CN110744691A - bricklaying old equipment - Google Patents
bricklaying old equipment Download PDFInfo
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- CN110744691A CN110744691A CN201910941220.7A CN201910941220A CN110744691A CN 110744691 A CN110744691 A CN 110744691A CN 201910941220 A CN201910941220 A CN 201910941220A CN 110744691 A CN110744691 A CN 110744691A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/0818—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for roughening, profiling, corrugating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/22—Apparatus or processes for treating or working the shaped or preshaped articles for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/04—Exhausting or laying dust
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
- Furnace Charging Or Discharging (AREA)
Abstract
本发明涉及砌砖做旧设备,包括做旧主机及用于传送工件的输送机,做旧主机包括架设在输送机上方的做旧外架以及安装在做旧外架上的做旧总成A、做旧总成B和升降驱动机构,做旧总成A和做旧总成B沿输送机的输送方向前后设置,做旧总成A顶部和做旧总成B顶部分别通过第一滚轮配合于对应的导向梁,各导向梁的左右两侧通过同步板相连接,做旧总成A和做旧总成B之间的同步板上居中布置有错位驱动机构以使做旧总成A和做旧总成B沿各自的导向梁水平异向运动,升降驱动机构与同步板传动连接以同步驱动做旧总成A和做旧总成B垂直升降。本发明能够做出不同的做旧效果并适用于多种规格的砌砖表面做旧加工。
The invention relates to old brick laying equipment, including a used main machine and a conveyor for conveying workpieces. The old main machine includes a used outer frame erected above the conveyor and a used old assembly A installed on the old used outer frame , The old assembly B and the lifting drive mechanism, the old assembly A and the old assembly B are set forward and backward along the conveying direction of the conveyor, the top of the old assembly A and the top of the old assembly B are respectively matched by the first roller For the corresponding guide beams, the left and right sides of each guide beam are connected by a synchronizing plate, and a dislocation drive mechanism is arranged in the middle of the synchronizing plate between the old assembly A and the old assembly B, so that the old assembly A and the old assembly B are arranged in the center. The old assembly B moves horizontally and in opposite directions along the respective guide beams, and the lifting drive mechanism is connected with the synchronizing plate to drive the old assembly A and the old assembly B vertically up and down synchronously. The invention can make different aging effects and is suitable for the aging processing of brick laying surfaces of various specifications.
Description
技术领域technical field
本发明属于砌砖加工设备技术领域,具体涉及一种砌砖做旧设备。The invention belongs to the technical field of brick-laying processing equipment, and particularly relates to a brick-laying and old-fashioning equipment.
背景技术Background technique
砌砖做旧设备主要是对成品养护好的砖体表面进行二次加工。一方面,由于砖的高度有很多种,这就在加工过程要求操作者不断的需要调整设备的内部构造来适应砖的高度,传统的人工调整费时、费力,并且有时对于同样砖高的砌砖表面复古效果的不同要求,而现有的砌砖做旧设备无法因此调整变化,效果较为单一。The old bricklaying equipment mainly performs secondary processing on the surface of the brick body that has been cured by the finished product. On the one hand, there are many kinds of brick heights, which requires the operator to constantly adjust the internal structure of the equipment to adapt to the height of the bricks during the processing process. The traditional manual adjustment is time-consuming and laborious, and sometimes for bricks with the same brick height Different requirements for the retro effect of the surface, and the existing brick-laying equipment cannot be adjusted and changed accordingly, and the effect is relatively simple.
发明内容SUMMARY OF THE INVENTION
鉴于现有技术的不足,本发明提供一种砌砖做旧设备,它能够根据砖高及做旧效果调整适应而做出不同的做旧效果,适应范围广。In view of the deficiencies of the prior art, the present invention provides a brick-laying and old-fashioning device, which can adjust and adapt according to the brick height and the old-fashioning effect to make different old-fashioning effects, and has a wide range of adaptability.
为解决上述技术问题,本发明采用的技术方案是:In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is:
砌砖做旧设备,包括做旧主机及用于传送工件的输送机,所述做旧主机包括架设在输送机上方的做旧外架以及安装在做旧外架上的做旧总成A、做旧总成B和升降驱动机构,所述做旧总成A和做旧总成B沿输送机的输送方向前后设置,所述做旧总成A顶部和做旧总成B顶部分别通过第一滚轮配合于对应的导向梁,各导向梁的左右两侧通过同步板相连接,所述做旧总成A和做旧总成B之间的同步板上居中布置有错位驱动机构以使做旧总成A和做旧总成B沿各自的导向梁水平异向运动,所述升降驱动机构与同步板传动连接以同步驱动做旧总成A和做旧总成B垂直升降。The old brick laying equipment, including the old host and the conveyor for conveying the workpiece, the old host includes the old outer frame erected above the conveyor and the old assembly A installed on the old outer frame. The old assembly B and the lifting drive mechanism, the old assembly A and the old assembly B are arranged forward and backward along the conveying direction of the conveyor, and the top of the old assembly A and the top of the old assembly B pass through the No. A roller is matched with the corresponding guide beam, the left and right sides of each guide beam are connected by a synchronizing plate, and a dislocation driving mechanism is arranged in the middle of the synchronizing plate between the old assembly A and the old assembly B to make the The old assembly A and the old assembly B move horizontally and in opposite directions along their respective guide beams, and the lift drive mechanism is drivingly connected with the synchronizing plate to synchronously drive the old assembly A and the old assembly B to vertically lift.
优选地,所述升降驱动机构包括升降电机、升降组件及传动连接升降组件和升降电机的内架传动机构,所述升降电机固装在做旧外架顶部,各同步板的前后两端分别设置有一组升降组件,各升降组件通过内架传动机构由升降电机同步驱动。Preferably, the lift drive mechanism includes a lift motor, a lift assembly, and an inner frame transmission mechanism that drives the lift assembly and the lift motor, the lift motor is fixedly mounted on the top of the old outer frame, and the front and rear ends of each synchronizing plate are respectively provided There is a set of lifting components, and each lifting component is driven by the lifting motor synchronously through the inner frame transmission mechanism.
优选地,所述做旧总成A和做旧总成B构造相同,分别包括做旧电机、做旧内架、工作机构、传动轴及偏心连杆,所述传动轴水平转动设置在做旧内架并垂直于工件输送方向,所述传动轴的左右两端分别通过关节轴承偏心连接有所述偏心连杆,各偏心连杆的另一端带动工作机构在输送机的上方上下做功,所述做旧电机固装在做旧内架顶部并与传动轴传动连接,所述第一滚轮安装在做旧内架顶部。Preferably, the worn-out assembly A and the old-fashioned assembly B have the same structure, respectively including a worn-out motor, a worn-out inner frame, a working mechanism, a transmission shaft and an eccentric connecting rod. The inner frame is perpendicular to the conveying direction of the workpiece, the left and right ends of the transmission shaft are respectively eccentrically connected with the eccentric connecting rods through joint bearings, and the other end of each eccentric connecting rod drives the working mechanism to do work up and down above the conveyor. The old-fashioned motor is fixedly mounted on the top of the old-fashioned inner frame and is drive-connected with the transmission shaft, and the first roller is installed on the top of the old-fashioned inner frame.
优选地,所述传动轴设有两个且相互平行,所述做旧电机传动连接其中一个传动轴,所述两个传动轴之间通过同步带传动连接;所述做旧内架的左右两端分别固装有两个旋转座且位于前后同侧的两个旋转座左右正对,位于前方的两个旋转座之间前后间隔设置有两个工作机构,位于后方的两个旋转座之间前后间隔设置有两个工作机构,同一传动轴两端分别通过偏心连杆偏心铰接在旋转座的对应侧。Preferably, there are two transmission shafts that are parallel to each other, the old motor is connected to one of the transmission shafts, and the two transmission shafts are connected by a synchronous belt; Two swivel bases are fixed at the ends respectively, and the two swivel bases located on the same side of the front and rear are facing left and right. Two working mechanisms are arranged at the front and rear between the two swivel bases, which are located between the two rear swivel bases. Two working mechanisms are arranged at the front and rear intervals, and both ends of the same transmission shaft are eccentrically hinged on the corresponding sides of the rotating seat respectively through eccentric connecting rods.
优选地,所述旋转座包括缓冲限制块及旋转翘板,所述缓冲限制块通过固定板固定安装在做旧内架上,所述旋转翘板的中部套在缓冲限制块外且其前后两端分别固定设置有工作机构,所述偏心连杆的另一端铰接在旋转翘板的前后任一侧的轴承座上。Preferably, the rotating seat includes a buffer limit block and a rotating rocker, the buffer limit block is fixedly installed on the old inner frame through a fixing plate, and the middle part of the rotating rocker is sleeved outside the buffer limit block and its front and rear sides are The ends are respectively fixed with a working mechanism, and the other end of the eccentric connecting rod is hinged on the bearing seat on either side of the front and rear of the rotating rocker.
优选地,同一旋转座上的两个工作机构的左右两端分别安装有限位杆,所述限位杆上活动套装有拉杆且限位杆顶端固装有限位头,所述两个拉杆的另一端分别铰接在同一提拉板,所述提拉板固定安装在做旧内架上。Preferably, limit rods are respectively installed at the left and right ends of the two working mechanisms on the same rotating base, a pull rod is movably sleeved on the limit rod, and a limit head is fixedly installed at the top of the limit rod, and the other two pull rods are installed with limit rods. One end is respectively hinged to the same lifting plate, and the lifting plate is fixedly installed on the old inner frame.
优选地,各旋转座中部下方的做旧内架之间还分别水平安装有压板,所述做旧总成A和做旧总成B还分别在各自的输入侧底部和输出侧底部设有压轮机构。Preferably, a pressure plate is also installed horizontally between the old inner frames under the middle part of each rotating seat, and the old assembly A and the old assembly B are respectively provided with pressure plates on the bottom of the input side and the bottom of the output side respectively. wheel mechanism.
优选地,所述错位驱动机构包括电机安装座、双轴电机及两个偏心安装座、两个推杆和两个固定座,所述电机安装座的两端分别固装在做旧总成A和做旧总成B之间的同步板上,所述双轴电机固装在电机安装座中部上且其两个输出轴均沿输送机的输送方向布置,所述两个输出轴的末端分别固定安装有所述偏心安装座;其中一个固定座固装在做旧总成A的一侧,另外一个固定座固装在做旧总成B的另一侧,两个固定座分设在垂直于输送机输送方向的两个不同侧;其中一个推杆的一端铰接于做旧总成A上的固定座而另一端铰接于靠近做旧总成A的偏心安装座,另外一个推杆的一端铰接于做旧总成B上的固定座而另一端铰接于靠近做旧总成B的偏心安装座,且两个推杆的与偏心安装座的铰接端的相位差相距180°。Preferably, the dislocation drive mechanism includes a motor mounting seat, a biaxial motor and two eccentric mounting seats, two push rods and two fixing seats, and both ends of the motor mounting seat are respectively fixed on the old assembly A On the synchronizing board between the old assembly B and the old assembly B, the double-shaft motor is fixed on the middle of the motor mounting base and its two output shafts are arranged along the conveying direction of the conveyor, and the ends of the two output shafts are respectively The eccentric mounting seat is fixedly installed; one of the fixed seats is fixedly installed on one side of the old assembly A, the other fixed seat is fixed on the other side of the old assembly B, and the two fixed seats are respectively arranged perpendicular to the Two different sides of the conveying direction of the conveyor; one end of the push rod is hinged to the fixed seat on the old assembly A and the other end is hinged to the eccentric mounting seat near the old assembly A, and one end of the other push rod is hinged The other end is hinged to the fixed seat on the old assembly B and the other end is hinged to the eccentric mounting seat close to the old assembly B, and the phase difference between the two push rods and the hinged end of the eccentric mounting seat is 180°.
优选地,左右两侧的同步板之间分别在两个做旧内架的前后端以内水平安装有导向梁,各做旧内架的前后两端分别安装有与导向梁顶面滚动配合的第一滚轮,且各做旧内架的左右两端还分别水平安装有限位梁,所述限位梁垂直于导向梁并在其前后端分别安装有与导向梁侧面滚动配合的第二滚轮。Preferably, guide beams are installed horizontally within the front and rear ends of the two old inner frames between the synchronizing plates on the left and right sides, respectively, and the first and second ends of the old inner frames are respectively installed with a first rolling fit with the top surface of the guide beam. A roller, and the left and right ends of each old inner frame are also horizontally installed with limit beams, the limit beams are perpendicular to the guide beams, and the front and rear ends of the limit beams are respectively installed with second rollers that roll with the sides of the guide beams.
优选地,所述做旧内架包括位于前后两端的外侧板以及分别位于外侧板以内的内侧板,所述外侧板与内侧板之间夹置有若干缓冲块且外侧板与内侧板固定连接在一起,所述固定座固装在内侧板上,所述限位梁的前后两端分别固定连接在内侧板上,所述第一滚轮安装在内侧板上并与下方的导向梁顶面滚动配合。Preferably, the aged inner frame includes outer panels located at the front and rear ends and inner panels respectively located inside the outer panels, a number of buffer blocks are sandwiched between the outer panels and the inner panels, and the outer panels and the inner panels are fixedly connected to each other. At the same time, the fixed seat is fixedly mounted on the inner side panel, the front and rear ends of the limit beam are fixedly connected to the inner side panel, respectively, and the first roller is installed on the inner side panel and rolls with the top surface of the guide beam below. .
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明沿输送机前后布置做旧总成A和做旧总成B,而做旧总成A、B可根据砖高由升降驱动机构调整上下高度,并可根据在砌砖表面做旧左右位置由错位驱动机构调整左右错位,同时也可配合输送机在砌砖表面做出各种做旧效果,因此采用本发明砌砖做旧设备能够做出不同的做旧效果并适用于多种规格的砌砖表面做旧加工。1. The present invention arranges the old assembly A and the old assembly B along the front and rear of the conveyor, and the old assembly A and B can adjust the upper and lower heights according to the height of the bricks by the lifting drive mechanism, and can be worn according to the surface of the bricks. The left and right positions are adjusted by the dislocation drive mechanism, and at the same time, it can also cooperate with the conveyor to make various old-fashioned effects on the surface of the bricks. The surface of the brickwork of the specifications is old and processed.
2、本发明的升降驱动机构包括升降电机及有升降电机驱动的第一传动组件和第二传动组件,而第一传动组件和第二传动组件分别作用于两侧的同步板,各同步板均连接做旧总成A和做旧总成B的同一侧,因而通过一个升降电机即可驱使旧总成A和做旧总成B同步同向升降,传动精度高,尤其是升降组件采用丝杆组合,可保证高度调整前后旧总成A和做旧总成B对输送机上的砌砖表面进行等高作业;2. The lifting driving mechanism of the present invention includes a lifting motor, a first transmission assembly and a second transmission assembly driven by the lifting motor, and the first transmission assembly and the second transmission assembly act on the synchronizing plates on both sides respectively, and each synchronizing plate is Connect the old assembly A and the old assembly B on the same side, so the old assembly A and the old assembly B can be driven to lift synchronously and in the same direction through a lifting motor, and the transmission precision is high, especially the lifting component adopts a screw rod The combination can ensure that the old assembly A and the old assembly B before and after the height adjustment can perform the same height operation on the bricklaying surface on the conveyor;
另外,通过设置安全挡件限定最大高度,防止撞坏降电机等做旧外架顶部的部件,而最大高度可通过调整安全挡件与安装座的相对高度来实现调整。In addition, the maximum height is limited by setting the safety stopper to prevent damage to the components on the top of the outdated outer frame such as the lowering motor, and the maximum height can be adjusted by adjusting the relative height of the safety stopper and the mounting seat.
3、本发明的错位驱动机构包括双轴电机、偏心安装座、推杆和固定座,固定座固装在做旧总成A、B的一侧,推杆的一端铰接于固定座而另一端铰接于双轴电机输出轴末端的偏心安装座上,且两个推杆的与偏心安装座的铰接端的相位差相距180°,这样当双轴电机工作后可带动做旧总成A和做旧总成B异向平动,从而实现调整做旧总成A、B之间的错位量,进而在同一砌砖表面做出不同的做旧效果;3. The dislocation drive mechanism of the present invention includes a biaxial motor, an eccentric mounting seat, a push rod and a fixed seat. The fixed seat is fixed on one side of the old assembly A and B, and one end of the push rod is hinged to the fixed seat and the other end is hinged. It is hinged on the eccentric mounting seat at the end of the output shaft of the biaxial motor, and the phase difference between the two push rods and the hinged end of the eccentric mounting seat is 180°, so that when the biaxial motor works, it can drive the old assembly A and the old one. The assembly B moves in an opposite direction, so as to adjust the dislocation between the old assemblies A and B, and then make different old effects on the same brickwork surface;
另外,由于做旧总成A、B上还分别通过第一滚轮滚动配合于导向梁顶面并通过第二滚轮滚动配合于导向梁侧面,使得做旧总成A、B的左右移动更加轻便且只在左右方向上直线移动而不改变各做旧总成的前后水平姿态和上下相对位置。In addition, since the old assemblies A and B are also rollingly fitted to the top surface of the guide beam through the first roller and rolled to the side of the guide beam through the second roller, the left and right movements of the old assemblies A and B are more convenient and efficient. Only move in a straight line in the left and right directions without changing the front and rear horizontal posture and the relative position of each old assembly.
4、本发明的做旧总成包括做旧电机、做旧内架、传动轴、偏心连杆和工作机构,做旧内架通过同步板再与升降驱动机构连接而可实现上下高度调整,并与两个做旧总成之间的错位驱动机构连接而可实现左右错位调整,通过做旧电机带动传动轴绕自轴旋转,而偏心连杆由传动轴带动上下偏心转动进而带动下方的工作机构在砌砖表面上下做功完成做旧作业;4. The old-fashioned assembly of the present invention includes the old-fashioned motor, the old-fashioned inner frame, the transmission shaft, the eccentric connecting rod and the working mechanism. It is connected with the dislocation drive mechanism between the two old assemblies to realize the left and right dislocation adjustment. The old motor drives the drive shaft to rotate around its own axis, and the eccentric link is driven by the drive shaft to rotate up and down eccentrically, thereby driving the lower working mechanism. Work up and down the brickwork surface to complete the old work;
进一步地,本发明偏心连杆铰接于旋转座的前后任一侧,前后布置的两个工作机构的两端均固定安装在旋转座的前后侧上,如此通过偏心连杆的上下动作继而使得同一旋转座上的两个工作机构交替上下做功,提高做旧效率。Further, the eccentric connecting rod of the present invention is hinged on either side of the front and rear of the rotating seat, and both ends of the two working mechanisms arranged in the front and rear are fixedly installed on the front and rear sides of the rotating seat. The two working mechanisms on the rotating seat alternately work up and down to improve the efficiency of old work.
5、本发明还在各做旧总成底部的输入侧和输出侧分别设置压轮机构,在与砖表面接触时会适应性地向上浮动并保持与砌砖表面的接触,而砌砖随输送机向后输送时也会带动弹性压轮在砖表面滚动,做旧总成A和做旧总成B左右方向运动时,压轮机构不会产生左右运动,使砌砖随输送机移动而不产生滑动;5. The present invention also sets a pressing wheel mechanism on the input side and the output side of the bottom of each old assembly, which will adaptively float upward when in contact with the surface of the brick and keep in contact with the surface of the brick laying, while the brick laying will follow the conveying process. When the machine is conveying backward, it will also drive the elastic pressing wheel to roll on the surface of the brick. When the old assembly A and the old assembly B move in the left and right directions, the pressing wheel mechanism will not produce left and right movement, so that the brick laying will not move with the conveyor. produce sliding;
另外,本发明还在工作机构附近分别安装有压板和吸尘管,通过压板在工作机构进行凿毛做旧时压板与砌砖工件表面之间留有间隙以防止砌砖翘起,通过吸尘管可及时将凿毛产生的碎屑转移,保持表面整洁及保证凿毛处的加工质量。In addition, in the present invention, a pressure plate and a dust suction pipe are respectively installed near the working mechanism, and a gap is left between the pressure plate and the surface of the bricklaying workpiece when the working mechanism is chiseled and aged through the pressure plate to prevent the bricks from being lifted. The chips generated by the chisel hair can be transferred in time to keep the surface clean and ensure the processing quality of the chisel hair.
附图说明Description of drawings
图1为本发明砌砖做旧设备结构示意图。FIG. 1 is a schematic structural diagram of the bricklaying and old-fashioning equipment of the present invention.
图2为本发明做旧主机结构示意图。FIG. 2 is a schematic structural diagram of the old host according to the present invention.
图3为图2中所示的B局部放大图。FIG. 3 is an enlarged view of part B shown in FIG. 2 .
图4为图2中所示的C局部放大图。FIG. 4 is an enlarged view of part C shown in FIG. 2 .
图5为图2中所示的D局部放大图。FIG. 5 is an enlarged view of part D shown in FIG. 2 .
图6为图1中所示的A局部放大图。FIG. 6 is an enlarged view of part A shown in FIG. 1 .
图7为本发明错位驱动机构结构示意图。FIG. 7 is a schematic structural diagram of the dislocation driving mechanism of the present invention.
图8为本发明做旧总成A或做旧总成B结构示意图。FIG. 8 is a schematic structural diagram of the old assembly A or the old assembly B according to the present invention.
图9为图8中所示的P局部放大图。FIG. 9 is an enlarged view of a part of P shown in FIG. 8 .
图10为本发明做旧总成内部构造图。Fig. 10 is an internal structure diagram of the aging assembly of the present invention.
图11为图10正视图。FIG. 11 is a front view of FIG. 10 .
图12为本发明工作机构上拉处局部图。Figure 12 is a partial view of the pull-up portion of the working mechanism of the present invention.
图13为本发明工作机构与旋转座安装示意图。FIG. 13 is a schematic diagram of the installation of the working mechanism and the rotating seat of the present invention.
图14为本发明旋转座结构示意图。FIG. 14 is a schematic diagram of the structure of the rotating seat of the present invention.
图15为本发明升降驱动机构俯视图。FIG. 15 is a top view of the lift drive mechanism of the present invention.
图16为本发明升降驱动机构结构示意图。FIG. 16 is a schematic structural diagram of the lift drive mechanism of the present invention.
图17为图16中所示的E局部放大图。FIG. 17 is an enlarged view of part E shown in FIG. 16 .
图18为图16中所示的F局部放大图。FIG. 18 is an enlarged view of the portion F shown in FIG. 16 .
图中标记:1000、做旧主机;2000、输送机;100、做旧总成A;200、做旧总成B;300、同步板;400、升降驱动机构;500、错位驱动机构;600、做旧外架;700、压轮机构;Marked in the picture: 1000, old host; 2000, conveyor; 100, old assembly A; 200, old assembly B; 300, synchronization plate; 400, lift drive mechanism; 500, dislocation drive mechanism; 600, Old outer frame; 700, pressing wheel mechanism;
11、做旧内架;12、做旧电机;13、传动轴;14、偏心连杆;15、工作机构;16、同步带;17、旋转座;19、压板;190、中间板;111、导向梁;112、第一滚轮;113、限位梁;114、第二滚轮;115、外侧板;116、内侧板;117、缓冲块;151、方管支架;152、凿毛冲击头;171、缓冲限制块;172、旋转翘板;173、固定板;174、弹性带座轴承;181、限位杆;182、限位头;183、拉杆;184、提拉板;11, old inner frame; 12, old motor; 13, transmission shaft; 14, eccentric connecting rod; 15, working mechanism; 16, timing belt; 17, rotating seat; 19, pressure plate; 190, middle plate; 111, Guide beam; 112, first roller; 113, limit beam; 114, second roller; 115, outer plate; 116, inner plate; 117, buffer block; 151, square tube bracket; 152, chisel impact head; 171 , buffer limit block; 172, rotary rocker; 173, fixed plate; 174, elastic belt seat bearing; 181, limit rod; 182, limit head; 183, pull rod; 184, lift plate;
41、升降电机;42、升降组件;43、从动轮;44、第一链轮;45、第二链轮;46、第三链轮;47、第四链轮;48、传动链条A;49、传动链条B;421、安装座;422、连接板;423、升降丝杆;424、安全挡件;41, lift motor; 42, lift assembly; 43, driven wheel; 44, first sprocket; 45, second sprocket; 46, third sprocket; 47, fourth sprocket; 48, transmission chain A; 49 , transmission chain B; 421, mounting seat; 422, connecting plate; 423, lifting screw; 424, safety stopper;
51、电机安装座;52、双轴电机;53、偏心安装座;54、推杆;55、固定座;530、限位滑槽;51, motor mounting seat; 52, dual-axis motor; 53, eccentric mounting seat; 54, push rod; 55, fixed seat; 530, limit chute;
71、压轮轴;72、调节支座;73、压轮组件;721、导向座;722、移动座;723、减震弹簧;724、调节件;80、吸尘管。71, pinch roller shaft; 72, adjusting support; 73, pinch roller assembly; 721, guide seat; 722, moving seat; 723, shock-absorbing spring; 724, adjusting piece; 80, suction pipe.
具体实施方式Detailed ways
为了让本发明的上述特征和优点更明显易懂,下面特举实施例,并配合附图,作详细说明如下。In order to make the above-mentioned features and advantages of the present invention more obvious and easy to understand, the following embodiments are given and described in detail in conjunction with the accompanying drawings.
如图1-18所示,本实施例提供一种砌砖做旧设备,包括做旧主机1000及用于传送工件的输送机2000,所述做旧主机1000包括架设在输送机2000上方的做旧外架600以及安装在做旧外架600上的做旧总成A100、做旧总成B200和升降驱动机构400,输送机2000的作用在于承接并由前向后输送砌砖工件,其可采用常规的输送机构造,在此不再赘述,而做旧主机1000的作用就是对输送机2000的输送面上的砌砖工件上表面进行凿毛做旧,从而产生不同的复古效果,符合市场需求。As shown in FIGS. 1-18 , the present embodiment provides a brick-laying and old-fashioning equipment, including an old-
在本实施例中,所述做旧总成A100和做旧总成B200沿输送机2000的输送方向前后,所述做旧总成A100顶部和做旧总成B200顶部分别通过第一滚轮112配合于对应的导向梁111,各导向梁111的左右两侧通过同步板300相连接,所述做旧总成A100和做旧总成B200之间的同步板300上居中布置有错位驱动机构500以使做旧总成A100和做旧总成B200沿各自的导向梁111水平异向运动,所述升降驱动机构400与同步板300传动连接以同步驱动做旧总成A100和做旧总成B200垂直升降,如此可视不同的砌砖工件规格升降做旧主机1000或左右错位做旧总成A100和做旧总成B200,从而加工出不同规格的砌砖工件表面的不同做旧复古效果。In this embodiment, the old assembly A100 and the old assembly B200 are forward and backward along the conveying direction of the
在本实施例中,所述升降驱动机构400包括升降电机41、升降组件42及传动连接升降组件42和升降电机41的内架传动机构,所述升降电机41固装在做旧外架600顶部,各同步板300的前后两端分别设置有一组升降组件42,各升降组件42通过内架传动机构由升降电机41同步驱动。In this embodiment, the
其中:所述升降组件42包括安装座421、升降丝杆423、升降螺母及连接板422,所述安装座421固定安装在做旧外架600上,所述升降丝杆423的两端轴向固定且周向转动地设置在安装座421上,所述升降螺母螺纹套设在升降丝杆423上,所述连接板422固定连接升降螺母并与同步板300相连接,这样当升降丝杆423转动后即可带动升降螺母、连接板422以及同步板300同步上下升降,而升降的高度可采用自动感应方式或人工控制,而自动感应方式具体可为可上下调节且左右对置的光电开关组件,其为现有技术,在此不再赘述。另外,为了防止做旧主机1000上升撞坏升降电机41等做旧外架600顶部的部件,所述升降螺母的升降路径两侧的安装座421上还分别布置有安全挡件424,所述两个安全挡件424之间的间距小于升降螺母的宽度,通过安全挡件424限制升降螺母的上升高度。Wherein: the lifting
其中:所述内架传动机构包括主动轮及分别与主动轮传动连接的第一传动组件和第二传动组件,所述升降电机41通过安装架固定安装在做旧外架600一侧中部,所述主动轮轴接于升降电机41的电机轴,所述第一传动组件传动连接一侧同步板300上的两组升降组件42而第二传动组件传动连接另一侧同步板300上的两组升降组件42。具体的:所述第一传动组件和第二传动组件相同,分别包括从动轮43、第一链轮44、第二链轮45、第三链轮46、第四链轮47以及分别传动连接第一链轮44和第二链轮45的传动链条A48和传动连接第三链轮46和第四链轮47的传动链条B49,所述从动轮43和第一链轮44同轴安装在安装架与做旧外架600之间的第一转轴上,所述第三链轮46和第二链轮45同轴安装在靠近升降电机41的升降丝杆423上,所述第四链轮47同轴安装在远离升降电机41的升降丝杆423上,所述从动轮43与主动轮啮合。如此,当升降电机41工作可通过主动轮带动第一传动组件和第二传动组件同步工作,而第一传动组件带动其一同步板300上升的同时第二传动组件带动另一同步板300上升,第一传动组件带动其一同步板300下降的同时第二传动组件带动另一同步板300下降,即通过升降驱动机构400可使得做旧主机1000及其左右两侧的同步板300一块上升或下降,以匹配不同的砖高。Wherein: the inner frame transmission mechanism includes a driving wheel and a first transmission component and a second transmission component respectively connected with the driving wheel. The lifting
在本实施例中,所述做旧总成A100和做旧总成B200构造相同,分别包括做旧电机12、做旧内架11、工作机构15、传动轴13及偏心连杆14,所述传动轴13水平转动设置在做旧内架11并垂直于工件输送方向,所述传动轴13的左右两端分别通过关节轴承偏心连接有所述偏心连杆14,各偏心连杆14的另一端带动工作机构15在输送机2000的上方上下做功,所述做旧电机12固装在做旧内架11顶部并与传动轴13传动连接。在具体的产品应用中,可以设计成一个传动轴13通过偏心连杆14带动一个工作机构15上下做功,当然为扩展设备适应性和加工产品规格范围,也可以设计成一个传动轴13通过一个偏心连杆14带动两个工作机构15上下交替做功,或者一个做旧总成带有两个传动轴13而每个传动轴13分别通过一个偏心连杆14带动两个工作机构15上下交替做功。In this embodiment, the old old assembly A100 and the old old assembly B200 have the same structure, including the old
作为一种优选实施方式,如图2、3、10所示:所述传动轴13设有两个且相互平行,所述做旧电机12传动连接其中一个传动轴13,所述两个传动轴13之间通过同步带16传动连接,即一个做旧电机12的工作能够带动两个传动轴13同步同向运转。同时,所述做旧内架11的左右两端分别固装有两个旋转座17且位于前后同侧的两个旋转座17左右正对,位于前方的两个旋转座17之间前后间隔设置有两个工作机构15,位于后方的两个旋转座17之间前后间隔设置有两个工作机构15,同一传动轴13两端分别通过偏心连杆14偏心铰接在旋转座17的对应侧,这样传动轴13旋转时会通过其两端的偏心连杆14带动左右正对的两个旋转座17同步同向动作:旋转座17的一侧相对其另一侧上拉或下推,与偏心连杆14相铰接的旋转座17该侧作为控制旋转座17上下翻转的执行端,而当旋转座17上下翻转即可带动其上的两个工作机构15交替上下做功。As a preferred embodiment, as shown in FIGS. 2 , 3 and 10 : the
其中:所述旋转座17包括缓冲限制块171及旋转翘板172,所述缓冲限制块171通过固定板173固定安装在做旧内架11上,所述旋转翘板172的中部套在缓冲限制块171外且其前后两端分别固定设置有工作机构15,所述偏心连杆14的另一端铰接在旋转翘板172的前后任一侧的轴承座上。Wherein: the rotating
为防止两个工作机构15自由转动,同一旋转座17上的两个工作机构15的左右两端分别安装有限位杆181,所述限位杆181上活动套装有拉杆183且限位杆181顶端固装有限位头182,所述两个拉杆183的另一端分别铰接在同一提拉板184,所述提拉板184固定安装在做旧内架11上,如此通过提拉板184、限位头182和两个拉杆183将两个工作机构15在向下做功时限制自由转动。In order to prevent the two working
其中:所述工作机构15包括方管支架151及若干间隔安装在方管支架151上的凿毛冲击头152,各凿毛冲击头152分别包括通过自润滑轴承竖直固装在方管支架151上的支撑轴、固装在支撑轴底端的敲击块、锁紧在支撑轴顶端的锁紧螺母、以及套装在敲击块与锁紧螺母之间的支撑轴外的弹簧,支撑轴、敲击块、锁紧螺母和弹簧四个部件装配形成一个整体,方管支架151的两端分别通过弹性带座轴承174固定安装在旋转翘板172上。Wherein: the working
另外,本实施例的各旋转座17中部下方的做旧内架11之间还分别水平安装有压板19,所述压板19的两端分别通过中间板190与固定板173固定连接在一起,在工作机构15进行凿毛做旧时压板19与砌砖工件表面之间留有间隙以防止砌砖翘起,间隙较小,砌砖可以通过但上翘时又会受到压板19限制,间隙大小一般为2-10mm。In addition, a
另外,为了避免在做旧过程中由于冲击导致砌砖在输送机2000的相对位置发生变化,本实施例的所述做旧总成A100和做旧总成B200还分别在各自的输入侧底部和输出侧底部设有压轮机构700。具体的:所述压轮机构700包括压轮轴71、压轮组件73及调节支座72,所述调节支座72设有两组并分别设置在做旧内架11的左右两侧,所述压轮轴71的两端水平可转动地安装在调节支座72上,所述压轮组件73水平套装在压轮轴71中部并位于输送机2000上方。所述压轮组件73包括若干个弹性压轮、间隔套筒及限位套,所述弹性压轮套紧在压轮轴71上随压轮轴71一起转动,相邻两弹性压轮之间的压轮轴上分别套装有所述间隔套筒以使弹性压轮间隔一定距离,所述限位套锁固在所述若干弹性压轮左右两侧的并压轮轴71上以防止弹性压轮左右移动。所述调节支座72包括导向座721、移动座722、调节件724、减震弹簧723及直线滑动轴承,所述导向座721固定安装在做旧内架11上且其内部开设有导向槽,所述移动座722滑动配合于导向槽内,所述调节件724螺纹连接导向座721并竖直向下穿过导向座721而与移动座722顶部固定连接,所述减震弹簧套723在移动座722顶部与导向座721之间的调节件724外,所述压轮轴71的端部套在直线滑动轴承中并且通过滚动轴承安装在移动座722内。如此,压轮机构700在与砖表面接触时会适应性地向上浮动并保持与砌砖表面的接触,而砌砖随输送机2000向后输送时也会带动弹性压轮在砖表面滚动,做旧总成A100和做旧总成B200左右方向运动时,压轮机构700不会产生左右运动,使砌砖随输送机2000移动而不产生滑动。In addition, in order to avoid the relative position of the brick laying on the
进一步地,所述做旧总成A100底部与做旧总成B200底部还分别设置有吸尘机构,所述吸尘机构包括吸尘泵及吸尘管80,所述吸尘管80横置在输送机2000上方并与做旧内架11相连接,所述吸尘管80底部开设有若干吸尘口,所述吸尘泵通过管道连接吸尘管80的一端,通过吸尘机构可及时将凿毛产生的碎屑转移,保持表面整洁及保证凿毛处的加工质量。Further, the bottom of the old assembly A100 and the bottom of the old assembly B200 are also respectively provided with a vacuuming mechanism, the vacuuming mechanism includes a vacuuming pump and a vacuuming
在本实施例中,所述错位驱动机构500包括电机安装座51、双轴电机52及两个偏心安装座53、两个推杆54和两个固定座55,所述电机安装座51的两端分别固装在做旧总成A100和做旧总成B200之间的同步板300上,所述双轴电机52固装在电机安装座51中部上且其两个输出轴均沿输送机2000的输送方向布置,所述两个输出轴的末端分别固定安装有所述偏心安装座53;其中一个固定座55固装在做旧总成A100的一侧,另外一个固定座55固装在做旧总成B200的另一侧,两个固定座55分设在垂直于输送机2000输送方向的两个不同侧;其中一个推杆54的一端铰接于做旧总成A100上的固定座55而另一端铰接于靠近做旧总成A100的偏心安装座53,另外一个推杆54的一端铰接于做旧总成B200上的固定座55而另一端铰接于靠近做旧总成B200的偏心安装座53,且两个推杆54的与偏心安装座53的铰接端的相位差相距180°,这样使得两个推杆54做相向运动或相离运动,继而使得做旧总成A100和做旧总成B200上在左右方向上相互错位,错位量由偏心安装座53的偏心量控制。In this embodiment, the
优选地,两个偏心安装座53的偏心量相同,这样两个推杆54的移动量相同。各偏心安装座53上分别设有限位滑槽530,推杆54的另一端固定安装在限位滑槽530内的某个位置,设置限位滑槽530可方便根据不同砌砖规格和做旧效果调整推杆54另一端的固定位置,即偏心量大小。Preferably, the eccentric amounts of the two
由于做旧总成A100和做旧总成B200要移动,但又需要保证做旧总成A100和做旧总成B200在移动时的轻便性及仅在左右方向上运动的直线性,本实施例左右两侧的同步板300之间分别在两个做旧内架11的前后端以内水平安装有导向梁111,各做旧内架11的前后两端分别安装有与导向梁111顶面滚动配合的第一滚轮112,且各做旧内架11的左右两端还分别水平安装有限位梁113,所述限位梁113垂直于导向梁111并在其前后端分别安装有与导向梁111侧面滚动配合的第二滚轮114。如此,通过第一滚轮112使得做旧总成A100和做旧总成B200的左右移动更加轻便,在导向梁111顶面滚动行走,再通过前后侧的第二滚轮114限制做旧总成A100和做旧总成B200只在左右方向上直线移动。Since the old assembly A100 and the old assembly B200 need to move, but it is necessary to ensure the lightness of the old assembly A100 and the old assembly B200 when moving and the linearity of the movement only in the left and right directions, this embodiment A
优选地,所述做旧内架11包括位于前后两端的外侧板115以及分别位于外侧板115以内的内侧板116,所述外侧板115与内侧板116之间夹置有若干缓冲块117且外侧板115与内侧板116固定连接在一起,所述固定座55固装在内侧板116上,所述限位梁113的前后两端分别固定连接在内侧板116上,所述第一滚轮112安装在内侧板116上并与下方的导向梁111顶面滚动配合。Preferably, the distressed
以上显示和描述了本发明创造的基本原理和主要特征及本发明的优点,本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明创造精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内,本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the present invention. On the premise of not departing from the spirit and scope of the present invention, the present invention will also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention, and the claimed scope of the present invention is determined by the appended defined by the claims and their equivalents.
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