CN110722130A - Four-column universal hydraulic press - Google Patents
Four-column universal hydraulic press Download PDFInfo
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- CN110722130A CN110722130A CN201911085468.4A CN201911085468A CN110722130A CN 110722130 A CN110722130 A CN 110722130A CN 201911085468 A CN201911085468 A CN 201911085468A CN 110722130 A CN110722130 A CN 110722130A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/32—Controlling equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
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Abstract
一种四柱式万能液压机,它涉及液压机技术领域。一种四柱式万能液压机它包含顶座、液压箱、压铸模具移动座、位移传感器、伸缩液压缸、缓冲弹簧、底座、斜架、控制箱体、按钮集中控制部、语音提示器、归零按钮,顶座上方固定连接液压箱,压铸模具移动座内部嵌装位移传感器,伸缩液压缸外部连接缓冲弹簧,压铸模具移动座下方设置底座,斜架一端固定焊接在顶座侧壁,斜架另一端与底座连接,控制箱体前侧表面嵌装按钮集中控制部,按钮集中控制部右侧设有语音提示器,控制箱体表面嵌装归零按钮。采用上述技术方案后,本发明的有益效果为:它的结构设计合理,减少了工人的劳动强度,提高了工作效率,降低了装置的重心,结构稳定性强,缓冲能力好。
A four-column universal hydraulic press relates to the technical field of hydraulic presses. A four-column universal hydraulic press includes a top seat, a hydraulic box, a die-casting mold moving seat, a displacement sensor, a telescopic hydraulic cylinder, a buffer spring, a base, an inclined frame, a control box, a button centralized control section, a voice prompter, and a reset button. , the top seat is fixedly connected to the hydraulic box, the displacement sensor is embedded in the moving seat of the die-casting mold, the buffer spring is connected to the outside of the telescopic hydraulic cylinder, the base is set under the moving seat of the die-casting mold, one end of the inclined frame is fixedly welded to the side wall of the top seat, and the other end of the inclined frame is welded. Connected to the base, the front surface of the control box is embedded with a button centralized control part, the right side of the button centralized control part is provided with a voice prompter, and the control box surface is embedded with a zero button. After adopting the above technical scheme, the present invention has the beneficial effects that its structure design is reasonable, the labor intensity of workers is reduced, the work efficiency is improved, the center of gravity of the device is lowered, the structure stability is strong, and the buffering capacity is good.
Description
技术领域technical field
本发明涉及液压机技术领域,具体涉及一种四柱式万能液压机。The invention relates to the technical field of hydraulic presses, in particular to a four-column universal hydraulic press.
背景技术Background technique
四柱式液压机是一种利用油泵输送液压油的静压力来加工金属、塑料、橡胶、板材、粉末等制品的机械设备,它常用于压制工艺和压制成形工艺,如:The four-column hydraulic press is a kind of mechanical equipment that uses the static pressure of the hydraulic oil delivered by the oil pump to process metal, plastic, rubber, sheet, powder and other products. It is often used in the pressing process and press forming process, such as:
锻压、冲压、冷挤、校直、弯曲、翻边、薄板拉深、粉末冶金、压装等等,它的原理是利用帕斯卡定律制成的利用液体压强传动的机械,种类很多,当然,用途也根据需要是多种多样的,如按压强的液体种类来分,有油压机和水压机两大类,但是目前市面上现有的四柱式万能液压机的结构设计不够合理,无法对压铸模具移动座的移动距离进行监控,需要人为进行校对,增加了工人的劳动强度,降低了工作效率,并且现有结构的稳定性较差,缓冲能力弱,已经不能满足使用者的需求,不适合推广使用。Forging, stamping, cold extrusion, straightening, bending, flanging, sheet drawing, powder metallurgy, press fitting, etc. Its principle is to use Pascal's law to make use of liquid pressure transmission machinery, there are many types, of course, use There are also various types of hydraulic presses according to needs, such as the types of liquids with strong pressure. There are two types of hydraulic presses and hydraulic presses. However, the structural design of the existing four-column universal hydraulic presses on the market is not reasonable enough to move the die-casting mold. Monitoring the moving distance requires manual calibration, which increases the labor intensity of workers and reduces work efficiency. In addition, the existing structure has poor stability and weak buffering capacity, which can no longer meet the needs of users and is not suitable for popular use.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于针对现有技术的缺陷和不足,提供一种四柱式万能液压机,它具有以下优点:1、位移传感器的设置可以对压铸模具移动座的移动距离进行实时监控,不需要人工校对,减少了工人的劳动强度,提高了工作效率;2、斜架的设置提高了设备整体的结构稳定性,降低了整体装置的重心;3、缓冲弹簧的设置加强了设备的缓冲能力。总的来说,它的结构设计合理,减少了工人的劳动强度,提高了工作效率,降低了整体装置的重心,结构稳定性强,缓冲能力好,可以满足人们的需求,具有较大的推广价值。The object of the present invention is to provide a four-column universal hydraulic press for the defects and deficiencies of the prior art, which has the following advantages: 1. The setting of the displacement sensor can monitor the moving distance of the moving seat of the die-casting mold in real time, and does not require manual calibration. , reducing the labor intensity of workers and improving work efficiency; 2. The setting of the inclined frame improves the overall structural stability of the equipment and reduces the center of gravity of the overall device; 3. The setting of the buffer spring strengthens the buffer capacity of the equipment. In general, its structural design is reasonable, which reduces the labor intensity of workers, improves work efficiency, and reduces the center of gravity of the overall device. value.
为实现上述目的,本发明采用以下技术方案是:它包含顶座1、液压箱11、压铸模具移动座2、位移传感器21、伸缩液压缸3、缓冲弹簧31、底座4、斜架5、控制箱体6、按钮集中控制部61、语音提示器62、归零按钮63,顶座1上方固定连接液压箱11,顶座1下方平行设置压铸模具移动座2,压铸模具移动座2内部嵌装位移传感器21,顶座1与压铸模具移动座2之间连接伸缩液压缸3,伸缩液压缸3外部连接缓冲弹簧31,压铸模具移动座2下方设置底座4,斜架5一端固定焊接在顶座1侧壁,斜架5另一端与底座4连接,控制箱体6前侧表面嵌装按钮集中控制部61,按钮集中控制部61右侧设有语音提示器62,控制箱体6表面嵌装归零按钮63。In order to achieve the above purpose, the present invention adopts the following technical solutions: it comprises a
所述的液压箱11右侧固定连接波纹管12,液压箱11通过卡合栓接螺帽121与波纹管12连接。The right side of the
所述的伸缩液压缸3外侧固定设置立柱32。A
所述的斜架5底端焊接固定在稳定底盘51上表面,稳定底盘51通过连接块52与底座4连接。The bottom end of the
所述的按钮集中控制部61由调整钮611、手动钮612、半自动钮613构成,调整钮611设置在半自动钮613上方,手动扭612设置在调整钮611与半自动钮613之间。The button centralized
所述的控制箱体6底部固定连接移动轮64,控制箱体6右侧壁嵌装散热风扇65。The bottom of the
本发明的工作原理:位移传感器实时监测压铸模具移动座的移动距离,并且将检测的数据传输到控制箱体中存储,按钮集中控制部可以根据客户的需求更换全自动的操控方式。The working principle of the invention: the displacement sensor monitors the moving distance of the die-casting mold moving seat in real time, and transmits the detected data to the control box for storage, and the button centralized control unit can change the fully automatic control mode according to the needs of customers.
采用上述技术方案后,本发明有益效果为:1、位移传感器的设置可以对压铸模具移动座的移动距离进行实时监控,不需要人工校对,减少了工人的劳动强度,提高了工作效率;2、斜架的设置提高了设备整体的结构稳定性,降低了整体装置的重心;3、缓冲弹簧的设置加强了设备的缓冲能力。总的来说,它的结构设计合理,减少了工人的劳动强度,提高了工作效率,降低了整体装置的重心,结构稳定性强,缓冲能力好,可以满足人们的需求,具有较大的推广价值。After adopting the above technical scheme, the beneficial effects of the present invention are as follows: 1. The setting of the displacement sensor can monitor the moving distance of the moving seat of the die-casting mold in real time, without manual proofreading, which reduces the labor intensity of workers and improves work efficiency; 2. The setting of the inclined frame improves the overall structural stability of the equipment and reduces the center of gravity of the whole device; 3. The setting of the buffer spring strengthens the buffer capacity of the equipment. In general, its structural design is reasonable, which reduces the labor intensity of workers, improves work efficiency, and reduces the center of gravity of the overall device. value.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是本发明中控制箱体6的右侧视图;Fig. 2 is the right side view of the
图3是对应图1的A部放大图。FIG. 3 is an enlarged view of part A corresponding to FIG. 1 .
附图标记说明:顶座1、液压箱11、波纹管12、卡合栓接螺帽121、压铸模具移动座2、位移传感器21、伸缩液压缸3、缓冲弹簧31、立柱32、底座4、斜架5、稳定底盘51、连接块52、控制箱体6、按钮集中控制部61、调整钮611、手动钮612、半自动钮613、语音提示器62、归零按钮63、移动轮64、散热风扇65。Description of reference numerals:
具体实施方式Detailed ways
参看图1-图3所示,本具体实施方式采用的技术方案是:它由顶座1、液压箱11、压铸模具移动座2、位移传感器21、伸缩液压缸3、缓冲弹簧31、底座4、斜架5、控制箱体6、按钮集中控制部61、语音提示器62、归零按钮63组成,顶座1上方安装液压箱11,顶座1下方平行设置压铸模具移动座2,压铸模具移动座2内部安装位移传感器21,顶座1与压铸模具移动座2之间安装伸缩液压缸3,伸缩液压缸3外部安装缓冲弹簧31,压铸模具移动座2下方设置底座4,斜架5一端焊接固定在顶座1侧壁,斜架5另一端与底座4相连,控制箱体6前侧壁嵌装按钮集中控制部61,按钮集中控制部61右侧安装语音提示器62,按钮集中控制部61右侧安装归零按钮63。1-3, the technical solution adopted in this specific embodiment is: it consists of a
所述的液压箱11右侧固定安装波纹管12,液压箱11通过卡合栓接螺帽121与波纹管12实现连接。The
所述的伸缩液压缸3外侧固定安装立柱32。The outer side of the telescopic
所述的斜架5底端焊接固定在稳定底盘51上表面,稳定底盘51通过连接苦啊52与底座4实现连接。The bottom end of the
所述的按钮集中控制部61由调整钮611、手动钮612、半自动钮613构成,调整钮611安装在半自动钮613上方,手动扭612设置在调整钮611与半自动钮613之间。The button centralized
所述的控制箱体6底部固定安装移动轮64,控制箱体6右侧壁镶嵌散热风扇65。A moving
本发明的工作原理:位移传感器实时监测压铸模具移动座的移动距离,并且将检测的数据传输到控制箱体中存储,按钮集中控制部可以根据客户的需求更换全自动的操控方式。The working principle of the invention: the displacement sensor monitors the moving distance of the die-casting mold moving seat in real time, and transmits the detected data to the control box for storage, and the button centralized control unit can change the fully automatic control mode according to the needs of customers.
采用上述技术方案后,本发明有益效果为:1、位移传感器的设置可以对压铸模具移动座的移动距离进行实时监控,不需要人工校对,减少了工人的劳动强度,提高了工作效率;2、斜架的设置提高了设备整体的结构稳定性,降低了整体装置的重心;3、缓冲弹簧的设置加强了设备的缓冲能力。总的来说,它的结构设计合理,减少了工人的劳动强度,提高了工作效率,降低了整体装置的重心,结构稳定性强,缓冲能力好,可以满足人们的需求,具有较大的推广价值。After adopting the above technical scheme, the beneficial effects of the present invention are as follows: 1. The setting of the displacement sensor can monitor the moving distance of the moving seat of the die-casting mold in real time, without manual proofreading, which reduces the labor intensity of workers and improves work efficiency; 2. The setting of the inclined frame improves the overall structural stability of the equipment and reduces the center of gravity of the whole device; 3. The setting of the buffer spring strengthens the buffer capacity of the equipment. In general, its structural design is reasonable, which reduces the labor intensity of workers, improves work efficiency, and reduces the center of gravity of the overall device. value.
以上所述,仅用以说明本发明的技术方案而非限制,本领域普通技术人员对本发明的技术方案所做的其它修改或者等同替换,只要不脱离本发明技术方案的精神和范围,均应涵盖在本发明的权利要求范围当中。The above is only used to illustrate the technical solution of the present invention and not to limit it. Other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solution of the present invention, as long as they do not depart from the spirit and scope of the technical solution of the present invention, should be Included within the scope of the claims of the present invention.
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EP0596696A1 (en) * | 1992-11-05 | 1994-05-11 | Toyota Jidosha Kabushiki Kaisha | Method and device for controlling, checking or optimizing pressure of cushion pin cylinders of press by discharging fluid or initial pressure |
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CN206474552U (en) * | 2017-02-10 | 2017-09-08 | 广州市星亚金属材料有限公司 | A kind of high-precision full-automatic aluminium sheet stamping machine |
CN207028289U (en) * | 2017-08-01 | 2018-02-23 | 抚顺佳业机械制造有限公司 | A kind of four-column hydraulic press |
CN209502923U (en) * | 2019-01-28 | 2019-10-18 | 舞阳县新力塑料包装有限公司 | A kind of four-column hydraulic press |
CN210966926U (en) * | 2019-11-08 | 2020-07-10 | 南通福马重型机床制造有限公司 | Four-column universal hydraulic press |
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Patent Citations (6)
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EP0596696A1 (en) * | 1992-11-05 | 1994-05-11 | Toyota Jidosha Kabushiki Kaisha | Method and device for controlling, checking or optimizing pressure of cushion pin cylinders of press by discharging fluid or initial pressure |
CN205289390U (en) * | 2015-12-28 | 2016-06-08 | 深圳市新得成精密五金电子科技有限公司 | Automatic stamping processing device |
CN206474552U (en) * | 2017-02-10 | 2017-09-08 | 广州市星亚金属材料有限公司 | A kind of high-precision full-automatic aluminium sheet stamping machine |
CN207028289U (en) * | 2017-08-01 | 2018-02-23 | 抚顺佳业机械制造有限公司 | A kind of four-column hydraulic press |
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