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CN110732487A - Goods sorting equipment with plane steering type sorting module based on image processing - Google Patents

Goods sorting equipment with plane steering type sorting module based on image processing Download PDF

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Publication number
CN110732487A
CN110732487A CN201810792192.2A CN201810792192A CN110732487A CN 110732487 A CN110732487 A CN 110732487A CN 201810792192 A CN201810792192 A CN 201810792192A CN 110732487 A CN110732487 A CN 110732487A
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sorting
goods
cargo
steering
module
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CN110732487B (en
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程秉祥
邹泉
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Zhimeitong International Logistics Shenzhen Co ltd
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Dalian Yinteshi Intelligent Sensing Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/003Destination control; Electro-mechanical or electro- magnetic delay memories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C1/00Measures preceding sorting according to destination
    • B07C1/18Orientating articles other than in a stream, e.g. turning, deflecting or changing direction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/02Apparatus characterised by the means used for distribution
    • B07C3/08Apparatus characterised by the means used for distribution using arrangements of conveyors

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  • Discharge Of Articles From Conveyors (AREA)
  • Sorting Of Articles (AREA)

Abstract

The present disclosure relates to goods sorting equipment with a plane steering type sorting module based on image processing, comprising a conveyor belt, a scanning module, a sorting module comprising a plurality of sorting devices, each sorting device comprising a plurality of steering mechanisms, each steering mechanism comprising a steering mechanism bracket and a plurality of annular transmission belts, the steering mechanism brackets can be controlled to enable the annular transmission belts arranged on the steering mechanism brackets to rotate in a horizontal plane, and a control unit, the control unit receives and processes goods images and goods conveying information obtained by the scanning module, and determines external characteristics and sorting positions of goods, wherein each steering mechanisms can be individually controlled by the control unit to enable the annular transmission belts to rotate independently in the horizontal plane, the control unit determines the steering mechanism related to the goods to be sorted according to the external characteristics of the goods, and controls the steering mechanism related to steer from the goods conveying direction to a lateral direction when the goods pass through so as to sort the goods.

Description

具有基于图像处理的平面转向式分拣模组的货物分拣设备Goods sorting equipment with image processing-based flat turn-based sorting module

技术领域technical field

本公开涉及货物分拣领域,具体而言,涉及一种具有基于图像处理的平面转向式分拣模组的货物分拣设备。The present disclosure relates to the field of cargo sorting, and in particular, to a cargo sorting device with a plane steering-type sorting module based on image processing.

背景技术Background technique

目前,在制造业自动化生产流水线及物流业货物分拣流水线中大量的采用了自动分拣设备,但现在所有的自动化分拣设备在分拣之前必须通过自动或人工的方式将需要分拣的货物重新排列,保证货物以单列排列的方式通过分拣设备,否则将无法正确分拣。这种重新排列的过程及单列分拣的方式大大降低了货物分拣速度。目前国外最先进的自动分拣设备所能提供的分拣速度根据货物的规格不同大概能够达到每分钟400-600包/分钟,那么一条流水线不管装了多少台这种分拣设备,这条流水线的分拣速度最多只能达到600包/分钟,因为分拣设备的分拣速度限制了流水线的传输速度。因此,现有技术的货物分拣设备中在货物的分拣速度以及分拣流水线的分拣效率上需要提高。At present, a large number of automatic sorting equipment is used in the automated production line of the manufacturing industry and the goods sorting line of the logistics industry, but now all the automatic sorting equipment must automatically or manually sort the goods before sorting. Rearrange to ensure that the goods pass through the sorting equipment in a single row, otherwise it will not be sorted correctly. This rearrangement process and single-column sorting method greatly reduces the sorting speed of goods. At present, the sorting speed that the most advanced automatic sorting equipment in foreign countries can provide can reach 400-600 bags per minute depending on the specifications of the goods. The sorting speed can only reach 600 packages/min at most, because the sorting speed of the sorting equipment limits the transmission speed of the assembly line. Therefore, in the prior art goods sorting equipment, the sorting speed of goods and the sorting efficiency of the sorting line need to be improved.

发明内容SUMMARY OF THE INVENTION

为克服上述问题以及其它尚待解决的技术问题,做出了本发明。The present invention has been made to overcome the above-mentioned problems and other unsolved technical problems.

本公开的目的在于提供一种高效的货物分拣设备,其允许货物快速地进行分拣,并且不影响其他货物的传送。同时,该货物分拣设备允许货物能够并排传送,并且不影响货物的分拣。An object of the present disclosure is to provide an efficient cargo sorting device that allows cargo to be sorted quickly without affecting the delivery of other cargoes. At the same time, the goods sorting equipment allows goods to be conveyed side by side without affecting the sorting of goods.

根据本公开,提供了一种货物分拣设备,包括:According to the present disclosure, there is provided a cargo sorting device, comprising:

至少一个传送带,用于对货物进行传送;at least one conveyor belt for conveying the goods;

扫描模组,所述扫描模组包括用于采集货物图像的图像采集装置和用于扫描货物输送信息的扫码装置;a scanning module, the scanning module includes an image capture device for capturing images of goods and a code scanning device for scanning cargo conveying information;

至少一个分拣模组,所述分拣模组在货物传送方向上位于所述扫描模组之后,并且由所述传送带传送的货物被传送到所述分拣模组处,其中每个所述分拣模组包括并排布置的多个分拣装置,每个分拣装置包括并排布置的多个转向机构,每个转向机构包括转向机构支架和支撑在所述转向机构支架中的多个环形传动带,在所述转向机构的初始状态中所述环形传动带沿着货物传送方向布置,所述环形传送带能够支承被传送到其上的货物且在水平方向上传送该货物,并且所述转向机构支架能够被控制以在水平平面中转动从而使得设置在所述转向机构支架上的所述环形传动带在水平平面中转动;和At least one sorting module, the sorting module is located after the scanning module in the goods conveying direction, and the goods conveyed by the conveyor belt are conveyed to the sorting module, wherein each of the The sorting module includes a plurality of sorting devices arranged side by side, each sorting device includes a plurality of steering mechanisms arranged side by side, and each steering mechanism includes a steering mechanism bracket and a plurality of endless transmission belts supported in the steering mechanism bracket , in the initial state of the steering mechanism, the endless belt is arranged along the goods conveying direction, the endless belt can support the goods conveyed thereon and convey the goods in the horizontal direction, and the steering mechanism bracket can is controlled to rotate in a horizontal plane such that the endless drive belt provided on the steering mechanism bracket rotates in the horizontal plane; and

控制单元,所述控制单元接收并处理由所述扫描模组获得的所述货物图像和所述货物输送信息,并且确定货物的外部特征和分拣位置,a control unit that receives and processes the image of the cargo and the cargo conveyance information obtained by the scanning module, and determines the external characteristics and sorting positions of the cargo,

其中,所述转向机构中的每一个能够由所述控制单元单独地控制以使得所述环形传动带在水平平面中独立地转动,wherein each of the steering mechanisms is individually controllable by the control unit to cause the endless belts to rotate independently in a horizontal plane,

其中,当货物被确定为在所述分拣模组处进行分拣时,所述控制单元根据该货物的外部特征确定分拣该货物所涉及的转向机构,并且控制所述多个转向机构中所涉及的转向机构在该货物经过时从所述货物传送方向向侧向方向转向,从而将该货物传送到所述分拣位置,并且Wherein, when the goods are determined to be sorted at the sorting module, the control unit determines the steering mechanism involved in sorting the goods according to the external characteristics of the goods, and controls the steering mechanism among the plurality of steering mechanisms The diverting mechanism involved diverts the cargo from the direction of transport of the cargo to a lateral direction as the cargo passes, thereby transferring the cargo to the sorting location, and

其中,当货物被确定为不在所述分拣模组处进行分拣时,所述控制单元控制所述转向机构不执行转向,从而所述环形传动带在所述货物传送方向上将该货物水平传送至下一分拣位置。Wherein, when the goods are determined not to be sorted at the sorting module, the control unit controls the steering mechanism not to perform steering, so that the endless belt conveys the goods horizontally in the goods conveying direction to the next sort position.

根据本公开,货物在分拣模组上可以并排传送而不影响分拣。具体地,在货物需要进行分拣时,分拣装置的所涉及的转向机构进行转向,以将货物朝向分拣装置两侧的分拣位置传送,而与之并行排列的货物正常进行传送,因此极大提高了货物分拣和传送的速度,从而整体提升分拣速度。According to the present disclosure, goods can be conveyed side-by-side on the sorting module without affecting sorting. Specifically, when the goods need to be sorted, the related steering mechanism of the sorting device is turned to transfer the goods toward the sorting positions on both sides of the sorting device, while the goods arranged in parallel with it are normally transferred, so The speed of sorting and conveying goods is greatly improved, thereby improving the sorting speed as a whole.

优选地,在所述转向机构执行转向以对货物分拣期间,在货物从所述转向机构经过之后,该转向机构立即单独地恢复到其初始状态。因此,当在先的货物被分拣之后,在后的货物能够被快速且顺利地输送,从而提高输送和分拣效率。Preferably, during the diversion performed by the diverting mechanism to sort the goods, the diverting mechanism is individually restored to its original state immediately after the goods have passed by the diverting mechanism. Therefore, after the preceding goods are sorted, the latter goods can be conveyed quickly and smoothly, thereby improving the conveying and sorting efficiency.

优选地,每个所述分拣模组包括至少四个所述分拣装置,并且每个所述分拣装置包括至少四个所述转向机构。分拣装置以及在每个分拣装置中的转向机构的数量不特别限制,而是可以根据货物传送要求进行确定。例如,每个分拣模组包括7个分拣装置,每个分拣装置包括5个转向机构。Preferably, each of the sorting modules includes at least four of the sorting devices, and each of the sorting devices includes at least four of the steering mechanisms. The sorting devices and the number of the diverting mechanisms in each sorting device are not particularly limited, but may be determined according to cargo conveying requirements. For example, each sorting module includes 7 sorting devices, and each sorting device includes 5 steering mechanisms.

优选地,每个所述分拣装置设置有一个传动电机,以用于驱动该分拣装置的所有环形传动带在水平方向上传送货物,并且每个所述分拣装置中的每个所述转向机构设置有一个转动电机,以用于驱动每个所述转向机构在水平平面中独立地转动。Preferably, each of the sorting devices is provided with a transmission motor for driving all endless belts of the sorting device to transport goods in a horizontal direction, and each of the sorting devices The steering mechanisms are provided with a rotating motor for driving each said steering mechanism to rotate independently in a horizontal plane.

优选地,每个所述分拣装置包括以侧面竖立的矩形环状的内框架,所述转向机构支架经由转向轴承被支撑在所述内框架的顶部。Preferably, each of the sorting devices includes a rectangular ring-shaped inner frame erected on the sides, and the steering mechanism bracket is supported on the top of the inner frame via a steering bearing.

优选地,每个所述分拣装置设置有一个传动轴,所述传动轴由所述传动电机驱动,并且所述传动轴进一步通过传动皮带驱动所述环形传动带,并且其中,所述传动轴同时驱动所述分拣装置中的所有传动皮带,以实现每个所述分拣装置的所有环形传动带在水平方向上传送货物。Preferably, each of the sorting devices is provided with a drive shaft, the drive shaft is driven by the drive motor, and the drive shaft further drives the endless drive belt through a drive belt, and wherein the drive shaft simultaneously All drive belts in the sorting device are driven to enable all endless drive belts of each sorting device to transport goods in a horizontal direction.

优选地,所述分拣装置还设置有矩形的外框架,所述外框架的顶部设置有与所述转向机构对应的多个圆形开口以用于容纳所述转向机构,并且其中,在所述分拣装置的组装状态下,所述转向机构支架的顶表面与所述外框架的顶部齐平,并且所述环形传动带从所述外框架的顶部以预定高度突出于外部。Preferably, the sorting device is further provided with a rectangular outer frame, and the top of the outer frame is provided with a plurality of circular openings corresponding to the steering mechanism for accommodating the steering mechanism, and wherein, in the In the assembled state of the sorting device, the top surface of the steering mechanism bracket is flush with the top of the outer frame, and the endless belt protrudes from the top of the outer frame to the outside at a predetermined height.

优选地,两个传送装置分别被布置在所述分拣模组的沿着与所述货物传送方向垂直的两侧。该两个传送装置可以涉及同一分拣位置,也可以涉及两个不同的分拣位置。Preferably, two conveying devices are respectively arranged on both sides of the sorting module along a direction perpendicular to the conveying direction of the goods. The two conveyors can relate to the same sorting position or to two different sorting positions.

优选地,在所述分拣模组之前设置有加速区段或加速器,以便通过加快传送带速度的方式在前后相邻两个货物之间形成指定间隔。由于前后相邻的货物之间存在指定间隔,当在前的货物处于已转向的转向机构上时,在后的货物不会处于该同一转向机构上,从而不影响在后的货物向前传送。Preferably, an acceleration section or an accelerator is provided before the sorting module, so as to form a specified interval between two adjacent goods in the front and rear by accelerating the speed of the conveyor belt. Since there is a designated interval between front and rear adjacent goods, when the front goods are on the diverting mechanism that has been diverted, the latter goods will not be on the same diverting mechanism, so that the forward transport of the latter goods is not affected.

优选地,所确定的货物的外部特征包括货物的尺寸和在所述传送带上的位置。控制单元根据货物的尺寸和在传送带上的位置来确定当该货物被分拣时所涉及的转向机构,从而控制这些转向机构执行转向动作。Preferably, the determined external characteristics of the goods include the size and location of the goods on the conveyor belt. The control unit determines the steering mechanisms involved when the goods are sorted according to the size of the goods and the position on the conveyor belt, thereby controlling the steering mechanisms to perform the steering action.

优选地,设置有多个分拣模组,并且仅设置一个扫描模组。即,在对货物分拣之前进行一次扫描,并且控制器根据扫描模组获得的所有货物的输送信息和外部特征控制每一个分拣模组,以将所有货物分拣到各个分拣位置。Preferably, multiple sorting modules are provided, and only one scanning module is provided. That is, one scan is performed before the goods are sorted, and the controller controls each sorting module according to the conveyance information and external characteristics of all the goods obtained by the scanning module, so as to sort all the goods to various sorting positions.

优选地,设置有多个分拣模组,并且在每一个所述分拣模组之前设置一个扫描模组。即,在每次对货物分拣之前,先对货物进行信息扫描,以重新确定货物的当前位置信息和外部特征。Preferably, a plurality of sorting modules are provided, and a scanning module is provided before each sorting module. That is, before sorting the goods each time, the goods are scanned for information to re-determine the current position information and external characteristics of the goods.

优选地,在每一个所述分拣模组之后设置另一个扫描模组,以用于对分拣之后的货物状态进行检查。Preferably, another scanning module is arranged after each of the sorting modules for checking the status of the goods after sorting.

优选地,扫描模组经由支架布置在传送带的上方。货物的输送位置信息可以位于任何可见位置处。例如,货物的输送位置信息被印刷或粘贴在货物的顶部,货物的输送位置信息也可以被设置在其左侧或右侧。优选地,在货物分拣设备中也可以设置自动翻转装置,以将不可见的标签或位置输送信息转变为可见的。Preferably, the scanning module is arranged above the conveyor belt via a bracket. The delivery location information of the goods can be located at any visible location. For example, the conveying position information of the goods is printed or pasted on the top of the goods, and the conveying position information of the goods may also be set on the left or right side thereof. Preferably, an automatic inversion device can also be provided in the goods sorting device to convert invisible labels or position conveyance information into visible ones.

优选地,所述扫描模组经由支架布置在所述传送带的左侧或右侧,并且货物的输送位置信息被对应地印刷或粘贴在货物的左侧或右侧,由此实现对货物的输送位置信息的扫描。Preferably, the scanning module is arranged on the left or right side of the conveyor belt via a bracket, and the conveying position information of the goods is correspondingly printed or pasted on the left or right side of the goods, thereby realizing the conveying of the goods Scanning of location information.

优选地,所述扫描模组经由支架布置在所述传送带的上方,并且所述扫描模组被设置成在所述支架上可编程移动。由此,扫描模组能够移动以确保准确地扫描货物的输送位置信息和外部特征。Preferably, the scanning module is arranged above the conveyor belt via a support, and the scanning module is arranged to move programmable on the support. Thereby, the scanning module can be moved to ensure accurate scanning of the conveying position information and external features of the goods.

优选地,基于所述货物传送方向,每个所述转向机构能够以预定角度向左或向右转向。所述预定角度大于0度且小于90度。Preferably, each of the steering mechanisms is capable of steering left or right by a predetermined angle based on the conveying direction of the goods. The predetermined angle is greater than 0 degrees and less than 90 degrees.

优选地,所述预定角度在所述转向机构的转向期间是可变的,并且所述预定角度是通过所述控制单元对货物的外部特征进行计算而确定的。即,控制单元能够控制所述转向机构以可变的角度进行转向,从而该货物能够以预期的路线被传送到传送装置。Preferably, the predetermined angle is variable during the steering of the steering mechanism, and the predetermined angle is determined by the control unit calculating external characteristics of the cargo. That is, the control unit can control the steering mechanism to steer at a variable angle, so that the goods can be delivered to the conveyor in a desired route.

附图说明Description of drawings

附图示出了本公开的优选实施例,且连同前述的公开一起用于提供本公开的技术精神的进一步理解。然而,本公开不应该被解释为限于附图中所示的实施例。The accompanying drawings illustrate preferred embodiments of the present disclosure, and together with the foregoing disclosure serve to provide a further understanding of the technical spirit of the present disclosure. However, the present disclosure should not be construed as limited to the embodiments shown in the accompanying drawings.

在附图中:In the attached image:

图1是根据本公开的一个实施例的货物分拣设备的示例性示意图。FIG. 1 is an exemplary schematic diagram of a cargo sorting apparatus according to one embodiment of the present disclosure.

图2示出根据本公开的一个实施例的分拣模组的示例性示意图。FIG. 2 shows an exemplary schematic diagram of a sorting module according to one embodiment of the present disclosure.

图3示出根据本公开的一个实施例的分拣模组的一个分拣装置的示例性内部构造图,其中仅示出了一个转向机构。3 shows an exemplary internal configuration diagram of a sorting device of a sorting module according to an embodiment of the present disclosure, wherein only one steering mechanism is shown.

图4示出根据本公开的一个实施例的分拣模组的一个分拣装置的示例性内部构造图,其中示出了五个转向机构。4 shows an exemplary internal configuration diagram of a sorting device of a sorting module according to an embodiment of the present disclosure, wherein five steering mechanisms are shown.

图5示出根据本公开的一个实施例的分拣模组的一个分拣装置的示例性内部构造图,其中该分拣装置的外部框架被部分显示以更清楚地示出各部件之间的关系。5 shows an exemplary internal configuration diagram of a sorting device of a sorting module according to an embodiment of the present disclosure, wherein the outer frame of the sorting device is partially shown to more clearly show the connection between the components relation.

图6-9是根据本公开的货物分拣设备的操作过程示意图,其中图6示出其中并排的两个货物不被分拣的情况,图7-8示出其中并排的两个货物中的一个被分拣的情况,并且图9示出其中并排的两个货物均被分拣的情况。6-9 are schematic diagrams of the operation process of the goods sorting apparatus according to the present disclosure, wherein FIG. 6 shows a situation in which two goods side by side are not sorted, and FIGS. 7-8 show a situation in which two goods side by side are not sorted. One is sorted, and Figure 9 shows the case where both loads side by side are sorted.

具体实施方式Detailed ways

在下文中,将参考附图详细描述本公开的优选实施例。在描述之前,应该理解的是,在本说明书和所附的权利要求书中所使用的术语不应该被解释为限于一般的和词典的含义,而是基于与本公开的技术方面对应的含义和概念进行解释,所述含义和概念以允许发明人为了最好的解释而适当地定义术语的原则为基础。Hereinafter, preferred embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. Before the description, it should be understood that the terms used in this specification and the appended claims should not be construed as limited to general and dictionary meanings, but based on meanings corresponding to technical aspects of the present disclosure and Concepts are explained based on principles that allow inventors to define terms appropriately for best explanation.

此外,这里所提出的描述仅是用于说明目的的优选的实例,而不是意在限制本公开的范围,因此,应当理解,可以在不脱离递交本申请时的本公开的精神和范围的情况下对其进行其他的等同和修改。Furthermore, the descriptions set forth herein are preferred examples for illustrative purposes only and are not intended to limit the scope of the present disclosure, therefore, it should be understood that the present disclosure may be made without departing from the spirit and scope of the present disclosure at the time of filing this application. Other equivalents and modifications are made below.

本公开的货物分拣设备用于对大批量的货物进行分拣,并且允许货物被并排传送。图1是根据本公开的一个实施例的货物分拣设备的示例性示意图。参考图1,根据本公开的货物分拣设备1可以包括第一传送带10、扫描模组20、分拣模组30、传送装置40、第二传送带50和控制单元60。传送带10和50中的每一个可以是直线型滚动传送带,其用于将货物100从起始位置传动到各个分拣位置。在图1中仅示出了一个分拣位置,但是,根据货物的分拣要求,分拣位置的数量可以为多个。The cargo sorting apparatus of the present disclosure is used to sort bulk cargo and allow the cargo to be conveyed side by side. FIG. 1 is an exemplary schematic diagram of a cargo sorting apparatus according to one embodiment of the present disclosure. Referring to FIG. 1 , the goods sorting apparatus 1 according to the present disclosure may include a first conveyor belt 10 , a scanning module 20 , a sorting module 30 , a conveyor 40 , a second conveyor belt 50 and a control unit 60 . Each of the conveyor belts 10 and 50 may be a straight-line rolling conveyor belt that is used to drive the goods 100 from the starting position to the various sorting positions. Only one sorting position is shown in FIG. 1 , however, the number of sorting positions may be multiple according to the sorting requirements of the goods.

扫描模组20用于对货物100进行图像扫描,以获取关于货物100的各种信息,例如输送位置信息和货物100的外部特征。为了实现上述功能,本公开的扫描模组20包括图像采集装置(例如摄像机)和扫码装置。通常,关于货物100的输送位置信息被印刷或粘贴在货物100的顶部,因此,扫描模组20的扫码装置能够通过扫描二维码或条形码来获取货物的输送位置信息,并且将该输送位置信息传输到控制单元60。但是,货物的输送位置信息可以位于任何可见位置处。例如,货物的输送位置信息也可以被设置在其左侧或右侧。优选地,在货物分拣设备中也可以设置自动翻转装置,以将不可见的标签或位置输送信息转变为可见的。进一步,扫描模组20的图像采集装置对货物100进行图像扫描,并且将所获得的图像传输到控制单元60,以便通过该图像得出货物的外部特征,例如货物的尺寸和在传送带上的位置。The scanning module 20 is used to perform image scanning on the goods 100 to obtain various information about the goods 100 , such as conveying position information and external features of the goods 100 . In order to realize the above functions, the scanning module 20 of the present disclosure includes an image acquisition device (eg, a camera) and a code scanning device. Usually, the conveying position information about the goods 100 is printed or pasted on the top of the goods 100. Therefore, the code scanning device of the scanning module 20 can obtain the conveying position information of the goods by scanning the two-dimensional code or barcode, and the conveying position The information is transmitted to the control unit 60 . However, the delivery location information of the goods can be located at any visible location. For example, the conveying position information of the goods may also be set on the left or right side thereof. Preferably, an automatic inversion device can also be provided in the goods sorting device to convert invisible labels or position conveyance information into visible ones. Further, the image acquisition device of the scanning module 20 scans the image of the goods 100, and transmits the obtained image to the control unit 60, so as to obtain the external characteristics of the goods, such as the size of the goods and the position on the conveyor belt, through the image .

在图1中,一个扫描模组20经由支架201被布置在第一传送带10上方,并且位于分拣模组30之前,以便在对货物分拣之前获取货物100的输送信息和尺寸。但是,扫描模组20的位置和数量并不限于上述情况。例如,扫描模组可以被设置在左侧或右侧,也可以被设置成可编程移动。进一步,可以在分拣模组30之后设置另一扫描模组20,以便对经过分拣模组30之后的货物100进行校正,例如,符合条件的货物100是否已经被分拣,未分拣的货物100是否以原有的位置和状态被输送等等。另外,根据需求,可以为每一个分拣模组30设置扫描模组20。In FIG. 1 , a scanning module 20 is arranged above the first conveyor belt 10 via a bracket 201 and before the sorting module 30 in order to obtain the conveying information and size of the goods 100 before sorting the goods. However, the position and number of the scanning modules 20 are not limited to the above. For example, the scan module can be positioned on the left or right side, and can be programmed to move. Further, another scanning module 20 can be set after the sorting module 30 to correct the goods 100 after passing through the sorting module 30, for example, whether the goods 100 that meet the conditions have been sorted, and the goods 100 that are not sorted Whether the goods 100 are transported in their original position and condition, etc. In addition, according to requirements, a scanning module 20 can be provided for each sorting module 30 .

图2示出根据本公开的一个实施例的分拣模组的示例性示意图。本公开的分拣模组30是可编程平面转向式分拣模组,其允许对符合条件的货物进行分拣,并且允许将不符合条件的货物继续传送到下一个传送带。如在图2中所示,根据本公开的分拣模组30可以由并排布置的多个分拣装置31构成。每个分拣装置31大致具有以侧面竖立的矩形形状。在所示的实施例中,多个分拣装置31在与货物传送方向垂直的方向上并排布置。但是,本公开不限于此,例如,多个分拣装置31在货物传送方向上并排布置。在此,分拣装置31的数量和尺寸是根据货物输送要求而确定的。优选地,分拣装置31可以被制作成具有预定长度和宽度的标准模块,并且根据货物传送要求,仅需要设置适当数量的分拣装置31即可。例如,图2示出7个分拣装置31被并排设置。FIG. 2 shows an exemplary schematic diagram of a sorting module according to one embodiment of the present disclosure. The sorting module 30 of the present disclosure is a programmable planar diverting sorting module that allows for the sorting of eligible items and for non-compliant items to continue on to the next conveyor. As shown in FIG. 2 , the sorting module 30 according to the present disclosure may be constituted by a plurality of sorting devices 31 arranged side by side. Each sorting device 31 generally has a rectangular shape standing on its sides. In the embodiment shown, a plurality of sorting devices 31 are arranged side by side in a direction perpendicular to the conveying direction of the goods. However, the present disclosure is not limited thereto, for example, a plurality of sorting devices 31 are arranged side by side in the goods conveying direction. Here, the number and size of the sorting devices 31 are determined according to the transport requirements of the goods. Preferably, the sorting device 31 can be made into a standard module with a predetermined length and width, and only an appropriate number of sorting devices 31 need to be provided according to the requirements of goods conveying. For example, FIG. 2 shows that seven sorting devices 31 are arranged side by side.

图3示出根据本公开的一个实施例的分拣模组的一个分拣装置的示例性内部构造图。本公开的分拣装置31可以包括转向机构310、内框架311、传动电机312、传动轴313、传动皮带314以及转动电机315。为了清楚起见,在图3中仅示例性地示出了一个转向机构。如在图中所示,转向机构310被设置在内框架311的顶部。具体地,该转向机构310包括转向机构支架317以及经由多对辊支撑在转向机构支架317中的多个环形传动带。环形传动带的顶表面可稍高于转向机构支架317的顶表面,以有利于货物的传送。转向机构支架317由转向轴承316支撑在内框架311的顶部。转动电机315被设置成能够驱动转向机构支架317在水平平面上转动,从而实现设置在转向机构支架317上的环形传动带在水平平面上的转向。特别地,转向轴承316和转动电机315被同轴地设置在转向机构支架317的下部的竖直转轴上。FIG. 3 shows an exemplary internal configuration diagram of a sorting device of a sorting module according to an embodiment of the present disclosure. The sorting device 31 of the present disclosure may include a steering mechanism 310 , an inner frame 311 , a transmission motor 312 , a transmission shaft 313 , a transmission belt 314 , and a rotating motor 315 . For the sake of clarity, only one steering mechanism is shown by way of example in FIG. 3 . As shown in the figure, the steering mechanism 310 is provided on the top of the inner frame 311 . Specifically, the steering mechanism 310 includes a steering mechanism bracket 317 and a plurality of endless transmission belts supported in the steering mechanism bracket 317 via a plurality of pairs of rollers. The top surface of the endless drive belt may be slightly higher than the top surface of the steering mechanism bracket 317 to facilitate the transfer of goods. The steering mechanism bracket 317 is supported on the top of the inner frame 311 by the steering bearing 316 . The rotating motor 315 is arranged to be able to drive the steering mechanism bracket 317 to rotate on a horizontal plane, so as to realize the turning of the endless transmission belt arranged on the steering mechanism bracket 317 on the horizontal plane. In particular, the steering bearing 316 and the rotating motor 315 are coaxially provided on the vertical rotating shaft at the lower part of the steering mechanism bracket 317 .

同时,环形传动带被设置于其上的多对辊由传动皮带314驱动,从而使环形传动带循环转动以实现水平传送。该传动皮带314经由传动轴313被可驱动地联接至传动电机312。如图3所示例的,传动轴313被沿着水平方向设置在内框架313上,并且该传动轴313上设置有用于配合传动皮带314的带轮。Meanwhile, a plurality of pairs of rollers on which the endless drive belt is provided are driven by the drive belt 314, thereby circulating the endless drive belt to realize horizontal conveying. The drive belt 314 is drivably coupled to the drive motor 312 via the drive shaft 313 . As exemplified in FIG. 3 , the transmission shaft 313 is disposed on the inner frame 313 along the horizontal direction, and the transmission shaft 313 is provided with a pulley for engaging the transmission belt 314 .

通过上述结构,本申请的转向机构310能够实现在水平平面上的转向,同时实现环形传动带的水平传送。Through the above structure, the steering mechanism 310 of the present application can realize the steering on the horizontal plane, and simultaneously realize the horizontal transmission of the endless transmission belt.

图4示出根据本公开的一个实施例的分拣模组的一个分拣装置的示例性内部构造图,其中示出了五个转向机构。五个转向机构310被沿着直线布置在内框架311上。在本申请中,转向机构310的数量不限于五个,而是可以根据货物输送要求而确定。这些转向机构310分别由单独的转动电机315驱动。即,每个转向机构310能够独立地进行转向。同时,这些转向机构310的环形传动带分别由传动皮带314驱动。每个转向机构310的传动皮带314均被可驱动地联接至传动轴313。也就是说,每个传动皮带314均经由传动轴313被可驱动地联接至传动电机312,从而所有转向机构310的环形传动带仅由传动电机312驱动。4 shows an exemplary internal configuration diagram of a sorting device of a sorting module according to an embodiment of the present disclosure, wherein five steering mechanisms are shown. Five steering mechanisms 310 are arranged on the inner frame 311 along a straight line. In the present application, the number of the diverting mechanisms 310 is not limited to five, but may be determined according to the cargo conveying requirements. These steering mechanisms 310 are driven by separate rotary motors 315, respectively. That is, each steering mechanism 310 can steer independently. Meanwhile, the endless drive belts of these steering mechanisms 310 are driven by drive belts 314, respectively. The drive belt 314 of each steering mechanism 310 is drivably coupled to the drive shaft 313 . That is, each drive belt 314 is drivably coupled to the drive motor 312 via the drive shaft 313 so that the endless drive belts of all steering mechanisms 310 are driven by the drive motor 312 only.

进一步,参考图5,本公开的分拣装置31设置有大体矩形的外框架300。如图4所示的内框架311及其上设置的各部件被安装于外框架300中。外框架300的顶部设置有五个圆形开口以用于容纳五个转向机构310。在图5所示的组装状态下,转向机构支架317的顶表面与外框架300的顶部基本齐平,并且环形传动带从外框架300的顶部稍微突出于外部以便于与货物接触。Further, referring to FIG. 5 , the sorting device 31 of the present disclosure is provided with a generally rectangular outer frame 300 . The inner frame 311 as shown in FIG. 4 and various components provided thereon are installed in the outer frame 300 . The top of the outer frame 300 is provided with five circular openings for accommodating five steering mechanisms 310 . In the assembled state shown in Figure 5, the top surface of the steering bracket 317 is substantially flush with the top of the outer frame 300, and the endless drive belt protrudes slightly outward from the top of the outer frame 300 to facilitate contact with the cargo.

另外,再次参考图1,两个传送装置40可以被布置在分拣模组30的左右两侧,即,沿着与货物传送方向垂直的方向的两侧,以便将分拣的货物传送至分拣位置。在此,两个传送装置40可以涉及同一分拣位置,也可以涉及两个不同的分拣位置。也就是说,根据货物传送需求,两个传送位置40可以将分拣的货物传送到同一分拣位置的两个不同地点,也可以分别将分拣的货物导向不同的分拣位置。如图所示,传送装置40可以是包括并排布置的一组辊的辊式传送装置。当然,本发明不限于此,对传送装置的数量、位置以及类型的各种改进也应当落入本公开的范围内。In addition, referring to FIG. 1 again, two conveying devices 40 may be arranged on the left and right sides of the sorting module 30, ie, on both sides in a direction perpendicular to the conveying direction of the goods, so as to convey the sorted goods to the sorting module 30. Pick a location. Here, the two conveyors 40 can relate to the same sorting position or to two different sorting positions. That is to say, the two transfer positions 40 can transfer the sorted goods to two different locations in the same sorting position, or can respectively direct the sorted goods to different sorting positions according to the goods transfer requirements. As shown, the conveyor 40 may be a roller conveyor comprising a set of rollers arranged side by side. Of course, the invention is not so limited, and various modifications to the number, location, and type of conveyors should also fall within the scope of this disclosure.

以下,将对本公开的货物分拣设备的具体操作进行说明。图6-9是根据本公开的货物分拣设备的操作过程示意图,其中图6示出其中并排的两个货物不被分拣的情况,图7-8示出其中并排的两个货物中的一个被分拣的情况,并且图9示出其中并排的两个货物均被分拣的情况。Hereinafter, specific operations of the cargo sorting apparatus of the present disclosure will be described. 6-9 are schematic diagrams of the operation process of the goods sorting apparatus according to the present disclosure, wherein FIG. 6 shows a situation in which two goods side by side are not sorted, and FIGS. 7-8 show a situation in which two goods side by side are not sorted. One is sorted, and Figure 9 shows the case where both loads side by side are sorted.

本公开的货物分拣设备允许货物被并排传送。尽管在附图中所示的货物被整齐地并排排列在传送带上,但是,并排传送的货物也可以在货物传送方向上交错开。在进行货物分拣时,货物100(如100A、100B、100C、100D、100E、100F)首先在起始位置处由第一传送带10传送。当货物100经过扫描模组20的位置时,扫描模组20对货物100进行图像获取和信息扫描,并将所获得的图像和扫描信息传输到控制单元60。控制单元60能够基于所获得的图像和扫码信息来确定货物的分拣位置和尺寸,并且根据扫码信息能够确定该货物是否需要在此进行分拣。The cargo sorting apparatus of the present disclosure allows cargo to be conveyed side-by-side. Although the goods shown in the drawings are neatly arranged side by side on the conveyor belt, the goods conveyed side by side may also be staggered in the direction of goods conveyance. When the goods are sorted, the goods 100 (eg 100A, 100B, 100C, 100D, 100E, 100F) are first conveyed by the first conveyor belt 10 at the starting position. When the goods 100 pass the position of the scanning module 20 , the scanning module 20 performs image acquisition and information scanning on the goods 100 , and transmits the obtained images and scanning information to the control unit 60 . The control unit 60 can determine the sorting position and size of the goods based on the obtained images and scanning code information, and can determine whether the goods need to be sorted here according to the scanning code information.

如图7所示,当通过扫码信息确定货物100A和100B不在此进行分拣时,控制单元60将不控制分拣模组30的转向机构310做出转向动作。由此,货物100A和100B将通过转向机构310的环形传动带被传送到第二传送带50。As shown in FIG. 7 , when it is determined by scanning the code information that the goods 100A and 100B are not to be sorted here, the control unit 60 will not control the steering mechanism 310 of the sorting module 30 to perform a steering action. Thereby, the goods 100A and 100B will be transferred to the second conveyor belt 50 through the endless drive belt of the steering mechanism 310 .

参考图8,货物100C和100D在传送带上被并排传送。当通过扫码信息确定货物100C不需要在此进行分拣,而货物100D需要在此进行分拣时,根据该货物100D的尺寸和在传送带上的位置来控制指定的转向机构310做出转向动作,以将货物100D传送到传送装置40。例如,控制单元60首先确定该货物100D经过分拣模组时所涉及的转向机构310,并且控制这些转向机构310朝向传送装置40转向,以使得该货物100D能够被传送到传送装置40处。可选地,另外的传送带可以被设置在传送装置40的末端,以接收并继续传送在此分拣的货物。Referring to Figure 8, goods 100C and 100D are conveyed side by side on a conveyor belt. When it is determined that the goods 100C do not need to be sorted here, but the goods 100D need to be sorted here, according to the size of the goods 100D and the position on the conveyor belt, the designated steering mechanism 310 is controlled to make a steering action , to transfer the goods 100D to the conveyor 40 . For example, the control unit 60 first determines the steering mechanisms 310 involved when the goods 100D pass through the sorting module, and controls the steering mechanisms 310 to turn toward the conveying device 40 , so that the goods 100D can be conveyed to the conveying device 40 . Optionally, additional conveyor belts may be provided at the end of the conveyor 40 to receive and continue to convey goods sorted there.

优选地,在前后相邻的两个货物之间存在一定的间隔,该间隔足以确保在前的货物在被转向机构310进行转向传送时,在后的不需要分拣的货物不会被该转向机构310转向传送。优选地,可以在货物被输送到第一传送带10之前设置加速区段或加速器,以便通过加快传送带速度的方式确保前后相邻两个货物之间的间隔。此外,第一传送带10本身也可以作为加速器来确保上述间隔。Preferably, there is a certain interval between two adjacent goods at the front and rear, and the interval is sufficient to ensure that when the preceding goods are diverted and conveyed by the diverting mechanism 310, the following goods that do not need to be sorted will not be diverted. Mechanism 310 turns to delivery. Preferably, an acceleration section or an accelerator may be provided before the goods are conveyed to the first conveyor belt 10, so as to ensure the interval between two adjacent goods in the front and rear by increasing the speed of the conveyor belt. In addition, the first conveyor belt 10 itself can also serve as an accelerator to ensure the above-mentioned interval.

同时,由于本公开的分拣模组的转向机构310能够被单独地转向,因此,当两个货物100C和100D在传送带的宽度方向上相邻时,本公开的分拣模组50能够仅使得要求进行分拣的货物100D所涉及的转向机构310进行转向,同时维持不要分拣的货物100C继续沿着货物传送方向进行传送。因此,即使在多个货物并排传送时,本公开的分拣模组50也能够准确地分拣指定的货物,同时维持其他货物继续向前传送。因此,本公开能够允许货物被并排传送,从而最大地提高货物的传送和分拣效率。Meanwhile, since the turning mechanism 310 of the sorting module of the present disclosure can be turned individually, when the two goods 100C and 100D are adjacent in the width direction of the conveyor belt, the sorting module 50 of the present disclosure can only make The diverting mechanism 310 related to the cargo 100D required to be sorted is turned, while the cargo 100C not to be sorted is maintained to continue to be transported in the cargo transport direction. Therefore, even when a plurality of goods are conveyed side by side, the sorting module 50 of the present disclosure can accurately sort the designated goods while maintaining other goods to continue to be conveyed onward. Therefore, the present disclosure can allow goods to be conveyed side-by-side, thereby maximizing the efficiency of conveying and sorting the goods.

另外,每个转向机构310被控制成使得当要求分拣的货物经过该转向机构310时,该转向机构310立即被恢复到其初始位置,从而不影响在后的货物传送。In addition, each diverting mechanism 310 is controlled such that when the goods required to be sorted pass through the diverting mechanism 310, the diverting mechanism 310 is immediately restored to its original position so as not to affect the subsequent delivery of the goods.

图9示出其中并排的两个货物均被分拣的情况。如图9所示,当并排布置的两个货物100E和100F被同时分拣时,控制单元60根据货物100E和100F的尺寸和在传送带上的位置来控制指定的转向机构310做出转向动作,从而分别将货物100E和100F转向至传送装置40。Figure 9 shows the situation in which both loads side by side are sorted. As shown in FIG. 9 , when two goods 100E and 100F arranged side by side are sorted at the same time, the control unit 60 controls the designated steering mechanism 310 to make a steering action according to the size of the goods 100E and 100F and the position on the conveyor belt, The goods 100E and 100F are thus diverted to the conveyor 40, respectively.

特别地,在本公开中,每个转向机构310能够基于货物传送方向在预定角度范围内转向。例如,基于货物传送方向,转向机构310能够在0-90度的范围内向左或向右转向,从而能够根据需要将其上的货物向左或向右传送以实现预期的分拣。In particular, in the present disclosure, each steering mechanism 310 can be steered within a predetermined angle range based on the conveying direction of the goods. For example, the steering mechanism 310 can be steered left or right within a range of 0-90 degrees based on the conveying direction of the goods, so that the goods thereon can be conveyed left or right as needed to achieve the desired sorting.

尽管已经结合上述实施例对本公开进行了描述,但是,本公开的范围显然不限制于上述实施例。本公开的上述实施例中的特定部件能够被重新组合而形成新的实施例。因此,本领域的技术人员将会认识到,在不脱离如随附的权利要求书中公开的本公开的精神和范围的情况下,各种变型、添加和替代是可能的。Although the present disclosure has been described in conjunction with the above-described embodiments, it is apparent that the scope of the present disclosure is not limited to the above-described embodiments. Certain components of the above-described embodiments of the present disclosure can be recombined to form new embodiments. Accordingly, those skilled in the art will recognize that various modifications, additions and substitutions are possible, without departing from the spirit and scope of the present disclosure as disclosed in the appended claims.

Claims (20)

  1. The cargo sorting apparatus of the type , comprising:
    at least conveyor belts for conveying the goods;
    the scanning module comprises an image acquisition device for acquiring goods images and a code scanning device for scanning goods conveying information;
    at least sorting modules which are located after the scanning module in the goods conveying direction and to which goods conveyed by the conveyor belt are conveyed, wherein each sorting module comprises a plurality of sorting devices arranged side by side, each sorting device comprises a plurality of diverting mechanisms arranged side by side, each diverting mechanism comprises a diverting mechanism support and a plurality of endless conveyor belts supported in the diverting mechanism support, which endless conveyor belts are arranged in the goods conveying direction in an initial state of the diverting mechanisms, can bear goods conveyed thereon and convey them in a horizontal direction, and the diverting mechanism support can be controlled to rotate in a horizontal plane so that the endless conveyor belts provided on the diverting mechanism support rotate in a horizontal plane, and
    a control unit receiving and processing the goods image and the goods conveying information obtained by the scanning module and determining external features and sorting positions of the goods,
    wherein each of the steering mechanisms are individually controllable by the control unit to cause the endless drive belt to rotate independently in a horizontal plane,
    wherein, when the goods are determined to be sorted at the sorting module, the control unit determines a steering mechanism involved in sorting the goods according to an external feature of the goods, and controls the steering mechanism involved in the plurality of steering mechanisms to steer from the goods conveying direction to a lateral direction when the goods pass, thereby conveying the goods to the sorting position, and
    wherein when the goods are determined not to be sorted at the sorting module, the control unit controls the steering mechanism not to perform steering so that the endless belt horizontally conveys the goods in the goods conveying direction to a lower sorting position.
  2. 2. The cargo sorting apparatus according to claim 1, wherein the steering mechanism is individually restored to its original state immediately after the passage of the cargo from the steering mechanism during the steering mechanism performs steering to sort the cargo.
  3. 3. The cargo sorting apparatus of claim 1, wherein each sorting module includes at least four sorting devices.
  4. 4. The cargo sorting apparatus of claim 3, wherein each of the sorting devices includes at least four of the steering mechanisms.
  5. 5. Goods sorting installation according to any of claims 1 to 4, wherein drive motors are provided for each sorting device for driving all endless belts of the sorting device to transport goods in horizontal direction, and wherein
    Wherein each of the steering mechanisms in each of the sorting devices is provided with turning motors for driving each of the steering mechanisms to turn independently in a horizontal plane.
  6. 6. The cargo sorting apparatus according to claim 5, wherein each sorting device comprises an inner frame in the shape of a rectangular ring standing on its side, the steering mechanism bracket being supported on top of the inner frame via a steering bearing.
  7. 7. The cargo sorting apparatus according to claim 6, wherein each of the sorting devices is provided with transmission shafts, the transmission shafts are driven by the transmission motor, and the transmission shafts further drive the endless transmission belt by a transmission belt, and
    wherein the drive shaft simultaneously drives all drive belts in the sorting devices to effect that all endless drive belts of each sorting device convey the goods in a horizontal direction.
  8. 8. The cargo sorting apparatus according to claim 7, wherein the sorting device is further provided with a rectangular outer frame, the top of which is provided with a plurality of circular openings corresponding to the steering mechanisms for receiving the steering mechanisms, and wherein
    Wherein, in an assembled state of the sorting apparatus, a top surface of the steering mechanism bracket is flush with a top portion of the outer frame, and the endless belt protrudes from the top portion of the outer frame at a predetermined height to the outside.
  9. 9. The cargo sorting apparatus according to any of claims 1-4, wherein two conveyors are respectively arranged on both sides of the sorting module in a direction perpendicular to the cargo conveying direction.
  10. 10. The cargo sorting apparatus according to any of claims 1-4, wherein an acceleration section or an accelerator is provided before the sorting module so as to form a designated interval between two adjacent front and rear cargos by increasing a speed of the conveyor belt.
  11. 11. The cargo sorting apparatus according to any of claims 1-4 and , wherein the determined external characteristics of the cargo comprise a size of the cargo and a position on the conveyor belt.
  12. 12. The cargo sorting apparatus of any of claims 1-4 and wherein there are a plurality of sorting modules and only scanning modules.
  13. 13. The cargo sorting apparatus of any of claims 1-4, wherein there are a plurality of sorting modules and scanning modules are provided before every of the sorting modules.
  14. 14. The cargo sorting apparatus according to claim 13, wherein another scanning modules are provided after every sorting modules for checking the status of the cargo after sorting.
  15. 15. The cargo sorting apparatus according to any of claims , wherein the scanning module is arranged above the conveyor belt via a rack.
  16. 16. The cargo sorting apparatus of any of claims , wherein the scanning module is arranged via a rack on a left or right side of the conveyor belt.
  17. 17. The cargo sorting apparatus of claim 16, wherein the scanning module is configured for programmable movement on the carriage.
  18. 18. The cargo sorting apparatus according to any of claims , wherein each of the steering mechanisms is capable of steering to the left or right at a predetermined angle based on the cargo conveying direction.
  19. 19. The cargo sorting apparatus according to claim 18, wherein the predetermined angle is greater than 0 degrees and less than 90 degrees.
  20. 20. The cargo sorting apparatus according to claim 19, wherein the predetermined angle is variable during steering of the steering mechanism, and the predetermined angle is determined by calculation of an external characteristic of the cargo by the control unit.
CN201810792192.2A 2018-07-18 2018-07-18 Cargo sorting equipment with a planar steering sorting module based on image processing Active CN110732487B (en)

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