampling device provided in Embodiment 1 of the present invention;

图2是本发明中的实施例一提供的液路检测系统的示意图;2 is a schematic diagram of a liquid circuit detection system provided by Embodiment 1 of the present invention;

图3是本发明中的实施例一提供的气路检测系统的示意图。FIG. 3 is a schematic diagram of a gas path detection system provided in Embodiment 1 of the present invention.

具体实施方式Detailed ways

下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实例用于说明本发明,但不用来限制本发明的范围。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. The following examples are intended to illustrate the present invention, but not to limit the scope of the present invention.

实施例一Example 1

请参考图1至图3。本实施例提供一种氨逃逸网格采样设备,包括三个网格设置的采样系统2、氨吸收系统5、气路检测系统4及液路检测系统3。采样系统2用于采集需要检测的气体,氨吸收系统5和采样系统2连通,氨吸收系统5盛有用于脱去气体中的氨的吸收液,吸收液吸收气体中的氨后转为待测样液;气路检测系统4包括用于检测脱氨后的气体的流量的流量计43;及液路检测系统3包括用于检测待测样液中的氨浓度值的氨分析装置32;其中,气路检测系统4和液路检测系统3均和氨吸收系统5连通。Please refer to Figure 1 to Figure 3. This embodiment provides an ammonia escape grid sampling device, which includes a sampling system 2 arranged in three grids, an ammonia absorption system 5 , a gas path detection system 4 and a liquid path detection system 3 . The sampling system 2 is used to collect the gas to be detected. The ammonia absorption system 5 is connected to the sampling system 2. The ammonia absorption system 5 contains an absorption liquid for removing ammonia in the gas. sample liquid; the gas path detection system 4 includes a flow meter 43 for detecting the flow rate of the deaminated gas; and the liquid path detection system 3 includes an ammonia analysis device 32 for detecting the ammonia concentration value in the sample liquid to be tested; wherein , the gas circuit detection system 4 and the liquid circuit detection system 3 are both communicated with the ammonia absorption system 5 .

本实施例提供的氨逃逸网格采样设备利用化学吸收原理,氨吸收系统5将需要检测的气体的逃逸氨转化为待测样液中的氨。再通过气路检测系统4和液路检测系统3分别测试需要检测的气体的流量和待测样液中的氨浓度值。通经计算就能得到需要检测气体中的逃逸氨浓度。将检测系统分为两路,使液路检测系统3中的水气不会影响气路检测系统4的检测结果,气路检测系统4中的某些其他气体分子也不会和液路检测系统3中的吸收液反应,结果可靠。The ammonia escape grid sampling device provided in this embodiment utilizes the chemical absorption principle, and the ammonia absorption system 5 converts the escaped ammonia of the gas to be detected into ammonia in the sample liquid to be tested. Then, the gas flow detection system 4 and the liquid circuit detection system 3 are used to test the flow rate of the gas to be detected and the ammonia concentration value in the sample liquid to be tested, respectively. The escaped ammonia concentration in the gas to be detected can be obtained by calculation. The detection system is divided into two channels, so that the moisture in the liquid detection system 3 will not affect the detection results of the gas detection system 4, and some other gas molecules in the gas detection system 4 will not interact with the liquid detection system. The absorption liquid reaction in 3, the result is reliable.

于本实施例中,氨吸收系统5包括三个氨吸收器51和吸收液供应装置52,氨吸收器51盛有用于脱去气体中的氨的吸收液并且氨吸收器51和采样系统2连通,吸收液吸收气体中的氨后转为待测样液,吸收液供应装置52和氨吸收器51连通用于为氨吸收器51补充吸收液。本实施例中的吸收液主要成分为稀硫酸,浓度为0.0001~0.1mol/L,气体中的氨溶于吸收液中,形成铵根离子,氨吸收器51设置数量与采样枪21数量匹配。In this embodiment, the ammonia absorption system 5 includes three ammonia absorbers 51 and an absorption liquid supply device 52. The ammonia absorbers 51 contain the absorption liquid for removing ammonia in the gas, and the ammonia absorbers 51 communicate with the sampling system 2. , the absorption liquid absorbs the ammonia in the gas and turns it into a sample liquid to be tested, and the absorption liquid supply device 52 is communicated with the ammonia absorber 51 to supplement the absorption liquid for the ammonia absorber 51 . The main component of the absorption liquid in this embodiment is dilute sulfuric acid with a concentration of 0.0001-0.1 mol/L. The ammonia in the gas dissolves in the absorption liquid to form ammonium ions. The number of ammonia absorbers 51 matches the number of sampling guns 21 .

于本实施例中,气路检测系统4还包括干燥器44和抽气装置,干燥器44分别和氨吸收系统5、流量计43连通,抽气装置用于为气路检测系统4提供气体流通的动力。流量计43和抽气装置之间还设有截止阀42,截止阀42为多通截止阀42,安装在流量计43与抽气泵41之间,保证截止阀42接口覆盖所有气体流通接口。抽气装置与氨吸收器51的排气端连接,抽气装置一般设有3个进气接口,进气接口数量与采样枪21数量匹配,可以满足一般多个网格点同时抽气采样,抽取的气体依次通过干燥器44、流量计43和抽气泵41,干燥器44和流量计43数量与进气接口数匹配,各流量计43出口气体汇合后进入抽气泵41,然后外排,抽气泵41可设置多台。In this embodiment, the gas path detection system 4 also includes a dryer 44 and an air extraction device. The dryer 44 is communicated with the ammonia absorption system 5 and the flow meter 43 respectively, and the air extraction device is used to provide gas circulation for the air path detection system 4. 's motivation. A stop valve 42 is also provided between the flow meter 43 and the air extraction device. The stop valve 42 is a multi-way stop valve 42 and is installed between the flow meter 43 and the air pump 41 to ensure that the interface of the stop valve 42 covers all gas flow interfaces. The air extraction device is connected to the exhaust end of the ammonia absorber 51. The air extraction device is generally provided with 3 air inlet ports, and the number of air inlet ports matches the number of sampling guns 21, which can meet the requirement of simultaneous air extraction and sampling at multiple grid points. The extracted gas passes through the dryer 44, the flow meter 43 and the air extraction pump 41 in turn. The number of the dryer 44 and the flow meter 43 matches the number of the inlet ports. The gas from the outlets of each flow meter 43 is merged into the air extraction pump 41, and then discharged out and pumped. A plurality of air pumps 41 may be provided.

于本实施例中,氨分析装置32包括样液池32-1、pH调节系统33、及氨气敏电极32-3,样液池32-1和氨吸收系统5连通,氨气敏电极32-3设于样液池32-1内用于检测待测样液的氨浓度值,供液系统包括pH计32-2和供液装置,供液装置和样液池32-1连通用于调节待测样液的pH值,pH计32-2设于样液池32-1内用于检测待测样液的pH值。供液装置内设有碱液、酸液或者缓冲溶液,可以根据待测样液的pH值调节待测样液的pH值至11以上。氨气敏电极32-3检测氨浓度,数据准确度高、精确性好,测量量程可调。In this embodiment, the ammonia analysis device 32 includes a sample liquid cell 32-1, a pH adjustment system 33, and an ammonia gas-sensing electrode 32-3. The sample liquid cell 32-1 is in communication with the ammonia absorption system 5, and the ammonia gas-sensing electrode 32 is in communication with the ammonia absorption system 5. -3 is set in the sample liquid pool 32-1 to detect the ammonia concentration value of the sample liquid to be tested, the liquid supply system includes a pH meter 32-2 and a liquid supply device, and the liquid supply device and the sample liquid pool 32-1 are communicated for To adjust the pH value of the sample liquid to be tested, the pH meter 32-2 is set in the sample liquid pool 32-1 to detect the pH value of the sample liquid to be tested. The liquid supply device is provided with alkaline solution, acid solution or buffer solution, and the pH value of the sample solution to be tested can be adjusted to above 11 according to the pH value of the sample solution to be tested. Ammonia gas sensing electrode 32-3 detects ammonia concentration, with high data accuracy, good accuracy, and adjustable measurement range.

于本实施例中,氨逃逸网格采样设备还包括控制系统,控制系统分别和气路检测系统4、液路检测系统3电性连接用于利用气体的流量、待测样液中的氨浓度值计算检测的气体的氨浓度。控制系统为PLC控制数显系统8,包括括逻辑控制、数据反馈和检测结果显示等模块。PLC精确控制,自动化程度高。In this embodiment, the ammonia escape grid sampling device further includes a control system, and the control system is electrically connected to the gas path detection system 4 and the liquid path detection system 3 respectively for utilizing the flow rate of the gas and the ammonia concentration value in the sample liquid to be tested. Calculate the ammonia concentration of the detected gas. The control system is a PLC-controlled digital display system 8, including modules such as logic control, data feedback, and test result display. PLC precise control, high degree of automation.

于本实施例中,采样系统2包括采样枪21和伴热管22,伴热管22分别和采样枪21、氨吸收系统5连通用于加热需要检测的气体。采样枪21用耐高温耐腐蚀材质制造,具有加热功能,能将抽取的气体加热至150℃以上,采样枪21的一端安装烟尘过滤器可以把烟尘过滤,采样枪21的一端与伴热管22连接,保证进入氨吸收器51的气体不发生冷凝,本实施布置3只采样枪21。于其他实施例中,采样枪21还可以是1只、5只、20只等任意数量,采样枪21的设置数量根据烟道截面1大小确定,伴热管22设置数量与采样枪21数量匹配。于本实施例中,气路检测系统4及氨吸收器51均有三个,气路检测系统4和氨吸收器51的个数根据采样系统2的个数确定,可以和采样系统2的个数相同。所有氨吸收器51和氨分析装置32之间设有切换阀31用于控制其中的任意一个或多个氨吸收器51和氨分析装置32连通。切换阀31为多通切换阀31,保证切换阀31接口覆盖所有样液流通接口。In this embodiment, the sampling system 2 includes a sampling gun 21 and a heat tracing pipe 22, and the heat tracing pipe 22 is respectively connected to the sampling gun 21 and the ammonia absorption system 5 for heating the gas to be detected. The sampling gun 21 is made of high-temperature and corrosion-resistant materials, and has a heating function, which can heat the extracted gas to above 150°C. A soot filter is installed at one end of the sampling gun 21 to filter the soot. One end of the sampling gun 21 is connected to the heat tracing pipe 22 , to ensure that the gas entering the ammonia absorber 51 does not condense, and three sampling guns 21 are arranged in this implementation. In other embodiments, the number of sampling guns 21 may be 1, 5, or 20. The number of sampling guns 21 is determined according to the size of the flue section 1, and the number of heat tracing pipes 22 matches the number of sampling guns 21. In this embodiment, there are three gas path detection systems 4 and ammonia absorbers 51. The number of gas path detection systems 4 and ammonia absorbers 51 is determined according to the number of sampling systems 2, and can be the same as the number of sampling systems 2. same. A switching valve 31 is provided between all the ammonia absorbers 51 and the ammonia analysis device 32 for controlling any one or more of the ammonia absorbers 51 to communicate with the ammonia analysis device 32 . The switching valve 31 is a multi-port switching valve 31, which ensures that the interface of the switching valve 31 covers all the sample liquid flow interfaces.

于本实施例中,每个氨吸收器51对应一个采样系统2。但是于其他实施例中,还可以每两个、每三个、等任意多个氨吸收器51对应一个采样系统2。和采样系统2共同连同经的两个或者多个氨吸收器51之间设有流量计43和截止阀42,控制流入两个氨吸收器51中中的气体量相同。如此设置,可以同时对某一地点某一时间采集的样品进行多次检测计算,增加检测结果的可信性。In this embodiment, each ammonia absorber 51 corresponds to one sampling system 2 . However, in other embodiments, every two, every three, etc. any number of ammonia absorbers 51 may also correspond to one sampling system 2 . A flow meter 43 and a shut-off valve 42 are arranged between two or more ammonia absorbers 51 together with the sampling system 2 to control the amount of gas flowing into the two ammonia absorbers 51 to be the same. In this way, multiple detection calculations can be performed on samples collected at a certain location and at a certain time at the same time, thereby increasing the reliability of the detection results.

本实施例中的采样枪21根据需要检测的烟道截面1尺寸呈网格式布置,无需人工调节采样枪的位置,可以对烟道截面上不同位置的气体进行采样。通过PLC控制数显系统8控制采样装置的切换阀31和截止阀42,采样方式为网格点逐个采样测量,每个网格点抽气时间为3~60min,整个烟道截面1网格点采样全部完成时,液路检测系统3测试工作进行最后一个网格点样品分析,使采样工作与分析工作错位匹配,形成循环,缩短检测工作时间,而且同时采样,直接得到烟道的截面氨逃逸浓度实时值和浓度分布。抽气的时间和每个样品的检测分析时间正好相对应,当第一个样品分析测试结束,立刻采集抽取第二个样品,以此类推,在仅需一套氨分析测试装置的情况下,就可以达到多点采样。The sampling guns 21 in this embodiment are arranged in a grid format according to the size of the flue section 1 to be detected, and it is not necessary to manually adjust the position of the sampling gun, and can sample gas at different positions on the flue section. The switching valve 31 and the shut-off valve 42 of the sampling device are controlled by the PLC control digital display system 8. The sampling method is grid point sampling and measurement one by one. The pumping time of each grid point is 3-60 minutes, and the entire flue section has 1 grid point. When the sampling is all completed, the liquid circuit detection system 3 test work will carry out the last grid point sample analysis, so that the sampling work and the analysis work are dislocated and matched, forming a cycle, shortening the detection work time, and sampling at the same time to directly obtain the cross-sectional ammonia escape of the flue. Concentration real-time value and concentration distribution. The pumping time corresponds to the detection and analysis time of each sample. When the analysis and test of the first sample is completed, the second sample is collected and extracted immediately, and so on. Multi-point sampling can be achieved.

于本实施例中,氨逃逸网格采样设备还包括冲洗装置7和废液装置6,冲洗装置7和废液装置6分别和氨分析装置32连通。冲洗装置7中设有无氨水,蒸馏水或者其他用于冲洗氨分析装置32的液体。废液装置6和样液池32-1通过位于样液池32-1底部的废液排口32-5连通,冲洗装置7和pH调节系统33分别通过冲洗入口32-6、pH调节液入口32-7和样液池32-1上部连通。待测样液通过样液入口32-4和样液池32-1连通。废液装置6还和氨吸收器51的底部连通用于排出氨吸收器51的废液。In this embodiment, the ammonia escape grid sampling device further includes a flushing device 7 and a waste liquid device 6, and the flushing device 7 and the waste liquid device 6 are respectively communicated with the ammonia analysis device 32 . The flushing device 7 is provided with ammonia-free water, distilled water or other liquids for flushing the ammonia analysis device 32 . The waste liquid device 6 and the sample liquid pool 32-1 are communicated through a waste liquid outlet 32-5 located at the bottom of the sample liquid pool 32-1, and the rinse device 7 and the pH adjustment system 33 are respectively connected through the rinse inlet 32-6 and the pH adjustment liquid inlet. 32-7 communicates with the upper part of the sample liquid pool 32-1. The sample liquid to be tested is communicated with the sample liquid pool 32-1 through the sample liquid inlet 32-4. The waste liquid device 6 is also communicated with the bottom of the ammonia absorber 51 for discharging the waste liquid of the ammonia absorber 51 .

本发明还提供一种检测方法,以3个网格采样点、1台抽气泵41为例。3路气体分别经过滤器、采样枪21和伴热管22后,进入对应的氨吸收器51,脱氨后的气体由氨吸收器51排气口排出,分别依次通过抽气装置的干燥器44、流量计43,经过截止阀42汇合后,由抽气泵41排空。整个采样时间持续15min,3路气体体积检测数据传输至PLC控制数显系统8。The present invention also provides a detection method, taking three grid sampling points and one air pump 41 as an example. After passing through the filter, the sampling gun 21 and the heat tracing pipe 22 respectively, the 3-way gas enters the corresponding ammonia absorber 51, and the deaminated gas is discharged from the exhaust port of the ammonia absorber 51, and passes through the dryers 44 and 44 of the air extraction device in turn. The flow meter 43 is evacuated by the air pump 41 after the stop valve 42 converges. The entire sampling time lasts 15 minutes, and the 3-way gas volume detection data is transmitted to the PLC-controlled digital display system 8.

氨吸收器51中的吸收液吸收气体中的氨后,转为待测样液,通过切换阀31控制样液输送,当第1个网格点样液输送至液路检测系统3样液池32-1后,pH计32-2检测到样液pH值,数据反馈至PLC控制数显系统8,然后向pH调节系统33发出指令,pH调节系统33向样液池32-1中输送pH调节液,直至样液pH值升高到11以上,此时氨气敏电极32-3检测到样液中氨浓度值,将数据传输至PLC控制数显系统8,然后转化计算,得到第1个网格点抽取气体中氨浓度。After the absorbing liquid in the ammonia absorber 51 absorbs the ammonia in the gas, it is converted into the sample liquid to be tested, and the sample liquid delivery is controlled by the switching valve 31. After 32-1, the pH meter 32-2 detects the pH value of the sample solution, and the data is fed back to the PLC control digital display system 8, and then sends an instruction to the pH adjustment system 33, and the pH adjustment system 33 sends the pH value to the sample solution pool 32-1. Adjust the solution until the pH value of the sample solution rises to above 11. At this time, the ammonia gas sensing electrode 32-3 detects the ammonia concentration value in the sample solution, transmits the data to the PLC-controlled digital display system 8, and then converts and calculates to obtain the first The ammonia concentration in the gas is extracted at each grid point.

检测完成后,将样液池32-1中废液通过液体输送管路系统输送至废液装置6,然后开启冲洗装置7,同时冲洗第一个网格点对应的氨吸收器51和液路检测系统3,冲洗完成后,氨吸收器51和液路检测系统3中的废液进入通过液体输送管路系统输送至废液装置6,启动吸收液供应装置52,向清洁后的氨吸收器51中补充新鲜吸收液(补充体积一般为50~200mL)。整个过程持续时间不超过3min,然后通过切换阀31控制样液输送,依次开始第2个、第3个网格点样液分析,直至3份样品检测完成,整个过程持续时间不超过9min。After the detection is completed, the waste liquid in the sample liquid pool 32-1 is transported to the waste liquid device 6 through the liquid delivery pipeline system, and then the flushing device 7 is turned on, and the ammonia absorber 51 and the liquid circuit corresponding to the first grid point are flushed at the same time. Detection system 3, after the flushing is completed, the waste liquid in the ammonia absorber 51 and the liquid circuit detection system 3 is transported to the waste liquid device 6 through the liquid conveying pipeline system, and the absorption liquid supply device 52 is activated to send the cleaned ammonia absorber 51 is supplemented with fresh absorption solution (the supplementary volume is generally 50-200 mL). The entire process lasts no more than 3 minutes, and then the sample liquid delivery is controlled by the switching valve 31, and the second and third grid point sample liquid analysis is started in turn, until the detection of the three samples is completed, and the entire process lasts no more than 9 minutes.

当第1个网格点样液检测完成、开始第2个网格点样液检测工作时,此时通过控制截止阀42开始第二轮的第1个网格点采样,采样时间设定为5min,如此,当第一轮3个样品分析完成时,第二轮的第1个网格点采样工作已完成,第2个网格点采样工作已开始,后续采样、分析工作基于此流程进行,实现各网格点实时、循环采样。因此本实施的检测方法充分利用“空间换取时间”,保证检测数据的实时性。When the first grid spotting liquid detection is completed and the second grid spotting sample liquid detection work is started, the second round of sampling of the first grid point is started by controlling the cut-off valve 42, and the sampling time is set as 5min, in this way, when the first round of three sample analysis is completed, the first grid point sampling in the second round has been completed, the second grid point sampling has begun, and the subsequent sampling and analysis work is based on this process. , to realize real-time and cyclic sampling of each grid point. Therefore, the detection method of this implementation makes full use of "space for time" to ensure real-time detection data.

实施例二Embodiment 2

本实施例提供一种10个网格采样点(编号1~10)、2台抽气泵41、每台抽气泵41对应5个网格采样点、分A/B两路抽气采样为例,对本发明作进一步说明。本实施例的检测方法包括:This embodiment provides an example of 10 grid sampling points (numbered 1 to 10), 2 air extraction pumps 41, each air extraction pump 41 corresponding to 5 grid sampling points, and divided into A/B two-way air extraction sampling. The present invention will be further described. The detection method of this embodiment includes:

接通电源,开启采样枪21和伴热管22加热功能,待温度升高到设定温度(160℃)后,开启抽气装置电源,采样开始。Turn on the power supply, turn on the heating function of the sampling gun 21 and the heat tracing tube 22, and after the temperature rises to the set temperature (160°C), turn on the power supply of the air extraction device, and the sampling starts.

首先,开启A路抽气泵41,1~5号网格采样点抽取5路气体分别经过过滤器、采样枪21和伴热管22后,进入对应编号的氨吸收器51,脱氨后的气体由氨吸收器51排气口排出,分别依次通过抽气装置的干燥器44、流量计43,经过截止阀42汇合后,由A路抽气泵41排空。整个采样时间持续30min,5路气体体积检测数据传输至PLC控制数显系统8。当A路采样系统2运行15min后,B路采样系统2开始采样。First, turn on the air pump 41 of channel A, and extract 5 channels of gas from the grid sampling points 1 to 5, respectively, after passing through the filter, the sampling gun 21 and the heat tracing pipe 22, and then enter the correspondingly numbered ammonia absorber 51, and the gas after deamination is The ammonia absorber 51 is discharged from the exhaust port, passes through the dryer 44 and the flow meter 43 of the air extraction device in sequence, and is evacuated by the A-channel air pump 41 after being merged by the shut-off valve 42 . The entire sampling time lasts for 30 minutes, and the 5-way gas volume detection data is transmitted to the PLC-controlled digital display system 8. When the sampling system 2 of channel A runs for 15 minutes, the sampling system 2 of channel B starts sampling.

A路采样系统2对应的氨吸收器51中的吸收液吸收气体中的氨后,转为待测样液,通过切换阀31控制样液输送,当第1个网格点样液输送至液路检测系统3的样液池32-1后,pH计32-2检测到样液pH值,数据反馈至PLC控制数显系统8,然后向pH调节系统33发出指令,pH调节系统33向样液池32-1中输送碱液,直至样液pH值升高到11以上,此时氨气敏电极32-3检测到样液中氨浓度值,将数据传输至PLC控制数显系统8,然后转化计算,得到第1个网格点抽取气体中氨浓度。After the absorption liquid in the ammonia absorber 51 corresponding to the sampling system 2 of channel A absorbs the ammonia in the gas, it is converted into the sample liquid to be tested, and the sample liquid delivery is controlled by the switching valve 31. After the sample liquid tank 32-1 of the road detection system 3, the pH meter 32-2 detects the pH value of the sample liquid, and the data is fed back to the PLC control digital display system 8, and then sends an instruction to the pH adjustment system 33, and the pH adjustment system 33 sends the sample to the sample liquid. The lye liquid is transported in the liquid pool 32-1 until the pH value of the sample liquid rises to above 11. At this time, the ammonia gas sensing electrode 32-3 detects the ammonia concentration value in the sample liquid, and transmits the data to the PLC-controlled digital display system 8. Then convert the calculation to obtain the ammonia concentration in the extracted gas at the first grid point.

检测完成后,将样液池32-1中废液通过液体输送管路系统输送至废液装置6,然后开启冲洗装置7,同时冲洗第一个网格点对应的氨吸收器51和液路检测系统3,冲洗完成后,氨吸收器51和液路检测系统3中的废液进入通过液体输送管路系统输送至废液装置6,启动吸收液供应装置52,向清洁后的氨吸收器51中补充新鲜吸收液(补充体积一般为50~200mL)。整个过程持续时间不超过3min,然后通过切换阀31控制样液输送,依次开始第2个、第3个、第4个、第5个网格点样液分析,直至5份样品检测完成,整个过程持续时间不超过15min。After the detection is completed, the waste liquid in the sample liquid pool 32-1 is transported to the waste liquid device 6 through the liquid delivery pipeline system, and then the flushing device 7 is turned on, and the ammonia absorber 51 and the liquid circuit corresponding to the first grid point are flushed at the same time. Detection system 3, after the flushing is completed, the waste liquid in the ammonia absorber 51 and the liquid circuit detection system 3 is transported to the waste liquid device 6 through the liquid conveying pipeline system, and the absorption liquid supply device 52 is activated to send the cleaned ammonia absorber 51 is supplemented with fresh absorption solution (the supplementary volume is generally 50-200 mL). The entire process lasts no more than 3 minutes, and then the sample liquid delivery is controlled by the switching valve 31, and the second, third, fourth, and fifth grid point sample liquid analysis is started in sequence, until the five samples are detected. The duration of the process does not exceed 15 minutes.

当A路采样系统25个样品分析完成后,B路采样系统25个网格采样点采样正好结束,通过控制切换阀31开始对B路采样系统2的5个样液进行分析。When the analysis of the 25 samples of the sampling system of the A channel is completed, the sampling of the 25 grid sampling points of the sampling system of the B channel is just finished, and the analysis of the 5 samples of the sampling system 2 of the B channel is started by controlling the switching valve 31 .

当A路采样系统2第1个网格点样液检测完成、开始第2个网格点样液检测工作时,此时通过控制截止阀42开始A路采样系统2第二轮的第1个网格点采样,采样时间设定为15min,如此,当A路采样系统2第一轮5个样品分析完成时,A路采样系统2第二轮的第1个网格点采样工作已完成,第2~4个网格点采样工作已开始。当A路采样系统2第二轮采样完成,开始第一个网格点样液分析时,B路采样系统2开始第二轮采样。后续采样、分析工作基于此流程进行,实现各网格点实时、循环采样。When the first grid spotting liquid detection of channel A sampling system 2 is completed and the second grid spotting solution detection work is started, the first step of the second round of channel A sampling system 2 is started by controlling the stop valve 42 at this time. Grid point sampling, the sampling time is set to 15min. In this way, when the first round of 5 samples analysis of channel A sampling system 2 is completed, the first grid point sampling of the second round of channel A sampling system 2 has been completed. The 2nd to 4th grid point sampling work has started. When the second round of sampling of the sampling system 2 of channel A is completed and the first grid spotting liquid analysis is started, the sampling system 2 of channel B starts the second round of sampling. Subsequent sampling and analysis work are carried out based on this process, realizing real-time and cyclic sampling of each grid point.

本领域技术人员应理解的是,在本发明的揭露中,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系是基于附图所示的方位或位置关系,其仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此上述术语不能理解为对发明的限制。It should be understood by those skilled in the art that in the disclosure of the present invention, the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", The orientation or positional relationship indicated by "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying The device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore the above terms should not be construed as limiting the invention.

虽然本发明已由较佳实施例揭露如上,然而并非用以限定本发明,任何熟知此技艺者,在不脱离本发明的精神和范围内,可作些许的更动与润饰,因此本发明的保护范围当视权利要求书所要求保护的范围为准。Although the present invention has been disclosed above by preferred embodiments, it is not intended to limit the present invention. Anyone who is familiar with the art can make some changes and modifications without departing from the spirit and scope of the present invention. The scope of protection shall be subject to the scope of protection required by the claims.

Claims (10)

1. An ammonia escape grid sampling device, comprising:
a grid-arranged sampling system for collecting the gas to be detected,
the ammonia absorption system is communicated with the sampling system, the ammonia absorption system contains absorption liquid for removing ammonia in gas, and the absorption liquid absorbs the ammonia in the gas and then is converted into sample liquid to be detected;
the gas path detection system comprises a flowmeter for detecting the flow of the deaminated gas; and
the liquid path detection system comprises an ammonia analysis device for detecting the ammonia concentration value in the sample liquid to be detected;
the gas path detection system and the liquid path detection system are communicated with the ammonia absorption system.
2. The ammonia escape grid sampling device of claim 1, wherein the ammonia absorption system comprises an ammonia absorber and an absorption liquid supply device, the ammonia absorber contains an absorption liquid for removing ammonia from the gas, the ammonia absorber is communicated with the sampling system, the absorption liquid absorbs ammonia in the gas and then is converted into a sample liquid to be tested, and the absorption liquid supply device is communicated with the ammonia absorber for supplementing the absorption liquid to the ammonia absorber.
3. The ammonia escape grid sampling device of claim 2, wherein there are a plurality of the sampling systems, the gas path detection system and the ammonia absorber, the number of the gas path detection system and the ammonia absorber is determined according to the number of the sampling systems, and a switching valve is provided between all the ammonia absorbers and the ammonia analysis device for controlling any one or more ammonia absorbers to communicate with the ammonia analysis device.
4. The ammonia escape grid sampling device of any one of claims 1 to 3, wherein the gas path detection system further comprises a dryer and an air extractor, the dryer is respectively communicated with the ammonia absorption system and the flow meter, and the air extractor is used for providing gas circulation power for the gas path detection system.
5. The ammonia escape grid sampling device according to any one of claims 1 to 3, wherein the ammonia analyzing device includes a sample liquid tank, a pH adjusting system, and an ammonia gas sensitive electrode, the sample liquid tank is communicated with the ammonia absorbing system, the ammonia gas sensitive electrode is disposed in the sample liquid tank for detecting an ammonia concentration value of a sample liquid to be detected, the liquid supply system includes a pH meter and a liquid supply device, the liquid supply device is communicated with the sample liquid tank for adjusting a pH value of the sample liquid to be detected, and the pH meter is disposed in the sample liquid tank for detecting a pH value of the sample liquid to be detected.
6. The ammonia escape grid sampling device according to any one of claims 1 to 3, further comprising a control system, wherein the control system is electrically connected to the gas path detection system and the liquid path detection system, respectively, for calculating the ammonia concentration of the detected gas by using the flow rate of the gas and the ammonia concentration value in the sample liquid to be detected.
7. The ammonia escape grid sampling apparatus of any of claims 1 to 3 wherein the sampling system comprises a sampling gun and a heat trace tube in communication with the sampling gun and the ammonia absorption system, respectively, for heating the gas to be detected.
8. The ammonia escape grid sampling apparatus of claim 1, further comprising a flushing device and a waste liquid device, the flushing device and the waste liquid device being in communication with the ammonia analysis device, respectively.
9. A detection method using an ammonia escape grid sampling device as defined in any one of claims 1 to 8, the detection method comprising:
removing ammonia in the collected gas by using absorption liquid in an ammonia absorption system, and converting the absorption liquid into sample liquid to be detected after absorbing the ammonia in the gas;
detecting the flow rate of the deaminated gas,
detecting the ammonia concentration value in the sample liquid to be detected; and
and calculating to obtain an ammonia escape concentration value in the gas to be detected.
10. The detection method according to claim 9, characterized in that the detection method comprises:
removing ammonia in the collected gas by using absorption liquid in a first ammonia absorber, converting the absorption liquid into first sample liquid to be detected after absorbing the ammonia in the gas, detecting the flow of the gas after deamination, detecting the ammonia concentration value of the first sample liquid to be detected, sending the first sample liquid to be detected into a waste liquid device, and supplementing the absorption liquid in the first ammonia absorber;
and other ammonia absorbers sequentially absorb liquid to remove ammonia in the collected gas, the absorption liquid absorbs the ammonia in the gas and then sequentially transfers the ammonia into sample liquid to be detected, the flow of the gas after deamination is sequentially detected, the ammonia concentration value of the sample liquid to be detected is sequentially detected, the sample liquid to be detected is sequentially sent into a waste liquid device, the absorption liquid of other ammonia absorbers is sequentially supplemented, and the process is repeated.
CN201911300906.4A 2019-12-17 2019-12-17 Ammonia escape grid sampling equipment and detection method Pending CN110763811A (en)

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