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CN110736355A - Water leakage detection system of spray cooling fan heat exchanger - Google Patents

Water leakage detection system of spray cooling fan heat exchanger Download PDF

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Publication number
CN110736355A
CN110736355A CN201911060549.9A CN201911060549A CN110736355A CN 110736355 A CN110736355 A CN 110736355A CN 201911060549 A CN201911060549 A CN 201911060549A CN 110736355 A CN110736355 A CN 110736355A
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CN
China
Prior art keywords
heat exchanger
water
spray
detection system
fan heat
Prior art date
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Withdrawn
Application number
CN201911060549.9A
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Chinese (zh)
Inventor
王�琦
江大伟
刘安
王利峰
卞静
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tangshan Iron and Steel Group Co Ltd
HBIS Co Ltd Tangshan Branch
Original Assignee
Tangshan Iron and Steel Group Co Ltd
HBIS Co Ltd Tangshan Branch
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Application filed by Tangshan Iron and Steel Group Co Ltd, HBIS Co Ltd Tangshan Branch filed Critical Tangshan Iron and Steel Group Co Ltd
Priority to CN201911060549.9A priority Critical patent/CN110736355A/en
Publication of CN110736355A publication Critical patent/CN110736355A/en
Withdrawn legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D15/00Handling or treating discharged material; Supports or receiving chambers therefor
    • F27D15/02Cooling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D21/00Arrangement of monitoring devices; Arrangement of safety devices
    • F27D21/04Arrangement of indicators or alarms

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Examining Or Testing Airtightness (AREA)

Abstract

本发明涉及一种喷冷风机换热器漏水检测系统,包括设置在喷冷风机换热器底部外周的托盘、设置在托盘下部的接水槽、设置在接水槽中的可溶于喷冷风机换热器内的脱盐水的良导体、设置在接水槽内的两个触点、与两个触点连接的报警器、包裹设置在每个触点上的包裹套、设置在包裹套上的缺口。本装置安放在喷冷风机换热器托盘下部,安装一个专用的接水槽,声光报警器的两个触点安置在水槽内,用包裹套进行包裹,换热器漏水后,报警器报警,用于解决换热器使用过程中漏水导致炉内气氛被污染的问题,适合在镀锌生产线上使用,通过本装置的投入使用可保证或提高镀锌产品表面质量。

The invention relates to a water leakage detection system for a spray-cooled fan heat exchanger, which comprises a tray arranged on the outer periphery of the bottom of the spray-cooled fan heat exchanger, a water receiving tank arranged at the lower part of the tray, and a water-receiving tank soluble in the spray-cooled fan A good conductor of desalinated water in the heater, two contacts set in the water receiving tank, an alarm connected to the two contacts, a wrapping sleeve set on each contact, a gap set on the wrapping sleeve . The device is placed at the lower part of the heat exchanger tray of the spray cooling fan, and a dedicated water tank is installed. The two contacts of the sound and light alarm are placed in the water tank and wrapped with a wrapping sleeve. After the heat exchanger leaks, the alarm will alarm. It is used to solve the problem that the atmosphere in the furnace is polluted due to water leakage during the use of the heat exchanger. It is suitable for use in the galvanizing production line. The use of this device can ensure or improve the surface quality of galvanized products.

Description

喷冷风机换热器漏水检测系统Water leakage detection system of spray cooling fan heat exchanger

技术领域technical field

本专利申请属于镀锌冷轧退火炉生产辅助设备技术领域,更具体地说,是涉及一种喷冷风机换热器漏水检测系统。The patent application belongs to the technical field of auxiliary equipment for galvanizing cold rolling and annealing furnace production, and more specifically, relates to a water leakage detection system for a spray cooling fan heat exchanger.

背景技术Background technique

在镀锌生产线上,退火炉是关键设备,一般由加热段,均热段,冷却段组成。生产过程中,钢带加热到退火温度后,需要冷却到460度左右,然后镀锌成成品。In the galvanizing production line, the annealing furnace is the key equipment, which generally consists of a heating section, a soaking section and a cooling section. In the production process, after the steel strip is heated to the annealing temperature, it needs to be cooled to about 460 degrees, and then galvanized into a finished product.

由于冷却段用氮氢气冷却带钢,需要用水冷换热器冷却热的氮氢气。喷冷段对氮氢气露点和氧含量要求非常严格,露点要求-40度,氧含量低于50ppm,实际生产中曾经发生过换热器破裂导致冷却水流入炉体内,严重破环了炉内气氛,导致发生生产事故。Since the cooling section uses nitrogen and hydrogen to cool the strip, a water-cooled heat exchanger is required to cool the hot nitrogen and hydrogen. The spray cooling section has very strict requirements on nitrogen and hydrogen dew point and oxygen content. The dew point is required to be -40 degrees, and the oxygen content is lower than 50 ppm. In actual production, the heat exchanger ruptured and the cooling water flowed into the furnace body, which seriously damaged the atmosphere in the furnace. , resulting in production accidents.

发明内容SUMMARY OF THE INVENTION

本发明需要解决的技术问题是提供一种喷冷风机换热器漏水检测系统置,避免因换热器漏水对镀锌板产品表面质量带来影响。The technical problem to be solved by the present invention is to provide a water leakage detection system for the heat exchanger of the spray cooling fan, so as to avoid the influence of the water leakage of the heat exchanger on the surface quality of the galvanized sheet product.

为了解决上述问题,本发明所采用的技术方案是:In order to solve the above problems, the technical scheme adopted in the present invention is:

一种喷冷风机换热器漏水检测系统,包括设置在喷冷风机换热器底部外周的托盘、设置在托盘下部的接水槽、设置在接水槽中的可溶于喷冷风机换热器内的脱盐水的良导体、设置在接水槽内的两个触点、与两个触点连接的报警器、包裹设置在每个触点上的包裹套、设置在包裹套上的缺口。A water leakage detection system for a spray-cooled fan heat exchanger, comprising a tray arranged on the outer periphery of the bottom of the spray-cooled fan heat exchanger, a water receiving tank arranged at the lower part of the tray, and a water-receiving tank soluble in the spray-cooled fan heat exchanger arranged in the water receiving tank A good conductor of desalinated water, two contacts arranged in the water receiving tank, an alarm connected to the two contacts, a wrapping sleeve arranged on each contact, and a notch arranged on the wrapping sleeve.

本发明技术方案的进一步改进在于:报警器为声光报警器。A further improvement of the technical solution of the present invention is that the alarm is an acousto-optic alarm.

本发明技术方案的进一步改进在于:良导体为食盐。A further improvement of the technical solution of the present invention is that the good conductor is salt.

本发明技术方案的进一步改进在于:缺口设置在包裹套的底部或中部,缺口为圆形、三角形、四边形或异形。A further improvement of the technical solution of the present invention is that the notch is arranged at the bottom or the middle of the wrapping sleeve, and the notch is a circle, a triangle, a quadrangle or a special shape.

本发明技术方案的进一步改进在于:包裹套为陶瓷外套。A further improvement of the technical solution of the present invention is that the wrapping sleeve is a ceramic outer covering.

本发明技术方案的进一步改进在于:接水槽焊接设置在托盘下部。A further improvement of the technical solution of the present invention is that the water receiving tank is welded and arranged at the lower part of the tray.

由于采用了上述技术方案,本发明取得的有益效果是:本装置结构简答、使用方便、检测精准、灵敏度稿、便于应用,用于解决换热器使用过程中,由于换热器在密闭炉体内工作,一旦破损漏水,不易发现,本系统能及时发现漏水,避免漏水导致炉内气氛被污染(水汽污染还原性炉气)的问题,适合在镀锌生产线上使用。Due to the adoption of the above technical solutions, the present invention has the following beneficial effects: the device is simple in structure, convenient in use, accurate in detection, sensitive in drafting, and easy in application, and is used to solve the problem that during the use of the heat exchanger, since the heat exchanger is in a closed furnace The system works in the body, once it is damaged and leaks, it is not easy to find. This system can detect the water leakage in time to avoid the problem of water leakage causing the atmosphere in the furnace to be polluted (water vapor contaminates the reducing furnace gas). It is suitable for use in the galvanizing production line.

附图说明Description of drawings

图1为本发明结构示意图一;Fig. 1 is a schematic structural diagram one of the present invention;

图2为本发明结构示意图二;Fig. 2 is the structure schematic diagram two of the present invention;

其中:1、喷冷风机换热器,2、托盘,3、接水槽,4、良导体,5、触点,6、报警器,7、包裹套,8、缺口,9、脱盐水。Among them: 1. Spray cooling fan heat exchanger, 2. Tray, 3. Water tank, 4. Good conductor, 5. Contact, 6. Alarm, 7. Wrapping sleeve, 8. Notch, 9. Desalted water.

具体实施方式Detailed ways

下面结合实施例对本发明做进一步详细说明。The present invention will be described in further detail below in conjunction with the embodiments.

本发明公开了一种喷冷风机换热器漏水检测系统,包括设置在喷冷风机换热器1底部外周的托盘2、设置在托盘2下部的接水槽3、设置在接水槽3中的可溶于喷冷风机换热器1内的脱盐水9的良导体4、设置在接水槽3内的两个触点5、与两个触点5连接的报警器6、包裹设置在每个触点5上的包裹套7、设置在包裹套7上的缺口8。The invention discloses a water leakage detection system for a spray-cooled fan heat exchanger, comprising a tray 2 arranged on the outer periphery of the bottom of the spray-cooled fan heat exchanger 1, a water receiving tank 3 arranged at the lower part of the tray 2, and a water receiving tank 3 arranged in the water receiving tank 3. The good conductor 4 of the desalinated water 9 dissolved in the heat exchanger 1 of the spray cooling fan, the two contacts 5 arranged in the water receiving tank 3, the alarm 6 connected with the two contacts 5, and the wrapping arranged in each contact. The wrapping cover 7 on point 5, the gap 8 set on the wrapping cover 7.

报警器6为声光报警器,便于及时发现;良导体4为食盐,取材方便,当然也可以选择工业用盐或其他物质。缺口8设置在包裹套7的底部或中部,缺口8为圆形、三角形、四边形或异形,形状不受限。包裹套7为陶瓷外套,接水槽3焊接设置在托盘2下部。The alarm device 6 is a sound and light alarm device, which is convenient for timely discovery; the good conductor 4 is table salt, which is convenient to obtain. Of course, industrial salt or other substances can also be selected. The notch 8 is arranged at the bottom or the middle of the wrapping sleeve 7, and the notch 8 is a circle, a triangle, a quadrangle or a special shape, and the shape is not limited. The wrapping cover 7 is a ceramic jacket, and the water receiving tank 3 is welded and arranged at the lower part of the tray 2 .

使用时,如图1所示,喷冷风机换热器1下有托盘2支撑,在托盘2上安装焊接一个接水槽3,由于换热器1中使用脱盐水9,脱盐水导电效果不好,所以在接水槽中放置食盐做成的良导体4,如果换热器1漏水,脱盐水9流入接水槽3内,脱盐水9电导率<10µs/cm,不足以导通触点,当溶化食盐后,变为电的良导体,托盘2中放置声光报警器6的两个触点5,两个触点5用陶瓷外套做成的包裹套7包裹(如图二),陶瓷外套上有缺口8,水淹没陶瓷外套后,导通报警器电路。声光报警器6报警发光,便于人员及时发现。When in use, as shown in Figure 1, the spray cooling fan heat exchanger 1 is supported by a tray 2, and a water receiving tank 3 is installed and welded on the tray 2. Since the heat exchanger 1 uses demineralized water 9, the demineralized water has a poor electrical conductivity. , so a good conductor 4 made of table salt is placed in the water receiving tank. If the heat exchanger 1 leaks, the desalinated water 9 flows into the water receiving tank 3. The conductivity of the desalinated water 9 is less than 10µs/cm, which is not enough to conduct the contacts. After salt, it becomes a good conductor of electricity. The two contacts 5 of the sound and light alarm 6 are placed in the tray 2. The two contacts 5 are wrapped with a wrapping sleeve 7 made of a ceramic outer casing (as shown in Figure 2). There is a gap 8. After the water submerges the ceramic jacket, the alarm circuit is turned on. The sound and light alarm 6 alarms and emits light, which is convenient for personnel to discover in time.

Claims (6)

1.一种喷冷风机换热器漏水检测系统,其特征在于:包括设置在喷冷风机换热器(1)底部外周的托盘(2)、设置在托盘(2)下部的接水槽(3)、设置在接水槽(3)中的可溶于喷冷风机换热器(1)内的脱盐水(9)的良导体(4)、设置在接水槽(3)内的两个触点(5)、与两个触点(5)连接的报警器(6)、包裹设置在每个触点(5)上的包裹套(7)、设置在包裹套(7)上的缺口(8)。1. A water leakage detection system for a spray cooling fan heat exchanger, characterized in that it comprises a tray (2) arranged on the outer periphery of the bottom of the spray cooling fan heat exchanger (1), a water receiving tank (3) arranged at the lower part of the tray (2) ), a good conductor (4) disposed in the water receiving tank (3) and soluble in the desalinated water (9) in the spray cooling fan heat exchanger (1), and two contacts disposed in the water receiving tank (3) (5), an alarm (6) connected to the two contacts (5), a wrapping sleeve (7) arranged on each contact (5), a notch (8) arranged on the wrapping sleeve (7) ). 2.根据权利要求1所述的喷冷风机换热器漏水检测系统,其特征在于:报警器(6)为声光报警器。2 . The water leakage detection system of a spray cooling fan heat exchanger according to claim 1 , wherein the alarm ( 6 ) is an acousto-optic alarm. 3 . 3.根据权利要求2所述的喷冷风机换热器漏水检测系统,其特征在于:良导体(4)为食盐。3 . The water leakage detection system for a spray-cooled fan heat exchanger according to claim 2 , wherein the good conductor ( 4 ) is salt. 4 . 4.根据权利要求3所述的喷冷风机换热器漏水检测系统,其特征在于:缺口(8)设置在包裹套(7)的底部或中部,缺口(8)为圆形、三角形、四边形或异形。4. The water leakage detection system for a spray-cooled fan heat exchanger according to claim 3, wherein the gap (8) is arranged at the bottom or the middle of the wrapping sleeve (7), and the gap (8) is in the shape of a circle, a triangle or a quadrangle. or alien. 5.根据权利要求4所述的喷冷风机换热器漏水检测系统,其特征在于:包裹套(7)为陶瓷外套。5 . The water leakage detection system for a spray-cooled fan heat exchanger according to claim 4 , wherein the wrapping sleeve ( 7 ) is a ceramic jacket. 6 . 6.根据权利要求5所述的喷冷风机换热器漏水检测系统,其特征在于:接水槽(3)焊接设置在托盘(2)下部。6 . The water leakage detection system of the spray cooling fan heat exchanger according to claim 5 , wherein the water receiving groove ( 3 ) is welded and arranged at the lower part of the tray ( 2 ). 7 .
CN201911060549.9A 2019-11-01 2019-11-01 Water leakage detection system of spray cooling fan heat exchanger Withdrawn CN110736355A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114317942A (en) * 2020-09-28 2022-04-12 上海梅山钢铁股份有限公司 Method for judging and processing water leakage in hot galvanizing horizontal furnace

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1196598A (en) * 1958-06-04 1959-11-25 Method and device for automatically detecting, signaling and locating leaks of liquids or gases or excess temperatures at given points or along given routes
US4896527A (en) * 1988-08-11 1990-01-30 Junkosha Co., Ltd. Solvent leak detecting sensor
CN201993207U (en) * 2011-01-10 2011-09-28 上海华虹Nec电子有限公司 Improved water leakage detection system
CN204214623U (en) * 2014-10-22 2015-03-18 广东电网有限责任公司东莞供电局 Container formula STATCOM water cooling system monitoring devices that leaks
CN211177975U (en) * 2019-11-01 2020-08-04 唐山钢铁集团有限责任公司 Water leakage detection system for heat exchanger of spray cooling fan

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1196598A (en) * 1958-06-04 1959-11-25 Method and device for automatically detecting, signaling and locating leaks of liquids or gases or excess temperatures at given points or along given routes
US4896527A (en) * 1988-08-11 1990-01-30 Junkosha Co., Ltd. Solvent leak detecting sensor
CN201993207U (en) * 2011-01-10 2011-09-28 上海华虹Nec电子有限公司 Improved water leakage detection system
CN204214623U (en) * 2014-10-22 2015-03-18 广东电网有限责任公司东莞供电局 Container formula STATCOM water cooling system monitoring devices that leaks
CN211177975U (en) * 2019-11-01 2020-08-04 唐山钢铁集团有限责任公司 Water leakage detection system for heat exchanger of spray cooling fan

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114317942A (en) * 2020-09-28 2022-04-12 上海梅山钢铁股份有限公司 Method for judging and processing water leakage in hot galvanizing horizontal furnace
CN114317942B (en) * 2020-09-28 2024-05-10 上海梅山钢铁股份有限公司 Method for judging and treating water leakage in hot galvanizing horizontal furnace

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Application publication date: 20200131