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CN110735695A - SCR system, controller and control method thereof, and readable storage medium having the same - Google Patents

SCR system, controller and control method thereof, and readable storage medium having the same Download PDF

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Publication number
CN110735695A
CN110735695A CN201810799807.4A CN201810799807A CN110735695A CN 110735695 A CN110735695 A CN 110735695A CN 201810799807 A CN201810799807 A CN 201810799807A CN 110735695 A CN110735695 A CN 110735695A
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China
Prior art keywords
signal
level sensor
sensor
liquid level
reliable
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Granted
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CN201810799807.4A
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Chinese (zh)
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CN110735695B (en
Inventor
董驷维
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Robert Bosch GmbH
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Robert Bosch GmbH
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Publication of CN110735695A publication Critical patent/CN110735695A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
    • F01N3/2066Selective catalytic reduction [SCR]
    • F01N3/208Control of selective catalytic reduction [SCR], e.g. dosing of reducing agent
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
    • F01N3/2006Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2610/00Adding substances to exhaust gases
    • F01N2610/14Arrangements for the supply of substances, e.g. conduits
    • F01N2610/1486Means to prevent the substance from freezing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2900/00Details of electrical control or of the monitoring of the exhaust gas treating apparatus
    • F01N2900/06Parameters used for exhaust control or diagnosing
    • F01N2900/18Parameters used for exhaust control or diagnosing said parameters being related to the system for adding a substance into the exhaust
    • F01N2900/1806Properties of reducing agent or dosing system
    • F01N2900/1814Tank level
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2900/00Details of electrical control or of the monitoring of the exhaust gas treating apparatus
    • F01N2900/06Parameters used for exhaust control or diagnosing
    • F01N2900/18Parameters used for exhaust control or diagnosing said parameters being related to the system for adding a substance into the exhaust
    • F01N2900/1806Properties of reducing agent or dosing system
    • F01N2900/1818Concentration of the reducing agent
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Measurement Of Levels Of Liquids Or Fluent Solid Materials (AREA)
  • Exhaust Gas After Treatment (AREA)

Abstract

The application provides controllers for controlling and releasing a concentration sensor in an SCR system, which are configured to exchange signals with at least a heater, a liquid level sensor and the concentration sensor in a reducing agent tank in the SCR system, and are further configured to control the heater to heat when the reducing agent in the reducing agent tank in the SCR system is in a frozen state, control the liquid level sensor to measure a liquid level L of the reducing agent when the signal of the liquid level sensor is reliable, map a time interval t from the signal reliability of the liquid level sensor to the signal reliability of the concentration sensor according to the liquid level L, and control and release the concentration sensor after the time t.

Description

SCR system, controller and control method thereof, and readable storage medium having the same
Technical Field
The present application relates to a vehicle exhaust aftertreatment system, and more particularly, to an SCR system, a controller thereof, a control method thereof, and a readable storage medium having the same.
Background
In order to reduce the NOx content in the exhaust gas of a vehicle engine, a selective catalytic reduction system (SCR system) has been developed for injecting a reducing agent into the exhaust gas to reduce NOx in the exhaust gas into harmless components such as nitrogen, water, carbon dioxide, etc. by a selective catalytic reduction method. The SCR system comprises a liquid tank containing a reducing agent, a temperature sensor is arranged in the liquid tank of the reducing agent and used for measuring the temperature of the reducing agent, and a liquid level sensor is used for measuring the liquid level of the reducing agent so as to determine the quantity of the reducing agent. In addition, the SCR system requires the use of a standard reducing agent having a specific concentration, and therefore, a reducing agent concentration sensor is provided in the tank in order to detect the concentration of the reducing agent.
In use, a specific concentration of the reducing agent needs to be injected into the tailpipe through the injection system, and therefore, the liquid state of the reducing agent needs to be maintained, and the concentration sensor also needs to maintain the reducing agent in the liquid state, so as to measure accurate concentration data.
However, in environments, the reducing agent inevitably changes into a solid-liquid mixed state or an all-solid state, the volume of the reducing agent changes in the process of solidification, so that the liquid level sensor cannot accurately measure the liquid level, and the concentration sensor cannot accurately measure the concentration of the reducing agent, therefore, a heater needs to be arranged in a liquid tank of the reducing agent, so that the solid-state reducing agent changes into a liquid state again, and data measured by the concentration sensor is reliable enough after the conversion from the solid state to the liquid state is completed.
Disclosure of Invention
The method aims to solve the problem that the time point of completing liquefaction of the reducing agent in the frozen state cannot be accurately estimated in the prior art.
To achieve the above-mentioned objects, the present application provides controllers for controlling a concentration sensor in a release SCR system, configured to exchange signals with at least a heater, a level sensor, and a concentration sensor in a reductant tank of the SCR system, the controllers further configured to,
when a reducing agent in a reducing agent tank in the SCR system is in a frozen state, controlling the heater to heat;
when the signal of the liquid level sensor is reliable, controlling the liquid level sensor to measure the liquid level L of the reducing agent;
mapping a time interval t from the reliability of the liquid level sensor signal to the reliability of the concentration sensor signal according to the liquid level L;
after time t the release of the concentration sensor is controlled.
To achieve the above object, the present application further provides SCR systems, which include a reductant tank, a controller, and a heater, a level sensor and a concentration sensor disposed in the reductant tank, wherein the controller has the features as described above.
To achieve the above object, the present application further provides methods of controlling a concentration sensor in a release SCR system, comprising the steps of:
starting a heater in the SCR system for heating;
judging whether a liquid level sensor signal in the SCR system is reliable or not;
measuring the liquid level L in a state that the signal of the liquid level sensor is reliable;
taking the liquid level L as a parameter, and mapping a time interval t from the reliability of the signal of the liquid level sensor to the normal work of the concentration sensor;
releasing the concentration sensor after time t.
To accomplish the above objects, the present application also provides machine-or computer-readable storage media storing executable instructions that, when executed, implement a method of releasing a concentration sensor as described above.
By using the SCR system, the controller thereof, the control method thereof and the readable storage medium thereof, the liquid level is taken into consideration of the time for completing the liquefaction of the reducing agent in a freezing state, so that a relatively accurate time point for completing the liquefaction of the reducing agent is finally obtained.
Drawings
Exemplary embodiments of the present application will be described in detail below with reference to the attached drawings, it being understood that the following description of the embodiments is only for the purpose of explanation and not limitation of the scope of the present application, and in the accompanying drawings:
FIG. 1 is a block diagram of embodiments of the SCR system of the present application;
FIG. 2 is a graph of reductant temperature versus thaw time for an SCR system of the present application at different levels;
FIG. 3 is a flow chart of embodiments of a method of controlled release of a concentration sensor in an SCR system of the present application.
Detailed Description
It should be understood that the drawings are for purposes of illustration only and that the dimensions, proportions and number of parts are not to be construed as limiting the application.
Please refer to fig. 1, which is a block diagram of embodiments of the SCR (selective catalytic reduction) system according to the present application, the SCR system includes a reductant tank 11, a heater 12 disposed in the reductant tank, a level sensor 13, a concentration sensor 14, and a temperature sensor 16, the SCR control system further includes a controller 15, the reductant tank 11 has a amount of reductant, the level sensor 13 is used to measure the level of the reductant, the concentration sensor 14 is disposed on a side of the reductant tank 11, is generally spaced from the heater 12 by a distance greater than the distance between the level sensor 13 and the heater 12, the temperature sensor 16 is capable of measuring the temperature of the reductant, and the controller 15 is capable of exchanging signals with the heater 12, the level sensor 13, the concentration sensor 14, and the temperature sensor 16.
In this embodiment, the liquid level sensor 13 is specifically an ultrasonic measuring apparatus, ultrasonic waves are transmitted to the liquid level direction through the liquid level sensor 13, reflection is generated when the ultrasonic waves encounter the liquid level, the liquid level sensor 13 receives the reflected waves, that is, the distance between the liquid level and the liquid level sensor 13 can be determined, so as to determine the liquid level, and at this time, the amount of the reducing agent can be specifically determined according to the determined shape of the liquid level and the reducing agent tank, when the signal of the liquid level sensor 13 is reliable, the determination can be performed and the time for which the signal is reliable can be estimated in the following manner, is that the controller 15 firstly controls the temperature sensor 16 to obtain the temperature signal T of the reducing agent, the temperature signal T from the heater 12 is mapped to the time interval T1 when the signal of the liquid level sensor 13 is heated to be reliable, and after the time T1, in addition, is that the liquid level sensor 13 transmits an ultrasonic signal to the liquid level for liquid level detection, and if the ultrasonic signal of the liquid level sensor 13 conforms to the ultrasonic signal of the ultrasonic sensor 13, the ultrasonic sensor 13 is determined to be reliable.
When the SCR system detects that the reducing agent is in a frozen state, whether the reducing agent is in a solid-liquid mixed state or an all-solid state, the SCR system is considered to be in a frozen state in the present application, in this case, the signal of the concentration sensor 14 is considered to be unreliable and cannot be used, at this time, the heater 12 is controlled to heat and judge whether the signal of the level sensor 13 is reliable, when the signal of the level sensor 13 is reliable, the reducing agent level L is obtained according to the measurement of the level sensor 13. please refer to FIG. 2, the time interval t from the reliability of the signal of the level sensor 13 to the reliability of the signal of the concentration sensor 14 is mapped according to the correspondence of the time interval between the reliability of the signal of the reducing agent level L and the reliability of the signal of the level sensor 13 to the reliability of the signal of the concentration sensor 14, then the controller 16 controls the release of the concentration sensor 14 after the reliability of the signal of the level sensor 13, so that the signal of the concentration sensor 14 can be used, the aforementioned acquisition of the current temperature of the reducing agent can be known as solid-liquid mixed state, or solid-liquid mixed state, solid-liquid temperature can be known as , and solid-liquid.
The mapping relations can be obtained through empirical actual tests.
Referring now to fig. 3, a flowchart of the method for controlling the release of the concentration sensor in the SCR system according to the present application is shown, and in the present embodiment, is explained in detail as follows.
In the step S100, when the reducing agent is in a freezing state, a heater in the SCR system is started to heat;
then in step S110, judging whether the signal of a liquid level sensor in the SCR system is reliable or not;
in the step S120, the liquid level L is measured in a state where the signal of the liquid level sensor is reliable;
in the step S130, the liquid level L is taken as a parameter, and a time interval t from the reliability of the signal of the liquid level sensor to the normal work of the concentration sensor is mapped;
in step S140, the concentration sensor is released after time t.
As shown in the foregoing, whether the signal of the liquid level sensor is reliable is obtained, the temperature T of the reducing agent is measured according to the temperature sensor in the SCR system, the time interval T1 from the start of heating by the heater to the reliability of the signal of the liquid level sensor is mapped according to the temperature T, and the signal of the liquid level sensor is judged to be reliable after the time T1.
The time interval from the level sensor signal being reliable to the concentration sensor signal being reliable after the level sensor signal being reliable can also be obtained in the following way. Alternatively, the current reductant temperature T1 is measured by the temperature sensor, and the time interval T from the level sensor signal being reliable to the concentration sensor signal being reliable is mapped according to the level L and the temperature T1. After the signal of the liquid level sensor is reliable, the temperature of the reducing agent can be measured by the temperature sensor and can also be judged and known according to the solid-liquid mixing state of the reducing agent.
To sum up, in this application, at first obtain the reliable time point of level sensor's signal, then, in addition from the reliable time of estimating to the concentration sensor signal of reliable estimation of level sensor signal, obtain the reliable time point of estimating of concentration sensor signal, release concentration sensor again, estimate the error and can not accumulate, therefore the time point of releasing concentration sensor is relatively accurate. In addition, accurate liquid level signals are quoted, and the quantity of the reducing agent is judged firstly, so that the time interval t from the reliability of the liquid level sensor signals to the reliability of the concentration sensor signals can be obtained more accurately. Therefore, the problem that the time point of completing liquefaction of the reducing agent in the frozen state cannot be accurately estimated in the prior art can be solved.
The present application has been described in connection with only the presently preferred embodiments with the understanding that the present disclosure is not to be considered as limiting, and the present application is not limited to the examples described above, but rather, it is to be understood that changes, modifications, additions or substitutions that are within the spirit and scope of the application by one of ordinary skill in the art are included.

Claims (11)

  1. controller for controlling the release of a concentration sensor in an SCR system, configured to exchange signals with at least a heater, a level sensor, a concentration sensor in a reductant tank in the SCR system, the controller further configured to,
    when a reducing agent in a reducing agent tank in the SCR system is in a frozen state, controlling the heater to heat;
    when the signal of the liquid level sensor is reliable, controlling the liquid level sensor to measure the liquid level L of the reducing agent;
    mapping a time interval t from the reliability of the liquid level sensor signal to the reliability of the concentration sensor signal according to the liquid level L;
    after time t the release of the concentration sensor is controlled.
  2. 2. The controller of claim 1, wherein the signal of the level sensor is determined to be reliable by: the controller exchanges signals with a temperature sensor in the SCR system, maps a time interval T1 from the beginning of heating of the heater to the reliability of the signal of the liquid level sensor according to the temperature T, and judges the reliability of the signal of the liquid level sensor after the time T1.
  3. 3. The controller of claim 1, wherein the signal of the level sensor is determined to be reliable by: after the heater starts to heat, the liquid level sensor continuously emits ultrasonic waves to the liquid level for test, and when the ultrasonic signals of the liquid level sensor accord with the ultrasonic signal characteristics in the liquid reducing agent, the signals of the liquid level sensor are judged to be reliable.
  4. 4. The controller of claim 2 or 3, wherein the controller is further configured to control the temperature sensor to measure a current reductant temperature T1 when the level sensor signal is reliable, mapping a time interval T from the level sensor signal reliable to a concentration sensor signal reliable as a function of level L and temperature T1.
  5. 5. The controller according to claim 1, wherein the reducing agent is in a frozen state including a state of being all solid and a state of being mixed solid and liquid.
  6. SCR system (10) of , comprising a reducing agent tank (11), a controller (15) and a heater (12), a level sensor (13), a concentration sensor (14) arranged in the reducing agent tank (11), characterized in that the controller (15) has the features of any of claims 1 to 5.
  7. A method of controlling release of a concentration sensor in an SCR system, comprising the steps of:
    starting a heater in the SCR system for heating;
    judging whether a liquid level sensor signal in the SCR system is reliable or not;
    measuring the liquid level L in a state that the signal of the liquid level sensor is reliable;
    taking the liquid level L as a parameter, and mapping a time interval t from the reliability of the signal of the liquid level sensor to the normal work of the concentration sensor;
    releasing the concentration sensor after time t.
  8. 8. The method of releasing a concentration sensor according to claim 7, wherein the method of determining that the level sensor signal is reliable is that the temperature T of the reducing agent is measured according to a temperature sensor in the SCR system, the time interval T1 from the start of heating of the heater to the level sensor signal is mapped according to the temperature T, and the level sensor signal is determined to be reliable after the time T1.
  9. 9. The method of releasing a concentration sensor according to claim 7, wherein the method of determining that the signal of the level sensor is reliable is that the level sensor continuously emits ultrasonic waves for test after controlling the heater to start heating, and the signal of the level sensor is determined to be reliable when the ultrasonic signal of the level sensor conforms to the ultrasonic signal characteristics in the liquid reducing agent.
  10. 10. Method of releasing a concentration sensor according to claim 8 or 9, characterized in that the current reductant temperature T1 is measured by the temperature sensor when the level sensor signal is reliable, the time interval T from the level sensor signal reliable to the concentration sensor signal reliable being mapped according to the level L and the temperature T1.
  11. A machine or computer readable storage medium storing executable instructions that when executed enable the method of releasing a concentration sensor of any of claims 7 to 10 .
CN201810799807.4A 2018-07-18 2018-07-18 SCR system, controller and control method thereof, and readable storage medium having the same Active CN110735695B (en)

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CN110735695B CN110735695B (en) 2022-09-27

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030033799A1 (en) * 2001-08-09 2003-02-20 Gerd Scheying Exhaust gas treatment unit and measuring instrument for ascertaining a concentration of a urea-water solution
US20050207936A1 (en) * 2004-03-18 2005-09-22 Berryhill Ross C System for diagnosing reagent solution quality
WO2006054457A1 (en) * 2004-11-19 2006-05-26 Nissan Diesel Motor Co., Ltd. Liquid reducing agent state determination apparatus and concentration detection apparatus
JP2010159641A (en) * 2009-01-06 2010-07-22 Mazda Motor Corp Method and device for determining state of urea-water solution and exhaust emission control device of engine
CN102007276A (en) * 2008-06-27 2011-04-06 博世株式会社 In-tank sensor rationality diagnostic technique and rationality diagnostic device
CN103547919A (en) * 2011-05-26 2014-01-29 大陆汽车有限责任公司 Method and device for operating an SCR system
CN105189960A (en) * 2013-05-07 2015-12-23 天纳克汽车经营有限公司 Reductant sensor system

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030033799A1 (en) * 2001-08-09 2003-02-20 Gerd Scheying Exhaust gas treatment unit and measuring instrument for ascertaining a concentration of a urea-water solution
US20050207936A1 (en) * 2004-03-18 2005-09-22 Berryhill Ross C System for diagnosing reagent solution quality
WO2006054457A1 (en) * 2004-11-19 2006-05-26 Nissan Diesel Motor Co., Ltd. Liquid reducing agent state determination apparatus and concentration detection apparatus
CN102007276A (en) * 2008-06-27 2011-04-06 博世株式会社 In-tank sensor rationality diagnostic technique and rationality diagnostic device
JP2010159641A (en) * 2009-01-06 2010-07-22 Mazda Motor Corp Method and device for determining state of urea-water solution and exhaust emission control device of engine
CN103547919A (en) * 2011-05-26 2014-01-29 大陆汽车有限责任公司 Method and device for operating an SCR system
CN105189960A (en) * 2013-05-07 2015-12-23 天纳克汽车经营有限公司 Reductant sensor system

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