CN110763018A - A kind of decomposition furnace with local directional combustion support - Google Patents
A kind of decomposition furnace with local directional combustion support Download PDFInfo
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- CN110763018A CN110763018A CN201910895264.0A CN201910895264A CN110763018A CN 110763018 A CN110763018 A CN 110763018A CN 201910895264 A CN201910895264 A CN 201910895264A CN 110763018 A CN110763018 A CN 110763018A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B17/00—Furnaces of a kind not covered by any of groups F27B1/00 - F27B15/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L7/00—Supplying non-combustible liquids or gases, other than air, to the fire, e.g. oxygen, steam
- F23L7/007—Supplying oxygen or oxygen-enriched air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
- F27D2019/0006—Monitoring the characteristics (composition, quantities, temperature, pressure) of at least one of the gases of the kiln atmosphere and using it as a controlling value
- F27D2019/0018—Monitoring the temperature of the atmosphere of the kiln
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
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Abstract
Description
技术领域technical field
本发明涉及分解炉类型的燃烧设备技术领域,具体涉及一种具有局部定向助燃的分解炉。The present invention relates to the technical field of calcining furnace type combustion equipment, in particular to a calcining furnace with local directional combustion support.
背景技术Background technique
工业领域分解炉类型的工业炉数量众多,分解炉是一个燃料燃烧、热量交换和分解反应同时进行的新型热工设备。分解炉立式布置,有一段或者多段,每一段的上部均有缩口(直径明显缩小),经过研磨后的燃料、物料从最下一段的分解炉下部向下喷入炉内,助燃空气也从下部横向送入炉内,燃料、物料和助燃空气(以下简称“固气混合气流”)充分混合、起燃后,经由最上一段的分解炉出口的负压吸引下,固气混合气流向上边无焰燃烧、边分解、边升腾,遇到每一段分解炉的上部缩口部位,一部分固气混合气流通过缩口进入上一段分解炉,一部分固气混合气流因缩口变径坡面阻挡,沿圆周内壁反向回流,形成回流固气混合气流,在该段分解炉中下部再次因中心负压的吸引混入中心固气混合气流,从而形成不断向上翻腾的无焰燃烧状态。There are many types of industrial furnaces in the industrial field. The decomposition furnace is a new type of thermal equipment in which fuel combustion, heat exchange and decomposition reaction are carried out at the same time. The calciner is arranged vertically, with one or more sections. The upper part of each section has a constriction (the diameter is obviously reduced), and the ground fuel and materials are injected into the furnace from the lower part of the calciner in the lowermost section, and the combustion-supporting air is also The fuel, material and combustion-supporting air (hereinafter referred to as "solid-gas mixture airflow") are fully mixed and ignited, and then sucked by the negative pressure at the outlet of the decomposition furnace in the uppermost section, and the solid-gas mixture airflow goes upwards. Flameless combustion, while decomposing and ascending, when encountering the upper constriction of each stage of the precalciner, a part of the solid-gas mixture flow enters the previous stage of the precalciner through the constriction, and a part of the solid-gas mixture is blocked by the constriction and variable diameter slope. Backflow is reversed along the inner wall of the circumference to form a reflux solid-gas mixed air flow. In the middle and lower part of the calcining furnace, the central solid-gas mixed air flow is again mixed into the central solid-gas mixed air flow due to the attraction of the central negative pressure, thereby forming a continuously upward flameless combustion state.
燃料和物料在分解炉内与助燃空气充分混合的燃烧状态、燃烧速度、燃尽率和在炉内的停留时间均对物料的分解和分解炉煤耗产生重要影响。The combustion state, combustion speed, burnout rate and residence time of fuel and materials in the calciner fully mixed with combustion air have important influence on the decomposition of materials and the coal consumption of the calciner.
目前的分解炉结构和形式均主要从扩大分解炉容积,延长固气混合气流在炉内的停留时间上进行改进,而忽视了固气混合气流在炉内不同区域因助燃空气匹配不均匀导致的燃烧不平衡和不充分的问题,导致燃料不完全燃烧、分解率低、分解率煤耗高、对下一级工艺系统的运行产生安全和质量风险等问题。The current structure and form of the calcining furnace are mainly improved by expanding the volume of the calcining furnace and prolonging the residence time of the solid-gas mixture in the furnace, while ignoring the problems caused by the uneven matching of the combustion-supporting air in different areas of the furnace. The problem of unbalanced and insufficient combustion leads to incomplete combustion of fuel, low decomposition rate, high coal consumption of decomposition rate, and safety and quality risks to the operation of the next-level process system.
实际上,上述的燃烧状态,上升的固气混合气流遇到每一段分解率缩口部位,受阻反向产生、沿圆周内壁向下的回流固气混合气流中,因为固体和气体的惯性和离心力不同,回流固气混合气流不可避免存在助燃空气不足的问题,从而导致该区域燃料因助燃空气不足而不充分燃烧,影响燃烧和分解,导致上述一系列的问题产生。In fact, in the above combustion state, the rising solid-gas mixed gas flow encounters each section of the decomposition rate constriction, and is blocked in the reverse flow of the solid-gas mixed gas flow downward along the inner wall of the circumference, because of the inertia and centrifugal force of the solid and gas. Differently, the problem of insufficient combustion-supporting air inevitably exists in the backflow solid-gas mixture, which leads to insufficient combustion of the fuel in this area due to insufficient combustion-supporting air, which affects combustion and decomposition, resulting in the above-mentioned series of problems.
如何对分解炉内回流固气混合气流进行局部定向精准助燃,对于解决该区域燃料不充分燃烧,实现炉内燃烧平衡,提高分解率、降低煤耗以及降低对后续工艺系统运行的安全和质量风险均具有重要意义。How to carry out local directional and precise combustion support for the reflux solid-gas mixture in the precalciner can solve the problem of insufficient fuel combustion in this area, realize the combustion balance in the furnace, improve the decomposition rate, reduce coal consumption, and reduce the safety and quality risks of the subsequent process system operation. significant.
发明内容SUMMARY OF THE INVENTION
本发明主要涉及了一种具有局部定向助燃的分解炉,分解炉的助燃风管在分解炉的侧边和外壁,助燃风管沿外壁分布部分上设喷嘴,喷嘴沿炉内圆周、切线、水平、对向接入分解炉,形成涡旋助燃风,与分解炉炉锥部上升的“煤、料、风”固气混合气流(由煤粉、生料和窑尾烟室高温烟气混合,经高温风机在分解炉形成的负压牵引上升)进行充分混合。The invention mainly relates to a calcining furnace with local directional combustion-supporting. , Oppositely connected to the calciner to form a vortex combustion-supporting air, which is mixed with the "coal, material, wind" solid-gas mixed airflow (mixed by pulverized coal, raw meal and high temperature flue gas in the kiln tail smoke chamber) rising from the cone of the calciner furnace. It is fully mixed by the negative pressure formed by the high temperature fan in the decomposition furnace.
为了实现上述目的,采用如下技术方案:一种具有局部定向助燃的分解炉,分解炉分段,段之间为缩口,在各段分解炉的上部缩口部位向下一定距离,在圆周方向均匀设置一定数量的局部定向助燃喷嘴,该喷嘴从炉壁沿切线方向、水平或者向下插入炉内,对回流区固气混合气流进行局部定向助燃,在分解炉各段的中心区域和圆周区域分别安装耐高温温度探测仪,在线测量分解各段的中心区域和圆周区域的温度,分解炉下端接三次风管,浴热管道中间的U型底部伸入三次风管,所述浴热管道接入普通空气或富氧空气,再通过助燃风管输送到分解炉各段喷嘴。用于对回流区固气混合气流进行助燃的喷嘴可以根据分解炉的结构和助燃需要,在每一段分解炉自上而下分层设置多组喷嘴。In order to achieve the above purpose, the following technical solutions are adopted: a kind of calciner with local directional combustion support, the calciner is segmented, and the sections are constrictions, and a certain distance is downward at the upper constriction of each section of the calciner, and in the circumferential direction A certain number of local directional combustion-supporting nozzles are evenly arranged. The nozzles are inserted into the furnace along the tangential, horizontal or downward direction from the furnace wall to perform local directional combustion-supporting for the solid-gas mixture in the recirculation zone. Install high temperature resistant temperature detectors respectively to measure the temperature in the central area and the circumferential area of each section of decomposition online. The lower end of the decomposition furnace is connected with a tertiary air duct. Ordinary air or oxygen-enriched air is fed, and then sent to the nozzles of each section of the decomposition furnace through the combustion-supporting air duct. The nozzles used for supporting combustion of the solid-gas mixture in the recirculation zone can be provided with multiple groups of nozzles in layers from top to bottom in each section of the calcining furnace according to the structure of the calcining furnace and the needs for supporting combustion.
所述助燃风管上设置电动调节阀、压力传感器,各个喷嘴的局部定向助燃空气或者富氧空气的压力和流量可以由助燃风管上设置的阀门调节。The combustion-supporting air duct is provided with an electric regulating valve and a pressure sensor, and the pressure and flow of the local directional combustion-supporting air or oxygen-enriched air of each nozzle can be adjusted by the valve provided on the combustion-supporting air duct.
用于局部定向助燃的空气为普通空气或富氧空气,富氧空气可以通过外部的富氧制取装置制取后,经喷嘴送入炉内助燃。The air used for local directional combustion-supporting is ordinary air or oxygen-enriched air. The oxygen-enriched air can be produced by an external oxygen-enriched production device, and then sent into the furnace to support combustion through a nozzle.
所述预热风管出风口上设温度传感器,用于测量接入助燃风管内气体的温度。A temperature sensor is installed on the air outlet of the preheating air duct to measure the temperature of the gas connected to the combustion-supporting air duct.
所述耐高温温度探测仪一端固定在助燃风管外壁,另一端插入分解炉中心区域和圆周区域,探测分解炉内不同区域的温度。使用原理:局部定向助燃空气(富氧空气或普通空气)经由放置在三次风管总管内的换热器进行浴热到合适温度,根据分解各段的中心区域和圆周区域的温度的偏差,在PLC等自动控制系统的控制下,调节前述相应的定向助燃喷嘴的助燃空气量或者喷煤量,使分解各段的中心区域和圆周区域的温度趋于均衡。One end of the high temperature-resistant temperature detector is fixed on the outer wall of the combustion-supporting air duct, and the other end is inserted into the central area and the circumferential area of the calcining furnace to detect the temperature of different areas in the calcining furnace. Principle of use: Local directional combustion-supporting air (oxygen-enriched air or ordinary air) is heated to a suitable temperature through a heat exchanger placed in the main pipe of the tertiary air duct. Under the control of an automatic control system such as PLC, the amount of combustion-supporting air or coal injection of the corresponding directional combustion-supporting nozzles is adjusted, so that the temperature in the central area and the circumferential area of each segment tends to be balanced.
本发明具有的优点:通过原有助燃空气分流分区助燃,和增加针对回流固气混合气流进行局部定向精准助燃装置,解决分解炉燃烧不平衡的问题,进而提高分解炉分解率、降低分解炉煤耗。The invention has the advantages that the original combustion-supporting air is divided into sub-divisions to support combustion, and the local directional and precise combustion-supporting device is added for the return solid-gas mixed air flow, so as to solve the problem of unbalanced combustion in the precalciner, thereby improving the decomposition rate of the precalciner and reducing the coal consumption of the precalciner. .
附图说明Description of drawings
图1为本发明的正面结构示意图。FIG. 1 is a schematic view of the front structure of the present invention.
图2为本发明的侧面结构示意图。FIG. 2 is a schematic view of the side structure of the present invention.
图3为本发明的喷嘴示意图。FIG. 3 is a schematic diagram of the nozzle of the present invention.
图4为本发明的浴热管道结构示意图。FIG. 4 is a schematic diagram of the structure of the thermal bath pipe of the present invention.
附图标记说明:1.分解炉、2.助燃风管、3.喷嘴、4.耐高温温度探测仪、5.电动调节阀、6.浴热管道、7.温度传感器、8.三次风管、9.压力传感器、10.下料管。Description of reference numerals: 1. Decomposition furnace, 2. Combustion-supporting air duct, 3. Nozzle, 4. High temperature resistant temperature detector, 5. Electric regulating valve, 6. Bath heat pipe, 7. Temperature sensor, 8. Tertiary air duct , 9. Pressure sensor, 10. Feeding tube.
具体实施方式Detailed ways
下面结合附图对本发明的优选实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and the protection scope of the present invention can be more clearly defined.
请参阅附图1-图4,一种具有局部定向助燃的分解炉,分解炉1分段,段之间为缩口,在各段分解炉1的上部缩口部位向下一定距离,在圆周方向均匀设置一定数量的局部定向助燃喷嘴3,该喷嘴3从炉壁沿切线方向、水平或者向下插入炉内,对回流区固气混合气流进行局部定向助燃,在分解炉1各段的中心区域和圆周区域分别安装耐高温温度探测仪4,在线测量分解各段的中心区域和圆周区域的温度。Please refer to accompanying drawings 1-4, a kind of calcining furnace with partial directional combustion support, the
用于对回流区固气混合气流进行助燃的喷嘴3可以根据分解炉1的结构和助燃需要,在每一段分解炉1自上而下分层设置多组喷嘴3。The
用于局部定向助燃的空气为普通空气或富氧空气,富氧空气可以通过外部的富氧制取装置制取后,经喷嘴3送入炉内助燃。The air used for local directional combustion-supporting is ordinary air or oxygen-enriched air. The oxygen-enriched air can be produced by an external oxygen-enriched production device, and then sent to the furnace through the
各个喷嘴3的局部定向助燃空气或者富氧空气的压力和流量可以由助燃风管2上设置的阀门5调节。The pressure and flow of the locally directed combustion-supporting air or oxygen-enriched air of each
局部定向助燃空气即富氧空气或普通空气,经由放置在三次风管总管内的换热器进行浴热到合适温度。Locally directional combustion air, that is, oxygen-enriched air or ordinary air, is heated to a suitable temperature through a heat exchanger placed in the main pipe of the tertiary air duct.
所述耐高温温度探测仪4在分解炉的每一段均设置两个,一个探测分解炉1中心区域温度,一个探测分解炉1圆周区域温度。使用原理:局部定向助燃空气即富氧空气或普通空气,经由放置在三次风管总管内的换热器进行浴热到合适温度,根据分解各段的中心区域和圆周区域的温度的偏差,在PLC等自动控制系统的控制下,调节前述相应的定向助燃喷嘴3的助燃空气量,使分解各段的中心区域和圆周区域的温度趋于均衡。Two of the high temperature-resistant temperature detectors 4 are provided in each section of the calcining furnace, one for detecting the temperature in the central region of the
不局限于此,任何不经过创造性劳动想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书所限定的保护范围为准。Not limited to this, any changes or substitutions that are not thought of through creative work should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope defined by the claims.
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CN103175394A (en) * | 2013-03-01 | 2013-06-26 | 大连易世达新能源发展股份有限公司 | Partial oxygen-increasing combustion-supporting device for energy saving and emission reduction in cement kiln |
CN203274478U (en) * | 2013-03-01 | 2013-11-06 | 大连易世达新能源发展股份有限公司 | Partial oxygen-increasing combustion-supporting device for energy saving and emission reduction in cement kiln |
CN204345707U (en) * | 2014-12-16 | 2015-05-20 | 北京汉能清源科技有限公司 | A kind of oxygen-enriched combusting cement rotary kiln controller for blasting |
CN204529668U (en) * | 2015-03-31 | 2015-08-05 | 张文斌 | A kind of device improving Combustion Efficiency of Coal Powder |
CN211902842U (en) * | 2019-09-20 | 2020-11-10 | 沈忠东 | Decomposing furnace with combustion supporting in different areas |
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