CN110758965A - A cigarette box stacker with stack-shaped positioning device - Google Patents
A cigarette box stacker with stack-shaped positioning device Download PDFInfo
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- CN110758965A CN110758965A CN201911059534.0A CN201911059534A CN110758965A CN 110758965 A CN110758965 A CN 110758965A CN 201911059534 A CN201911059534 A CN 201911059534A CN 110758965 A CN110758965 A CN 110758965A
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 31
- 239000000779 smoke Substances 0.000 abstract description 25
- 238000000034 method Methods 0.000 abstract description 9
- 239000011120 plywood Substances 0.000 abstract description 7
- 238000013459 approach Methods 0.000 abstract description 6
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
Abstract
本发明公开了一种带垛形定位装置的烟箱堆垛机,包括底盘支座,底盘支座上滑动连接一组滑杆,滑杆用于将堆垛烟箱的托盘拉至底盘支座上;底盘支座面对面设置的两侧边上分别设置夹板,两侧夹板配合用于夹紧托盘上堆垛的烟箱。将堆垛烟箱的托盘送至堆垛机的底盘支座上,两侧夹板配合能够夹紧托盘上堆垛的烟箱,避免因为打带不全面而导致堆垛烟箱垛形不稳定的问题,保证了在堆垛机运送加速时码垛的烟箱不错位、不散落,起到了优良垛形定位的作用。两夹板的相互靠近快速且稳定,烟箱在夹紧防护的过程中不会受力变形,能够使堆垛机在高速作业条件下有效起到防护烟箱偏移的安全管控作用,有效完成了物流“柔性”输送。
The invention discloses a smoke box stacker with a stack-shaped positioning device, which comprises a chassis support, a set of sliding bars are slidably connected to the chassis support, and the sliding bars are used to pull the trays of stacking smoke boxes to the chassis support plywoods are respectively arranged on the two sides of the chassis support facing each other, and the plywoods on both sides are used to clamp the stacking cigarette boxes on the pallet. Send the pallet of stacking cigarette boxes to the chassis support of the stacker, and the splints on both sides can clamp the cigarette boxes stacked on the pallet, so as to avoid the unstable shape of the stacking cigarette boxes due to the incomplete belting. The problem ensures that the stacking smoke boxes are not in place and not scattered when the stacker is accelerated, which plays the role of good stacking positioning. The two plywoods approach each other quickly and stably, and the smoke box will not be deformed by force during the clamping and protection process, which enables the stacker to effectively play the role of safety control to prevent the offset of the smoke box under high-speed operation conditions, effectively completing the Logistics "flexible" transport.
Description
技术领域technical field
本发明属于卷烟工业物流设备技术领域,具体涉及一种带垛形定位装置的烟箱堆垛机。The invention belongs to the technical field of cigarette industrial logistics equipment, and in particular relates to a cigarette box stacker with a stack-shaped positioning device.
背景技术Background technique
自动化物流系统是现代物流技术的核心,是机械和电子技术结合的典范,其组成为具有一定智能的物流设备和计算机管理与控制系统。卷烟生产时,各个卷包机组生产的成品烟经条烟输送线送到车间集中装封箱区,经装封箱机装成件烟。每一件烟通过机械爪手被放置到对应的托盘上,托盘上的件烟堆垛到一定数量后,再缓慢地通过输送机行驶到打带机上进行左右两侧打带,这就造成了前后行进方向上没有受力保护,容易引起垛形变化;同时成品库仓储巷道非常通常设计非常紧凑,每个小时需要出库的托盘的量也是非常大的,同时堆垛机的加速度(3-4m/s2以上,最高速度在180m/min以上)极易造成托盘输送过程中烟箱错位和散落。The automated logistics system is the core of modern logistics technology and a model of the combination of mechanical and electronic technology. It is composed of logistics equipment and computer management and control systems with certain intelligence. During the production of cigarettes, the finished cigarettes produced by each wrapping unit are sent to the centralized packing and sealing area of the workshop through the cigarette conveying line, and are packed into cigarettes by the packing and sealing machine. Each piece of cigarette is placed on the corresponding tray by the mechanical gripper. After the cigarettes on the tray are stacked to a certain number, they are slowly driven through the conveyor to the belting machine for belting on the left and right sides. There is no force protection in the front and rear travel directions, which is easy to cause stack shape changes; at the same time, the finished product warehouse storage roadway is usually very compact in design, and the amount of pallets that need to be shipped out per hour is also very large, and the acceleration of the stacker (3- 4m/s 2 or more, and the maximum speed is more than 180m/min), which can easily cause the smoke boxes to be dislocated and scattered during the pallet conveying process.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种带垛形定位装置的烟箱堆垛机,解决了输送过程中码垛的烟箱错位和散落的技术问题。The invention provides a smoke box stacker with a stack-shaped positioning device, which solves the technical problem of the dislocation and scattering of the stacked smoke boxes during the conveying process.
为了解决上述技术问题,本发明所采用的技术方案是:一种带垛形定位装置的烟箱堆垛机,其特征在于,包括底盘支座,底盘支座上滑动连接一组滑杆,滑杆用于将堆垛烟箱的托盘拉至底盘支座上;所述底盘支座面对面设置的两侧边上分别设置夹板,两侧夹板配合用于夹紧所述托盘上堆垛的烟箱。In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: a smoke box stacker with a stack-shaped positioning device, which is characterized in that it includes a chassis support, and a group of sliding rods are slidably connected to the chassis support, and the sliding The rod is used to pull the pallet of the stacking cigarette boxes to the chassis support; the two sides of the chassis support are respectively provided with splints, and the two side splints are used to clamp the stacked cigarette boxes on the pallet. .
进一步地,所述滑杆的滑动方向与所述连接夹板的两侧边平行。Further, the sliding direction of the sliding rod is parallel to the two sides of the connecting splint.
进一步地,所述底盘支座上安装电动滑轨,所述滑杆与电动滑轨配合滑动。Further, an electric sliding rail is installed on the chassis support, and the sliding rod cooperates with the electric sliding rail to slide.
进一步地,还包括驱动装置,用于驱动两夹板相互靠近。Further, a driving device is also included for driving the two clamping plates to approach each other.
进一步地,所述驱动装置为电机。Further, the driving device is a motor.
进一步地,所述夹板之间通过丝杠连接,夹板外侧面上设有电机,电机输出端通过联轴器与丝杠连接。Further, the splints are connected by a lead screw, a motor is provided on the outer side of the splint, and the output end of the motor is connected with the lead screw through a coupling.
进一步地,所述丝杠与所述夹板通过螺纹连接,所述丝杠表面为两段相反方向的螺纹。Further, the lead screw and the splint are connected by threads, and the surface of the lead screw is two threads with opposite directions.
进一步地,所述底盘支座上还设有限高框架。起到了防止堆垛的烟箱高度超过最高限度而造成轨道运输时碰撞掉落的作用。Further, a height-limiting frame is also provided on the chassis support. It plays a role in preventing the stacking smoke boxes from being over the maximum height and causing collision and falling during rail transportation.
进一步地,所述底盘支座的侧边上安装两组光电开关,所述限高框架的顶端侧面上安装两组光电开关。起到了准确定位堆垛的烟箱以及防止运输时烟箱碰撞掉落的作用。Further, two sets of photoelectric switches are installed on the sides of the chassis support, and two sets of photoelectric switches are installed on the top side of the height-limiting frame. It plays the role of accurately positioning the stacked smoke boxes and preventing the smoke boxes from colliding and falling during transportation.
本发明所达到的有益效果:将堆垛烟箱的托盘送至堆垛机的底盘支座上,底盘支座面对面设置的两侧边上分别设置夹板,两侧夹板配合能够夹紧托盘上堆垛的烟箱,避免因为打带不全面而导致堆垛烟箱垛形不稳定的问题,保证了在堆垛机运送加速时码垛的烟箱不错位、不散落,起到了优良垛形定位的作用。两夹板的相互靠近快速且稳定,烟箱在夹紧防护的过程中不会受力变形,能够使堆垛机在高速作业条件下有效起到防护烟箱偏移的安全管控作用,有效完成了物流“柔性”输送。The beneficial effects achieved by the invention are as follows: the pallet of the stacking smoke box is sent to the chassis support of the stacker, and the two sides of the chassis support are respectively provided with splints, and the two sides of the splint can cooperate to clamp the stack on the pallet. The stacking smoke boxes avoid the problem of unstable stacking shape of the stacking smoke boxes due to incomplete belting, and ensure that the stacking smoke boxes are in good position and not scattered when the stacker is accelerated, which plays a good role in the positioning of the stacking shape. effect. The two plywoods approach each other quickly and stably, and the smoke box will not be deformed by force during the clamping and protection process, which enables the stacker to effectively play the role of safety control to prevent the offset of the smoke box under high-speed operating conditions, effectively completing the Logistics "flexible" delivery.
附图说明Description of drawings
图1为本发明的结构图;Fig. 1 is the structure diagram of the present invention;
图2为本发明的立体图。FIG. 2 is a perspective view of the present invention.
图中:1-底盘支座;2-滑杆;3-夹板;4-托盘;5-驱动装置;6-电动滑轨;8-限高框架;9-光电开关。In the picture: 1- chassis support; 2- slide bar; 3- splint; 4- tray; 5- drive device; 6- electric slide rail; 8- height limit frame; 9- photoelectric switch.
具体实施方式Detailed ways
下面对本发明作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。The present invention is further described below. The following examples are only used to illustrate the technical solutions of the present invention more clearly, and cannot be used to limit the protection scope of the present invention.
如图1和2所示,一种带垛形定位装置的烟箱堆垛机,包括底盘支座1,底盘支座1上滑动连接一组滑杆2,滑杆2用于将堆垛烟箱的托盘4拉至底盘支座1上。底盘支座1面对面设置的两侧边上分别设置夹板3,两侧夹板3配合用于夹紧托4盘上堆垛的烟箱。两侧夹板3配合能够夹紧托盘4上堆垛的烟箱,避免因为打带不全面而导致堆垛烟箱垛形不稳定的问题,保证了在堆垛机运送加速时码垛的烟箱不错位、不散落,起到了优良垛形定位的作用。As shown in Figures 1 and 2, a cigarette box stacker with a stack-shaped positioning device includes a chassis support 1, and a group of sliding rods 2 are slidably connected to the chassis support 1. The sliding rods 2 are used for stacking cigarettes. The tray 4 of the box is pulled onto the chassis support 1 . The two sides of the chassis support 1 which are arranged face to face are respectively provided with splints 3 , and the splints 3 on both sides are used to clamp the stacking cigarette boxes on the tray 4 . The plywoods 3 on both sides can be used to clamp the cigarette boxes stacked on the pallet 4, so as to avoid the problem that the stacking shape of the stacked cigarette boxes is unstable due to the incomplete strapping, and ensure the stacking of cigarette boxes when the stacker accelerates. Good positioning, not scattered, played the role of good stacking positioning.
两夹板3通过驱动装置5驱动使其相互靠近。夹板3之间通过丝杠连接,夹板3外侧面上设有电机,电机输出端通过联轴器与丝杠连接。丝杠与两夹板3通过螺纹连接,丝杠表面为两段相反方向的螺纹。电机转动使两夹板3根据需要夹紧或松开。两夹板3的相互靠近快速且稳定,烟箱在夹紧防护的过程中不会受力变形,能够使堆垛机在高速作业条件下有效起到防护烟箱偏移的安全管控作用,有效完成了物流“柔性”输送。The two clamping plates 3 are driven to approach each other by the driving device 5 . The splints 3 are connected by a lead screw, a motor is provided on the outer side of the splint 3, and the output end of the motor is connected with the lead screw through a coupling. The lead screw is connected with the two clamping plates 3 through threads, and the surface of the lead screw is two threads in opposite directions. The rotation of the motor makes the two clamping plates 3 clamp or loosen as required. The two plywoods 3 approach each other quickly and stably, and the smoke box will not be deformed by force during the clamping and protection process, which enables the stacker to effectively play the role of safety control to prevent the smoke box from drifting under high-speed operation conditions, effectively completing the The logistics "flexible" transportation.
滑杆2的滑动方向与连接夹板3的两侧边平行,底盘支座1上安装电动滑轨6,滑杆2与电动滑轨6配合滑动。The sliding direction of the sliding rod 2 is parallel to the two sides of the connecting splint 3 , the electric sliding rail 6 is installed on the chassis support 1 , and the sliding rod 2 cooperates with the electric sliding rail 6 to slide.
底盘支座1上还设有限高框架8,底盘支座1的侧边上安装两组光电开关9(GDl 和GD2),限高框架的顶端侧面上安装两组光电开关9(GD3 和 GD4)。GD3和GD4在限高框架顶端的左右两侧,是为了防止烟箱夹包过程中偏移倾斜造成超限高的问题。在堆垛机底盘支座的侧边上安装两组光电开关(GDl 和 GD2 ),用 GD1号光电开关作为认址计数开关,计数到零时发出停车信号,然后再利用 GD1 号和GD2 号开关作精确定位。如果 GD1 号与 GD2 号开关同时有信号,说明已停准;如果只 GD2 号开关有信号,说明己超过,点动滑杆回退,再检测比较;如果只GD1 号开关有信号,说明还未到中心点,点动滑杆前进,再检测比较。这样达到准确定位的目的。The chassis support 1 is also provided with a height-limiting frame 8, two sets of photoelectric switches 9 (GD1 and GD2) are installed on the side of the chassis support 1, and two sets of photoelectric switches 9 (GD3 and GD4) are installed on the top side of the height-limiting frame. . GD3 and GD4 are located on the left and right sides of the top of the height-limiting frame to prevent the problem of over-limit height caused by offset and tilt during the process of clamping the smoke box. Install two sets of photoelectric switches (GD1 and GD2) on the side of the stacker chassis support, use the photoelectric switch No. GD1 as the address recognition count switch, send a stop signal when the count reaches zero, and then use the No. GD1 and No. GD2 switches for precise positioning. If the GD1 and GD2 switches have signals at the same time, it means that the calibration has been stopped; if only the GD2 switch has a signal, it means that it has exceeded, move the slide bar back, and then check and compare; if only the GD1 switch has a signal, it means that the To the center point, move the slider to move forward, and then check and compare. This achieves the purpose of accurate positioning.
现实过程中,成品烟箱经物流系统分配到各自的分支干道,然后经机械爪手安放到托盘4上,经过齿轮链条传送到打带机位置进行左右两侧打带,然后托盘4被传送到停靠站位置,停靠站位置处的轨道左右两侧有激光发射器,托盘小车停靠控制是采用光电系统控制,当托盘小车到达时,此时轨道发射的激光被小车上的激光接收器接收,同时对面轨道无法接收到光信号,因此小车停靠下来。同时堆垛机底盘支座1上的一组滑杆2滑出将托盘4顶起,并将托盘4拉回至底盘支座1上。底盘支座1的侧边上安装的两组光电开关9、限高框架的顶端侧面上安装的两组光电开关9,均用于检测托盘4及堆垛的烟箱是否被拉至到定点位置。当托盘4拉送到激光信号的定点位置,开启驱动装置5,驱动装置5的电机带动丝杠使两侧夹板3慢慢相互靠近、轻微贴紧烟箱,使烟箱在堆垛机上高速输送过程中保持定形。堆垛机接收到WMS发出的输送指令后,快速的加速减速到达指令的位置,完成烟箱的存放。In the actual process, the finished cigarette boxes are distributed to their respective branch roads through the logistics system, and then placed on the pallet 4 by the mechanical gripper, and then transferred to the tape machine position through the gear chain for tapering on the left and right sides, and then the pallet 4 is transferred to the At the docking station, there are laser transmitters on the left and right sides of the track at the docking station. The parking control of the pallet trolley is controlled by a photoelectric system. When the pallet trolley arrives, the laser emitted by the track is received by the laser receiver on the trolley at the same time. The opposite track could not receive the light signal, so the trolley stopped. At the same time, a group of sliding bars 2 on the chassis support 1 of the stacker slide out to lift the tray 4 and pull the tray 4 back to the chassis support 1 . The two sets of photoelectric switches 9 installed on the side of the chassis support 1 and the two sets of photoelectric switches 9 installed on the top side of the height-limiting frame are used to detect whether the tray 4 and the stacked smoke boxes are pulled to the fixed position. . When the tray 4 is pulled to the fixed position of the laser signal, the drive device 5 is turned on, and the motor of the drive device 5 drives the lead screw to make the two sides of the plywood 3 slowly approach each other and slightly close to the smoke box, so that the smoke box is transported at high speed on the stacker. Maintain shape during the process. After the stacker receives the conveying instruction issued by WMS, it quickly accelerates and decelerates to reach the commanded position, and completes the storage of the smoke box.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the technical principle of the present invention, several improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.
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CN109748023A (en) * | 2017-11-07 | 2019-05-14 | 村田机械株式会社 | conveying device |
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DE4311147C2 (en) * | 1993-04-05 | 1996-08-22 | Noell Gmbh | Rapid transshipment terminal |
CN203473714U (en) * | 2013-09-12 | 2014-03-12 | 山东兰剑物流科技股份有限公司 | High-speed regular goods supplementing vehicle |
CN109748023A (en) * | 2017-11-07 | 2019-05-14 | 村田机械株式会社 | conveying device |
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Application publication date: 20200207 |