CN110721553A - System and method for removing heat-stable salt from organic amine liquid - Google Patents
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Abstract
本发明涉及有机胺液净化领域,公开了一种脱除有机胺液中热稳盐的系统和采用所述系统处理有机胺液的方法。该系统包括:有机胺液存储装置、电极液存储装置、除盐水存储装置和膜堆,所述膜堆分别与所述有机胺液存储装置、所述电极液存储装置和所述除盐水存储装置相互连通设置,并分别形成有机胺液循环回路、电极液循环回路和除盐水循环回路,所述系统还包括电导率仪和控制中枢,所述控制中枢用于接收来自所述电导率仪的电导率信号,并根据所述电导率仪的电导率信号调节所述有机胺液循环回路和除盐水循环回路的循环流量及有机胺液和废液的回用与排放。该系统处理有机胺液时,可以将胺液中阴阳离子同步脱除,减少碱液消耗和废液排放。
The invention relates to the field of organic amine liquid purification, and discloses a system for removing thermally stable salts in organic amine liquid and a method for treating organic amine liquid by using the system. The system includes: an organic amine solution storage device, an electrode solution storage device, a demineralized water storage device and a membrane stack, the membrane stack is respectively connected with the organic amine solution storage device, the electrode solution storage device and the demineralized water storage device They are arranged in communication with each other, and form an organic amine liquid circulation loop, an electrode liquid circulation loop and a demineralized water circulation loop respectively, and the system also includes a conductivity meter and a control center, and the control center is used to receive the conductance from the conductivity meter. According to the conductivity signal of the conductivity meter, the circulating flow of the organic amine liquid circulation loop and the desalted water circulation loop, and the recycling and discharge of the organic amine liquid and waste liquid are adjusted. When the system treats organic amine liquid, it can simultaneously remove anions and cations in the amine liquid, reducing the consumption of alkali liquid and the discharge of waste liquid.
Description
技术领域technical field
本发明涉及有机胺液净化领域,具体涉及一种脱除有机胺液中热稳盐的系统和采用所述系统处理含有热稳盐的有机胺液的方法。The invention relates to the field of organic amine liquid purification, in particular to a system for removing thermally stable salts in organic amine liquids and a method for using the system to treat organic amine liquids containing thermally stable salts.
背景技术Background technique
在石油化工领域内有许多原料气内含有大量酸性气体,比如二氧化碳(CO2)、硫化氢(H2S)、二氧化硫(SO2)等,需要从中脱除这些酸性气体后才能进入下一步的工艺流程。In the petrochemical field, there are many raw gas containing a large amount of acid gas, such as carbon dioxide (CO 2 ), hydrogen sulfide (H 2 S), sulfur dioxide (SO 2 ), etc., and these acid gases need to be removed before entering the next step. Process flow.
有机胺法被广泛用于脱除天然气、液化气和烟气中的酸性气体。其中,常用的有机胺包括乙醇胺(MEA)、二乙醇胺(DEA)、N-甲基二乙醇胺(MDEA)、三乙醇胺、N-甲基乙二胺、二异丙醇胺、N,N-二丁基乙醇胺、乙二胺、二乙胺、四甲基乙二胺、哌嗪等。然而,在循环脱除酸性气体的过程中,高温再生过程中有机胺的降解和氧化、气体中携带的无机盐类、气体中的强酸性物质等会导致有机胺中热稳盐含量升高,热稳盐的提高会引起有机胺液发泡和管道腐蚀等问题,也进一步促进了胺液的降解和劣化,形成恶性循环,从而导致胺液脱除酸性气体的能力下降甚至无法使用。每年有大量的废弃胺液需要处理,不仅处理费用巨大,而且造成了资源浪费。The organic amine method is widely used to remove acid gas from natural gas, liquefied gas and flue gas. Among them, commonly used organic amines include ethanolamine (MEA), diethanolamine (DEA), N-methyldiethanolamine (MDEA), triethanolamine, N-methylethylenediamine, diisopropanolamine, N,N-diethanolamine Butylethanolamine, ethylenediamine, diethylamine, tetramethylethylenediamine, piperazine, etc. However, in the process of cyclic removal of acid gas, the degradation and oxidation of organic amines during high-temperature regeneration, inorganic salts carried in the gas, and strong acidic substances in the gas will lead to an increase in the content of thermally stable salts in organic amines. The improvement of thermally stable salts will cause problems such as foaming of organic amine liquids and pipeline corrosion, and further promote the degradation and deterioration of amine liquids, forming a vicious circle, resulting in a decline in the ability of amine liquids to remove acid gas or even unusable. A large amount of waste amine solution needs to be disposed of every year, which not only costs huge amount of disposal, but also causes waste of resources.
为了解决上述问题,现有技术通常是将脱硫胺液过滤后用离子交换法进行净化处理。In order to solve the above problems, in the prior art, the desulfurized amine solution is usually filtered and then purified by an ion exchange method.
例如,CN102125803A公开了一种劣质胺液的净化方法,该方法包括以下步骤:(1)固体杂质的过滤:在固定床中过滤介质,将劣质胺液的固体杂质进行过滤,其中,所述过滤介质为分子筛、活性炭和离子交换膜中的一种或多种;(2)酸根离子的交换脱除:将混合好的树脂装填在离子交换柱中,把经过滤好的胺液通过混合型离子交换树脂,在空速为1-50h-1、温度为10-50℃下实现酸根离子的交换脱除;(3)过滤介质和交换树脂的再生:将胺液通过过滤介质的压力降过高,空速过低时,进行过滤介质的再生或更换,以便胺液的顺利过滤,减少过滤时间;当离子交换树脂塔的进口和出口胺液pH值接近时,离子交换树脂进行再生,进行离子交换树脂的再生的空速为1-50h-1、温度为10-50℃;再生后的树脂循环使用。For example, CN102125803A discloses a method for purifying inferior amine liquid. The method includes the following steps: (1) Filtration of solid impurities: filtering a medium in a fixed bed, and filtering the solid impurities in inferior amine liquid, wherein the filtering The medium is one or more of molecular sieve, activated carbon and ion exchange membrane; (2) exchange and removal of acid ions: the mixed resin is packed in the ion exchange column, and the filtered amine liquid is passed through the mixed ion exchange column. Exchange resin, realize the exchange and removal of acid ions at a space velocity of 1-50h -1 and a temperature of 10-50℃; (3) Regeneration of filter medium and exchange resin: the pressure drop of amine liquid passing through the filter medium is too high , when the space velocity is too low, the regeneration or replacement of the filter medium is carried out to facilitate the smooth filtration of the amine liquid and reduce the filtration time; when the pH value of the amine liquid at the inlet and outlet of the ion exchange resin tower is close to The regeneration space velocity of the exchange resin is 1-50h -1 and the temperature is 10-50°C; the regenerated resin is recycled.
然而,采用上述方法对胺液进行处理,通常只能脱除其中的固体颗粒和热稳定盐阴离子,而无法脱除胺液中的阳离子(例如Na+、K+、Ca2+、Mg2+等)。而且,离子交换法会消耗大量的碱性溶液(例如NaOH),排放大量的强碱性废水,在循环脱盐过程中,其废水的排放量甚至达到系统胺液量的1-2倍,废水的COD很高,目前无法进行有效处理。However, when the amine solution is treated by the above method, usually only solid particles and thermally stable salt anions can be removed, but cations (such as Na + , K + , Ca 2+ , Mg 2+ ) in the amine solution cannot be removed. Wait). Moreover, the ion exchange method will consume a large amount of alkaline solution (such as NaOH), and discharge a large amount of strong alkaline wastewater. The COD is very high and cannot be effectively treated at this time.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了克服现有离子交换脱除胺液热稳盐技术中化学剂耗量大,废液排放量大且难以脱除阳离子的缺陷,提供一种脱除有机胺液中热稳盐的系统和采用所述系统处理含有热稳盐的有机胺液的方法,该系统具有脱盐能力强,适用于处理多种含有不同热稳盐类型的有机胺液,组装方便,高度自动化,节约人力成本。采用所述系统处理含有热稳盐的有机胺液,不仅可以实现胺液中阴阳离子的同步脱除且脱除深度高,还能极大地减少或不消耗碱液,废液排放量低,增强有机胺液的可重复使用寿命。The purpose of the present invention is to overcome the defects of large consumption of chemical agents, large waste liquid discharge and difficulty in removing cations in the existing ion exchange technology for removing thermally stable salts from amine liquids, and to provide a method for removing thermally stable salts from organic amine liquids. Salt system and method for processing organic amine liquid containing thermally stable salt using the system, the system has strong desalination ability, is suitable for processing a variety of organic amine liquids containing different thermally stable salt types, is easy to assemble, highly automated, saves money Labor costs. Using the system to treat organic amine liquid containing thermally stable salts can not only achieve simultaneous removal of anions and cations in the amine liquid with a high removal depth, but also greatly reduce or not consume lye, with low waste liquid discharge and enhanced Repeatable service life of organic amine solutions.
为了实现上述目的,本发明一方面提供一种脱除有机胺液中热稳盐的系统,该系统包括:有机胺液存储装置、电极液存储装置、除盐水存储装置、膜堆和控制中枢,其中,所述膜堆分别连通所述有机胺液存储装置、所述电极液存储装置和所述除盐水存储装置;所述膜堆设置有至少一个有机胺液进口、有机胺液出口、废液进口、废液出口、电极液进口和电极液出口;所述有机胺液出口处和所述废液出口处分别设置有第一电导率仪和第二电导率仪,用于监测所述有机胺液出口处和所述废液出口处的液体电导率;所述有机胺液出口处至所述有机胺液存储装置之间的物料输送管线上设置有第一调节阀,所述除盐水存储装置至所述废液进口处之间的物料输送管线上设置有第二调节阀;所述系统还包括控制中枢,用于接收来自所述第一电导率仪和第二电导率仪的电导率信号,并根据所述第一电导率仪和第二电导率仪的电导率信号调节所述第一调节阀和所述第二调节阀的开度。In order to achieve the above object, one aspect of the present invention provides a system for removing thermally stable salts from an organic amine solution, the system comprising: an organic amine solution storage device, an electrode solution storage device, a demineralized water storage device, a membrane stack and a control center, Wherein, the membrane stack is respectively connected with the organic amine solution storage device, the electrode solution storage device and the demineralized water storage device; the membrane stack is provided with at least one organic amine solution inlet, organic amine solution outlet, and waste liquid inlet, waste liquid outlet, electrode liquid inlet and electrode liquid outlet; the organic amine liquid outlet and the waste liquid outlet are respectively provided with a first conductivity meter and a second conductivity meter for monitoring the organic amine The liquid conductivity at the liquid outlet and the waste liquid outlet; a first regulating valve is provided on the material conveying pipeline between the organic amine liquid outlet and the organic amine liquid storage device, and the demineralized water storage device A second regulating valve is provided on the material conveying pipeline between the waste liquid inlet; the system further includes a control center for receiving conductivity signals from the first conductivity meter and the second conductivity meter , and adjust the opening of the first regulating valve and the second regulating valve according to the conductivity signals of the first conductivity meter and the second conductivity meter.
本发明第二方面提供一种采用前述的脱除有机胺液中热稳盐的系统处理含有热稳盐的有机胺液的方法,所述方法包括将待处理有机胺液由外接管线引入所述系统的有机胺液存储装置,将除盐水引入至所述系统的除盐水存储装置中,将电极液存储装置中通入电极液,然后将所述有机胺液循环泵入所述膜堆的胺液室,将所述除盐水存储装置中的除盐水循环泵入所述膜堆的废液室,将电极液存储装置中的电极液分别循环泵入所述膜堆的阳极室和阴极室;将所述膜堆的阳极板和阴极板分别与电源的正极和负极连接,使循环泵入所述膜堆的待处理有机胺液进行热稳盐脱除处理,得到脱除热稳盐的有机胺液和富集热稳盐的除盐水,待得到的脱除热稳盐的有机胺液和富集热稳盐的除盐水分别满足回收和排放标准时,将处理后得到的脱除热稳盐的有机胺液输送至有机胺液回用系统,将处理后得到的富集热稳盐的除盐水作为废液排放至所述系统外。The second aspect of the present invention provides a method for treating an organic amine solution containing a heat-stable salt by using the aforementioned system for removing heat-stable salts from an organic amine solution, the method comprising introducing the organic amine solution to be treated into the The organic amine solution storage device of the system, the demineralized water is introduced into the demineralized water storage device of the system, the electrode solution is passed into the electrode solution storage device, and then the organic amine solution is circulated and pumped into the amine of the membrane stack. a liquid chamber, wherein the demineralized water in the demineralized water storage device is circulated and pumped into the waste liquid chamber of the membrane stack, and the electrode solution in the electrode solution storage device is circulated and pumped into the anode chamber and the cathode chamber of the membrane stack respectively; The anode plate and the cathode plate of the membrane stack are respectively connected to the positive electrode and the negative electrode of the power supply, and the organic amine solution to be treated that is circulated and pumped into the membrane stack is subjected to heat-stable salt removal treatment to obtain an organic amine solution for removing heat-stable salts. The amine solution and the demineralized water enriched with thermally stable salts, when the obtained organic amine solution from which thermally stable salts have been removed and the demineralized water enriched with thermally stable salts meet the recycling and discharge standards, respectively, the thermally stable salts removed after the treatment is processed. The organic amine liquid is transported to the organic amine liquid reuse system, and the demineralized water enriched with thermally stable salt obtained after the treatment is discharged to the outside of the system as a waste liquid.
现有的胺液脱除热稳盐的方法中鲜有涉及阳离子的脱除,然而,阳离子在有机胺中累积到一定程度后(如超过1000ppm),会极大地影响脱硫有机胺液的脱硫效率。例如,当将含有大量钠离子的胺液用于脱除液化气中的硫化氢时,会造成贫胺液中硫化氢含量升高,液化气脱硫深度下降甚至脱后液化气含硫量超标,其危害性甚至超过了热稳盐阴离子。按照常规理论,胺液本身在水溶液中应该很容易与阳离子交换树脂作用,因此,如果采用阳离子交换树脂来脱除阳离子,那么在脱除阳离子的过程中形成竞争交换关系,造成胺液本身的大量损失,不利于工业化生产,因此,如何有效脱除胺液中的阳离子一直是本领域的技术难题。为了避免阳离子含量过大造成的影响,目前常用的办法是更换新鲜的有机胺,排放处理劣化严重的有机胺,但是这样会导致操作成本的提高、环境的污染以及资源的浪费。Existing methods for removing thermally stable salts from amine liquids rarely involve the removal of cations. However, after cations accumulate in organic amines to a certain extent (such as exceeding 1000 ppm), the desulfurization efficiency of desulfurized organic amine liquids will be greatly affected. . For example, when an amine solution containing a large amount of sodium ions is used to remove hydrogen sulfide from liquefied gas, the hydrogen sulfide content in the lean amine solution will increase, the desulfurization depth of the liquefied gas will decrease, or even the sulfur content of the liquefied gas after desulfurization will exceed the standard. Its hazard even exceeds that of thermostable salt anions. According to the conventional theory, the amine liquid itself should easily interact with the cation exchange resin in the aqueous solution. Therefore, if the cation exchange resin is used to remove the cations, a competitive exchange relationship will be formed in the process of removing the cations, resulting in a large amount of the amine liquid itself. Loss is not conducive to industrial production, therefore, how to effectively remove the cations in the amine solution has always been a technical problem in the art. In order to avoid the influence caused by excessive cation content, the current common method is to replace the fresh organic amine and discharge the seriously deteriorated organic amine, but this will lead to increased operating costs, environmental pollution and waste of resources.
本发明的发明人经过深入研究后发现,含有热稳盐的有机胺在电渗析的作用下,可以使热稳盐中的带电粒子产生定向迁移,进入不同的隔室,不断进行分离、浓缩和脱除,从而实现有机胺液的净化。然而,随着净化过程的进行,有机胺液中的热稳盐浓度不断降低,有机胺液的电导率会逐渐下降,理论上,当热稳盐浓度降低到0或接近0时,有机胺液中几乎没有可以移动的带电粒子,造成有机胺液导电性低。在电渗析过程中胺液室内的有机胺液导电性的下降会导致严重后果,如:(1)有机胺液发生电离并进入除盐水隔室而造成有机胺液的损耗,无法完成进一步的脱盐;(2)会造成电流效率降低,电能进一步转化为热能,导致有机胺液温度升高,对离子交换膜造成不可逆的损害。为了解决这个问题,本发明的发明人发现,在电渗析的胺液隔室中装填入离子交换树脂,在有机胺液导电性能下降甚至不能导电时,离子交换树脂作为导电介质发挥作用,可以有效促进电渗析过程的进行,提高电渗析脱盐效率。此外,在所述系统中设置控制中枢,可以实现有机胺液中热稳盐脱除过程的全自动化进行,待得到的脱除热稳盐的有机胺液和富集热稳盐的除盐水分别满足回收和排放标准时,可以自动进行净化的有机胺液回收和/或废液排放,有机胺液回收和/或废液排放后系统自动对有机胺液和/或除盐水进行补液,全程无需人工干预,极大地节约了人力成本。因此,本发明提供的系统对有机胺液中热稳盐的脱除深度高,自动化程度高,有效降低了操作成本,提高有机胺液的脱硫效率。After in-depth research, the inventors of the present invention found that, under the action of electrodialysis, the organic amines containing thermostable salts can make the charged particles in the thermostable salts migrate directionally, enter different compartments, and continuously perform separation, concentration and purification. removal, so as to realize the purification of organic amine liquid. However, with the progress of the purification process, the thermally stable salt concentration in the organic amine solution decreases, and the electrical conductivity of the organic amine solution will gradually decrease. In theory, when the thermally stable salt concentration decreases to 0 or close to 0, the organic amine solution There are almost no movable charged particles in the organic amine solution, resulting in low conductivity of the organic amine solution. In the process of electrodialysis, the decrease of the conductivity of the organic amine liquid in the amine liquid chamber will lead to serious consequences, such as: (1) The organic amine liquid is ionized and enters the demineralized water compartment, resulting in the loss of the organic amine liquid, and further desalination cannot be completed. ; (2) The current efficiency will be reduced, and the electrical energy will be further converted into thermal energy, resulting in an increase in the temperature of the organic amine solution, causing irreversible damage to the ion exchange membrane. In order to solve this problem, the inventors of the present invention found that when the amine liquid compartment of electrodialysis is filled with ion exchange resin, when the conductivity of the organic amine liquid decreases or even fails to conduct electricity, the ion exchange resin acts as a conductive medium, which can It can effectively promote the electrodialysis process and improve the desalination efficiency of electrodialysis. In addition, setting a control center in the system can realize the fully automatic removal of the thermally stable salt removal process in the organic amine solution. When the recovery and discharge standards are met, the organic amine liquid recovery and/or waste liquid discharge can be automatically carried out. After the organic amine liquid recovery and/or waste liquid discharge, the system automatically replenishes the organic amine liquid and/or demineralized water without manual labor. Intervention, which greatly saves labor costs. Therefore, the system provided by the present invention has a high removal depth of thermally stable salts in the organic amine liquid, a high degree of automation, effectively reduces the operation cost, and improves the desulfurization efficiency of the organic amine liquid.
本发明的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description that follows.
附图说明Description of drawings
图1是当膜堆为阴阳膜堆时采用本发明提供的脱除有机胺液中热稳盐系统处理含有热稳盐的有机胺液的流程示意图;Fig. 1 is when the membrane stack is the yin-yang membrane stack and adopts the thermally stable salt removal system in the organic amine solution provided by the present invention to process the organic amine solution containing the thermally stable salt;
图2是本发明中膜堆为双极膜堆的结构及工作原理示意图。FIG. 2 is a schematic diagram of the structure and working principle of the bipolar membrane stack in the present invention.
附图标记说明Description of reference numerals
1、有机胺液存储装置 2、电极液存储装置 3、除盐水存储装置1. Organic amine
4、膜堆 5、控制中枢 61、第一调节阀4.
62、第二调节阀 63、第三调节阀 64、第四调节阀62, the second regulating valve 63, the third regulating valve 64, the fourth regulating valve
65、第五调节阀 66、第六调节阀 67、第七调节阀65, the
71、有机胺液循环泵 72、电极液循环泵 73、除盐水循环泵71. Organic amine liquid circulating
81、有机胺液液位仪 82、除盐水液位仪 91、第一电导率仪81. Organic amine
92、第二电导率仪 A、第一离子交换膜 B、第二离子交换膜92. The second conductivity meter A, the first ion exchange membrane B, the second ion exchange membrane
C、第三离子交换膜 I-1、阳极室 I-2、阴极室C, the third ion exchange membrane I-1, the anode compartment I-2, the cathode compartment
II、胺液室 III、废液室II, amine liquid chamber III, waste liquid chamber
具体实施方式Detailed ways
在本文中所披露的范围的端点和任何值都不限于该精确的范围或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范围的端点值之间、各个范围的端点值和单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围,这些数值范围应被视为在本文中具体公开。The endpoints of ranges and any values disclosed herein are not limited to the precise ranges or values, which are to be understood to encompass values proximate to those ranges or values. For ranges of values, the endpoints of each range, the endpoints of each range and the individual point values, and the individual point values can be combined with each other to yield one or more new ranges of values that Ranges should be considered as specifically disclosed herein.
本发明第一方面提供一种脱除有机胺液中热稳盐的系统,如图1所示,该系统包括:有机胺液存储装置1、电极液存储装置2、除盐水存储装置3、膜堆4和控制中枢5,其中,所述膜堆4分别连通所述有机胺液存储装置1、所述电极液存储装置2和所述除盐水存储装置3;所述膜堆4设置有至少一个有机胺液进口、有机胺液出口、废液进口、废液出口、电极液进口和电极液出口;所述有机胺液出口处和所述废液出口处分别设置有第一电导率仪91和第二电导率仪92,用于监测所述有机胺液出口处和所述废液出口处的液体电导率;所述有机胺液出口处至所述有机胺液存储装置1之间的物料输送管线上设置有第一调节阀61,所述除盐水存储装置3至所述废液进口处之间的物料输送管线上设置有第二调节阀62;所述系统还包括控制中枢5,用于接收来自所述第一电导率仪91和/或第二电导率仪92的电导率信号,并根据所述第一电导率仪91和/或第二电导率仪92的电导率信号调节所述第一调节阀61和/或所述第二调节阀62的开度。A first aspect of the present invention provides a system for removing thermally stable salts from organic amine solution. As shown in FIG. 1 , the system includes: an organic amine solution storage device 1, an electrode solution storage device 2, a demineralized water storage device 3, a membrane stack 4 and control center 5, wherein the membrane stack 4 is respectively connected to the organic amine solution storage device 1, the electrode solution storage device 2 and the demineralized water storage device 3; the membrane stack 4 is provided with at least one Organic amine liquid inlet, organic amine liquid outlet, waste liquid inlet, waste liquid outlet, electrode liquid inlet and electrode liquid outlet; the organic amine liquid outlet and the waste liquid outlet are respectively provided with a first conductivity meter 91 and The second conductivity meter 92 is used to monitor the liquid conductivity at the outlet of the organic amine liquid and the outlet of the waste liquid; the material transportation between the outlet of the organic amine liquid and the storage device 1 of the organic amine liquid A first regulating valve 61 is arranged on the pipeline, and a second regulating valve 62 is arranged on the material conveying pipeline between the demineralized water storage device 3 and the waste liquid inlet; the system also includes a control center 5 for Receive the conductivity signal from the first conductivity meter 91 and/or the second conductivity meter 92, and adjust the conductivity according to the conductivity signal of the first conductivity meter 91 and/or the second conductivity meter 92 The opening of the first regulating valve 61 and/or the second regulating valve 62 .
根据本发明,所述控制中枢5优选为自动控制装置并由可编程软件实现人机界面互动,所述控制中枢5可以根据所述第一电导率仪91和/或第二电导率仪92的电导率信号变化,自动调控所述第一调节阀61和/或所述第二调节阀62的开度,从而实现自动监测和控制所述待处理有机胺液和/或除盐水的流量及循环和排放频率。According to the present invention, the
根据本发明,优选地,所述控制中枢5可以根据实际情况设定有机胺液的电导率信号差值或电导率信号值,当所述第一电导率仪91测得的电导率信号差值或电导率信号值达到所述设定电导率信号差值或所述设定电导率信号值,说明所述待处理的有机胺液已达到脱盐标准,开启有机胺液的输出管线上设置的第三调节阀63,将达标的处理后的有机胺液输出至有机胺液回用系统。According to the present invention, preferably, the
根据本发明,如图1所示,所述膜堆4包括相对设置在膜堆4两端的阳极板、阴极板和设置在所述阳极板和阴极板之间的含有多个离子交换膜的模组;所述阳极板与所述模组之间的区域形成阳极室I-1,所述阴极板与所述模组之间的区域形成阴极室I-2;所述多个离子交换膜在所述模组内分隔出多个周期性交替排布的胺液室II和废液室III;相邻的两个离子交换膜的离子选择透过性不同;在每个所述胺液室II的异侧设置所述有机胺液进口和有机胺液出口,在每个所述废液室III的异侧设置所述废液进口和废液出口,在所述阳极室I-1和阴极室I-2的异侧分别设置所述电极液出液口和电极液出口;According to the present invention, as shown in FIG. 1 , the membrane stack 4 includes an anode plate and a cathode plate oppositely disposed at both ends of the membrane stack 4 , and a mold containing a plurality of ion exchange membranes disposed between the anode plate and the cathode plate. group; the area between the anode plate and the module forms an anode chamber I-1, and the area between the cathode plate and the module forms a cathode chamber I-2; the plurality of ion exchange membranes are in The module is divided into a plurality of periodically alternately arranged amine liquid chambers II and waste liquid chambers III; the ion selective permeability of two adjacent ion exchange membranes are different; in each of the amine liquid chambers II The organic amine liquid inlet and the organic amine liquid outlet are arranged on the opposite side of each of the waste liquid chambers III, and the waste liquid inlet and the waste liquid outlet are arranged on the opposite side of each of the waste liquid chambers III. The different sides of I-2 are respectively provided with the electrode liquid outlet and the electrode liquid outlet;
所述有机胺液存储装置1的出液口与所述膜堆4的胺液室II的有机胺液进口连通设置,所述有机胺液存储装置1的进液口与所述膜堆4的胺液室II的有机胺液出口连通设置,形成闭合回路,成为有机胺液循环回路;The liquid outlet of the organic amine
所述电极液存储装置2的电极液出液口与所述阳极室I-1和阴极室I-2的电极液进口连通设置,所述电极液存储装置2的电极液进液口与所述阳极室I-1和阴极室I-2的电极液出口连通设置,形成闭合回路,成为电极液循环回路;The electrode liquid outlet of the electrode
所述除盐水存储装置3的除盐水出液口与所述废液室III的废液进口连通设置,所述除盐水存储装置3的除盐水进液口与所述废液室III的废液出口连通设置,形成闭合回路,成为除盐水循环回路。The demineralized water outlet of the demineralized water storage device 3 is arranged in communication with the waste liquid inlet of the waste liquid chamber III, and the demineralized water liquid inlet of the demineralized water storage device 3 is connected to the waste liquid of the waste liquid chamber III. The outlet is connected and set up to form a closed loop and become a demineralized water circulation loop.
根据本发明,为了使所述膜堆4在有机胺液导电率下降甚至不能导电时仍能持续进行电渗析的过程,提高所述膜堆4对有机胺液中热稳盐的脱盐效率,优选情况下,所述膜堆4中分隔出的每个所述胺液室II的两个所述离子交换膜之间还可以装填离子交换树脂;所述离子交换树脂可以为强酸性阳离子交换树脂和/或强碱性阴离子交换树脂。According to the present invention, in order to enable the membrane stack 4 to continue the process of electrodialysis even when the conductivity of the organic amine solution is reduced or even unable to conduct electricity, and to improve the desalination efficiency of the membrane stack 4 for thermally stable salts in the organic amine solution, preferably In this case, an ion exchange resin can also be filled between the two ion exchange membranes of each of the amine liquid chambers II separated in the membrane stack 4; the ion exchange resin can be a strongly acidic cation exchange resin and / or strongly basic anion exchange resin.
根据本发明,所述强酸性阳离子交换树脂可以为大孔型强酸性阳离子交换树脂和/或凝胶型强酸性阳离子交换树脂,所述强酸性阳离子交换树脂中的阳离子可以是任意一种阳离子,如有机阳离子(如季铵阳离子)、碱金属离子(Na+、K+)、碱土金属离子(如Mg2+、Ca2+)、过渡金属离子(如Cu2+、Fe3+、Cr3+、Zn2+、Co2+、Ni2+等)。According to the present invention, the strong acid cation exchange resin can be a macroporous strong acid cation exchange resin and/or a gel type strong acid cation exchange resin, and the cation in the strong acid cation exchange resin can be any cation, Such as organic cations (such as quaternary ammonium cations), alkali metal ions (Na + , K + ), alkaline earth metal ions (such as Mg 2+ , Ca 2+ ), transition metal ions (such as Cu 2+ , Fe 3+ , Cr 3 ) + , Zn 2+ , Co 2+ , Ni 2+ , etc.).
根据本发明,所述强碱性阴离子交换树脂可以为大孔型强碱性阴离子交换树脂和/或凝胶型强碱性阴离子交换树脂,所述强碱性阴离子交换树脂中的阴离子可以是任意一种阴离子,如SO4 2-、NO3 -、Cl-、HCO3 -、OH-等。According to the present invention, the strong basic anion exchange resin can be a macroporous strong basic anion exchange resin and/or a gel strong basic anion exchange resin, and the anions in the strong basic anion exchange resin can be any An anion, such as SO 4 2- , NO 3 - , Cl - , HCO 3 - , OH - etc.
根据本发明,当采用所述脱除有机胺液中热稳盐的系统用于处理的有机胺液中无金属阳离子时,所述离子交换树脂优选为强碱性阴离子交换树脂,更优选为氢氧型强碱性阴离子交换树脂,因为有机胺液为碱性溶液,最适合在碱性溶液中稳定发挥离子导电作用的是氢氧型的强碱性阴离子交换树脂;当采用所述脱除有机胺液中热稳盐的系统用于处理的有机胺液中含有金属阳离子时,所述离子交换树脂优选为强碱性阴离子交换树脂和强酸性阳离子交换树脂的混合物,更优选为氢氧型强碱性阴离子交换树脂和钠型强酸性阳离子交换树脂的混合物,所述强碱性阴离子交换树脂和强酸性阳离子交换树脂的用量的体积比可以为0.5-2:1。According to the present invention, when there is no metal cation in the organic amine liquid treated by the system for removing thermally stable salts from the organic amine liquid, the ion exchange resin is preferably a strongly basic anion exchange resin, more preferably hydrogen Oxygen type strong basic anion exchange resin, because the organic amine solution is an alkaline solution, the most suitable for stabilizing ion conduction in alkaline solution is hydroxide type strongly basic anion exchange resin; When the system of heat-stable salt in amine solution contains metal cations in the organic amine solution, the ion exchange resin is preferably a mixture of strong basic anion exchange resin and strong acid cation exchange resin, more preferably hydroxide type strong cation exchange resin. The mixture of basic anion exchange resin and sodium type strong acid cation exchange resin, the volume ratio of the amount of the strong basic anion exchange resin and the strong acid cation exchange resin can be 0.5-2:1.
根据本发明,所述离子交换树脂的用量没有特别地限定,只要可以在有机胺液的导电性能下降甚至不能导电时发挥导电作用即可,优选情况下,所述离子交换树脂的用量足够填满每个所述胺液室II。According to the present invention, the amount of the ion exchange resin is not particularly limited, as long as the conductivity of the organic amine solution is reduced or even can not conduct electricity. Preferably, the amount of the ion exchange resin is sufficient to fill the Each of the amine liquid chambers II.
根据本发明,所述电极液为电解质溶液,所述电解质溶液的浓度可以为3-10重量%,优选为4-6重量%,所述电解质溶液的溶质可以是但不限于硫酸钠、氯化钠、硝酸钠、乙酸钠、氯化钾、氢氧化钠、硫酸、盐酸、硝酸中的一种或多种,其主要目的是导电,确保有足够的离子进出,提高电流效率。According to the present invention, the electrode solution is an electrolyte solution, the concentration of the electrolyte solution can be 3-10% by weight, preferably 4-6% by weight, the solute of the electrolyte solution can be but not limited to sodium sulfate, chloride One or more of sodium, sodium nitrate, sodium acetate, potassium chloride, sodium hydroxide, sulfuric acid, hydrochloric acid, and nitric acid, the main purpose of which is to conduct electricity, ensure sufficient ions in and out, and improve current efficiency.
根据本发明,所述膜堆4可以为阴阳膜堆或双极膜堆,所述膜堆4中相邻的两个选择透过性不同的离子交换膜包括第一离子交换膜A和第二离子交换膜B,当所述膜堆4为阴阳膜堆时,所述第一离子交换膜A和第二离子交换膜B各自为阴离子交换膜或阳离子交换膜;当所述膜堆4为双极膜堆时,所述第一离子交换膜A和第二离子交换膜B各自为阴离子交换膜或双极膜。According to the present invention, the membrane stack 4 can be an cationic membrane stack or a bipolar membrane stack, and two adjacent ion exchange membranes with different permeabilities in the membrane stack 4 include a first ion exchange membrane A and a second ion exchange membrane A. Ion exchange membrane B, when the membrane stack 4 is an anion and cation membrane stack, the first ion exchange membrane A and the second ion exchange membrane B are each an anion exchange membrane or a cation exchange membrane; when the membrane stack 4 is a dual In the case of a polar membrane stack, the first ion exchange membrane A and the second ion exchange membrane B are each an anion exchange membrane or a bipolar membrane.
根据本发明,当所述膜堆4为阴阳膜堆时,所述膜堆4中可以包括多组离子交换膜,每组离子交换膜包括一个阳离子交换膜和一个阴离子交换膜,形成一个重复单元,多组离子交换膜形成的重复单元分隔出多个周期性交替排布的胺液室II和废液室III。所述膜堆4中离子选择透过性不同的离子交换膜的排布方式可以为本领域常规的阴阳膜堆的排布方式,例如,所述膜堆4中离子交换膜的排布方式可以如图1所示,所述膜堆4中,所述第一离子交换膜A为阳离子交换膜,所述第二离子交换膜B为阴离子交换膜,在所述模堆4中,自阳极板至阴极板方向,所述模组依次包括呈周期性交替排布的多个阴离子交换膜B和阳离子交换膜A,每个阴离子交换膜B和阳离子交换膜A形成一个重复单元,多组离子交换膜形成的重复单元分隔出多个周期性交替排布的胺液室II和废液室III。According to the present invention, when the membrane stack 4 is a cationic and cationic membrane stack, the membrane stack 4 may include multiple groups of ion exchange membranes, and each group of ion exchange membranes includes a cation exchange membrane and an anion exchange membrane to form a repeating unit , the repeating units formed by multiple groups of ion exchange membranes separate a plurality of periodically alternately arranged amine liquid chambers II and waste liquid chambers III. The arrangement of the ion-exchange membranes with different ion-selective permeability in the membrane stack 4 can be the conventional arrangement of anion and cation membrane stacks in the field. For example, the arrangement of the ion-exchange membranes in the membrane stack 4 can be As shown in FIG. 1 , in the membrane stack 4 , the first ion exchange membrane A is a cation exchange membrane, and the second ion exchange membrane B is an anion exchange membrane. To the direction of the cathode plate, the module sequentially includes a plurality of anion exchange membranes B and cation exchange membranes A that are periodically alternately arranged, and each anion exchange membrane B and cation exchange membrane A forms a repeating unit, and multiple groups of ion exchange membranes form a repeating unit. The repeating unit formed by the membrane separates a plurality of amine liquid chambers II and waste liquid chambers III which are arranged alternately periodically.
根据本发明,当所述膜堆4为双极膜堆时,所述膜堆4中可以包括多组离子交换膜,每组离子交换膜包括一个双极膜和一个阴离子交换膜,形成一个重复单元,多组离子交换膜形成的重复单元分隔出多个周期性交替排布的胺液室II和废液室III。所述膜堆4中离子选择透过性不同的离子交换膜的排布方式可以为本领域常规的双极膜堆的排布方式,例如,所述膜堆4中离子交换膜的排布方式可以如图2所示,在所述模堆4中,所述第一离子交换膜A为双极膜,所述第二离子交换膜B为阴离子交换膜,所述膜堆4还包括第三离子交换膜C,所述第三离子交换膜C为阳离子交换膜,被设置为靠近所述阳极板,在所述模堆4中,自第三离子交换膜C至阴极板方向,所述模组依次包括呈周期性交替排布的多个阴离子交换膜B和双极膜A,每个阴离子交换膜B和双极膜A形成一个重复单元,多组离子交换膜形成的重复单元分隔出多个周期性交替排布的胺液室II和废液室III。According to the present invention, when the membrane stack 4 is a bipolar membrane stack, the membrane stack 4 may include multiple groups of ion exchange membranes, each group of ion exchange membranes includes a bipolar membrane and an anion exchange membrane, forming a repeating Unit, the repeating unit formed by multiple groups of ion exchange membranes separates a plurality of periodically alternately arranged amine liquid chamber II and waste liquid chamber III. The arrangement of ion-exchange membranes with different ion-selective permeability in the membrane stack 4 can be the arrangement of conventional bipolar membrane stacks in the field, for example, the arrangement of the ion-exchange membranes in the membrane stack 4 As shown in FIG. 2, in the module stack 4, the first ion exchange membrane A is a bipolar membrane, the second ion exchange membrane B is an anion exchange membrane, and the membrane stack 4 further includes a third The ion exchange membrane C, the third ion exchange membrane C is a cation exchange membrane, is arranged close to the anode plate, in the die stack 4, from the third ion exchange membrane C to the cathode plate direction, the die The groups in turn include a plurality of anion exchange membranes B and bipolar membranes A that are arranged alternately in a periodic manner, each anion exchange membrane B and bipolar membrane A form a repeating unit, and the repeating units formed by the multiple groups of ion exchange membranes are separated into multiple groups. The amine liquid chamber II and the waste liquid chamber III are arranged alternately periodically.
根据本发明,所述双极膜为由一个阳离子交换膜和一个阴离子交换膜复合制成的阴、阳膜复合离子交换膜。所述双极膜的特点是在直流电场的作用下,阴、阳离子交换膜复合层间的H2O解离成H+和OH-并分别通过阴膜和阳膜,作为H+和OH-离子源,其工作原理如图2所示。According to the present invention, the bipolar membrane is an anionic and cationic composite ion-exchange membrane made of a cation-exchange membrane and an anion-exchange membrane. The characteristic of the bipolar membrane is that under the action of the DC electric field, the H 2 O between the composite layers of the anion and cation exchange membranes dissociates into H + and OH - and passes through the anion membrane and the cation membrane, respectively, as H + and OH - . The ion source, its working principle is shown in Figure 2.
根据本发明,当采用本发明提供的脱除有机胺液中热稳盐的系统处理含有热稳盐的有机胺液中含有大量强阳离子时,所述膜堆4可以为阴阳膜堆;当所述含有热稳盐的有机胺液中无金属阳离子时,所述膜堆4可以为阴阳膜堆或双极膜堆,优选为双极膜堆,当所述膜堆为含有热稳盐的有机胺液中无金属阳离子时,所述膜堆4为阴阳膜堆时,所述系统还包括碱液输入装置,向所述待处理有机胺液中输入碱液,中和待处理有机胺液中的酸性物质,使所述待处理有机胺液中富集强阳离子,以免导致有机胺根离子的脱除,造成有机胺液的损失。According to the present invention, when using the system for removing thermally stable salts from organic amine liquids provided by the present invention to treat organic amine liquids containing thermally stable salts that contain a large amount of strong cations, the membrane stack 4 can be a yin and yang membrane stack; When there are no metal cations in the organic amine solution containing thermally stable salts, the membrane stack 4 can be a cationic membrane stack or a bipolar membrane stack, preferably a bipolar membrane stack, when the membrane stack is an organic amine solution containing thermally stable salts. When there are no metal cations in the amine solution, and when the membrane stack 4 is a yin and yang membrane stack, the system further includes a lye input device, which inputs lye into the organic amine solution to be treated, and neutralizes the organic amine solution to be treated. The acidic substance is concentrated in the organic amine liquid to be treated to enrich strong cations, so as to avoid the removal of organic amine ions and the loss of organic amine liquid.
根据本发明,所述有机胺液循环回路中还连接有有机胺液输出管线,用于将脱除热稳盐的有机胺液输出至有机胺液回用系统,所述有机胺液输出管线上设置有第三调节阀63,所述除盐水循环回路中还连接有废液外排管线,用于将富集热稳盐的除盐水作为废液排放至所述系统外,所述废液外排管线上设置有第四调节阀64,所述控制中枢5还用于接收来自所述第一电导率仪91和/或第二电导率仪92的电导率信号,并根据所述第一电导率仪91和/或第二电导率仪92的电导率信号调节所述第三调节阀63和/或所述第四调节阀64的开度。当所述第一电导率仪91和/或第二电导率仪92的电导率信号分别满足有机胺液回用标准和/或废液排放标准时,所述控制中枢5分别控制所述第三调节阀63和/或所述第四调节阀64开启时机和/或开度。According to the present invention, the organic amine liquid circulation loop is also connected with an organic amine liquid output pipeline for outputting the organic amine liquid from which the thermally stable salt has been removed to the organic amine liquid reuse system, and the organic amine liquid output pipeline is A third regulating valve 63 is provided, and the demineralized water circulation loop is also connected with a waste liquid discharge line, which is used to discharge the demineralized water enriched with thermally stable salts as waste liquid to the outside of the system. A fourth regulating valve 64 is provided on the exhaust line, and the
根据本发明,所述有机胺液循环回路中设置有第一循环泵71,所述电极液循环回路设置有第二循环泵72,所述除盐水循环回路中设置有第三循环泵73,分别用于将所述有机胺液存储装置1内的物料循环泵入膜堆4的胺液室II,将电极液存储装置2中的物料循环泵入膜堆4的阳极室I-1和阴极室I-2,将除盐水存储装置3中的物料循环泵入膜堆4的废液室III中。优选地,所述第一循环泵71、第二循环泵72和第三循环泵73中还设置有变频器,用于控制各个泵的开关和泵速。更优选地,所述第一循环泵71、第二循环泵72和第三循环泵73的启动速度相同,所述第一循环泵71、第二循环泵72和第三循环泵73从启动到正常运转的时间为20-60s,更优选为30-40s,所述第一循环泵71、第二循环泵72和第三循环泵73从正常运转到彻底停止的时间为0-20s,更优选为5-10s。此外,所述变频器通过控制所述第一循环泵71、第二循环泵72和第三循环泵73的运转频率,以调节各物料进入膜堆4的流速,以确保各物料的流速可控。According to the present invention, the organic amine liquid circulation circuit is provided with a
优选地,在各个循环泵至膜堆4的相应隔室的连接管线上,还设置有过滤器,所述过滤器的设置数量可以是一个或多个,以脱除有机胺液、除盐水和电极液中的固体颗粒物。Preferably, a filter is also provided on the connecting line from each circulating pump to the corresponding compartment of the membrane stack 4, and the number of the filters can be one or more to remove organic amine liquid, demineralized water and Solid particles in the electrode fluid.
根据本发明,有机胺液、除盐水和电极液中的固体颗粒物为各自循环过程中携带的粉尘、细颗粒物、设备腐蚀脱落物、降解结焦物、反应沉淀物等。为了脱除上述固体颗粒物,更优选地,所述过滤器为滤芯式过滤器,过滤芯为pp棉折叠棉芯,过滤精度为0.1-1微米。According to the present invention, the solid particles in the organic amine solution, the demineralized water and the electrode solution are dust, fine particles, equipment corrosion shedding, degraded coke, reaction precipitates, etc. carried in the respective circulation processes. In order to remove the above-mentioned solid particulate matter, more preferably, the filter is a filter element type filter, the filter core is a pp cotton folded cotton core, and the filtration precision is 0.1-1 micron.
进一步优选地,所述过滤器出口还设置有压差计,对所述过滤器的滤芯缝隙的截留状态进行监控。Further preferably, the outlet of the filter is also provided with a differential pressure gauge to monitor the retention state of the filter element gap of the filter.
更进一步优选地,所述在各个循环泵至膜堆4的相应隔室的连接管线上,还设置有流量计,所述流量计可以为一个或多个,所述流量计上设置有断流检测装置。膜堆4在通电工作过程中会产生热量,产生的热量随各物料的循环被带出所述膜堆4而被释放,当物料断流时,没有物料流动对膜堆进行降温,膜堆4中的热量会不断累积,造成膜堆4中的物料逐渐升温,甚至沸腾,易造成膜堆4过热甚至烧毁,所述断流检测装置可以有效检测各循环回路中管线内物料的流动状态,当某一管线内物料断流时,所述断流检测装置可将断流信号反馈给控制中枢5,控制系统切断膜堆4的电源,避免造成膜堆4持续通电而产生超温现象。Further preferably, a flow meter is also provided on the connecting pipeline from each circulating pump to the corresponding compartment of the membrane stack 4, and the flow meter may be one or more, and the flow meter is provided with a flow stop. detection device. The membrane stack 4 will generate heat during the energization process, and the generated heat is taken out of the membrane stack 4 with the circulation of each material and released. When the material is cut off, there is no material flow to cool down the membrane stack, and the membrane stack 4 The heat in the membrane stack will continue to accumulate, causing the material in the membrane stack 4 to gradually heat up or even boil, which is likely to cause the membrane stack 4 to overheat or even burn. When the material in a pipeline is cut off, the cut-off detection device can feed back the cut-off signal to the
根据本发明,所述膜堆4的有机胺液进口、废液进口和电极液进口处分别设置有换热器和温度计,用于调控进入所述膜堆4的物料的温度。优选地,经换热器换热后,进入膜堆4的物料温度为5-35℃,优选为15-25℃。如果流入膜堆4的物料温度过高,会破坏所述第一离子交换膜A和第二离子交换膜B中的有效离子交换基团,甚至破坏所述第一离子交换膜A和第二离子交换膜B的结构,如果流入膜堆4的物料温度过低,则可能会导致各物料中的盐结晶或水结冰,易造成所述第一离子交换膜A和第二离子交换膜B的形变,甚至破坏所述第一离子交换膜A和第二离子交换膜B的结构,导致不同的隔室中的液体串通,造成所述膜堆4的脱盐能力下降和有机胺液的损失。According to the present invention, the organic amine liquid inlet, the waste liquid inlet and the electrode liquid inlet of the membrane stack 4 are respectively provided with a heat exchanger and a thermometer for regulating the temperature of the material entering the membrane stack 4 . Preferably, after heat exchange by the heat exchanger, the temperature of the material entering the membrane stack 4 is 5-35°C, preferably 15-25°C. If the temperature of the material flowing into the membrane stack 4 is too high, the effective ion exchange groups in the first ion exchange membrane A and the second ion exchange membrane B will be destroyed, and even the first ion exchange membrane A and the second ion exchange membrane will be destroyed. The structure of the exchange membrane B, if the temperature of the material flowing into the membrane stack 4 is too low, it may cause salt crystallization or water freezing in each material, which is easy to cause the first ion exchange membrane A and the second ion exchange membrane B. Deformation, or even destroying the structure of the first ion exchange membrane A and the second ion exchange membrane B, leads to the communication of liquids in different compartments, resulting in a decrease in the desalination capacity of the membrane stack 4 and loss of organic amine liquid.
根据本发明,该系统还可以设置有碱液输入装置,所述碱液输入装置的输送管线接入所述有机胺液存储装置1。所述碱液输入装置的输送管线上设置有第七调节阀67,用于根据实际处理的有机胺液种类调节所述碱液输入装置中碱液的输入时机和流量。根据本发明,所述碱液可以是但不限于氢氧化钠和/或氢氧化钾,当待处理有机胺液中缺乏阳离子的情况下,可以根据实际情况在补充有机胺液后再根据需要补充碱液,避免在脱盐过程中造成有机胺液的损失。According to the present invention, the system may also be provided with a lye liquid input device, and the conveying pipeline of the lye liquid input device is connected to the organic amine
根据本发明,该系统还设置有惰性气体接入装置,所述惰性气体接入装置的输送管线分别接入所述有机胺液存储装置1、电极液存储装置2和除盐水存储装置3,对各个循环回路中的存储装置进行惰性气封,确保胺液等在各自的循环罐中隔绝空气,不会被氧化。优选地,所述惰性气体为氮气。According to the present invention, the system is further provided with an inert gas access device, and the transmission pipelines of the inert gas access device are respectively connected to the organic amine
根据本发明,所述膜堆4中还设置有清洗装置,当所述膜堆4中所述第一离子交换膜A和/或第二离子交换膜B电渗析效率下降或受到污染时,对所述第一离子交换膜A和/或第二离子交换膜B进行清洗,保持所述膜堆4的高脱盐效率。According to the present invention, the membrane stack 4 is further provided with a cleaning device. When the electrodialysis efficiency of the first ion exchange membrane A and/or the second ion exchange membrane B in the membrane stack 4 decreases or is polluted, the The first ion exchange membrane A and/or the second ion exchange membrane B are cleaned to maintain the high desalination efficiency of the membrane stack 4 .
优选地,所述有机胺液存储装置1上还设置有有机胺液液位仪81,所述除盐水存储装置2上还设置有除盐水液位仪82,分别用于检测所述有机胺液存储装置1和所述除盐水存储装置2内的液位,然后将二者的液位信号发送至所述控制中枢5,所述控制中枢5根据所述有机胺液液位仪81和/或除盐水液位仪82的液位信号,调节所述胺液输入管线上的第五调节阀65和/或所述除盐水输入管线上的第六调节阀66的开度和开关时机,进而控制所述有机胺液存储装置1和所述除盐水存储装置2的补液用量和流速;所述控制中枢5还可以根据所述有机胺液液位仪81和/或除盐水液位仪82的液位信号进一步控制所述第三调节阀63和/或第四调节阀64的开度和开关时机,协同控制有机胺液循环回路中的有机胺液和/或除盐水循环回路中废液的循环启动或停止以及循环流量。Preferably, the organic amine
根据本发明,为了便于安装及简化操作,所述系统优选为撬装系统。According to the present invention, in order to facilitate installation and simplify operation, the system is preferably a skid-mounted system.
本发明第二方面提供一种采用前述的脱除有机胺液中热稳盐的系统处理含有热稳盐的有机胺液的方法,所述方法包括将待处理有机胺液由外接管线引入所述系统的有机胺液存储装置1,将除盐水引入至所述系统的除盐水存储装置3中,将电极液存储装置2中通入电极液,然后将所述有机胺液循环泵入所述膜堆4的胺液室II,将所述除盐水存储装置3中的除盐水循环泵入所述膜堆4的废液室III,将电极液存储装置2中的电极液分别循环泵入所述膜堆4的阳极室I-1和阴极室I-2;将所述膜堆4的阳极板和阴极板分别与电源的正极和负极连接,使循环泵入所述膜堆4的待处理有机胺液进行热稳盐脱除处理,得到脱除热稳盐的有机胺液和富集热稳盐的除盐水,待得到的脱除热稳盐的有机胺液和富集热稳盐的除盐水分别满足回收和排放标准时,将处理后得到的脱除热稳盐的有机胺液输送至有机胺液回用系统,将处理后得到的富集热稳盐的除盐水作为废液排放至所述系统外。The second aspect of the present invention provides a method for treating an organic amine solution containing a heat-stable salt by using the aforementioned system for removing heat-stable salts from an organic amine solution, the method comprising introducing the organic amine solution to be treated into the The organic amine
根据本发明,优选地,所述与膜堆4的阳极板和阴极板连接的电源为隔爆直流电源。According to the present invention, preferably, the power supply connected to the anode plate and the cathode plate of the membrane stack 4 is an explosion-proof DC power supply.
根据本发明,所述阳极板和阴极板连接电源后产生的电流密度可以根据待处理的有机胺液中的热稳盐浓度和/或所述有机胺液的电导率进行选择设定,例如,当所述待处理有机胺液中热稳盐浓度为0.5-10重量%时,或者当所述待处理有机胺液的电导率为1-20ms时,所述电流密度可以为5-400mA/cm2。所述电源的电压和电流,可以根据所述膜堆4中的膜面积进行设定,只要将所述电流密度控制在5-400mA/cm2的范围内即可。所述膜堆4中离子交换膜的数量可以为20-200组,每组离子交换膜包括两个离子选择透过性不同的离子交换膜,形成一个重复单元,如,当膜堆4为阴阳膜堆时,一组离子交换膜包括一个阳离子交换膜和一个阴离子交换膜,当膜堆4为双极膜堆时,一组离子交换膜包括一个阴离子交换膜和一个双极膜。当膜堆4分别为阴阳膜堆或双极膜堆时,所述膜堆4的工作原理及其中离子选择透过性不同的离子交换膜的排布方式如前所述,在此不再赘述。所述膜堆4中离子交换膜的大小符合相关国家和行业标准,工业上常用400mm×800mm的离子交换膜组装膜堆,也有用200mm×400mm的离子交换膜组装膜堆,本发明不限于上述两种大小的膜堆。According to the present invention, the current density generated after the anode plate and the cathode plate are connected to a power source can be selected and set according to the thermally stable salt concentration in the organic amine solution to be treated and/or the electrical conductivity of the organic amine solution, for example, When the thermally stable salt concentration in the organic amine solution to be treated is 0.5-10% by weight, or when the conductivity of the organic amine solution to be treated is 1-20 ms, the current density may be 5-400 mA/cm 2 . The voltage and current of the power supply can be set according to the membrane area in the membrane stack 4, as long as the current density is controlled within the range of 5-400 mA/cm 2 . The number of ion exchange membranes in the membrane stack 4 can be 20-200 groups, and each group of ion exchange membranes includes two ion exchange membranes with different ion selective permeability to form a repeating unit. For example, when the membrane stack 4 is yin and yang When the membrane stack is used, a set of ion exchange membranes includes a cation exchange membrane and an anion exchange membrane, and when the membrane stack 4 is a bipolar membrane stack, a set of ion exchange membranes includes an anion exchange membrane and a bipolar membrane. When the membrane stacks 4 are cationic and cationic membrane stacks or bipolar membrane stacks respectively, the working principle of the membrane stacks 4 and the arrangement of ion exchange membranes with different ion selective permeability are as described above, and will not be repeated here. . The size of the ion exchange membrane in the membrane stack 4 conforms to the relevant national and industry standards. The ion exchange membrane of 400mm×800mm is commonly used in the industry to assemble the membrane stack, and the ion exchange membrane of 200mm×400mm is also used to assemble the membrane stack. The present invention is not limited to the above Two sizes of membrane stacks.
根据本发明,所述待处理的有机胺液在经过阳极板和阴极板分别与电源的正极和负极连接的膜堆4时,有机胺液中的热稳盐中的带电粒子在外加直流电场的驱动下,利用第一离子交换膜A和第二离子交换膜B具有的离子选择透过性的不同,即阳离子可以透过阳离子交换膜,阴离子可以透过阴离子交换膜,相反则不能通过,不带电荷的有机胺液分子无法通过阴阳离子交换膜移动,而留在对应的胺液室II中,在有机胺液的循环流动过程中,不断脱除热稳盐,而热稳盐中的带电离子则移动至相应的废液室III中,在除盐水的循环流动过程中,从有机胺液中脱除,从而实现有机胺液的淡化、浓缩、精制或纯化等目的。此外,双极膜中阴、阳离子交换膜复合层间的H2O解离成H+和OH-并分别通过阴膜和阳膜,作为H+和OH-离子源,当待处理的有机胺液中含有的热稳盐无金属阳离子时,可利用所述双极膜产生H+与有机胺液中脱除的热稳盐阴离子结合形成酸,富集在除盐水中最终形成废液被排放至所述系统外。According to the present invention, when the organic amine solution to be treated passes through the membrane stack 4 in which the anode plate and the cathode plate are respectively connected to the positive electrode and the negative electrode of the power supply, the charged particles in the heat-stable salt in the organic amine solution are subjected to an external direct current electric field. Driven by the difference in ion-selective permeability of the first ion exchange membrane A and the second ion exchange membrane B, that is, cations can pass through the cation exchange membrane, and anions can pass through the anion exchange membrane. The charged organic amine liquid molecules cannot move through the anion and cation exchange membrane, but stay in the corresponding amine liquid chamber II. During the circulation flow of the organic amine liquid, the thermally stable salt is continuously removed, and the charged The ions move to the corresponding waste liquid chamber III, and are removed from the organic amine liquid during the circulation flow of the desalinated water, so as to achieve the purposes of desalination, concentration, purification or purification of the organic amine liquid. In addition, the H 2 O between the composite layers of the anion and cation exchange membranes in the bipolar membrane dissociates into H + and OH - and passes through the anion and cation membranes, respectively, as the source of H + and OH - ions, when the organic amine to be treated When the heat-stable salt contained in the liquid has no metal cations, the bipolar membrane can be used to generate H + and the heat-stable salt anion removed from the organic amine liquid can be combined to form an acid, which is enriched in the demineralized water to form a waste liquid and discharged. out of the system.
本发明所述的有机胺液在水溶液中为分子形式存在的,其本身不带电子,其导电性完全靠其中的热稳盐,然而,随着净化过程的进行,有机胺液中的热稳盐浓度不断降低,有机胺液的电导率会逐渐下降,理论上,当热稳盐浓度降低到0或接近0时,有机胺液中几乎没有可以移动的带电粒子,这样造成有机胺液导电性降低甚至无法导电。此时,如果所述膜堆4仍然在通电,那么因为胺液室II内的有机胺液导电性的下降导致电流无法通过或通电受阻,这样将会造成严重后果,如:(1)有机胺液电离进入废液室III而造成有机胺液的损耗,无法完成进一步的脱盐;(2)会造成电流效率降低,电能进一步转化为热能,导致有机胺液温度升高,对离子交换膜造成不可逆的损害。通过设置有机胺液排放电导率可以规避上述问题,即不把有机胺液的电导率降低到0或接近0时就将其排入有机胺液回用系统中,但是,有机胺液中的热稳盐经过本发明方法的不断脱除,总有使热稳盐达到非常低的程度,那么此时,一旦脱除热稳盐将会出现上述后果,只能停止脱除热稳盐。也就是说,热稳盐浓度无法降低到接近0或达到0的程度,为了解决这个问题,优选地,在电渗析的胺液室II中装填入离子交换树脂,在有机胺液导电性能下降甚至不能导电时,离子交换树脂作为导电介质发挥作用,可以有效促进电渗析过程的进行,提高电渗析脱盐效率和脱盐深度。The organic amine solution of the present invention exists in the form of molecules in the aqueous solution, and itself does not carry electrons, and its electrical conductivity depends entirely on the thermally stable salt therein. However, with the progress of the purification process, the thermally stable organic amine solution As the salt concentration continues to decrease, the conductivity of the organic amine solution will gradually decrease. In theory, when the thermally stable salt concentration decreases to 0 or close to 0, there are almost no movable charged particles in the organic amine solution, which causes the conductivity of the organic amine solution. reduce or even fail to conduct electricity. At this time, if the membrane stack 4 is still energized, the current cannot pass through or the energization is blocked due to the decrease in the conductivity of the organic amine solution in the amine solution chamber II, which will cause serious consequences, such as: (1) organic amine The ionization of the liquid into the waste liquid chamber III causes the loss of the organic amine liquid, and further desalination cannot be completed; (2) the current efficiency will be reduced, and the electrical energy will be further converted into heat energy, resulting in an increase in the temperature of the organic amine liquid, which is irreversible to the ion exchange membrane. damage. The above problems can be avoided by setting the discharge conductivity of the organic amine liquid, that is, when the conductivity of the organic amine liquid is not reduced to 0 or close to 0, it is discharged into the organic amine liquid recycling system. However, the heat in the organic amine liquid The continuous removal of the stable salt by the method of the present invention always makes the thermally stable salt reach a very low level. At this time, once the thermally stable salt is removed, the above consequences will occur, and the removal of the thermally stable salt can only be stopped. That is to say, the concentration of thermally stable salt cannot be reduced to a level close to 0 or to 0. In order to solve this problem, preferably, ion exchange resin is filled in the amine liquid chamber II of electrodialysis, and the conductivity of the organic amine liquid decreases. Even when it is not conductive, the ion exchange resin acts as a conductive medium, which can effectively promote the electrodialysis process and improve the electrodialysis desalination efficiency and desalination depth.
根据本发明,所述离子交换树脂的选择和用量如前所述,在此不再赘述。According to the present invention, the selection and dosage of the ion exchange resin are as described above, and will not be repeated here.
根据本发明,所述待处理有机胺液可以为含有热稳盐的单乙醇胺、含有热稳盐的二乙醇胺、含有热稳盐的N-甲基二乙醇胺、含有热稳盐的三乙醇胺、含有热稳盐的N-甲基乙二胺、含有热稳盐的二异丙醇胺、含有热稳盐的N,N-二丁基乙醇胺、含有热稳盐的乙二胺、含有热稳盐的二乙胺、含有热稳盐的四甲基乙二胺、含有热稳盐的哌嗪中的至少一种。According to the present invention, the organic amine liquid to be treated can be monoethanolamine containing thermally stable salt, diethanolamine containing thermally stable salt, N-methyldiethanolamine containing thermally stable salt, triethanolamine containing thermally stable salt, containing N-methylethylenediamine with heat stable salt, diisopropanolamine with heat stable salt, N,N-dibutylethanolamine with heat stable salt, ethylenediamine with heat stable salt, with heat stable salt At least one of diethylamine containing thermally stable salts, tetramethylethylenediamine containing thermally stable salts, and piperazine containing thermally stable salts.
例如,炼油厂液化气脱硫常用MDEA作为脱硫剂,该脱硫剂在循环使用过程中会部分降解氧化产生甲酸根、乙酸根,脱硫产生的硫化物也会氧化为硫酸根、亚硫酸根、硫代硫酸根等,这些阴离子在脱硫剂再生温度下能够稳定存在,即是所谓的热稳盐(HSS),热稳盐在胺液中会不断累计,导致胺液发泡、颜色加深和腐蚀,这些又进一步促进了胺液的劣化和降解,形成恶性循环,最终影响胺液脱硫深度和脱硫效率。更有甚者,有些炼厂由于这样或那样的原因会在胺液中引入强阳离子(如Na+、K+、Ca2+、Mg2+等),强阳离子会在脱硫过程中形成热稳定性的硫化物,造成贫胺液硫化氢含量升高,影响了脱硫深度和脱硫效率,造成脱硫不合格。For example, MDEA is commonly used as a desulfurizer in the desulfurization of liquefied gas in refineries. The desulfurizer will be partially degraded and oxidized to generate formate and acetate during the recycling process, and the sulfide generated by desulfurization will also be oxidized to sulfate, sulfite, thiol Sulfate, etc., these anions can exist stably at the regeneration temperature of the desulfurizer, which is the so-called heat stable salt (HSS). It further promotes the deterioration and degradation of the amine solution, forming a vicious circle, which ultimately affects the desulfurization depth and desulfurization efficiency of the amine solution. What's more, some refineries will introduce strong cations (such as Na + , K + , Ca 2+ , Mg 2+ , etc.) into the amine solution for one reason or another, and the strong cations will form thermal stability during the desulfurization process. sulfides, resulting in an increase in the content of hydrogen sulfide in the lean amine liquid, affecting the desulfurization depth and desulfurization efficiency, resulting in unqualified desulfurization.
采用本发明的脱除有机胺液中热稳盐的系统处理含有热稳盐的有机胺液的方法,可以将待处理有机胺液中的强阳离子和热稳盐阴离子同时脱除(例如钠离子和乙酸根离子同时脱除会形成乙酸钠),并在除盐水中累积到一定浓度排放出去。The method for treating the organic amine liquid containing the thermally stable salt by using the system for removing thermally stable salts in the organic amine liquid of the present invention can simultaneously remove strong cations and thermally stable salt anions in the organic amine liquid to be treated (for example, sodium ions Simultaneous removal with acetate ions will form sodium acetate), which will accumulate to a certain concentration in demineralized water and be discharged.
根据本发明,所述有机胺液、除盐水和电极液进入所述膜堆4之前经过换热处理,经换热处理后的有机胺液、除盐水和电极液的温度为5-35℃,优选为15-25℃。According to the present invention, the organic amine solution, demineralized water and electrode solution undergo heat exchange before entering the membrane stack 4, and the temperature of the organic amine solution, demineralized water and electrode solution after heat exchange is 5-35°C, It is preferably 15-25°C.
根据本发明,所述有机胺液、除盐水和电极液进入所述膜堆4之前经过过滤处理,以脱除有机胺液、除盐水和电极液中粒径为0.1-1微米的固体颗粒物。According to the present invention, the organic amine solution, demineralized water and electrode solution are filtered before entering the membrane stack 4 to remove solid particles with a particle size of 0.1-1 micron in the organic amine solution, demineralized water and electrode solution.
根据本发明,优选情况下,在所述有机胺液处理过程中,所述有机胺液和所述除盐水的流量可以为1-10m3/h,优选为2-5m3/h,所述电极液的流量可以为1-5m3/h,优选为2-4m3/h。所述有机胺液、除盐水和电极液在进入所述膜堆4之前,分成多股支流,各自进入膜堆4中的相应隔室,各股支流的流量不变,或平均分配为相同的流量。According to the present invention, preferably, during the treatment of the organic amine solution, the flow rates of the organic amine solution and the demineralized water may be 1-10 m 3 /h, preferably 2-5 m 3 /h, and the The flow rate of the electrode solution can be 1-5 m 3 /h, preferably 2-4 m 3 /h. Before entering the membrane stack 4, the organic amine solution, the demineralized water and the electrode solution are divided into a plurality of tributaries, each of which enters the corresponding compartment in the membrane stack 4, and the flow rate of each tributary remains unchanged, or is evenly distributed to the same. flow.
以下将通过实施例对本发明进行详细描述。The present invention will be described in detail below by means of examples.
实施例1Example 1
本实施例提供的脱除有机胺液中热稳盐的系统为撬装系统,其结构示意图如图1所示,该系统包括:有机胺液存储装置1、电极液存储装置2、除盐水存储装置3、膜堆4和控制中枢5,其中,所述膜堆4分别连通所述有机胺液存储装置1、所述电极液存储装置2和所述除盐水存储装置3;所述膜堆4设置有至少一个有机胺液进口、有机胺液出口、废液进口、废液出口、电极液进口和电极液出口;所述有机胺液出口处和所述废液出口处分别设置有第一电导率仪91和第二电导率仪92,用于监测所述有机胺液出口处和所述废液出口处的液体电导率;所述有机胺液出口处至所述有机胺液存储装置1之间的物料输送管线上设置有第一调节阀61,所述除盐水存储装置3至所述废液进口处之间的物料输送管线上设置有第二调节阀62;所述系统还包括控制中枢5,用于接收来自所述第一电导率仪91和/或第二电导率仪92的电导率信号,并根据所述第一电导率仪91和/或第二电导率仪92的电导率信号调节所述第一调节阀61和/或所述第二调节阀62的开度。The system for removing thermally stable salts from an organic amine solution provided in this embodiment is a skid-mounted system, the schematic diagram of which is shown in Figure 1, and the system includes: an organic amine solution storage device 1, an electrode solution storage device 2, and a demineralized water storage device The device 3, the membrane stack 4 and the control center 5, wherein the membrane stack 4 is respectively connected to the organic amine solution storage device 1, the electrode solution storage device 2 and the demineralized water storage device 3; the membrane stack 4 At least one organic amine liquid inlet, organic amine liquid outlet, waste liquid inlet, waste liquid outlet, electrode liquid inlet and electrode liquid outlet are provided; the organic amine liquid outlet and the waste liquid outlet are respectively provided with a first conductivity The conductivity meter 91 and the second conductivity meter 92 are used to monitor the liquid conductivity at the outlet of the organic amine liquid and the outlet of the waste liquid; A first regulating valve 61 is provided on the material conveying pipeline between the two sides, and a second regulating valve 62 is arranged on the material conveying pipeline between the demineralized water storage device 3 and the waste liquid inlet; the system also includes a control center 5, for receiving the conductivity signal from the first conductivity meter 91 and/or the second conductivity meter 92, and according to the conductivity of the first conductivity meter 91 and/or the second conductivity meter 92 The signal adjusts the opening of the first regulating valve 61 and/or the second regulating valve 62 .
所述膜堆4包括相对设置在膜堆4两端的阳极板、阴极板和设置在所述阳极板和阴极板之间的含有多个离子交换膜的模组;所述阳极板与所述模组之间的区域形成阳极室I-1,所述阴极板与所述模组之间的区域形成阴极室I-2;所述多个离子交换膜在所述模组内分隔出多个周期性交替排布的胺液室II和废液室III;相邻的两个离子交换膜的离子选择透过性不同;在每个所述胺液室II的异侧设置所述有机胺液进口和有机胺液出口,在每个所述废液室III的异侧设置所述废液进口和废液出口,在所述阳极室I-1和阴极室I-2的异侧分别设置所述电极液出液口和电极液出口;所述有机胺液存储装置1的出液口与所述膜堆4的胺液室II的有机胺液进口连通设置,所述有机胺液存储装置1的进液口与所述膜堆4的胺液室II的有机胺液出口连通设置,形成闭合回路,成为有机胺液循环回路;所述电极液存储装置2的电极液出液口与所述阳极室I-1和阴极室I-2的电极液进口连通设置,所述电极液存储装置2的电极液进液口与所述阳极室I-1和阴极室I-2的电极液出口连通设置,形成闭合回路,成为电极液循环回路;所述除盐水存储装置3的除盐水出液口与所述废液室III的废液进口连通设置,所述除盐水存储装置3的除盐水进液口与所述废液室III的废液出口连通设置,形成闭合回路,成为除盐水循环回路。The membrane stack 4 includes an anode plate and a cathode plate oppositely arranged at both ends of the membrane stack 4, and a module containing a plurality of ion exchange membranes arranged between the anode plate and the cathode plate; The area between the groups forms the anode chamber I-1, and the area between the cathode plate and the module forms the cathode chamber I-2; the plurality of ion exchange membranes are separated into a plurality of cycles within the module The amine liquid chamber II and the waste liquid chamber III are alternately arranged; the ion selective permeability of the two adjacent ion exchange membranes is different; the organic amine liquid inlet is arranged on the opposite side of each amine liquid chamber II and the organic amine liquid outlet, the waste liquid inlet and the waste liquid outlet are set on the different sides of each of the waste liquid chambers III, and the anode chamber I-1 and the cathode chamber I-2 are respectively set on the different sides of the Electrode liquid outlet and electrode liquid outlet; the liquid outlet of the organic amine liquid storage device 1 is arranged in communication with the organic amine liquid inlet of the amine liquid chamber II of the membrane stack 4, and the organic amine liquid storage device 1 The liquid inlet is communicated with the organic amine liquid outlet of the amine liquid chamber II of the membrane stack 4 to form a closed loop and become an organic amine liquid circulation loop; the electrode liquid liquid outlet of the electrode liquid storage device 2 is connected to the anode. The electrode solution inlet of chamber 1-1 and cathode chamber I-2 is communicated and set, and the electrode solution inlet of described electrode
所述有机胺液循环回路中还连接有有机胺液输出管线,用于将脱除热稳盐的有机胺液输出至脱除热稳盐的有机胺液回用系统,所述胺液输出管线上设置有第三调节阀63,所述除盐水存储装置3上还连接有废液外排管线,用于将废液排放至所述系统外,所述废液外排管线上设置有第四调节阀64,所述控制中枢5还用于接收来自所述第一电导率仪91和第二电导率仪92的电导率信号,并根据所述第一电导率仪91和第二电导率仪92的电导率信号调节所述第三调节阀63和所述第四调节阀64的开度。The organic amine liquid circulation loop is also connected with an organic amine liquid output pipeline, which is used for outputting the organic amine liquid from which the thermally stable salt is removed to the organic amine liquid recycling system for removing the thermally stable salt. The amine liquid output pipeline A third regulating valve 63 is provided thereon, the demineralized water storage device 3 is also connected with a waste liquid discharge line for discharging the waste liquid to the outside of the system, and a fourth waste liquid discharge line is provided on the The regulating valve 64, the
所述有机胺液循环回路中设置有第一循环泵71,所述电极液循环回路设置有第二循环泵72,所述除盐水循环回路中设置有第三循环泵73,分别用于将所述有机胺液存储装置1内的物料循环泵入膜堆4的胺液室II,将电极液存储装置2中的物料循环泵入膜堆4的阳极室I-1和阴极室I-2,将除盐水存储装置3中的物料循环泵入膜堆4的废液室III中。所述第一循环泵71、第二循环泵72和第三循环泵73中还设置有变频器,用于控制各个泵的开关和泵速。所述第一循环泵71、第二循环泵72和第三循环泵73的启动速度相同,且从启动到正常运转的时间均为35s,所述第一循环泵71、第二循环泵72和第三循环泵73从正常运转到彻底停止的时间相同,均为5s。The organic amine liquid circulation circuit is provided with a
在各个循环泵至膜堆4的相应隔室的连接管线上,还设置有过滤器,所述过滤器为滤芯式过滤器,过滤芯为pp棉折叠棉芯,过滤精度为0.1微米。A filter is also provided on the connecting line from each circulating pump to the corresponding compartment of the membrane stack 4 . The filter is a filter element, and the filter core is a pp cotton folded cotton core with a filtration accuracy of 0.1 micron.
所述过滤器出口还设置有压差计,对所述过滤器的滤芯缝隙的截留状态进行监控。The outlet of the filter is also provided with a differential pressure gauge to monitor the retention state of the filter element gap of the filter.
所述在各个循环泵至膜堆4的相应隔室的连接管线上,还设置有流量计,所述流量计上设置有断流检测装置。A flow meter is also provided on the connecting pipeline from each circulating pump to the corresponding compartment of the membrane stack 4 , and a flow interruption detection device is provided on the flow meter.
所述膜堆4的有机胺液进口、废液进口和电极液进口处分别设置有换热器和温度计,将进入所述膜堆4的物料的温度调控至20℃。The organic amine liquid inlet, waste liquid inlet and electrode liquid inlet of the membrane stack 4 are respectively provided with a heat exchanger and a thermometer to adjust the temperature of the material entering the membrane stack 4 to 20°C.
该系统还设置有氮气发生装置,所述氮气发生装置的输送管线分别接入所述有机胺液存储装置1、电极液存储装置2和除盐水存储装置3,对各个循环回路中的存储装置进行氮封,确保胺液等在各自的循环罐中隔绝空气,不会被氧化。The system is also provided with a nitrogen generating device, and the conveying pipelines of the nitrogen generating device are respectively connected to the organic amine
所述膜堆4中还设置有清洗装置,对所述第一离子交换膜A和/或第二离子交换膜B进行清洗。The membrane stack 4 is also provided with a cleaning device for cleaning the first ion exchange membrane A and/or the second ion exchange membrane B.
所述有机胺液存储装置1上还设置有有机胺液液位仪81,所述除盐水存储装置2上还设置有除盐水液位仪82,分别用于检测所述有机胺液存储装置1和所述除盐水存储装置2内的液位,然后将二者的液位信号发送至所述控制中枢5,所述控制中枢5根据所述有机胺液液位仪81和/或除盐水液位仪82的液位信号,调节所述胺液输入管线上的第五调节阀65和/或所述除盐水输入管线上的第六调节阀66的开度,进而控制所述有机胺液存储装置1和/或所述除盐水存储装置2的补液的用量和流速;所述控制中枢5还可以根据所述有机胺液液位仪81和/或除盐水液位仪82的液位信号进一步控制所述第三调节阀63和/或第四调节阀64的开度和开关时机,协同控制有机胺液循环回路中的有机胺液和/或除盐水循环回路中废液的循环启动或停止以及循环流量。The organic amine
采用前述的脱除有机胺液中热稳盐的系统处理含有热稳盐的有机胺液时,将待处理有机胺液由外接管线引入所述系统的有机胺液存储装置1,将除盐水引入至所述系统的除盐水存储装置3中,将电极液存储装置2中通入电极液,然后将所述有机胺液循环泵入所述膜堆4的胺液室II,将所述除盐水存储装置3中的除盐水循环泵入所述膜堆4的废液室III,将电极液存储装置2中的电极液分别循环泵入所述膜堆4的阳极室I-1和阴极室I-2;将所述膜堆4的阳极板和阴极板分别与隔爆直流电源的正极和负极连接,使循环泵入所述膜堆4的待处理有机胺液进行热稳盐脱除处理,得到脱除热稳盐的有机胺液和富集热稳盐的除盐水,待得到的脱除热稳盐的有机胺液和富集热稳盐的除盐水分别满足回收和排放标准时,将处理后得到的脱除热稳盐的有机胺液输送至有机胺液回用系统,将处理后得到的富集热稳盐的除盐水作为废液排放至所述系统外。When using the aforementioned system for removing thermally stable salts from organic amine liquids to process organic amine liquids containing thermally stable salts, the organic amine liquid to be treated is introduced into the organic amine
在本实施例中,待处理的有机胺液取自大连西太平洋石化有限公司,其组成如表1所示,所述膜堆4为阴阳膜堆,其结构示意图和工作原理如图1所示,所述第一离子交换膜A为阳离子交换膜,所述第二离子交换膜B为阴离子交换膜,所述阴阳膜堆中包括周期性交替排布的100组阳离子交换膜和阴离子交换膜,自阳极板至阴极板方向,所述模组依次包括呈周期性交替排布的多个阴离子交换膜B和阳离子交换膜A,每个阴离子交换膜B和阳离子交换膜A形成一个重复单元,多组离子交换膜形成的重复单元分隔出多个周期性交替排布的胺液室II和废液室III。除盐水为去离子水,所述电极液为浓度为6重量%的硫酸钠溶液。所述第一循环泵71、第二循环泵72和第三循环泵73中设置有变频器,变频器设置频率均为29Hz,控制有机胺液和除盐水的循环流量为4m3/h,电极液的泵出流量为2m3/h,流入阳极室I-1和阴极室I-2的支流流量均为1m3/h,所述隔爆直流电源的电压为130V,电流为110A,电流密度为150mA/cm2,所述控制中枢5设定所述有机胺液的电导率信号差值为10ms,除盐水作为废液排放的电导率信号值为55ms,当所述第一电导率仪91测得的电导率信号差值为10ms时,所述控制中枢5调控所述第一调节阀61关闭,并开启有机胺液的输出管线上设置的第三调节阀63,将达标的处理后的有机胺液输出至有机胺液回用系统,当所述第二电导率仪92测得的胺液电导率信号值为55ms时,所述控制中枢5调控所述第二调节阀62关闭,并开启废液外排管线上设置的第四调节阀64,将富集热稳盐的除盐水作为废液排出系统。In this embodiment, the organic amine solution to be treated is taken from Dalian West Pacific Petrochemical Co., Ltd., and its composition is shown in Table 1. The membrane stack 4 is a yin and yang membrane stack, and its structural schematic diagram and working principle are shown in Figure 1 , the first ion exchange membrane A is a cation exchange membrane, the second ion exchange membrane B is an anion exchange membrane, and the anion and cation membrane stacks include 100 groups of cation exchange membranes and anion exchange membranes that are periodically alternately arranged, From the anode plate to the cathode plate, the module sequentially includes a plurality of anion-exchange membranes B and cation-exchange membranes A that are periodically alternately arranged, and each anion-exchange membrane B and cation-exchange membrane A The repeating unit formed by the group of ion exchange membranes separates a plurality of periodically alternately arranged amine liquid chambers II and waste liquid chambers III. Demineralized water is deionized water, and the electrode solution is a sodium sulfate solution with a concentration of 6% by weight. The first circulating pump 71, the second circulating pump 72 and the third circulating pump 73 are provided with a frequency converter, and the frequency converter setting frequency is 29Hz, and the circulating flow of the control organic amine liquid and the demineralized water is 4m 3 /h, and the electrode The pumping flow rate of the liquid is 2m 3 /h, the flow rate of the tributaries flowing into the anode chamber I-1 and the cathode chamber I-2 is 1m 3 /h, the voltage of the explosion-proof DC power supply is 130V, the current is 110A, and the current density is 150mA/cm 2 , the control center 5 sets the conductivity signal difference value of the organic amine liquid to 10ms, and the conductivity signal value of the demineralized water discharged as waste liquid is 55ms, when the first conductivity meter 91 When the measured conductivity signal difference is 10ms, the control center 5 regulates and controls the first regulating valve 61 to close, and opens the third regulating valve 63 set on the output pipeline of the organic amine liquid, and the processed The organic amine liquid is output to the organic amine liquid reuse system, when the amine liquid conductivity signal value measured by the second conductivity meter 92 is 55ms, the control center 5 regulates and regulates the second regulating valve 62 to close, and The fourth regulating valve 64 provided on the waste liquid discharge line is opened, and the demineralized water enriched with thermally stable salt is discharged from the system as waste liquid.
取处理后的有机胺液和除盐水进行检测,检测结果如表1所示。Take the treated organic amine solution and demineralized water for detection, and the detection results are shown in Table 1.
表1Table 1
从表1中可以看出,处理后有机胺液的电导率降低,钠离子、氯离子和热稳盐浓度下降,而除盐水由电导率为0(去离子水)升高到55ms,热稳盐浓度达到12.87重量%,说明待处理有机胺液中的热稳盐在直流电场的作用下进入除盐水中,富集了热稳盐的除盐水作为废液排放,达到了有机胺液中热稳盐脱除的目的。As can be seen from Table 1, the conductivity of the organic amine solution decreased after the treatment, and the concentrations of sodium ions, chloride ions and thermally stable salts decreased, while the conductivity of the demineralized water increased from 0 (deionized water) to 55ms, and the thermal stability decreased. The salt concentration reaches 12.87% by weight, indicating that the thermally stable salt in the organic amine solution to be treated enters the desalinated water under the action of the DC electric field, and the desalted water enriched with the thermally stable salt is discharged as a waste liquid, which achieves the high thermal stability in the organic amine solution. The purpose of stable salt removal.
实施例2Example 2
本实施例提供的脱除有机胺液中热稳盐的系统和采用所述脱除有机胺液中热稳盐的系统处理含有热稳盐的有机胺液的方法如实施例1,不同的是,所述膜堆4为双极膜堆,其结构示意图和工作原理如图2所示,所述第一离子交换膜A为双极膜,所述第二离子交换膜B为阴离子交换膜,所述双极膜堆中包括周期性交替排布的100组双极膜和阴离子交换膜以及第三离子交换膜C,所述第三离子交换膜C为阳离子交换膜,被设置被靠近所述阳极板,自第三离子交换膜C至阴极板方向,所述模组依次包括呈周期性交替排布的多个阴离子交换膜B和双极膜A,每个阴离子交换膜B和双极膜A形成一个重复单元,多组离子交换膜形成的重复单元分隔出多个周期性交替排布的胺液室II和废液室III。所述控制中枢5设定所述有机胺液的电导率信号差值为15ms,除盐水作为废液排放的电导率信号值为55ms,当所述第一电导率仪91测得的电导率信号差值为15ms时,所述控制中枢5调控所述第一调节阀61关闭,并开启有机胺液的输出管线上设置的第三调节阀63,将达标的处理后的有机胺液输出至有机胺液回用系统,当所述第二电导率仪92测得的胺液电导率信号值为55ms时,所述控制中枢5调控所述第二调节阀62关闭,并开启废液外排管线上设置的第四调节阀64,将富集热稳盐的除盐水作为废液排出系统。The system for removing thermally stable salts in organic amine liquid provided in this embodiment and the method for using the system for removing thermally stable salts in organic amine liquids to treat organic amine liquid containing thermally stable salts are as in Example 1, except that , the membrane stack 4 is a bipolar membrane stack, and its schematic structural diagram and working principle are shown in Figure 2, the first ion exchange membrane A is a bipolar membrane, the second ion exchange membrane B is an anion exchange membrane, The bipolar membrane stack includes 100 groups of bipolar membranes and anion exchange membranes and a third ion exchange membrane C, which are periodically alternately arranged, and the third ion exchange membrane C is a cation exchange membrane, which is arranged close to the Anode plate, from the third ion exchange membrane C to the cathode plate direction, the module sequentially includes a plurality of anion exchange membranes B and bipolar membranes A which are periodically alternately arranged, each anion exchange membrane B and bipolar membrane A forms a repeating unit, and the repeating units formed by multiple groups of ion exchange membranes separate a plurality of periodically alternately arranged amine liquid chambers II and waste liquid chambers III. The
待处理的有机胺液为工业纯MDEA自配(胺液中加入盐酸)有机胺液,其组成如表2所示,取处理后的有机胺液和除盐水进行检测,检测结果如表2所示。The organic amine liquid to be treated is industrial pure MDEA self-preparation (add hydrochloric acid in the amine liquid) organic amine liquid, and its composition is as shown in Table 2, get the organic amine liquid and demineralized water after processing and detect, and the detection result is as shown in Table 2. Show.
表2Table 2
从表2中可以看出,处理后有机胺液的电导率降低,氯离子浓度下降,而除盐水由电导率为0(去离子水)升高到55ms,除盐水中主要成分为盐酸,其中氯离子含量为35870mg/L,说明在双极膜的作用下,待处理有机胺液中的氯离子与双极膜产生的H+结合进入除盐水存储装置,形成盐酸,而双极膜产生的OH-进入有机胺液循环回路中,使待处理有机胺液中加入的盐酸得以中和,从而达到待处理有机胺液中热稳盐的脱除目的。As can be seen from Table 2, the conductivity of the organic amine solution decreased after the treatment, and the chloride ion concentration decreased, while the conductivity of the demineralized water increased from 0 (deionized water) to 55ms, and the main component in the demineralized water was hydrochloric acid. The chloride ion content is 35870mg/L, indicating that under the action of the bipolar membrane, the chloride ions in the organic amine solution to be treated and the H + generated by the bipolar membrane combine into the demineralized water storage device to form hydrochloric acid, while the bipolar membrane produces hydrochloric acid. OH - enters into the organic amine liquid circulation loop to neutralize the hydrochloric acid added in the organic amine liquid to be treated, so as to achieve the purpose of removing thermally stable salts in the organic amine liquid to be treated.
实施例3Example 3
本实施例提供的脱除有机胺液中热稳盐的系统和采用所述脱除有机胺液中热稳盐的系统处理含有热稳盐的有机胺液的方法如实施例1,不同的是,该系统还设置有碱液输入装置,所述碱液输入装置的出液口与所述膜堆4的有机胺液进口连通设置。所述碱液为氢氧化钠,所述碱液的浓度为30重量%。The system for removing thermally stable salts in organic amine liquid provided in this embodiment and the method for using the system for removing thermally stable salts in organic amine liquids to treat organic amine liquid containing thermally stable salts are as in Example 1, except that , the system is also provided with a lye liquid input device, the liquid outlet of the lye liquid input device is communicated with the organic amine liquid inlet of the membrane stack 4 . The alkali solution is sodium hydroxide, and the concentration of the alkali solution is 30% by weight.
待处理的有机胺液为工业纯MDEA自配(胺液中加入盐酸)有机胺液,其组成如表3所示,取处理后的有机胺液和除盐水进行检测,检测结果如表3所示。The organic amine liquid to be treated is industrial pure MDEA self-preparation (add hydrochloric acid in the amine liquid) organic amine liquid, and its composition is as shown in Table 3, get the organic amine liquid after processing and demineralized water and detect, the detection result is as shown in Table 3. Show.
表3table 3
从表3中可以看出,处理后有机胺液的电导率降低,钠离子、氯离子和热稳盐浓度下降,而除盐水由电导率为0(去离子水)升高到55ms,说明当待处理有机胺液中无金属阳离子时,可以通过补加碱液的方法,即可采用阴阳膜堆对待处理有机胺液进行热稳盐的脱除处理,达到与含有金属阳离子的有机胺液的相同的脱盐效果,且处理后的有机胺液不会造成有机胺液的损失。As can be seen from Table 3, the conductivity of the organic amine solution decreased after treatment, the concentrations of sodium ions, chloride ions and thermally stable salts decreased, while the conductivity of demineralized water increased from 0 (deionized water) to 55ms, indicating that when When there are no metal cations in the organic amine liquid to be treated, the method of adding alkali solution can be used to remove the heat-stable salt from the organic amine liquid to be treated by an anion-yang membrane stack, so as to achieve the compatibility with the organic amine liquid containing metal cations. The same desalination effect is obtained, and the organic amine solution after treatment will not cause the loss of the organic amine solution.
实施例4Example 4
本实施例提供的脱除有机胺液中热稳盐的系统和采用所述脱除有机胺液中热稳盐的系统处理含有热稳盐的有机胺液的方法如实施例1,所不同的是采用的阴阳膜堆中,胺液室II中装填满用量体积比为1:1的氢氧型强碱性阴离子交换树脂和钠型阳离子交换树脂的混合物。The system for removing heat-stable salts in organic amine solution provided in this embodiment and the method for treating organic amine solution containing heat-stable salts by using the system for removing heat-stable salts in organic amine solution are as in Example 1, the difference is In the anion-yang membrane stack used, the amine liquid chamber II is filled with a mixture of hydroxide type strong base anion exchange resin and sodium type cation exchange resin with a volume ratio of 1:1.
所述控制中枢5设定所述有机胺液排放的电导率信号值为0ms,除盐水作为废液排放的电导率信号值为55ms,当所述第一电导率仪91测得的胺液电导率信号值为0ms时,所述控制中枢5调控所述第一调节阀61关闭,并开启有机胺液的输出管线上设置的第三调节阀63,将达标的处理后的有机胺液输出至有机胺液回用系统,当所述第二电导率仪92测得的胺液电导率信号值为55ms时,所述控制中枢5调控所述第二调节阀62关闭,并开启废液外排管线上设置的第四调节阀64,将富集热稳盐的除盐水作为废液排出系统。The
取处理后的有机胺液和废液进行检测,检测结果如表4所示。Take the treated organic amine liquid and waste liquid for detection, and the detection results are shown in Table 4.
表4Table 4
从表4中可以看出,在离子交换树脂作为导电介质作用下,电渗析脱盐深度提高,在相同的处理条件下,处理后有机胺液中钠离子、氯离子和热稳盐浓度下降至接近0,而除盐水由电导率为0(去离子水)升高到55ms,热稳盐浓度达到13.1重量%,说明待处理有机胺液中的热稳盐在直流电场的作用下几乎全部进入除盐水中,富集了热稳盐的除盐水作为废液排放,达到了有机胺液中热稳盐深度脱除的目的。It can be seen from Table 4 that under the action of ion exchange resin as a conductive medium, the depth of electrodialysis desalination increases. Under the same treatment conditions, the concentrations of sodium ions, chloride ions and thermally stable salts in the organic amine solution after treatment drop to close to 0, while the demineralized water increases from 0 (deionized water) conductivity to 55ms, and the thermally stable salt concentration reaches 13.1% by weight, indicating that almost all the thermally stable salts in the organic amine solution to be treated enter the deionized water under the action of the DC electric field. In the brine, the demineralized water enriched with thermally stable salts is discharged as waste liquid to achieve the purpose of deep removal of thermally stable salts in the organic amine solution.
实施例5Example 5
本实施例提供的脱除有机胺液中热稳盐的系统和采用所述脱除有机胺液中热稳盐的系统处理含有热稳盐的有机胺液的方法如实施例2,所不同的是采用的双极膜堆中,胺液室II中装填满氢氧型强碱性阴离子交换树脂。The system for removing heat-stable salts in organic amine solution provided by this embodiment and the method for treating organic amine solution containing heat-stable salts by using the system for removing heat-stable salts in organic amine solution are as in Example 2, the difference is In the bipolar membrane stack used, the amine liquid chamber II is filled with hydroxide type strong basic anion exchange resin.
所述控制中枢5设定所述有机胺液排放的电导率信号值为0ms,除盐水作为废液排放的电导率信号值为55ms,当所述第一电导率仪91测得的胺液电导率信号值为0ms时,所述控制中枢5调控所述第一调节阀61关闭,并开启有机胺液的输出管线上设置的第三调节阀63,将达标的处理后的有机胺液输出至有机胺液回用系统,当所述第二电导率仪92测得的胺液电导率信号值为55ms时,所述控制中枢5调控所述第二调节阀62关闭,并开启废液外排管线上设置的第四调节阀64,将富集热稳盐的除盐水作为废液排出系统。The
取处理后的有机胺液和除盐水进行检测,检测结果如表5所示。Take the treated organic amine solution and demineralized water for detection, and the detection results are shown in Table 5.
表5table 5
从表5中可以看出,在离子交换树脂作为导电介质作用下,电渗析脱盐深度提高,在相同的处理条件下,处理后有机胺液中氯离子浓度下降至接近0,而除盐水由电导率为0(去离子水)升高到55ms,说明待处理有机胺液中的热稳盐在直流电场的作用下几乎全部进入除盐水中,富集了热稳盐的除盐水作为废液排放,达到了有机胺液中热稳盐深度脱除的目的。It can be seen from Table 5 that under the action of ion exchange resin as a conductive medium, the depth of electrodialysis desalination increases. Under the same treatment conditions, the chloride ion concentration in the organic amine solution after treatment drops to close to 0, while the demineralized water is reduced by the conductivity The rate rises from 0 (deionized water) to 55ms, indicating that almost all the thermally stable salts in the organic amine solution to be treated enter the desalinated water under the action of the DC electric field, and the desalted water enriched with thermally stable salts is discharged as waste liquid , to achieve the purpose of deep removal of thermally stable salts in organic amine liquid.
通过表1-5的结果可以看出,本发明提供的脱除有机胺液中热稳盐的系统适合处理含有不同热稳盐的有机胺液,自动化程度高,脱盐能力强,全程无需人工干预,节约人力成本。采用所述系统处理含有热稳盐的有机胺液,不仅可以实现胺液中阴阳离子的同步脱除,还能有效脱除有机胺液中的固体颗粒物,极大减少碱液的消耗,废液排放量低,增强有机胺液的可重复使用寿命。It can be seen from the results in Tables 1-5 that the system for removing thermally stable salts from organic amine liquids provided by the present invention is suitable for processing organic amine liquids containing different thermally stable salts, with a high degree of automation, strong desalination capability, and no manual intervention in the whole process. , saving labor costs. Using the system to treat organic amine liquid containing thermally stable salts can not only realize the simultaneous removal of anions and cations in the amine liquid, but also effectively remove solid particles in the organic amine liquid, greatly reducing the consumption of lye and waste liquid. Low emissions enhance the repeatable service life of organic amine fluids.
以上详细描述了本发明的优选实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,包括各个技术特征以任何其它的合适方式进行组合,这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。The preferred embodiments of the present invention have been described above in detail, however, the present invention is not limited thereto. Within the scope of the technical concept of the present invention, a variety of simple modifications can be made to the technical solutions of the present invention, including the combination of various technical features in any other suitable manner. These simple modifications and combinations should also be regarded as the content disclosed in the present invention. All belong to the protection scope of the present invention.
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CN114894942A (en) * | 2022-03-16 | 2022-08-12 | 中国石油化工股份有限公司 | Device and method for rapidly detecting thermostable salt anions in alcohol amine solution |
CN114894942B (en) * | 2022-03-16 | 2024-04-05 | 中国石油化工股份有限公司 | Device and method for rapidly detecting thermostable salt anions in alcohol amine solution |
CN119303445A (en) * | 2024-12-17 | 2025-01-14 | 宁波中一石化科技有限公司 | A refinery desulfurization amine liquid purification system |
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