CN110729445A - Coated tab and method of making the same, cell, battery and power tool - Google Patents
Coated tab and method of making the same, cell, battery and power tool Download PDFInfo
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- CN110729445A CN110729445A CN201810778241.7A CN201810778241A CN110729445A CN 110729445 A CN110729445 A CN 110729445A CN 201810778241 A CN201810778241 A CN 201810778241A CN 110729445 A CN110729445 A CN 110729445A
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- 238000004519 manufacturing process Methods 0.000 title description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 183
- 238000000576 coating method Methods 0.000 claims abstract description 106
- 239000011248 coating agent Substances 0.000 claims abstract description 105
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 91
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 72
- 229910052802 copper Inorganic materials 0.000 claims abstract description 72
- 239000010949 copper Substances 0.000 claims abstract description 72
- 239000000758 substrate Substances 0.000 claims abstract description 65
- 229910052723 transition metal Inorganic materials 0.000 claims abstract description 60
- 150000003624 transition metals Chemical class 0.000 claims abstract description 59
- 239000002131 composite material Substances 0.000 claims abstract description 55
- 238000005240 physical vapour deposition Methods 0.000 claims abstract description 20
- 238000002360 preparation method Methods 0.000 claims abstract description 17
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 62
- 238000004140 cleaning Methods 0.000 claims description 58
- 238000000151 deposition Methods 0.000 claims description 52
- 230000008021 deposition Effects 0.000 claims description 51
- 229910052786 argon Inorganic materials 0.000 claims description 31
- 229910033181 TiB2 Inorganic materials 0.000 claims description 24
- QYEXBYZXHDUPRC-UHFFFAOYSA-N B#[Ti]#B Chemical compound B#[Ti]#B QYEXBYZXHDUPRC-UHFFFAOYSA-N 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 22
- 238000004506 ultrasonic cleaning Methods 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 14
- 238000000992 sputter etching Methods 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 238000001035 drying Methods 0.000 claims description 11
- 238000010849 ion bombardment Methods 0.000 claims description 7
- 238000003466 welding Methods 0.000 claims description 5
- 150000001298 alcohols Chemical class 0.000 claims description 4
- 150000002576 ketones Chemical class 0.000 claims description 4
- 239000013077 target material Substances 0.000 claims description 4
- 239000010410 layer Substances 0.000 claims 5
- 239000011159 matrix material Substances 0.000 claims 5
- 229910019918 CrB2 Inorganic materials 0.000 claims 2
- 239000011247 coating layer Substances 0.000 claims 1
- 238000005260 corrosion Methods 0.000 abstract description 17
- 230000007797 corrosion Effects 0.000 abstract description 17
- 210000005069 ears Anatomy 0.000 abstract description 2
- 150000002500 ions Chemical class 0.000 description 26
- 230000000052 comparative effect Effects 0.000 description 15
- 239000007789 gas Substances 0.000 description 15
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 11
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 10
- 229910052751 metal Inorganic materials 0.000 description 10
- 239000002184 metal Substances 0.000 description 10
- 238000005086 pumping Methods 0.000 description 6
- 229910021389 graphene Inorganic materials 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 229910001416 lithium ion Inorganic materials 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 3
- 230000009194 climbing Effects 0.000 description 3
- 238000007733 ion plating Methods 0.000 description 3
- 238000001755 magnetron sputter deposition Methods 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
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- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 238000007781 pre-processing Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- QUQFTIVBFKLPCL-UHFFFAOYSA-L copper;2-amino-3-[(2-amino-2-carboxylatoethyl)disulfanyl]propanoate Chemical compound [Cu+2].[O-]C(=O)C(N)CSSCC(N)C([O-])=O QUQFTIVBFKLPCL-UHFFFAOYSA-L 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002848 electrochemical method Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
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- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 238000005477 sputtering target Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
- C23C14/35—Sputtering by application of a magnetic field, e.g. magnetron sputtering
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physical Vapour Deposition (AREA)
Abstract
本发明公开了一种具有涂层的极耳及其制备方法、电芯、电池和电动工具,涉及电池极耳技术领域。该具有涂层的极耳包括极耳基体,以及依次设置于所述极耳基体表面的铜层和过渡金属硼化物/镍复合涂层。其制备方法包括以下步骤:采用物理气相沉积的方式在所述极耳基体上依次制备铜层和过渡金属硼化物/镍复合涂层,得到具有涂层的极耳。本发明采用在极耳基体表面沉积铜层,提高极耳的导电性,再在铜层上沉积过渡金属硼化物/镍复合涂层,提高极耳的表面抗腐蚀性,从而提高极耳的工作性能和电池的使用寿命。
The invention discloses a pole ear with a coating and a preparation method thereof, a battery core, a battery and an electric tool, and relates to the technical field of battery pole ears. The coated tab includes a tab base, and a copper layer and a transition metal boride/nickel composite coating sequentially disposed on the surface of the tab base. The preparation method includes the following steps: preparing a copper layer and a transition metal boride/nickel composite coating on the electrode tab substrate in turn by means of physical vapor deposition to obtain a electrode tab with a coating. In the invention, a copper layer is deposited on the surface of the tab base to improve the electrical conductivity of the tab, and then a transition metal boride/nickel composite coating is deposited on the copper layer to improve the surface corrosion resistance of the tab, thereby improving the work of the tab. performance and battery life.
Description
技术领域technical field
本发明涉及电池极耳技术领域,具体而言,涉及一种具有涂层的极耳及其制备方法、电芯、电池和电动工具。The present invention relates to the technical field of battery tabs, in particular, to a tab with a coating and a preparation method thereof, a battery cell, a battery and an electric tool.
背景技术Background technique
极耳是电池中连接正负极的一种装置。电池是分正负极的,极耳就是从电芯中将正负极引出来的金属导电体,通俗的说电池正负两极的耳朵是在进行充放电时的接触点。通常,电池的正极使用铝(Al)材料,负极使用镍(Ni)材料。由于镍的电阻较大,电池在高倍率放电时,由于负极耳的电导率较低,导致电池表面温度过高,从而影响电池的高倍率放电性能,影响电池的容量和循环寿命。此外,镍的耐腐蚀性较差,在电解液中会被腐蚀,也会影响电池的性能和使用寿命。The tab is a device in the battery that connects the positive and negative electrodes. The battery is divided into positive and negative poles, and the pole ear is the metal conductor that leads the positive and negative poles from the battery core. In layman's terms, the ears of the positive and negative poles of the battery are the contact points during charging and discharging. Generally, an aluminum (Al) material is used for the positive electrode of a battery, and a nickel (Ni) material is used for the negative electrode. Due to the large resistance of nickel, when the battery is discharged at a high rate, due to the low conductivity of the negative electrode, the surface temperature of the battery is too high, which affects the high-rate discharge performance of the battery, and affects the capacity and cycle life of the battery. In addition, nickel has poor corrosion resistance and will be corroded in the electrolyte, which will also affect the performance and service life of the battery.
目前通过在极耳上制备涂层以改善极耳性能的研究并不多,专利CN105063699A提出了一种镀镍铜材作为负极极耳,解决了镍极耳导电性差的问题,但最外层仍然为镍层,没能解决极耳的耐腐蚀问题。At present, there are not many studies on improving the performance of the tab by preparing a coating on the tab. Patent CN105063699A proposes a nickel-plated copper material as the negative tab, which solves the problem of poor conductivity of the nickel tab, but the outermost layer is still Because of the nickel layer, the corrosion resistance of the tabs cannot be solved.
有鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容SUMMARY OF THE INVENTION
本发明的目的之一在于提供一种具有涂层的极耳,改善了极耳的导电性能及表面耐腐蚀性,延长了电池的使用寿命。One of the objectives of the present invention is to provide a pole ear with a coating, which improves the electrical conductivity and surface corrosion resistance of the pole ear, and prolongs the service life of the battery.
本发明的目的之二在于提供一种具有涂层的极耳的制备方法,采用物理气相沉积方式在极耳基体上依次沉积铜层和过渡金属硼化物/镍复合涂层,可操作性强、可控性好、易于实施,便于大规模连续化工业生产。The second purpose of the present invention is to provide a preparation method of a pole ear with a coating, which adopts physical vapor deposition to deposit a copper layer and a transition metal boride/nickel composite coating on the pole ear substrate in turn, which has strong operability, Good controllability, easy to implement, and convenient for large-scale continuous industrial production.
本发明的目的之三在于提供一种电芯,是将负极极片、隔膜和正极极片组装后焊接上述具有涂层的极耳或上述具有涂层的极耳的制备方法制得的极耳得到的。The third object of the present invention is to provide a battery core, which is a tab obtained by welding the above-mentioned coated tab or the above-mentioned preparation method of the coated tab after assembling the negative pole piece, the separator and the positive pole piece. owned.
本发明的目的之四在于提供一种电池,包括上述具有涂层的极耳,或上述具有涂层的极耳的制备方法制得的极耳,或上述电芯。The fourth object of the present invention is to provide a battery, including the above-mentioned tab with a coating, or a tab prepared by the above-mentioned method for preparing a tab with a coating, or the above-mentioned battery core.
本发明的目的之五在于提供一种电动工具,包括上述电池。The fifth object of the present invention is to provide a power tool including the above-mentioned battery.
为了实现本发明的上述目的,特采用以下技术方案:In order to realize the above-mentioned purpose of the present invention, the following technical solutions are specially adopted:
第一方面,提供了一种具有涂层的极耳,包括极耳基体,以及依次设置于所述极耳基体表面的铜层和过渡金属硼化物/镍复合涂层。In a first aspect, a coated tab is provided, comprising a tab base, and a copper layer and a transition metal boride/nickel composite coating sequentially disposed on the surface of the tab base.
优选地,所述极耳为负极镍极耳。Preferably, the tabs are negative nickel tabs.
优选地,在本发明技术方案的基础上,所述铜层的厚度为0.6~1.4μm,优选0.8~1.4μm,进一步优选为0.8~1.2μm。Preferably, based on the technical solutions of the present invention, the thickness of the copper layer is 0.6-1.4 μm, preferably 0.8-1.4 μm, and more preferably 0.8-1.2 μm.
优选地,在本发明技术方案的基础上,过渡金属硼化物为ReB2、IrB1.1、WB、WB4、TiB2或CrB2,优选为TiB2或CrB2,进一步优选为TiB2。Preferably, based on the technical solution of the present invention, the transition metal boride is ReB 2 , IrB 1.1 , WB, WB 4 , TiB 2 or CrB 2 , preferably TiB 2 or CrB 2 , more preferably TiB 2 .
优选地,在本发明技术方案的基础上,所述过渡金属硼化物/镍复合涂层的厚度为1~2μm,优选为1.2~1.8μm,进一步优选为1.2~1.5μm。Preferably, based on the technical solution of the present invention, the thickness of the transition metal boride/nickel composite coating is 1-2 μm, preferably 1.2-1.8 μm, and more preferably 1.2-1.5 μm.
第二方面,提供了一种上述具有涂层的极耳的制备方法,包括以下步骤:In a second aspect, a preparation method of the above-mentioned electrode lug with coating is provided, comprising the following steps:
采用物理气相沉积的方式在所述极耳基体上依次制备铜层和过渡金属硼化物/镍复合涂层,得到具有涂层的极耳。A copper layer and a transition metal boride/nickel composite coating are sequentially prepared on the tab substrate by means of physical vapor deposition to obtain a tab with a coating.
优选地,在本发明技术方案的基础上,采用物理气相沉积的方式制备铜层的沉积条件包括:以铜为靶材,铜靶功率为1.8~3.0kW,沉积气压为0.2~1.3Pa,基体偏压为-50~-300V,沉积时间为10~15min。Preferably, on the basis of the technical solution of the present invention, the deposition conditions for preparing the copper layer by physical vapor deposition include: using copper as the target material, the copper target power is 1.8-3.0kW, the deposition pressure is 0.2-1.3Pa, the substrate is The bias voltage is -50~-300V, and the deposition time is 10~15min.
优选地,在本发明技术方案的基础上,采用物理气相沉积的方式制备过渡金属硼化物/镍复合涂层的沉积条件包括:以过渡金属硼化物和镍为靶材,过渡金属硼化物靶功率为1.5~2.5kW,镍靶功率为1.0~2.0kW,沉积气压为0.2~1.3Pa,基体偏压为-50~-200V,沉积时间为10~20min。Preferably, on the basis of the technical solution of the present invention, the deposition conditions for preparing the transition metal boride/nickel composite coating by means of physical vapor deposition include: using transition metal boride and nickel as targets, transition metal boride target power It is 1.5-2.5kW, the nickel target power is 1.0-2.0kW, the deposition pressure is 0.2-1.3Pa, the substrate bias is -50--200V, and the deposition time is 10-20min.
优选地,在本发明技术方案的基础上,所述方法还包括先对极耳基体进行预处理、辉光清洗和离子刻蚀清洗再采用物理气相沉积的方式在所述极耳基体上依次制备铜层和过渡金属硼化物/镍复合涂层的步骤;Preferably, on the basis of the technical solution of the present invention, the method further includes pre-processing, glow cleaning and ion etching cleaning on the tab substrate first, and then preparing sequentially on the tab substrate by means of physical vapor deposition the step of copper layer and transition metal boride/nickel composite coating;
优选地,预处理包括清洗极耳基体和预热极耳基体的步骤;Preferably, the pretreatment includes the steps of cleaning the tab base and preheating the tab base;
优选清洗极耳基体包括以下步骤:依次用水、酮类和醇类超声清洗5~20min,干燥;Preferably, the cleaning of the tab base includes the following steps: ultrasonic cleaning with water, ketones and alcohols for 5-20 minutes in sequence, and drying;
优选预热极耳基体包括以下步骤:将清洗后的极耳基体固定在镀膜设备转架上;关闭真空室门,抽真空至5.0×10-3Pa以下后对真空室进行加热烘烤,加热温度为100~500℃,当真空度达到3.0×10-3Pa时,进行辉光清洗;Preferably, preheating the tab substrate includes the following steps: fixing the cleaned tab substrate on the turret of the coating equipment; closing the door of the vacuum chamber, vacuuming to below 5.0×10 -3 Pa, and then heating and baking the vacuum chamber. The temperature is 100~500℃, when the vacuum degree reaches 3.0×10 -3 Pa, the glow cleaning is performed;
优选地,辉光清洗包括以下步骤:Preferably, the glow cleaning comprises the following steps:
向真空室内通入氩气,氩气流量300~500sccm,工作压强为1.0~1.7Pa,基体偏压-500~-800V,对极耳基体表面进行辉光清洗,清洗时间10~30min;Pour argon gas into the vacuum chamber, the flow rate of argon gas is 300~500sccm, the working pressure is 1.0~1.7Pa, the bias voltage of the substrate is -500~-800V, and the surface of the base body of the electrode ear is cleaned by glow, and the cleaning time is 10~30min;
优选地,离子刻蚀清洗包括以下步骤:Preferably, the ion etching cleaning includes the following steps:
开启离子源对极耳基体进行离子轰击清洗,离子源电压为50~90V,氩气流量200~500sccm,工作压强0.5~1.7Pa,基体偏压为-100~-500V,清洗时间10~30min。Turn on the ion source to clean the tab substrate by ion bombardment. The ion source voltage is 50-90V, the argon flow rate is 200-500sccm, the working pressure is 0.5-1.7Pa, the substrate bias is -100--500V, and the cleaning time is 10-30min.
第三方面,提供了一种电芯,是将负极极片、隔膜和正极极片组装后焊接上述具有涂层的极耳或上述具有涂层的极耳的制备方法制得的极耳得到的。In a third aspect, a battery cell is provided, which is obtained by assembling the negative pole piece, the separator and the positive pole piece and then welding the above-mentioned coated tab or the above-mentioned coated tab prepared by the method for preparing the tab. .
第四方面,提供了一种电池,包括上述具有涂层的极耳,或上述具有涂层的极耳的制备方法制得的极耳,或上述电芯。In a fourth aspect, a battery is provided, including the above-mentioned tab with a coating, or a tab prepared by the above-mentioned method for preparing a tab with a coating, or the above-mentioned battery core.
第五方面,提供了一种电动工具,包括上述电池。In a fifth aspect, an electric power tool is provided, including the above-mentioned battery.
与已有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明在极耳基体表面设置铜层,提高极耳的导电性,再在铜层上沉积过渡金属硼化物/镍复合涂层,过渡金属硼化物/镍复合涂层不仅能够提高极耳表面的耐腐蚀性,而且能进一步提高极耳的导电性,具有该涂层的极耳导电性和耐腐蚀性高,能够提升极耳的工作性能和电池的使用寿命。使用本发明极耳制成的锂离子电池的循环性能好,400次后的容量保持率高。(1) In the present invention, a copper layer is arranged on the surface of the tab base to improve the electrical conductivity of the tab, and then a transition metal boride/nickel composite coating is deposited on the copper layer, and the transition metal boride/nickel composite coating can not only improve the polar The corrosion resistance of the ear surface can further improve the electrical conductivity of the tab. The tab with the coating has high electrical conductivity and corrosion resistance, and can improve the working performance of the tab and the service life of the battery. The lithium ion battery made by using the tab of the invention has good cycle performance and high capacity retention rate after 400 times.
(2)采用物理气相沉积方法制备铜层和过渡金属硼化物/镍复合涂层,工艺简单,能够使用PVD设备实现自动化生产,可操作性强、可控性好、易于实施,便于大规模连续化工业生产。(2) The copper layer and the transition metal boride/nickel composite coating are prepared by the physical vapor deposition method. The process is simple, and the PVD equipment can be used to realize automatic production. It has strong operability, good controllability, easy implementation, and is convenient for large-scale continuous chemical industry production.
附图说明Description of drawings
图1为本发明一种实施方式的具有涂层的极耳的结构示意图。FIG. 1 is a schematic structural diagram of a tab with a coating according to an embodiment of the present invention.
附图标记:10-极耳基体;20-铜层;30-过渡金属硼化物/镍复合涂层。Reference numerals: 10 - tab substrate; 20 - copper layer; 30 - transition metal boride/nickel composite coating.
具体实施方式Detailed ways
下面将结合实施例对本发明的实施方案进行详细描述,但是本领域技术人员将会理解,下列实施例仅用于说明本发明,而不应视为限制本发明的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。The embodiments of the present invention will be described in detail below with reference to the examples, but those skilled in the art will understand that the following examples are only used to illustrate the present invention and should not be regarded as limiting the scope of the present invention. If the specific conditions are not indicated in the examples, it is carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used without the manufacturer's indication are conventional products that can be purchased from the market.
根据本发明的第一个方面,提供了一种具有涂层的极耳,如图1所示,具有涂层的极耳包括极耳基体10,以及依次设置于极耳基体10表面的铜层20和过渡金属硼化物/镍复合涂层30。According to a first aspect of the present invention, a coated tab is provided. As shown in FIG. 1 , the coated tab includes a
极耳包括正极耳和负极耳,正极耳通常为铝材质,负极耳通常为镍材质,由于镍导电性和耐腐蚀性较差,因此,本发明极耳优选指的是负极镍极耳或负极镍合金极耳。The tabs include positive tabs and negative tabs. The positive tabs are usually made of aluminum, and the negative tabs are usually made of nickel. Since nickel has poor electrical conductivity and corrosion resistance, the tabs of the present invention preferably refer to negative nickel tabs or negative electrodes. Nickel alloy tabs.
铜层是指由金属铜纳米粉体或其致密结构的薄膜制成的涂层,铜导电性好,通过在极耳基体上设置铜层能够显著提高极耳的导电性。The copper layer refers to a coating made of metallic copper nano-powder or a thin film with a dense structure. Copper has good electrical conductivity, and the electrical conductivity of the tab can be significantly improved by arranging the copper layer on the tab base.
对铜层的厚度不作限定,优选为0.6~1.4μm,进一步优选为0.8~1.4μm,更进一步优选为0.8~1.2μm。适合的铜层厚度能够更好地提高极耳的导电性,而且不会引起由于中间层过厚影响电子传输以及使过渡金属硼化物/镍复合涂层与基体之间的结合强度减弱。The thickness of the copper layer is not limited, but is preferably 0.6 to 1.4 μm, more preferably 0.8 to 1.4 μm, and still more preferably 0.8 to 1.2 μm. A suitable thickness of the copper layer can better improve the electrical conductivity of the tab, and will not cause the influence of electron transport and the weakening of the bonding strength between the transition metal boride/nickel composite coating and the substrate due to the excessive thickness of the intermediate layer.
“过渡金属硼化物/镍复合涂层”中的“/”表示“和”的意思,指的是过渡金属硼化物与镍的复合涂层。过渡金属硼化物与镍的复合涂层中对过渡金属硼化物与镍的比例不作限定,可以为任意比例,优选地,过渡金属硼化物与镍的复合涂层中镍占整个涂层的质量百分比为30-70%。"/" in "transition metal boride/nickel composite coating" means "and", which refers to the composite coating of transition metal boride and nickel. The ratio of transition metal boride to nickel in the composite coating of transition metal boride and nickel is not limited, and can be any ratio. Preferably, in the composite coating of transition metal boride and nickel, nickel accounts for the mass percentage of the entire coating. 30-70%.
过渡金属硼化物主要指5d过渡金属硼化物,典型的例如为ReB2、IrB1.1、WB、WB4、TiB2或CrB2等。过渡金属硼化物具有高硬度、高熔点、化学惰性、耐高温氧化性能以及良好的导热和导电性能。Transition metal borides mainly refer to 5d transition metal borides, typically ReB 2 , IrB 1.1 , WB, WB 4 , TiB 2 or CrB 2 , etc. Transition metal borides have high hardness, high melting point, chemical inertness, high temperature oxidation resistance, and good thermal and electrical conductivity.
优选地,过渡金属硼化物为TiB2或CrB2,进一步优选为TiB2。即过渡金属硼化物/镍复合涂层优选为TiB2/镍复合涂层。Preferably, the transition metal boride is TiB 2 or CrB 2 , more preferably TiB 2 . That is, the transition metal boride/nickel composite coating is preferably a TiB 2 /nickel composite coating.
过渡金属硼化物/镍复合涂层能够进一步提高极耳的导电性以及表面耐腐蚀性,同时使用过渡金属硼化物与镍复合能够提高焊接性能。The transition metal boride/nickel composite coating can further improve the electrical conductivity and surface corrosion resistance of the tab, and the use of transition metal boride and nickel composite can improve the welding performance.
对过渡金属硼化物/镍复合涂层的厚度不作限定,优选为1~2μm,进一步优选为1.2~1.8μm,更进一步优选为1.2~1.5μm。适合的过渡金属硼化物/镍复合涂层厚度能够使极耳获得完美的导电性以及表面耐腐蚀性,而且不会引起由于外层过厚使整个涂层与基体之间的结合强度减弱。The thickness of the transition metal boride/nickel composite coating is not limited, but is preferably 1 to 2 μm, more preferably 1.2 to 1.8 μm, and still more preferably 1.2 to 1.5 μm. A suitable thickness of transition metal boride/nickel composite coating can make the tab obtain perfect electrical conductivity and surface corrosion resistance, and will not cause the bonding strength between the entire coating and the substrate to be weakened due to the excessive thickness of the outer layer.
本发明采用在极耳基体表面设置铜层,提高极耳的导电性,再在铜层上沉积过渡金属硼化物/镍复合涂层,过渡金属硼化物/镍复合涂层不仅能够提高极耳表面的耐腐蚀性,而且能进一步提高极耳的导电性,具有该涂层的极耳导电性和耐腐蚀性高,能够提升极耳的工作性能和电池的使用寿命。In the present invention, a copper layer is arranged on the surface of the tab base to improve the electrical conductivity of the tab, and then a transition metal boride/nickel composite coating is deposited on the copper layer. The transition metal boride/nickel composite coating can not only improve the surface of the tab It has high corrosion resistance and can further improve the electrical conductivity of the tab. The tab with the coating has high electrical conductivity and corrosion resistance, and can improve the working performance of the tab and the service life of the battery.
铜层和过渡金属硼化物/镍复合涂层可以用本领域已知的方法制备,常用的有化学气相沉积法(CVD)、物理气相沉积法(Physical Vapor Deposition,PVD)、溶胶涂敷法、脉冲电极沉积(PES)、激光表面改性、电化学法、热喷涂法、自蔓延高温合成技术等,优选物理气相沉积法。The copper layer and transition metal boride/nickel composite coating can be prepared by methods known in the art, such as chemical vapor deposition (CVD), physical vapor deposition (PVD), sol coating, Pulse electrode deposition (PES), laser surface modification, electrochemical method, thermal spraying method, self-propagating high temperature synthesis technology, etc., preferably physical vapor deposition method.
根据本发明的第二个方面,提供了一种上述具有涂层的极耳的制备方法,包括以下步骤:采用物理气相沉积的方式在极耳基体上依次制备铜层和过渡金属硼化物/镍复合涂层,得到具有涂层的极耳。According to a second aspect of the present invention, there is provided a method for preparing the above-mentioned electrode lug with coating, comprising the following steps: preparing a copper layer and transition metal boride/nickel on the electrode lug substrate in turn by means of physical vapor deposition The composite coating results in a coated tab.
典型但非限制性的物理气相沉积方式为磁控溅射法,具有设备简单、易于控制、镀膜面积大和附着力强等优点。A typical but non-limiting physical vapor deposition method is magnetron sputtering, which has the advantages of simple equipment, easy control, large coating area and strong adhesion.
采用物理气相沉积方法制备铜层和过渡金属硼化物/镍复合涂层,工艺简单,可操作性强、可控性好、易于实施,所用PVD设备能实现自动化生产,且制备过程中不需要用到易燃、易爆、有毒气体,具有高效快捷、安全、自动化生产的优势,便于大规模连续化工业生产。The copper layer and the transition metal boride/nickel composite coating are prepared by the physical vapor deposition method. The process is simple, the operability is strong, the controllability is good, and the implementation is easy. The PVD equipment used can realize automatic production, and does not need to be used in the preparation process. It has the advantages of efficient, fast, safe and automatic production, which is convenient for large-scale continuous industrial production.
可选的实施方式,制备铜层的沉积条件包括:以铜为靶材,铜靶功率为1.8~3.0kW,沉积气压为0.2~1.3Pa,基体偏压为-50~-300V,沉积时间为10~15min。In an optional embodiment, the deposition conditions for preparing the copper layer include: using copper as the target material, the copper target power is 1.8-3.0kW, the deposition pressure is 0.2-1.3Pa, the substrate bias is -50--300V, and the deposition time is 10 to 15 minutes.
具体包括:通入氩气,流量为100~400sccm,例如为100sccm、200sccm、300sccm或400sccm,调节真空室压强为0.2~1.3Pa,例如调节至0.2Pa、0.4Pa、0.5Pa、1Pa或1.3Pa;开启铜靶,靶功率为1.8~3.0kW,例如为1.8kW、2kW、2.5kW或3.0kW,基底偏压为-50~-300V,例如-50V、-100V、-150V、-200V、-250V或-300V,进行金属铜的沉积,沉积时间为10~15min,例如为10min、12min或15min。Specifically, it includes: feeding argon with a flow rate of 100-400sccm, such as 100sccm, 200sccm, 300sccm or 400sccm, and adjusting the vacuum chamber pressure to 0.2-1.3Pa, such as 0.2Pa, 0.4Pa, 0.5Pa, 1Pa or 1.3Pa ; Turn on the copper target, the target power is 1.8~3.0kW, such as 1.8kW, 2kW, 2.5kW or 3.0kW, and the substrate bias is -50~-300V, such as -50V, -100V, -150V, -200V, - 250V or -300V, the deposition of metallic copper is carried out, and the deposition time is 10-15 minutes, for example, 10 minutes, 12 minutes or 15 minutes.
通过控制沉积条件工艺参数,能够获得厚度在0.6~1.4μm、结构致密的金属铜涂层。By controlling the deposition conditions and process parameters, a metal copper coating with a thickness of 0.6-1.4 μm and a dense structure can be obtained.
可选的实施方式,制备过渡金属硼化物/镍复合涂层的沉积条件包括:以过渡金属硼化物和镍为靶材,过渡金属硼化物靶功率为1.5~2.5kW,镍靶功率为1.0~2.0kW,沉积气压为0.2~1.3Pa,基体偏压为-50~-200V,沉积时间为10~20min。In an optional embodiment, the deposition conditions for preparing the transition metal boride/nickel composite coating include: using transition metal boride and nickel as targets, the transition metal boride target power is 1.5-2.5kW, and the nickel target power is 1.0- 2.0kW, the deposition pressure is 0.2-1.3Pa, the substrate bias is -50--200V, and the deposition time is 10-20min.
具体包括:金属铜沉积结束后,保持真空室内气压,开启过渡金属硼化物靶和镍靶,过渡金属硼化物靶的功率为1.5~2.5kW,例如1.5kW、2kW或2.5kW,镍靶的功率为1.0~2.0kW,例如1kW、1.5kW或2kW,基底偏压为-50~-200V,例如-50V、-100V、-150V或-200V,进行过渡金属硼化物和镍的沉积,沉积时间为10~25min,例如为10min、12min、15min或20min。Specifically, it includes: after the metal copper deposition is completed, keep the pressure in the vacuum chamber, turn on the transition metal boride target and the nickel target, the power of the transition metal boride target is 1.5-2.5kW, such as 1.5kW, 2kW or 2.5kW, and the power of the nickel target is 1.5-2.5kW. 1.0~2.0kW, such as 1kW, 1.5kW or 2kW, the substrate bias voltage is -50~-200V, such as -50V, -100V, -150V or -200V, and the deposition of transition metal boride and nickel is carried out, and the deposition time is 10 to 25 minutes, for example, 10 minutes, 12 minutes, 15 minutes or 20 minutes.
通过控制沉积条件工艺参数,能够获得厚度在1~2μm、结构致密的过渡金属硼化物/镍复合涂层,通过控制过渡金属硼化物靶和镍靶的功率,能够调节复合涂层中过渡金属硼化物和镍所占比例。By controlling the deposition conditions and process parameters, a transition metal boride/nickel composite coating with a thickness of 1-2 μm and a dense structure can be obtained. By controlling the power of the transition metal boride target and the nickel target, the transition metal boron in the composite coating can be adjusted. proportions of compounds and nickel.
在一种优选的实施方式中,具有涂层的极耳的制备方法还包括先对极耳基体进行预处理、辉光清洗和离子刻蚀清洗再采用物理气相沉积的方式在极耳基体上依次制备铜层和过渡金属硼化物/镍复合涂层的步骤。In a preferred embodiment, the preparation method of the electrode tab with coating further comprises pre-processing, glow cleaning and ion etching cleaning on the tab substrate first, and then sequentially depositing the tab substrate on the tab substrate by means of physical vapor deposition. Steps for preparing copper layers and transition metal boride/nickel composite coatings.
优选地,预处理包括清洗极耳基体和预热极耳基体的步骤;Preferably, the pretreatment includes the steps of cleaning the tab base and preheating the tab base;
优选清洗极耳基体包括以下步骤:依次用水、酮类和醇类超声清洗5~20min,干燥;优选酮类为丙酮,优选醇类为乙醇,优选干燥方式为将极耳表面用氮气吹干,再放入干燥箱中80~150℃烘干;Preferably, cleaning the tab substrate includes the following steps: ultrasonic cleaning with water, ketones and alcohols in sequence for 5-20 min, and drying; preferably the ketones are acetone, and the alcohols are preferably ethanol, and the preferred drying method is to dry the surface of the tabs with nitrogen, Then put it in a drying oven to dry at 80-150 °C;
优选预热极耳基体包括以下步骤:将清洗后的极耳基体固定在镀膜设备转架上;关闭真空室门,抽真空至5.0×10-3Pa以下后对真空室进行加热烘烤,加热温度为100~500℃,当真空度达到3.0×10-3Pa时,进行辉光清洗。Preferably, preheating the tab substrate includes the following steps: fixing the cleaned tab substrate on the turret of the coating equipment; closing the door of the vacuum chamber, vacuuming to below 5.0×10 -3 Pa, and then heating and baking the vacuum chamber. The temperature is 100-500°C, and when the vacuum degree reaches 3.0×10 -3 Pa, glow cleaning is performed.
优选地,辉光清洗包括以下步骤:Preferably, the glow cleaning comprises the following steps:
向真空室内通入氩气,氩气流量300~500sccm,工作压强为1.0~1.7Pa,基体偏压-500~-800V,对极耳基体表面进行辉光清洗,清洗时间10~30min。Pour argon gas into the vacuum chamber, the flow rate of argon gas is 300~500sccm, the working pressure is 1.0~1.7Pa, the substrate bias is -500~-800V, and the surface of the tab substrate is glow cleaned, and the cleaning time is 10~30min.
优选地,离子刻蚀清洗包括以下步骤:Preferably, the ion etching cleaning includes the following steps:
开启离子源对极耳基体进行离子轰击清洗,离子源电压为50~90V,氩气流量200~500sccm,工作压强0.5~1.7Pa,基体偏压为-100~-500V,清洗时间10~30min。Turn on the ion source to clean the tab substrate by ion bombardment. The ion source voltage is 50-90V, the argon flow rate is 200-500sccm, the working pressure is 0.5-1.7Pa, the substrate bias is -100--500V, and the cleaning time is 10-30min.
优选地,一种典型的具有涂层的极耳的制备方法,包括以下步骤:Preferably, a typical preparation method of a pole ear with a coating comprises the following steps:
(a)预处理:先将极耳基体放入水中超声清洗5~20min,再放入丙酮中超声清洗10~20min,然后再放入乙醇中超声清洗10~20min,然后用干燥氮气将极耳表面吹干,最后再将极耳基体放入鼓风干燥箱中80~150℃烘干;并将烘干后的极耳,固定在镀膜设备中的转架上;关闭真空室门,抽真空;当真空室压强抽到5.0×10-3Pa以后,打开加热电源对真空室进行加热烘烤,加热温度为100~500℃,当真空度达到3.0×10-3Pa时,开始进行辉光清洗;(a) Pretreatment: first put the electrode base in water for ultrasonic cleaning for 5-20 minutes, then put it in acetone for ultrasonic cleaning for 10-20 minutes, and then put it in ethanol for ultrasonic cleaning for 10-20 minutes, and then use dry nitrogen to clean the electrodes. Dry the surface, and finally put the base of the tabs in a blast drying oven at 80-150°C for drying; fix the dried tabs on the turntable in the coating equipment; close the door of the vacuum chamber and evacuate ; When the vacuum chamber pressure is pumped to 5.0×10 -3 Pa, turn on the heating power supply to heat and bake the vacuum chamber, the heating temperature is 100~500℃, when the vacuum degree reaches 3.0×10 -3 Pa, the glow starts cleaning;
(b)辉光清洗:打开氩气瓶主阀、减压阀、离子源阀、弧阀和靶阀以及质量流量计向真空室内通入氩气,氩气流量300~500sccm,工作压强为1.0~1.7Pa,基体偏压-500~-800V,对极耳基体进行辉光清洗,清洗时间10~30min;(b) Glow cleaning: Open the main valve, pressure reducing valve, ion source valve, arc valve, target valve and mass flow meter of the argon cylinder and introduce argon into the vacuum chamber. The argon flow rate is 300-500sccm, and the working pressure is 1.0 ~1.7Pa, substrate bias voltage -500~-800V, glow cleaning for tab substrate, cleaning
(c)离子刻蚀清洗:辉光清洗结束后,开启离子源对样品进行离子轰击清洗,离子源电压为50~90V,氩气流量200~500sccm,工作压强0.5~1.7Pa,基体偏压为-100~-500V,清洗时间10~30min;(c) Ion etching cleaning: After the glow cleaning, turn on the ion source to clean the sample by ion bombardment. The ion source voltage is 50-90V, the argon gas flow is 200-500sccm, the working pressure is 0.5-1.7Pa, and the substrate bias is -100~-500V, cleaning
(d)金属铜的沉积:离子刻蚀清洗结束后,通入氩气,流量为100~400sccm,调节真空室压强为0.2~1.3Pa,开启铜靶,靶功率为1.8-3.0kW,基底偏压-50~-300V进行金属铜的沉积,沉积时间为10~15min,得到铜层;(d) Deposition of metallic copper: after the ion etching and cleaning, pass argon gas, the flow rate is 100-400sccm, adjust the vacuum chamber pressure to 0.2-1.3Pa, turn on the copper target, the target power is 1.8-3.0kW, the substrate is biased Press -50~-300V to deposit copper metal, and the deposition time is 10~15min to obtain a copper layer;
(e)过渡金属硼化物和镍的沉积:金属铜沉积结束后,开启过渡金属硼化物靶和镍靶,过渡金属硼化物靶的功率为1.5-2.5kW,镍靶的功率为1.0-2.0kW,基底偏压为-50~-200V,沉积时间为10-20min,得到过渡金属硼化物/镍复合涂层;(e) Deposition of transition metal boride and nickel: After the deposition of metal copper, the transition metal boride target and the nickel target are turned on. The power of the transition metal boride target is 1.5-2.5kW, and the power of the nickel target is 1.0-2.0kW , the substrate bias voltage is -50~-200V, and the deposition time is 10-20min to obtain the transition metal boride/nickel composite coating;
(f)涂层沉积结束后,关闭离子源电源、偏压电源、气体质量流量计、气瓶主阀和减压阀;待温度降到100℃以下后,关闭高阀,打开放气阀,待真空室内压强与外界气压一致时,打开真空室门,取出得到具有涂层的极耳。(f) After the coating deposition is completed, turn off the ion source power supply, bias power supply, gas mass flow meter, gas cylinder main valve and pressure reducing valve; when the temperature drops below 100 °C, close the high valve and open the gas release valve, When the pressure in the vacuum chamber is consistent with the outside air pressure, the door of the vacuum chamber is opened, and the coated tab is taken out.
根据本发明的第三个方面,提供了一种电芯,是将负极极片、隔膜和正极极片组装后焊接上述具有涂层的极耳或上述具有涂层的极耳的制备方法制得的极耳得到的。According to a third aspect of the present invention, a battery cell is provided, which is obtained by assembling the negative electrode piece, the separator and the positive electrode piece and then welding the above-mentioned coated tab or the above-mentioned preparation method of the coated tab. obtained from the polar ear.
电芯通过使用本发明具有涂层的极耳能够提高电芯的导电性和耐腐蚀性,延长其使用寿命。By using the electrode lugs with the coating of the invention, the electric conductivity and corrosion resistance of the electric core can be improved, and the service life of the electric core can be prolonged.
根据本发明的第四个方面,提供了一种电池,包括上述具有涂层的极耳,或上述具有涂层的极耳的制备方法制得的极耳,或上述电芯。According to a fourth aspect of the present invention, a battery is provided, comprising the above-mentioned tab with a coating, or a tab prepared by the above-mentioned method for preparing a tab with a coating, or the above-mentioned battery core.
电池具有与本发明具有涂层的极耳或电芯相同的优势,电池工作性能和使用寿命好。The battery has the same advantages as the coated tab or battery core of the present invention, and the battery has good working performance and service life.
根据本发明的第五个方面,提供了一种电动工具,包括上述电池。According to a fifth aspect of the present invention, there is provided an electric power tool, comprising the above-mentioned battery.
电动工具是使用电池作为驱动电源来移动移动部件(例如,钻头)的电动工具。A power tool is a power tool that uses a battery as a driving power source to move a moving part (eg, a drill).
在使用本发明实施方式的电池的电动工具也可以获得相同效果。The same effect can also be obtained in a power tool using the battery of the embodiment of the present invention.
下面通过具体的实施例和对比例进一步说明本发明,但是,应当理解为,这些实施例仅是用于更详细地说明之用,而不应理解为用于以任何形式限制本发明。本发明涉及的各原料均可通过商购获取。The present invention is further described below through specific examples and comparative examples, however, it should be understood that these examples are only used for more detailed description, and should not be construed to limit the present invention in any form. Each raw material involved in the present invention can be obtained commercially.
过渡金属硼化物以TiB2为例。Transition metal borides are exemplified by TiB 2 .
本实施例和对比例以国内市场上出售的负极镍极耳为基体。The present embodiment and comparative example use the negative electrode nickel tabs sold in the domestic market as the base.
实施例1Example 1
一种具有涂层的极耳,包括极耳基体,以及依次设置于极耳基体表面的铜层和二硼化钛/镍复合涂层。A pole ear with coating comprises a pole ear base body, a copper layer and a titanium diboride/nickel composite coating which are sequentially arranged on the surface of the pole ear base body.
具有涂层的极耳的制备方法,包括以下步骤:The preparation method of the pole ear with coating comprises the following steps:
(1)预处理:先将极耳基体放入水中超声清洗20min,再放入丙酮中超声清洗10min,然后再放入乙醇中超声清洗10min,然后用干燥氮气将极耳表面吹干,最后再将极耳基体放入鼓风干燥箱中80℃烘干;(1) Pretreatment: first put the tab substrate into water for ultrasonic cleaning for 20 minutes, then put it in acetone for ultrasonic cleaning for 10 minutes, then put it in ethanol for ultrasonic cleaning for 10 minutes, then dry the surface of the tab with dry nitrogen, and finally Put the polar ear base into a blast drying oven at 80°C for drying;
将烘干后的极耳,固定在离子源/电弧离子镀复合镀膜设备空腔内的转架上;关闭真空室门,打开水冷机将离子源、多弧靶、分子泵、真空腔室的水路接通,打开空压机和复合镀膜机的总电源,然后开启机械泵和旁抽阀以及分子泵,使分子泵进入爬升状态;当分子泵达到全速以后,关闭旁抽阀,打开粗抽阀,对真空室进行粗抽;当真空室内压强达到10Pa以下后,再次打开旁抽阀;当真空室压强达到3Pa以下后,关闭粗抽阀,开启高阀对真空室抽高真空;当真空室压强抽到5.0×10-3Pa以后,打开加热电源对真空室进行加热烘烤,加热温度为100℃,当真空度达到3.0×10-3Pa时,开始进行辉光清洗;Fix the dried tabs on the turret in the cavity of the ion source/arc ion plating composite coating equipment; close the vacuum chamber door, and open the water cooler to remove the ion source, multi-arc target, molecular pump, and vacuum chamber. Turn on the water circuit, turn on the main power of the air compressor and the composite coating machine, then turn on the mechanical pump, the bypass valve and the molecular pump, so that the molecular pump enters the climbing state; when the molecular pump reaches full speed, close the bypass valve and open the rough pumping. When the pressure in the vacuum chamber reaches below 10Pa, open the side pumping valve again; when the pressure in the vacuum chamber reaches below 3Pa, close the roughing valve and open the high valve to pump high vacuum into the vacuum chamber; After the chamber pressure was pumped to 5.0×10 -3 Pa, the heating power was turned on to heat and bake the vacuum chamber, and the heating temperature was 100°C. When the vacuum degree reached 3.0×10 -3 Pa, the glow cleaning was started;
(2)辉光清洗:打开氩气瓶主阀、减压阀、离子源阀、弧阀和靶阀以及质量流量计向真空室内通入氩气,氩气流量300sccm,工作压强为1.0Pa,基体偏压-500V,对极耳基体进行辉光清洗,清洗时间30min;(2) Glow cleaning: Open the main valve, pressure reducing valve, ion source valve, arc valve, target valve and mass flow meter of the argon cylinder and introduce argon into the vacuum chamber. The argon flow rate is 300sccm, and the working pressure is 1.0Pa. The substrate bias voltage is -500V, and the tab substrate is glow cleaned, and the cleaning time is 30min;
(3)离子刻蚀清洗:辉光清洗结束后,开启离子源对样品进行离子轰击清洗,离子源电压为50V,氩气流量200sccm,工作压强0.5Pa,基体偏压为-100V,清洗时间30min;(3) Ion etching cleaning: After glow cleaning, turn on the ion source to clean the sample by ion bombardment. The ion source voltage is 50V, the argon flow rate is 200sccm, the working pressure is 0.5Pa, the substrate bias is -100V, and the cleaning time is 30min. ;
(4)金属铜的沉积:离子刻蚀清洗结束后,通入氩气,流量为300sccm,调节真空室压强为0.8Pa,开启铜靶,靶功率为2.0kW,基底偏压-200V进行金属铜的沉积,沉积时间为10min,得到厚度为0.6μm的铜层;(4) Deposition of metallic copper: after the ion etching and cleaning is completed, argon gas is introduced, the flow rate is 300sccm, the pressure of the vacuum chamber is adjusted to 0.8Pa, the copper target is turned on, the target power is 2.0kW, and the substrate bias voltage is -200V to carry out metallic copper. , the deposition time is 10min, and the copper layer with a thickness of 0.6μm is obtained;
(5)二硼化钛和镍的沉积:金属铜沉积结束后,开启二硼化钛靶和镍靶,二硼化钛靶的功率为2kW,镍靶的功率为1.5kW,基底偏压为-150V,沉积时间为20min,得到厚度为1.5μm的二硼化钛/镍复合涂层;(5) Deposition of titanium diboride and nickel: After the deposition of metal copper, the titanium diboride target and the nickel target are turned on. The power of the titanium diboride target is 2kW, the power of the nickel target is 1.5kW, and the substrate bias is -150V, deposition time is 20min, a titanium diboride/nickel composite coating with a thickness of 1.5μm is obtained;
(6)涂层沉积结束后,关闭离子源电源、偏压电源、质量流量计、气瓶主阀和减压阀;待温度降到100℃以下后,关闭高阀,打开放气阀,待真空室内压强与外界气压一致时,打开真空室门,取出得到具有涂层的极耳。(6) After the coating deposition is completed, turn off the ion source power supply, bias power supply, mass flow meter, gas cylinder main valve and pressure reducing valve; when the temperature drops below 100 °C, close the high valve, open the vent valve, and wait until the temperature drops below 100°C. When the pressure in the vacuum chamber is consistent with the outside air pressure, the door of the vacuum chamber is opened, and the coated tab is taken out.
实施例2Example 2
一种具有涂层的极耳,包括极耳基体,以及依次设置于极耳基体表面的铜层和二硼化钛/镍复合涂层。A pole ear with coating comprises a pole ear base body, a copper layer and a titanium diboride/nickel composite coating which are sequentially arranged on the surface of the pole ear base body.
具有涂层的极耳的制备方法,包括以下步骤:The preparation method of the pole ear with coating comprises the following steps:
(1)预处理:先将极耳基体放入水中超声清洗5min,再放入丙酮中超声清洗20min,然后再放入乙醇中超声清洗20min,然后用干燥氮气将极耳表面吹干,最后再将极耳基体放入鼓风干燥箱中150℃烘干;(1) Pretreatment: first put the tab substrate into water for ultrasonic cleaning for 5 minutes, then put it in acetone for ultrasonic cleaning for 20 minutes, then put it in ethanol for ultrasonic cleaning for 20 minutes, then dry the surface of the tab with dry nitrogen, and finally Put the base of the tabs into a blast drying oven and dry at 150°C;
将烘干后的极耳,固定在离子源/电弧离子镀复合镀膜设备空腔内的转架上;关闭真空室门,打开水冷机将离子源、多弧靶、分子泵、真空腔室的水路接通,打开空压机和复合镀膜机的总电源,然后开启机械泵和旁抽阀以及分子泵,使分子泵进入爬升状态;当分子泵达到全速以后,关闭旁抽阀,打开粗抽阀,对真空室进行粗抽;当真空室内压强达到10Pa以下后,再次打开旁抽阀;当真空室压强达到3Pa以下后,关闭粗抽阀,开启高阀对真空室抽高真空;当真空室压强抽到5.0×10-3Pa以后,打开加热电源对真空室进行加热烘烤,加热温度为500℃,当真空度达到3.0×10-3Pa时,开始进行辉光清洗;Fix the dried tabs on the turret in the cavity of the ion source/arc ion plating composite coating equipment; close the vacuum chamber door, and open the water cooler to remove the ion source, multi-arc target, molecular pump, and vacuum chamber. Turn on the water circuit, turn on the main power of the air compressor and the composite coating machine, then turn on the mechanical pump, the bypass valve and the molecular pump, so that the molecular pump enters the climbing state; when the molecular pump reaches full speed, close the bypass valve and open the rough pumping. When the pressure in the vacuum chamber reaches below 10Pa, open the side pumping valve again; when the pressure in the vacuum chamber reaches below 3Pa, close the roughing valve and open the high valve to pump high vacuum into the vacuum chamber; After the chamber pressure was pumped to 5.0×10 -3 Pa, the heating power was turned on to heat and bake the vacuum chamber, and the heating temperature was 500°C. When the vacuum degree reached 3.0×10 -3 Pa, the glow cleaning was started;
(2)辉光清洗:打开氩气瓶主阀、减压阀、离子源阀、弧阀和靶阀以及质量流量计向真空室内通入氩气,氩气流量500sccm,工作压强为1.7Pa,基体偏压-800V,对极耳基体进行辉光清洗,清洗时间10min;(2) Glow cleaning: Open the main valve, pressure reducing valve, ion source valve, arc valve, target valve and mass flow meter of the argon cylinder and introduce argon into the vacuum chamber. The argon flow rate is 500sccm, and the working pressure is 1.7Pa. The substrate bias voltage is -800V, and the tab substrate is glow cleaned, and the cleaning time is 10min;
(3)离子刻蚀清洗:辉光清洗结束后,开启离子源对样品进行离子轰击清洗,离子源电压为90V,氩气流量500sccm,工作压强1.7Pa,基体偏压为-500V,清洗时间10min;(3) Ion etching cleaning: After the glow cleaning, turn on the ion source to clean the sample by ion bombardment. The ion source voltage is 90V, the argon flow rate is 500sccm, the working pressure is 1.7Pa, the substrate bias is -500V, and the cleaning time is 10min. ;
(4)金属铜的沉积:离子刻蚀清洗结束后,通入氩气,流量为100sccm,调节真空室压强为0.2Pa,开启铜靶,靶功率为1.8kW,基底偏压-50V进行金属铜的沉积,沉积时间为12min,得到厚度为0.8μm的铜层;(4) Deposition of metallic copper: after the ion etching and cleaning is completed, argon gas is introduced, the flow rate is 100sccm, the vacuum chamber pressure is adjusted to 0.2Pa, the copper target is turned on, the target power is 1.8kW, and the substrate bias is -50V to carry out metallic copper. , the deposition time was 12 min, and the copper layer with a thickness of 0.8 μm was obtained;
(5)二硼化钛和镍的沉积:金属铜沉积结束后,开启二硼化钛靶和镍靶,二硼化钛靶的功率为1.5kW,镍靶的功率为1.0kW,基底偏压为-50V,沉积时间为10min,得到厚度为1μm的二硼化钛/镍复合涂层;(5) Deposition of titanium diboride and nickel: After the deposition of metallic copper, the titanium diboride target and the nickel target are turned on. The power of the titanium diboride target is 1.5kW, the power of the nickel target is 1.0kW, and the substrate bias is is -50V, the deposition time is 10min, and the titanium diboride/nickel composite coating with a thickness of 1μm is obtained;
(6)涂层沉积结束后,关闭离子源电源、偏压电源、质量流量计、气瓶主阀和减压阀;待温度降到100℃以下后,关闭高阀,打开放气阀,待真空室内压强与外界气压一致时,打开真空室门,取出得到具有涂层的极耳。(6) After the coating deposition is completed, turn off the ion source power supply, bias power supply, mass flow meter, gas cylinder main valve and pressure reducing valve; when the temperature drops below 100 °C, close the high valve, open the vent valve, and wait until the temperature drops below 100°C. When the pressure in the vacuum chamber is consistent with the outside air pressure, the door of the vacuum chamber is opened, and the coated tab is taken out.
实施例3Example 3
一种具有涂层的极耳,包括极耳基体,以及依次设置于极耳基体表面的铜层和二硼化钛/镍复合涂层。A pole ear with coating comprises a pole ear base body, a copper layer and a titanium diboride/nickel composite coating which are sequentially arranged on the surface of the pole ear base body.
具有涂层的极耳的制备方法,包括以下步骤:The preparation method of the pole ear with coating comprises the following steps:
(1)预处理:先将极耳基体放入水中超声清洗10min,再放入丙酮中超声清洗15min,然后再放入乙醇中超声清洗15min,然后用干燥氮气将极耳表面吹干,最后再将极耳基体放入鼓风干燥箱中120℃烘干;(1) Pretreatment: first put the tab substrate into water for ultrasonic cleaning for 10 minutes, then put it in acetone for ultrasonic cleaning for 15 minutes, then put it in ethanol for ultrasonic cleaning for 15 minutes, then dry the surface of the tab with dry nitrogen, and finally Put the base of the tabs into a blast drying oven and dry at 120°C;
将烘干后的极耳,固定在离子源/电弧离子镀复合镀膜设备空腔内的转架上;关闭真空室门,打开水冷机将离子源、多弧靶、分子泵、真空腔室的水路接通,打开空压机和复合镀膜机的总电源,然后开启机械泵和旁抽阀以及分子泵,使分子泵进入爬升状态;当分子泵达到全速以后,关闭旁抽阀,打开粗抽阀,对真空室进行粗抽;当真空室内压强达到10Pa以下后,再次打开旁抽阀;当真空室压强达到3Pa以下后,关闭粗抽阀,开启高阀对真空室抽高真空;当真空室压强抽到5.0×10-3Pa以后,打开加热电源对真空室进行加热烘烤,加热温度为300℃,当真空度达到3.0×10-3Pa时,开始进行辉光清洗;Fix the dried tabs on the turret in the cavity of the ion source/arc ion plating composite coating equipment; close the vacuum chamber door, and open the water cooler to remove the ion source, multi-arc target, molecular pump, and vacuum chamber. Turn on the water circuit, turn on the main power of the air compressor and the composite coating machine, then turn on the mechanical pump, the bypass valve and the molecular pump, so that the molecular pump enters the climbing state; when the molecular pump reaches full speed, close the bypass valve and open the rough pumping. When the pressure in the vacuum chamber reaches below 10Pa, open the side pumping valve again; when the pressure in the vacuum chamber reaches below 3Pa, close the roughing valve and open the high valve to pump high vacuum into the vacuum chamber; After the chamber pressure is pumped to 5.0×10 -3 Pa, the heating power is turned on to heat and bake the vacuum chamber, and the heating temperature is 300°C. When the vacuum degree reaches 3.0×10 -3 Pa, the glow cleaning starts;
(2)辉光清洗:打开氩气瓶主阀、减压阀、离子源阀、弧阀和靶阀以及质量流量计向真空室内通入氩气,氩气流量400sccm,工作压强为1.3Pa,基体偏压-600V,对极耳基体进行辉光清洗,清洗时间20min;(2) Glow cleaning: Open the main valve, pressure reducing valve, ion source valve, arc valve, target valve and mass flow meter of the argon cylinder and introduce argon into the vacuum chamber. The argon flow rate is 400sccm, and the working pressure is 1.3Pa. The substrate bias voltage is -600V, and the tab substrate is glow cleaned, and the cleaning time is 20min;
(3)离子刻蚀清洗:辉光清洗结束后,开启离子源对样品进行离子轰击清洗,离子源电压为60V,氩气流量300sccm,工作压强1.2Pa,基体偏压为-400V,清洗时间20min;(3) Ion etching cleaning: After glow cleaning, turn on the ion source to clean the sample by ion bombardment. The ion source voltage is 60V, the argon flow rate is 300sccm, the working pressure is 1.2Pa, the substrate bias is -400V, and the cleaning time is 20min. ;
(4)金属铜的沉积:离子刻蚀清洗结束后,通入氩气,流量为400sccm,调节真空室压强为1.3Pa,开启铜靶,靶功率为3.0KW,基底偏压-300V进行金属铜的沉积,沉积时间为12min,得到厚度为1μm的铜层;(4) Deposition of metal copper: after the ion etching and cleaning, pass argon gas, the flow rate is 400sccm, adjust the vacuum chamber pressure to 1.3Pa, turn on the copper target, the target power is 3.0KW, the substrate bias is -300V to carry out metal copper , the deposition time is 12min, and a copper layer with a thickness of 1μm is obtained;
(5)二硼化钛和镍的沉积:金属铜沉积结束后,开启二硼化钛靶和镍靶,二硼化钛靶的功率为2.5kW,镍靶的功率为2.0kW,基底偏压为-200V,沉积时间为15min,得到厚度为1.2μm的二硼化钛/镍复合涂层;(5) Deposition of titanium diboride and nickel: After the metal copper deposition is completed, the titanium diboride target and the nickel target are turned on. The power of the titanium diboride target is 2.5kW, the power of the nickel target is 2.0kW, and the substrate bias is is -200V, the deposition time is 15min, and a titanium diboride/nickel composite coating with a thickness of 1.2 μm is obtained;
(6)涂层沉积结束后,关闭离子源电源、偏压电源、质量流量计、气瓶主阀和减压阀;待温度降到100℃以下后,关闭高阀,打开放气阀,待真空室内压强与外界气压一致时,打开真空室门,取出得到具有涂层的极耳。(6) After the coating deposition is completed, turn off the ion source power supply, bias power supply, mass flow meter, gas cylinder main valve and pressure reducing valve; when the temperature drops below 100 °C, close the high valve, open the vent valve, and wait until the temperature drops below 100°C. When the pressure in the vacuum chamber is consistent with the outside air pressure, the door of the vacuum chamber is opened, and the coated tab is taken out.
实施例4Example 4
实施例4与实施例1的区别在于,步骤(4)中靶功率为1.5kW,基底偏压-400V进行金属铜的沉积,沉积时间为20min,得到厚度为1.6μm的铜层。The difference between Example 4 and Example 1 is that in step (4), the target power is 1.5kW, and the substrate bias voltage is -400V to deposit metal copper, and the deposition time is 20min to obtain a copper layer with a thickness of 1.6 μm.
实施例5Example 5
实施例5与实施例1的区别在于,步骤(5)中二硼化钛靶的功率为0.5kW,镍靶的功率为2.5kW,得到厚度为1.5μm的二硼化钛/镍复合涂层。The difference between Example 5 and Example 1 is that in step (5), the power of the titanium diboride target is 0.5 kW, and the power of the nickel target is 2.5 kW, to obtain a titanium diboride/nickel composite coating with a thickness of 1.5 μm .
对比例1Comparative Example 1
市售的负极镍极耳,东莞市华创电源有限公司。Commercially available negative nickel tabs, Dongguan Huachuang Power Supply Co., Ltd.
对比例2Comparative Example 2
一种具有涂层的极耳,包括极耳基体以及设置于极耳基体表面的二硼化钛/镍复合涂层。A pole ear with coating comprises a pole ear base body and a titanium diboride/nickel composite coating arranged on the surface of the pole ear base body.
对比例3Comparative Example 3
一种具有涂层的极耳,包括极耳基体以及设置于极耳基体表面的铜层。A pole ear with coating comprises a pole ear base body and a copper layer arranged on the surface of the pole ear base body.
对比例4Comparative Example 4
对比例4与实施例1的区别在于,将铜替换为铝。The difference between Comparative Example 4 and Example 1 is that copper is replaced with aluminum.
对比例5Comparative Example 5
一种具有涂层的极耳,包括极耳基体以及设置于极耳基体表面的碳层。A pole ear with coating comprises a pole ear base body and a carbon layer arranged on the surface of the pole ear base body.
具有涂层的极耳的制备方法,包括以下步骤:The preparation method of the pole ear with coating comprises the following steps:
先将镍带在100℃的蒸馏水中清洗表面的油污等杂质,然后取出冷却,再用无水乙醇清洗干净,在70℃真空条件下干燥;采用磁控溅射方法将碳粉溅射到清洗后的镍带表面,其工艺参数为:以碳粉为溅射靶,镍带为溅射基材,预抽真空腔体至4×10-3Pa,然后向腔体内通入氩气,控制腔内压强为3mTorr并将基材镍带加热到200℃,加速电压:400V,磁场约:150G,电流密度:20mA/cm,功率密度:10W/cm,将磁控溅射后的镍带放置在氢气的热处理炉中,热处理的温度为350℃,保温时间5小时。碳层的厚度为3μm。First, clean the surface of the nickel strip in distilled water at 100 °C to clean the surface oil and other impurities, then take it out and cool it, then clean it with absolute ethanol, and dry it under vacuum at 70 °C; use the magnetron sputtering method to sputter carbon powder to the cleaning The process parameters of the surface of the nickel strip are as follows: using carbon powder as the sputtering target, nickel strip as the sputtering substrate, pre-evacuating the cavity to 4 × 10 -3 Pa, and then pouring argon into the cavity to control The pressure in the chamber is 3mTorr and the substrate nickel strip is heated to 200°C, the acceleration voltage: 400V, the magnetic field is about 150G, the current density: 20mA/cm, the power density: 10W/cm, and the nickel strip after magnetron sputtering is placed. In a hydrogen heat treatment furnace, the heat treatment temperature was 350° C. and the holding time was 5 hours. The thickness of the carbon layer was 3 μm.
对比例6Comparative Example 6
一种具有石墨烯薄膜的极耳,包括极耳基体以及设置于极耳基体表面的石墨烯层,石墨烯层的厚度为1μm,制备方法是将石墨烯浆料涂覆于极耳基体表面干燥后得到的。A pole ear with a graphene film, comprising a pole ear base and a graphene layer arranged on the surface of the pole ear base, wherein the thickness of the graphene layer is 1 μm, and the preparation method is to coat the graphene slurry on the surface of the pole ear base and dry obtained after.
对实施例以及对比例得到的极耳进行性能测试,具体采用以下试验方法进行评估:Performance tests are carried out to the tabs obtained in the examples and comparative examples, and the following test methods are specifically used to evaluate:
(1)耐腐蚀性测试:将具有涂层的极耳用1%的HF浸泡,12h后测试镀层脱落面积;(1) Corrosion resistance test: soak the coated tab with 1% HF, and test the peeling area of the coating after 12 hours;
(2)按常规生产方法将上述极耳制成锂离子电池,测试锂离子电池20C的循环性能,记录循环400次后的容量保持率。(2) The above-mentioned tabs were made into lithium ion batteries according to the conventional production method, the cycle performance of the lithium ion battery 20C was tested, and the capacity retention rate after 400 cycles was recorded.
测试结果如表1所示。The test results are shown in Table 1.
表1Table 1
从表1可以看出,本发明的极耳耐腐蚀且导电性好,使用本发明极耳制成的锂离子电池的循环性能好,400次后的容量保持率高。It can be seen from Table 1 that the tabs of the present invention are corrosion-resistant and have good electrical conductivity, and the lithium ion batteries made by using the tabs of the present invention have good cycle performance and high capacity retention rate after 400 cycles.
对比例2导电性不如实施例1好,对比例3导电性和耐腐蚀性均不如实施例1好。对比例4将铜替换为铝,导电性不如铜好,这是由于铜电阻率(ρ/nΩ·m)为16.78,导电性较为优异。本发明与对比例5具有碳层以及对比例6具有石墨烯层的极耳具有可比性,同时本发明涂层明显改善了极耳的耐腐蚀性能。The electrical conductivity of Comparative Example 2 is not as good as that of Example 1, and the electrical conductivity and corrosion resistance of Comparative Example 3 are not as good as that of Example 1. In Comparative Example 4, copper was replaced by aluminum, and the conductivity was not as good as that of copper, because copper resistivity (ρ/nΩ·m) was 16.78, and the conductivity was excellent. The present invention is comparable to the tabs of Comparative Example 5 with a carbon layer and Comparative Example 6 with a graphene layer, and the coating of the present invention significantly improves the corrosion resistance of the tabs.
实施例1比实施例5二硼化钛/镍复合涂层中二硼化钛含量高,二硼化钛含量高,极耳耐腐蚀性更好。Compared with Example 5, the titanium diboride/nickel composite coating in Example 1 has higher titanium diboride content, higher titanium diboride content, and better tab corrosion resistance.
尽管已用具体实施例来说明和描述了本发明,然而应意识到,在不背离本发明的精神和范围的情况下可作出许多其它的更改和修改。因此,这意味着在所附权利要求中包括属于本发明范围内的所有这些变化和修改。While specific embodiments of the present invention have been illustrated and described, it should be understood that various other changes and modifications can be made without departing from the spirit and scope of the invention. Therefore, it is intended that all such changes and modifications as fall within the scope of this invention be included in the appended claims.
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