CN110756633B - Combined mold core structure for cold-pushing forming straight pipe elbow - Google Patents
Combined mold core structure for cold-pushing forming straight pipe elbow Download PDFInfo
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- CN110756633B CN110756633B CN201810824164.4A CN201810824164A CN110756633B CN 110756633 B CN110756633 B CN 110756633B CN 201810824164 A CN201810824164 A CN 201810824164A CN 110756633 B CN110756633 B CN 110756633B
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- core structure
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- 238000007493 shaping process Methods 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims description 21
- 238000005452 bending Methods 0.000 abstract description 31
- 238000005516 engineering process Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 description 23
- 238000010586 diagram Methods 0.000 description 10
- 230000000903 blocking effect Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 210000003734 kidney Anatomy 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D9/00—Bending tubes using mandrels or the like
- B21D9/12—Bending tubes using mandrels or the like by pushing over a curved mandrel; by pushing through a curved die
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D9/00—Bending tubes using mandrels or the like
- B21D9/16—Auxiliary equipment, e.g. machines for filling tubes with sand
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses a combined mold core structure for cold-pushing forming a straight pipe elbow, which comprises a guide piece, a first elbow module, a second elbow module, a third elbow module and a shaping piece. The fixed combination mold core structure is positioned in the curved channel. The pipe orifice of the pipe is sleeved with a guide piece of the combined mold core structure, the pipe is pushed into the bending channel in a cold pushing mode, the bending degree and the pipe wall thickness of the pipe are limited by the outer wall of the combined mold core structure and the inner wall of the bending channel, and the pipe is molded into a straight pipe elbow. And pulling out the guide piece positioned in the elbow with the straight pipe, and the guide piece is interlocked with the first elbow module to be pulled out together. And pulling out the shaping piece positioned in the elbow with the straight pipe, and pulling out the shaping piece in linkage with the second elbow module. And taking out the third elbow module in the straight pipe elbow to obtain a complete straight pipe elbow. The technology solves the problems of forming, demolding and outer arc thinning rate of the elbow with the straight pipe.
Description
Technical Field
The invention relates to a mold core structure, in particular to a combined mold core structure for cold-pushing forming of a straight pipe elbow.
Background
In the prior art, there is no mature method for manufacturing straight pipe bends, and common bends and straight pipe bends are defined as two different products in the industry, and the most common prior art for manufacturing common bends has the following modes:
the first mode is a rotary drawing technology, the curvature radius of the formed elbow can only reach a size which is approximately 1.5 times of the diameter of the elbow, the wall thickness reduction rate of the outer side of the elbow exceeds 50%, and the requirement of international standard specification is completely not met. Such elbows are only applicable in low-end or residential industrial fields, but cannot be used in high-demand industrial, military or construction articles for transporting corrosive liquids.
The second mode is a cold pushing technology, the pipe to be manufactured is directly pushed into the die with the bend by pressure, the pipe is limited by the outer side of the die with the bend, the pipe at the bend is limited by the die with the bend to deform, namely, when the pipe is manufactured into the bend, a mold core is added in the pipe to serve as a limit, so that the pipe is limited by the mold core inwards in a deformed state and cannot excessively deform inwards, the pipe is limited by the bend outwards in deformed state, the pipe needs to be matched with the mold core structure to perform molding limitation with an external die, and the thickness reduction rate of the outer side wall of the pipe is reduced as much as possible so as to be in accordance with the standard. The above-mentioned mode of increasing the mold core can solve the problem of the wall thickness reduction rate of the outer side of the elbow, but can not make the straight pipe elbow with the belt, because after making the elbow with the straight pipe, the mold core in the elbow will be clamped in the straight pipe part, and can not be taken out from the elbow with the straight pipe.
The third kind is a bud-type inner core, which is also used for removing cores of 90-degree elbows, and is characterized in that a mold core structure which is split into a plurality of parts is firstly assembled, then the mold core structure is supported in a hydraulic mode, a pipe to be manufactured is subjected to cold pushing to form the elbows through the mold core structure and a mold, then the hydraulic supporting force of the mold core structure is recovered, the mold core structure is disassembled, and the mold core structure is sequentially taken out from the elbows. However, straight pipe bends still cannot be manufactured in this way, the overall technology and structure is too complicated, and the feasibility of the mould core in the process of separating from the bend is questionable, and the technology is likely to be unrealistic in practical production.
The processing modes of the prior art only can manufacture common elbows, and cannot manufacture the elbows with straight pipes, and the reason is that the two ends of the elbows with straight pipes are respectively provided with straight pipes with the pipe diameter lengths, so that the cores in the prior art cannot loose cores from the elbows with straight pipes after the manufacturing process is finished.
Although the elbow with the straight pipe has obvious convenience in installation and use and selectivity of a connecting mode, a good method for ensuring that the outer arc thinning rate of a product reaches the standard and smoothly pulling and demolding is not found in the prior art.
Disclosure of Invention
In order to solve the above problems, the present invention provides a combined mold core structure for cold-pushing a straight pipe elbow, the combined mold core structure comprising: a guide straight pipe section, an elbow section and a shaping section. The guide straight pipe section is provided with a guide piece, a first connecting rod and a first shaft rod, one end of the guide piece is provided with a first groove, two ends of the first shaft rod are fixed on the upper inner side wall and the lower inner side wall in the first groove, the first connecting rod is provided with a first kidney-shaped hole and a first fixing perforation, the first kidney-shaped hole and the first fixing perforation are respectively positioned at two ends of the first connecting rod, the first connecting rod is positioned in the first groove, the first shaft rod penetrates through the first kidney-shaped hole of the first connecting rod, and the first shaft rod moves back and forth along the first kidney-shaped hole; the elbow section is provided with a first elbow module, a second elbow module and a third elbow module, one end of the first elbow module is attached to one end of the second elbow module, the first elbow module and the second elbow module are attached to the same side of the third elbow module, the other end of the first elbow module is provided with a first pivot shaft and a first notch, two ends of the first pivot shaft are fixed on the upper inner side wall and the lower inner side wall in the first notch, the first pivot shaft penetrates through a fixing perforation of a first connecting rod, the first connecting rod pivots relative to the first elbow module, the other end of the second elbow module is provided with a second pivot shaft and a second notch, and two ends of the second pivot shaft are fixed on the upper inner side wall and the lower inner side wall in the second notch; the shaping section is provided with a shaping piece, a second connecting rod and a second shaft rod, one end of the shaping piece is provided with a second groove, two ends of the second shaft rod are fixed on the upper inner side wall and the lower inner side wall in the second groove, the second connecting rod is provided with a second kidney-shaped hole and a second fixing perforation, the second kidney-shaped hole and the second fixing perforation are respectively positioned at two ends of the second connecting rod, the second connecting rod is positioned in the second groove, the second shaft rod penetrates through the second kidney-shaped hole of the second connecting rod, the second shaft rod moves back and forth in the second kidney-shaped hole, the second pivot shaft of the second elbow module penetrates through the second fixing perforation, and the second connecting rod pivots relative to the second elbow module.
The guide straight pipe section moves towards the direction away from the elbow section, the guide piece is linked with the first shaft rod to move to one end along the first kidney-shaped hole, the first shaft rod abuts against one end in the first kidney-shaped hole, the first shaft rod drives the first connecting rod, the first fixed through hole of the first connecting rod drives the first pivot shaft, the first pivot shaft is linked with the first elbow module, the first elbow module is pivoted to the moving direction of the guide piece through the first pivot shaft, and the first elbow module is separated from the third elbow module and the second elbow module along the moving path of the guide piece.
The shaping section moves towards the direction away from the elbow section, the shaping piece is linked with the second shaft rod to move to one end along the second kidney-shaped hole, the second shaft rod abuts against one end in the second kidney-shaped hole, the second shaft rod drives the second connecting rod, the second fixed perforation of the second connecting rod drives the second pivot shaft, the second pivot shaft is linked with the second elbow module, the second elbow module is pivoted to the moving direction of the shaping piece through the second pivot shaft, and the second elbow module is separated from the third elbow module along the moving path of the shaping piece.
The combined mold core structure is easy to assemble and disassemble, is used for manufacturing the elbow with the straight pipe by cold pushing, and the pipe is manufactured into the elbow with the straight pipe by the combined mold core structure and the mold. The shape of the bending part of the bending mould core with the straight pipe is not limited by the angle of the straight pipe, namely, the shape of the bending part is not limited by the bending angle and is clamped in the pipe of the straight pipe, so that the pipe of the straight pipe can be smoothly pulled out. The combined mould core structure is separated from the elbow with the straight pipe in a blocking way in a simple mechanical structure mode, so that the complete manufacturing process of the elbow with the straight pipe is completed. The invention can simplify the manufacturing flow of the cold-pushing forming straight pipe elbow.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and do not constitute a limitation on the invention. In the drawings:
fig. 1 is a perspective view of a modular mold core structure for cold-pushing a formed straight tube elbow of the present invention.
Fig. 2 is an exploded view of the modular core structure of the present invention for cold-pushing a straight tube elbow.
Fig. 3 is a combined schematic view of a combined mold core structure for cold-pushing a formed straight tube elbow of the present invention.
Fig. 4 is a schematic view of a straight pipe elbow cold forming apparatus with a combined mold core structure of the present invention.
Fig. 5 is a flow chart of the manufacturing steps of the cold-pushing forming method with straight pipe elbow of the present invention.
Fig. 6 is a flow chart of a second manufacturing step of the cold-pushing forming method with straight pipe elbow of the present invention.
Fig. 7 is a schematic diagram of a manufacturing process of the cold-pushing forming method with straight pipe elbow of the present invention.
Fig. 8 is a schematic diagram of a second manufacturing process of the cold-pushing forming method with straight pipe elbow of the present invention.
Fig. 9 is a schematic diagram of a manufacturing process of the cold-pushing forming method with straight pipe elbow of the present invention.
Fig. 10 is a schematic diagram of a manufacturing process of the cold-pushing forming method with straight pipe elbow of the present invention.
Fig. 11 is a schematic diagram of a manufacturing process of the cold-pushing forming method with straight pipe elbow of the present invention.
Fig. 12 is a schematic diagram of a manufacturing process of the cold-pushing forming method with straight pipe elbow of the present invention.
Fig. 13 is a schematic diagram of a manufacturing process of the cold-pushing forming method with straight pipe elbow of the present invention.
Fig. 14 is a schematic view of a manufacturing process eight of the cold-pushing forming method with straight pipe elbow of the present invention.
Fig. 15 is a schematic diagram of a manufacturing process of the cold-pushing forming method with straight pipe elbow of the present invention.
Fig. 16 is a schematic view showing a manufacturing process of the cold-pushing forming method with straight pipe elbow of the present invention.
Detailed Description
Various embodiments of the invention are disclosed in the following drawings, in which details of the practice are set forth in the following description for the purpose of clarity. However, it should be understood that these practical details are not to be taken as limiting the invention. That is, in some embodiments of the invention, these practical details are unnecessary. Moreover, for the sake of simplicity of the drawing, some conventional structures and components are shown in the drawing in a simplified schematic form.
Referring to fig. 1, a perspective view of a combined mold core structure for cold-pushing a straight pipe elbow of the present invention is shown. As shown in the figure, the present embodiment provides a combined mold core structure 1 for cold-pushing a formed straight pipe elbow. The combined mold core structure 1 is used as a mold for cold-pushing and forming the pipe in a combined state. After the cold-pushing forming of the pipe is completed, the combined mold core structure 1 can be disassembled in the pipe with the straight pipe elbow through a simple mechanical structure, and the disassembled combined mold core structure 1 can be separated from the straight pipe elbow in a blocking manner, so that the cold-pushing forming process of the straight pipe elbow is completed.
Please refer to fig. 2 and 3, which are an exploded view and a combined view of a combined mold core structure for cold-pushing a straight pipe elbow. In this embodiment, the combined mold core structure 1 for cold-pushing and forming straight pipe bends comprises a guiding straight pipe section 11, a bent pipe section 13 and a shaping section 15. The guiding straight pipe section 11 has a guiding element 111, a first connecting rod 113 and a first shaft 115, one end of the guiding element 111 has a first groove 110, two ends of the first shaft 115 are fixed on the upper and lower inner sidewalls in the first groove 110, the first connecting rod 113 has a first kidney-shaped hole 1131 and a first fixing through hole 1133, the first kidney-shaped hole 1131 and the first fixing through hole 1133 are respectively located at two ends of the first connecting rod 113, and the kidney-shaped length of the first kidney-shaped hole 1131 is greater than the aperture of the first fixing through hole 1133. The first connecting rod 113 is located in the first groove 110, the first shaft 115 penetrates through the first kidney-shaped hole 1131 of the first connecting rod 113, and the first shaft 115 moves reciprocally along the first kidney-shaped hole 1131. The first connecting rod 113 may be cylindrical, flat or chain, and is used as a connection structure between the guide 111 and the first elbow module 131.
The elbow section 13 has a first elbow module 131, a second elbow module 133 and a third elbow module 135, one end of the first elbow module 131 is attached to one end of the second elbow module 133, the first elbow module 131 is attached to the same side of the third elbow module 135 as the second elbow module 133, and the first elbow module 131, the second elbow module 133 and the third elbow module 135 form a mold core with curvature. The other end of the first elbow module 131 is provided with a first pivot shaft 1311 and a first notch 1313, two ends of the first pivot shaft 1311 are fixed on the upper inner side wall and the lower inner side wall in the first notch 1313, the first pivot shaft 1311 penetrates through the fixing hole 1133 of the first connecting rod 113, the first connecting rod 113 pivots relative to the first elbow module 131, the other end of the second elbow module 133 is provided with a second pivot shaft 1331 and a second notch 1333, and two ends of the second pivot shaft 1331 are fixed on the upper inner side wall and the lower inner side wall in the second notch 1333. The first elbow module 131 has a first positioning notch 1312 at one end, the second elbow module 133 has a second positioning notch 1332 at one end, the first positioning notch 1312 and the second positioning notch 1332 are combined into a positioning slot 130, the middle part of the third elbow module 135 has a positioning pin 132, and the positioning pin 132 is embedded in the positioning slot 130, so that the first elbow module 131, the second elbow module 133 and the third elbow module 135 are mutually adhered and fixed.
The shaping section 15 has a shaping member 151, a second connecting rod 153 and a second shaft 155, one end of the shaping member 151 has a second groove 150, two ends of the second shaft 155 are fixed on the upper and lower inner sidewalls in the second groove 150, the second connecting rod 153 has a second kidney-shaped hole 1531 and a second fixing through hole 1533, the second kidney-shaped hole 1531 and the second fixing through hole 1533 are respectively located at two ends of the second connecting rod 153, and the kidney-shaped length of the second kidney-shaped hole 1531 is greater than the aperture of the second fixing through hole 1533. The second connecting rod 153 is located in the second groove 150, the second shaft 155 passes through the second kidney-shaped hole 1531 of the second connecting rod 153, the second shaft 155 moves reciprocally along the second kidney-shaped hole 1531, the second pivot shaft 1331 of the second elbow module 133 passes through the second fixing hole 1133, and the second connecting rod 153 pivots relative to the second elbow module 133.
In the present embodiment, the guiding straight pipe section 11 has a first concave shoulder 121 at one end, and the first bend module 131 and the third bend module 135 have a first convex shoulder 141 at the common end, and the first concave shoulder 121 and the first convex shoulder 141 are engaged with each other, so that the guiding straight pipe section 11 and the bend section 13 are combined with each other. The length of the protruding portion of the first shoulder 141 is slightly smaller than the depth of the recessed portion of the first concave shoulder 121, and the length of the protruding portion is smaller than the distance d1 that the first shaft 115 can displace along the first kidney-shaped hole 1131, so that the first shaft 115 of the guide 111 is completely separated from the first concave shoulder 121 after the first shaft 115 displaces along the first kidney-shaped hole 1131 by the distance d1, and therefore the first fixing hole 1133 of the first shaft 115 pulls the first pivot shaft 1311 or pivots the first pivot shaft 1311 relative to the first fixing hole 1133, which is not affected by the first shoulder 141 of the first elbow module 131. Furthermore, the second elbow module 133 and the third elbow module 135 have a second shoulder 143 at a common end, and the shaped member 15 has a second concave shoulder 161 at an end, and the second shoulder 143 and the second concave shoulder 161 are engaged with each other, so that the shaped section 15 and the elbow section 13 are combined with each other. The length of the convex portion of the second shoulder 143 is slightly less than the depth of the concave portion of the second concave shoulder 161 and the length of the convex portion is less than the distance d2 that the second shaft 155 can displace along the second kidney-shaped aperture 1531. The interlocking relationship of this structure is the same as the relationship between the first kidney hole 1131, the first shoulder 141 and the first concave shoulder 121 described in the previous paragraph, so that the shaped piece 151 is not affected by the second shoulder 143 of the second elbow module 133 when it is pivoted relative to the second elbow module 133 by the second connecting rod 153. It should be noted that, the cross-sectional heights of the first shoulder 141 and the second shoulder 143 are greater than the semicircular height of the combined mold core structure 1, and the cross-sectional heights of the rounded ends of the first shoulder 141 and the second shoulder 143 are less than or equal to the semicircular height of the combined mold core structure 1, so that the first elbow module 131 or the second elbow module 133 will not interfere with the wall surface of the straight pipe elbow when being pulled out from the shaped straight pipe elbow.
Referring to fig. 4, a schematic diagram of a cold forming apparatus for a straight pipe elbow with a combined mold core structure according to the present invention is shown. As shown in the figure, in the present embodiment, the straight pipe bend cold forming apparatus 2 is used for cold-pushing forming of straight pipe bends on a pipe 3. The straight pipe elbow cold forming device 2 is provided with a combined type mold core structure 1. The cold forming device 2 for elbow with straight pipe further comprises a first die holder 17, a second die holder 19, a first power module 21 and a second power module 23. The first die holder 17 has a first die channel 170, the first die channel 170 having a curvature. The second die holder 19 is located above the first die holder 17, the second die holder 19 has a second die channel 190, the second die channel 190 corresponds to the first die channel 170, the second die channel 190 is identical to the first die channel 170, and the curved channel 18 formed by combining the second die channel 190 and the first die channel 170, wherein the curvature of the curved channel 18 is in the range of 90 degrees to less than 180 degrees (the curved angle refers to the channel included angle), in other words, the curved angle of the curved channel 18 is the angle curved by the straight channel within 90 degrees. The curvature of the combined mould core structure 1 matches the curvature of the curved channel 18. The outer diameter of the combined mold core structure 1 needs to be smaller than the inner diameter of the pipe 3, so that the gap distance between the inner wall of the curved channel 18 and the outer wall of the combined mold core structure 1 is larger than the thickness of the pipe wall of the pipe 3 cold-pushing formed straight pipe elbow. The first power module 21 and the second power module 23 are devices for providing the pressure of the tube 31 for shaping, such as an oil hydraulic cylinder or other mechanical power.
In this embodiment, the first die holder 17 and the second die holder 19 are combined into the outline die 20 of the straight tube elbow cold forming apparatus. The first die holder 17 includes a first fixture 171 and a first die 173, the first die 173 is disposed on the first fixture 171, wherein the first die 173 includes a first module 172, a bottom surface of the first module 172 is positioned on a table surface and is fixed, the first module 172 includes a first die channel 170 and a plurality of first positioning structures 174, and the plurality of first positioning structures 174 are located around the first die channel 170. The first fixture 171 includes a first base 1711, a plurality of first grooves 1713 and a plurality of first fixing members 1715, wherein the plurality of first grooves 1713 are located on a surface of the first base 1711 that supports the first module 172, the plurality of first fixing members 1715 are disposed on the plurality of first grooves 1713, the first die 173 further includes a first side groove 1731, the first side groove 1731 is located on a side surface of the first module 172, and the plurality of first fixing members 1715 fasten the first side groove 1731.
As mentioned above, the second die holder 19 includes a second clamp 191 and a second die 193, the second die 193 is disposed on the second clamp 191, wherein the second die 193 includes a second module 192, the second module 192 has a second die channel 190 and a plurality of second positioning structures 194, and the plurality of second positioning structures 194 are located around the second die channel 190. The second fixture 191 includes a second base 1911, a plurality of second grooves 1913, and a plurality of second fixing members 1915, where the plurality of second grooves 1913 are located on a surface of the second base 1911 that carries the second module 192, the plurality of second fixing members 1915 are disposed on the plurality of second grooves 1913, the second mold 193 further includes a second side groove 1931, the second side groove 1931 is located on a side surface of the second module 192, and the plurality of second fixing members 1915 fasten the second side groove 1931. Thus, the second mold 193 is assembled to the first mold 173, and the first positioning structures 174 of the first module 172 and the second positioning structures 194 of the second module 192 are engaged with each other.
Referring back to fig. 2, in the present embodiment, the combined mold core structure 1 is located in the curved channel 18. Wherein the male end of the guide 111 of the combined mold core structure 1 has a perforation 1110, the elastic pin 1113 is located in the male end, and a portion of the elastic pin 1113 protrudes out of the orifice of the perforation 1110. The other end of the shaped piece 151 of the combined mould core structure 1 is provided with a positioning rod 1511. For convenience of operation, the elastic pin 1113 is disposed vertically in the guide 111, and thus the elastic pin 1113 is adjusted to be disposed horizontally in the drawing.
The first power module 21 is located at one end of the curved channel 18, the first power module 21 has a first driving member 211 and a push rod 213, one end of the push rod 213 is connected to the first driving member 211, the other end of the push rod 213 has a receiving hole 210, a pushing portion 212 is located around the hole of the receiving hole 210, and the inner wall of the receiving hole 210 has a pushing surface 214 and a fixing groove 216 sequentially from outside to inside. The second power module 23 is located at the other end of the curved channel 18, the second power module 23 has a second driving member 231 and a fixing member 233, one end of the fixing member 233 is connected to the second driving member 231, and the other end of the fixing member 233 fixes one end of the positioning rod 1511, and the positioning rod 1511 is used for fixing the position of the elbow section and the guiding straight tube section, in other words, fixing the position of the combined mold core structure 1 in the curved channel 18.
Referring to fig. 5 to 16, the process steps of the cold-pushing forming method of the elbow with straight pipe of the present invention are shown in the first and second flowcharts and the first to tenth diagrams. As shown in the drawing, in the embodiment, the pipe 3 is first taken, the pipe 3 has a pipe 31, and two ends of the pipe 31 are a first pipe orifice 311 and a second pipe orifice 313, wherein the first pipe orifice 311 and the second pipe orifice 313 of the pipe 3 are inclined planes.
Referring to fig. 7, the pipe orifice surface of the first pipe orifice 311 of the pipe 3 is abutted against the pushing portion 212 at the other end of the push rod 213, and the inclined end of the first pipe orifice 311 protruding outwards is used as the outer side with a straight pipe elbow to be manufactured, so that when the pipe 3 is bent, the pipe 3 is subjected to the material compensation effect of extending from the inner side to the outer side of the bent portion, wherein the outer diameter of the pushing portion 212 is smaller than the radial direction of the curved channel 18, and the radial direction of the curved channel 18 is equal to or larger than the diameter of the pipe 3, so that the push rod 213 can push the pipe 3, and the push rod 213 and the pipe 3 enter the curved channel 18 together.
Referring to fig. 7 and 8, in step S11, the nozzle of the pipe 3 is sleeved on the guide 111 of the combined mold core structure 1. In the present embodiment, the second nozzle 313 is sleeved on the guide 111, and the inner diameter of the nozzle of the pipe 3 is close to the outer diameter of the combined mold core structure 1.
In step S13, the tube 3 is pushed to move toward the curved passage 18. In the present embodiment, the first power module 21 drives the push rod 213, and the pushing portion 212 of the push rod 213 pushes the tube 3 to be sleeved on the combined mold core structure 1 for shaping, and the tube 3 moves into the curved channel 18.
Referring to FIG. 9, in step S15, the cold-pushed pipe 3 is sleeved on the entire combined mold core structure 1, the pipe 3 is shaped into a straight pipe elbow, wherein the pipe 3 is limited by the combined mold core structure 1 inwards during cold-pushing of the pipe 3, and the outer wall of the pipe 3 is limited by the bending channel 18 outwards, so that the pipe 3 is uniformly bent and extended by the combined mold core structure 1 and the bending channel 18. The receiving hole 210 of the push rod 213 is sleeved with the convex end of the guide member 111, the outer diameter of the convex end of the guide member 111 is smaller than the aperture of the receiving hole 210 of the pushing end of the push rod 213, the elastic pin 1113 is located on the moving path of the pushing surface 214 and the fixing groove 216, the elastic pin 1113 is compressed by moving the pushing surface 214, the pushing surface 214 is an inclined surface, and the elastic pin 1113 is compressed by the pushing surface 214 gradually. The elastic pin 1113 may be a spring, and those skilled in the art may select the most suitable structure according to the actual requirements, and is not limited to the structure illustrated in the present embodiment.
Referring to fig. 10, the movable pushing surface 214 compresses the elastic pin 1113 until the fixing groove 216 corresponds to the elastic pin 1113, the elastic pin 1113 is stretched and fixed in the fixing groove 216, the tube 3 is pushed to completely sleeve the combined mold core structure 1, and the tube 3 is cold-pushed to form the straight tube elbow 4.
Referring to fig. 11, step S17 is performed, in which the guiding straight tube section 11 moves in a direction away from the elbow section 13, the first power module 21 pulls the push rod 213, the push rod 213 drives the guiding element 111 to move through the fixed relation between the fixing slot 216 and the elastic pin 1113, the guiding element 111 links the first shaft 115 to move to one end along the first kidney-shaped hole 1131, and the first shaft 115 abuts against one end in the first kidney-shaped hole 1131.
Referring to fig. 12, the first shaft 115 drives the first connecting rod 113, the first fixing hole 1133 of the first connecting rod 113 drives the first pivot 1311, and the first pivot 1311 links the first elbow module 131. The first elbow module 131 is a part of the combined mold core structure 1 attached to the inner wall of the curved section pipeline 31 of the pipe 3, and the inner side of the first elbow module 131 is provided with a curved surface attached to the pipeline 31. When the first elbow module 131 is pulled by the first pivot shaft 1311, the curved surface on the inner side of the first elbow module 131 moves from being attached to the inner wall of the curved pipe 31 to the inner wall of the straight pipe 31, and at the same time, the first elbow module 131 moves to the straight pipe 31, which means that the other end of the first elbow module 131 is separated from the second elbow module 133, and the outer side of the first elbow module 131 is separated from the third elbow module 135. Since the curved surface on the inner side of the first elbow module 131 cannot be completely attached to the inner wall of the straight pipe 31, the first elbow module 131 pivots along the inner wall of the path of the pipe 41 with the straight pipe elbow 4 through the first pivot 1311, the curved surface on the inner side of the first elbow module 131 abuts against the inner wall of the straight pipe 31 in an unattached manner, and the outer side of the first elbow module 131 is not limited by the third elbow module 135, and can accommodate the portion of the curved surface on the inner side of the first elbow module 131 with a larger volume because the curved surface cannot be attached to the inner wall of the pipe 31, so that the first elbow module 131 moves along the pipe 41 and is separated from the second elbow module 133 and the third elbow module 135.
Referring to fig. 13, a first elbow module 131 is removed from the pipe 41 with straight pipe elbow 4. In addition, the bottom of the fixing groove 216 of the push rod 213 further has a pin withdrawal hole 2161. The retreat pin hole 2161 penetrates the outer wall of the push rod 213. The user can push the elastic pin 1113 by inserting the pin-withdrawing hole 2161 through one end of the pin-withdrawing rod (such as a tube or a bar) and pressing the elastic pin 1113, so that the elastic pin 1113 is compressed, and after withdrawing the fixing slot 216, the push rod 213 is not limited to the guide 111, and the push rod 213 is separated from the guide 111.
Referring to fig. 14, step S19 is performed, in which the shaping section 15 moves in a direction away from the elbow section 13, the second power module 23 pulls the fixing member 233, the fixing member 233 drives the shaping member 151 to move through the positioning rod 1511, the shaping member 151 moves the second shaft 155 to one end along the second kidney-shaped hole 1531, and the second shaft 155 abuts against one end in the second kidney-shaped hole 1531.
Referring to fig. 15, the second shaft 155 drives the second connecting rod 153, and the second fixing hole 1133 of the second connecting rod 153 drives the second pivot 1331, and the second pivot 1331 links the second elbow module 133. The second elbow module 133 is a part of the combined mold core structure 1 attached to the inner wall of the curved section pipeline 31 of the pipe 3, and the inner side of the second elbow module 133 is provided with a curved surface attached to the pipeline 31. When the second elbow module 133 is pulled by the second pivot shaft 1331, the curved surface on the inner side of the second elbow module 133 moves from being attached to the inner wall of the curved pipeline 31 to the inner wall of the straight pipeline 31, and at the same time, the second elbow module 133 moves to the straight pipeline 31, which means that the outer side of the second elbow module 133 has separated from the third elbow module 135. Since the curved surface on the inner side of the first elbow module 131 cannot be completely attached to the inner wall of the straight pipe 31, the second elbow module 133 pivots along the inner wall of the path of the pipe 41 with the straight pipe elbow 4 through the second pivot shaft 1331, the curved surface on the inner side of the second elbow module 133 abuts against the inner wall of the straight pipe 31 in a non-attaching manner, and the outer side of the second elbow module 133 is not limited by the third elbow module 135, and can accommodate the portion of the curved surface on the inner side of the second elbow module 133 with a larger volume because the curved surface cannot be attached to the inner wall of the pipe 31, so that the second elbow module 133 moves along the pipe 41 and is separated from the third elbow module 135. Referring to fig. 14, the second elbow module 133 is removed from the pipe 41 with the straight pipe elbow 4.
Referring to fig. 16, step S21 is performed by removing the third elbow module 135 from the pipe 41 with the straight pipe elbow 4. Thus, the structure of the complete straight pipe elbow 4 can be obtained.
Referring back to fig. 4, in the present embodiment, the cold forming apparatus for a straight pipe elbow with a combined mold core structure 1 further includes a third power module 25, where the third power module 25 is located at one side of the curved channel 18. The third power module 25 has the same structure and function as the second power module 23. When a straight pipe elbow with an angle of 45 degrees or 30 degrees needs to be formed, only the first module 172 of the first die 193 needs to be replaced by a third module, and the third module is fixed on the first fixture 171, wherein the third module is provided with a third die channel and a plurality of third positioning structures, the plurality of third positioning structures are positioned around the third die channel, and the curvature of the third die channel is different from the curvature of the first die channel 170. The second module 192 of the second mold 193 is correspondingly replaced by a fourth module, and the fourth module is fixed on the second fixture 191, wherein the fourth module is provided with a fourth mold channel and a plurality of fourth positioning structures, the plurality of fourth positioning structures are positioned around the fourth mold channel, and the curvature of the fourth mold channel is the same as the curvature of the third mold channel. The third positioning structures and the fourth positioning structures are mutually embedded, the third mold channel is combined with the fourth mold channel to form another bending channel, wherein the bending degree of the other bending channel is in the range of more than 90 degrees to less than 180 degrees (the bending angle refers to a channel included angle), in other words, the bending angle of the other bending channel is in the range of less than 90 degrees from the bending of the straight channel. The curvature of the combined mould core structure 1 matches the curvature of the other curved channel.
In this embodiment, the bending angle of the other bending channel does not exceed 90 degrees, that is, when the straight channel bends 30 degrees or 45 degrees, the first elbow module 131, the second elbow module 133 and the third elbow module 135 can be replaced by two symmetrical elbow modules in the elbow section 13 of the combined mold core structure 1, and the two symmetrical elbow modules are not limited in the angle of the straight pipe because the shape of the bending portion is not limited by the angle of the straight pipe, that is, the shape of the bending portion is not limited by the bending angle and is clamped in the straight pipe, so that the straight pipe can be smoothly separated, wherein two outer ends of the symmetrical modules are respectively combined with one end of the guiding straight pipe section 11 and one end of the shaping section 15, and two ends of the symmetrical modules correspond to the combined structures of the shoulder and the concave shoulder of the two ends of the guiding straight pipe section 11 and the shaping section 15, respectively, which are not repeated herein.
The third power module 25 is located at one end of the other curved channel, the second power module 23 is located at the other end of the other curved channel, and after the combined mold core structure corresponding to the other curved channel is replaced, the pipe 3 can be bent into an elbow with a straight pipe at another angle after the above structures are assembled. In this embodiment, the bending channel of the matching module and the combined mold core structure are selected according to the bending degree to be made of the pipe 3. The third power module 25 is also configured according to the position of one end of the curved channel.
In summary, the present embodiment provides a combined mold core structure for cold-pushing to form a straight pipe elbow, where the combined mold core structure includes a guide, a first elbow module, a second elbow module, a third elbow module, and a shaping member. The combined mold core structure is positioned in the bending channel. The pipe orifice of the pipe to be manufactured is sleeved with a guide piece of the combined mold core structure, the pipe is pushed into the bending channel in a cold pushing mode, the bending degree and the pipe wall thickness of the pipe are limited by the outer wall of the combined mold core structure and the inner wall of the bending channel, the pipe is molded into a straight pipe elbow, the inner side of the bending section of the straight pipe elbow extends outwards, and the outer arc thinning rate is not more than about 10%.
The combined type mold core structure in the straight pipe elbow is disassembled, the first elbow module is pulled out through a simple mechanical structure, the side face of the first elbow module is attached to the inner wall of the straight pipe elbow, when the inner side face of the first elbow module is moved to the unattached straight pipe inner wall from the attached straight pipe elbow inner wall, the outer side of the first elbow module is not limited by the third elbow module, the inner side of the first elbow module is not attached to the pipe wall, and the volume which is excessive by the first elbow module can be contained because the outer side of the first elbow module is not limited by the third elbow module. Therefore, the shape of the bending part of the first elbow module is not limited by the angle of the straight pipe, namely, the shape of the bending part is not limited by the angle of the bending and is clamped in the pipe of the straight pipe, so that the pipe of the straight pipe can be smoothly separated from the second elbow module, which is identical to the first elbow module, and therefore, the repeated description is omitted. The combined mould core structure is separated from the elbow with the straight pipe in a blocking way in a simple mechanical structure mode, so that the complete manufacturing process of the elbow with the straight pipe is completed. The invention can simplify the manufacturing flow of the cold-pushing forming straight pipe elbow.
While the foregoing description illustrates and describes several preferred embodiments of the present invention, it is to be understood that the invention is not limited to the forms disclosed herein, but is not to be construed as limited to other embodiments, and is capable of numerous other combinations, modifications and environments and is capable of changes or modifications within the scope of the inventive concept as described herein, either as a result of the foregoing teachings or as a result of the knowledge or technology in the relevant art. And that modifications and variations which do not depart from the spirit and scope of the invention are intended to be within the scope of the appended claims.
Claims (7)
1. A modular mold core structure for cold-pushing a formed straight tube elbow, the modular mold core structure comprising:
the guide straight pipe section is provided with a guide piece, a first connecting rod and a first shaft rod, wherein one end of the guide piece is provided with a first groove, two ends of the first shaft rod are fixed on the upper inner side wall and the lower inner side wall in the first groove, the first connecting rod is provided with a first kidney-shaped hole and a first fixing perforation, the first kidney-shaped hole and the first fixing perforation are respectively positioned at two ends of the first connecting rod, the first connecting rod is positioned in the first groove, the first shaft rod penetrates through the first kidney-shaped hole of the first connecting rod, and the first shaft rod moves back and forth along the first kidney-shaped hole;
the elbow section is provided with a first elbow module, a second elbow module and a third elbow module, one end of the first elbow module is attached to one end of the second elbow module, the first elbow module and the second elbow module are attached to the same side of the third elbow module, the other end of the first elbow module is provided with a first pivot shaft and a first notch, two ends of the first pivot shaft are fixed on the upper inner side wall and the lower inner side wall in the first notch, the first pivot shaft penetrates through the first fixing perforation of the first connecting rod, the first connecting rod pivots relative to the first elbow module, the other end of the second elbow module is provided with a second pivot shaft and a second notch, and two ends of the second pivot shaft are fixed on the upper inner side wall and the lower inner side wall in the second notch; and
the shaping section is provided with a shaping piece, a second connecting rod and a second shaft rod, one end of the shaping piece is provided with a second groove, two ends of the second shaft rod are fixed on the upper inner side wall and the lower inner side wall in the second groove, the second connecting rod is provided with a second kidney-shaped hole and a second fixing perforation, the second kidney-shaped hole and the second fixing perforation are respectively positioned at two ends of the second connecting rod, the second connecting rod is positioned in the second groove, the second shaft rod penetrates through the second kidney-shaped hole of the second connecting rod, the second shaft rod moves back and forth along the second kidney-shaped hole, the second pivot shaft of the second elbow module penetrates through the second fixing perforation, and the second connecting rod pivots relative to the second elbow module;
the guide piece is used for driving the first shaft rod to move to one end along the first kidney-shaped hole, the first shaft rod is abutted against one end in the first kidney-shaped hole, the first fixed perforation of the first connecting rod drives the first pivot shaft, the first pivot shaft is used for driving the first elbow module, the first elbow module is pivoted to the moving direction of the guide piece through the first pivot shaft, and the first elbow module is separated from the third elbow module and the second elbow module along the moving path of the guide piece;
the shaping piece is connected with the second shaft rod, the second shaft rod is abutted against one end in the second kidney-shaped hole, the second shaft rod drives the second connecting rod, the second fixed perforation of the second connecting rod drives the second pivot shaft, the second pivot shaft is connected with the second elbow module, the second elbow module is pivoted to the moving direction of the shaping piece through the second pivot shaft, and the second elbow module is separated from the third elbow module along the moving path of the shaping piece;
the guide further comprises a perforation located at a male end of the guide and a resilient pin located within the male end, and a portion of the resilient pin protruding out of an aperture of the perforation;
the other end of the shaping piece is provided with a positioning rod, and the positioning rod is used for fixing the positions of the elbow section and the guide straight pipe section.
2. The combined mold core structure for cold-pushing and forming a straight pipe elbow according to claim 1, wherein one end of the first elbow module is provided with a first positioning notch, one end of the second elbow module is provided with a second positioning notch, the first positioning notch and the second positioning notch are combined into a positioning groove, the middle part of the third elbow module is provided with a positioning pin, and the positioning pin is embedded in the positioning groove.
3. A modular mold core structure for cold-pushing a straight tube elbow with a guide tube as set forth in claim 1, wherein one end of said straight tube segment has a first concave shoulder, and wherein a common end of said first elbow module and said third elbow module has a first convex shoulder, said first concave shoulder and said first convex shoulder being intermeshed.
4. A modular mold core structure for cold-pushing a straight tube elbow with a cold-push forming process as set forth in claim 3, wherein the length of the projection of the first shoulder is less than the depth of the recess of the first concave shoulder, and the length of the projection is less than the distance the first shaft is displaceable along the first kidney-shaped hole.
5. A modular mold core structure for cold-pushing a straight tube elbow with a cold-pushing process as set forth in claim 3, wherein said second elbow module and said third elbow module have a second shoulder at their common end, said shaped member has a second concave shoulder at one end, and said second shoulder and said second concave shoulder are engaged with each other.
6. A modular mold core structure for cold-pushing a straight tube elbow with a cold-push forming process as set forth in claim 5, wherein the length of the convex portion of the second shoulder is less than the depth of the concave portion of the second concave shoulder, and the length of the convex portion is less than the distance the second shaft is displaceable along the second kidney-shaped aperture.
7. A combined die core structure for cold-pushing a formed straight pipe elbow according to claim 5, wherein the cross-sectional height of the first shoulder and the second shoulder is greater than the half-round height of the combined die core structure, and the cross-sectional height of the rounded tip ends of the first shoulder and the second shoulder is less than or equal to the half-round height of the combined die core structure.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810824164.4A CN110756633B (en) | 2018-07-25 | 2018-07-25 | Combined mold core structure for cold-pushing forming straight pipe elbow |
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| CN201810824164.4A CN110756633B (en) | 2018-07-25 | 2018-07-25 | Combined mold core structure for cold-pushing forming straight pipe elbow |
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| CN110756633B true CN110756633B (en) | 2024-03-29 |
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| CN113976696B (en) * | 2021-10-21 | 2023-09-12 | 保隆(安徽)汽车配件有限公司 | Pipe bending device |
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