CN110719006A - Alternating current permanent magnet motor - Google Patents
Alternating current permanent magnet motor Download PDFInfo
- Publication number
- CN110719006A CN110719006A CN201810787045.6A CN201810787045A CN110719006A CN 110719006 A CN110719006 A CN 110719006A CN 201810787045 A CN201810787045 A CN 201810787045A CN 110719006 A CN110719006 A CN 110719006A
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- stator
- rotor
- permanent magnet
- grooves
- coils
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Images
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/38—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with rotating flux distributors, and armatures and magnets both stationary
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/16—Stator cores with slots for windings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/17—Stator cores with permanent magnets
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2786—Outer rotors
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/46—Motors having additional short-circuited winding for starting as an asynchronous motor
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/12—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors arranged in slots
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Permanent Field Magnets Of Synchronous Machinery (AREA)
- Permanent Magnet Type Synchronous Machine (AREA)
Abstract
本发明公开了一种交流永磁电机,包括定子、转子和外壳及外接控制器,所述定子硅钢磁芯有线槽和相同的若干线圈绕组,磁芯上有凹槽,凹槽中安装定子永磁体,凹槽有封闭口和开口二种类型,相互叠压成定子栅栏状磁芯,所述定子线圈单元,由二个磁芯中凹槽安装的定子永磁体和两个相同的线圈组成,若干相同的线圈单元组成三相定子线圈,定子磁芯上安装活动永磁铁组件;所述转子包括转子硅钢磁芯,闭合鼠笼和转子永磁体,控制器输出三相具有相同的正负正弦波或梯波脉冲半波电源,本发明是绿色环保,节能安全,使用成本低,可在无空气环境中长期稳定工作,其广泛用于各种动力设备,具有很高的社会和经济价值。
The invention discloses an AC permanent magnet motor, comprising a stator, a rotor, a casing and an external controller. The stator silicon steel magnetic core has a slot and several identical coil windings, the magnetic core is provided with a groove, and the stator permanent magnet is installed in the groove. The magnet, the groove has two types of closed opening and opening, which are superimposed on each other to form a stator fence-shaped magnetic core. Several identical coil units form a three-phase stator coil, and a movable permanent magnet assembly is installed on the stator core; the rotor includes a rotor silicon steel core, a closed squirrel cage and a rotor permanent magnet, and the controller outputs three phases with the same positive and negative sine waves Or ladder-wave pulse half-wave power supply, the present invention is green, environmentally friendly, energy-saving and safe, low in use cost, can work stably for a long time in an airless environment, is widely used in various power equipment, and has high social and economic value.
Description
技术领域technical field
本发明涉及一种将磁能间接转换为机械能的永磁电机,具体涉及一种交流永磁电机,属于电磁场与稀土永磁场叠加的技术领域。The invention relates to a permanent magnet motor which indirectly converts magnetic energy into mechanical energy, in particular to an alternating current permanent magnet motor, which belongs to the technical field of superposition of electromagnetic fields and rare earth permanent magnet fields.
背景技术Background technique
目前,永磁电机的转子上采用稀土钕铁硼永磁铁替代励磁线圈电磁场,比传统老式电机节电明显,但定子上仍采用电磁主线圈是定子产生热量耗能的主要源头,经常会发生过热烧毁绕组的不安全事故,因此需继续进一步研究节电的方案,确保电机更加高效安全,针对上述问题,从现有的永磁电机入手探索,能否在定子线圈中采用永磁铁,使其与转子上的永磁铁,在遵循电磁原理的基础上,叠加形成新的变化复合磁场,让新的变化复合磁场与转子上的磁场相互作用而转动起来对外做功?依据专利号ZL201720376551.7交流永磁电机,在样机制作过程中又创新设计出新型装置,能够进一步提高效率,更好地使得电磁场与永磁场相互干扰叠加的新的变化复合磁场原理展现出良好的特性,达到对动力机械设备领域的更新换代效果。At present, rare earth NdFeB permanent magnets are used on the rotor of the permanent magnet motor to replace the electromagnetic field of the excitation coil, which saves electricity more than the traditional old-fashioned motor. The unsafe accident of burning the winding, so it is necessary to continue to further study the power-saving scheme to ensure that the motor is more efficient and safe. In view of the above problems, starting from the existing permanent magnet motor, it is possible to use permanent magnets in the stator coils to make it work with The permanent magnet on the rotor, on the basis of following the electromagnetic principle, superimposes to form a new changing composite magnetic field, so that the new changing composite magnetic field interacts with the magnetic field on the rotor and rotates to do external work? According to the patent number ZL201720376551.7 AC permanent magnet motor, a new device was innovatively designed in the process of prototype production, which can further improve the efficiency and better make the electromagnetic field and the permanent magnetic field interfere with each other. Features, to achieve the replacement effect of the field of power machinery and equipment.
发明内容SUMMARY OF THE INVENTION
本发明就是针对上述存在的问题提供一种绿色安全、结构新颖、运转可靠的一种交流永磁电机系统,采用在定子线圈中的硅钢叠压片磁芯内安装有永磁铁,并将传统电机的每相单只交流线圈设计制作成二个单独的直流线圈,一个单独的直流线圈限定直接通入全波整流中的正向脉冲直流电,另一个单独的直流线圈限定直接通入全波整流中的另外半幅负向脉冲直流电,这样二个单独的直流线圈一个通电,另一个则处于断电状态相互交替运行,直流线圈硅钢磁芯凹槽中安装的永铁铁表面极性与直流线圈电磁场极性相同,通电产生的脉冲电磁场与永磁铁恒磁场叠加形成动态脉冲新的复合磁场,这两个直流线圈的表面磁极性是相反的,采用三相交流电源经过全波整流分别接入定子线圈中各个相对应的接线端,在气隙位置产生的复合磁场是一种波动的脉冲磁场,在三相差位角状况下复合磁场具有旋转磁场特点,让转子上的金属鼠笼框架受动态磁场作用而转动且决定旋转方向,转子上还有若干永磁铁组合受定子复合磁场作用而转动,或者采用蓄电池组经过逆变振荡整流分别接入定子线圈中各个相对应的接线端,再加入50zh频率和120度差位角产生旋转磁场使得转子转动做功,频率和差位角是设计可调节的;创新改进内容是:本发明由一种交流永磁电机,包括,定子、转子和外壳以及外接的控制器两大部份组成,定子的硅钢叠压片磁芯上有若干线槽,磁芯内开有相同的凹槽,线槽内嵌入相同的绕组线圈,每单相紧邻的二个相同线圈凹槽磁芯中间仅相隔一个线槽口的距离,相邻凹槽内安装的永磁铁表面磁极性相异,每单相紧邻的二个线圈一个通入正向脉冲直电流电,另一个通入反向脉冲直流电,这样两个线圈中各自产生的电磁场极性也相反,二个线圈中安装的永磁铁极性与该直流线圈电磁场极性必须相同,且每只永磁铁的外形尺寸和磁性参数也基本相同,这样每只线圈电磁场极性与永磁场极性因同极性产生的新的复合磁场因磁场相加原理而增强,这个复合磁场比原有单一磁场不仅得到加强,同时电磁场还对永磁铁有充磁保护作用,永磁铁不会被消磁,定子的硅钢叠压片磁芯上每单相紧邻的二个相同线圈的三个线槽的形状不同,两个凹槽中间是一个完整的线槽形状,完整线槽的入线口径较长,主要原因是让出磁芯位置给两边的凹槽,使两个直流线圈的磁芯位置尽量靠近,有利于这两个电磁场在瞬间切换时减小脉宽,另外两边的线槽的形状都是半个线槽,因为两个线圈都要嵌装在中间的完整线槽内,是双层绕组,而另外两边的线槽中嵌装一个线圈的单边,是单层绕组,由若干组这样的分别通入正向或者反向电流的二只相同线圈及磁芯组合构成线圈单元,由2N个相同的线圈单元构成相同的相线圈,每三组相同的相序线圈构成一个A十、B十、C十和A-、B-、C-和O线,这种正负相对组合的定子三相线圈,以及若干整数倍的相同线圈构成电机完整的定子线圈,定子线圈分别嵌入定子硅钢叠压片成型的磁芯线槽内,线圈嵌入方式有双层及单层或多层,每个定子磁芯凹槽内安装若干块同极性的永磁铁,相邻线圈磁芯中安装的永磁铁极性相反,硅钢片单片加工出的凹槽分别有二种形状,一种是开口凹槽,另一种是封闭口凹槽,由这两种不同的凹槽交替叠压后的磁芯表面呈现栅栏空芯状,使凹槽内安装的永磁铁有明显的缝隙交替外露出来,外露面积大于二分之一永磁铁单极面积,定子各组线圈参数是完全相同的,丫星形接法,出线是三相一零的方式,比如:定子12槽4极,线圈星形接法,出线是两组A、B、C相序线,一根零线共7根出线,该定子线圈是由两组相同的6槽2极线圈构成,两组6槽2极A、B、C相序线分别接入正向电流和负向电流,电流的波形分别是相同的正弦波或梯波及修正波脉冲式的正负半波形,线圈电流波形及脉冲间隔均相差兀周期,每个单独相序输入的电源特征是脉振磁动势的振幅处于该相绕组轴线处且位置固定,这二个正负半波形在示波器上观察合成为一个完整的脉冲正弦波或梯波及修正波,将三个单相磁势相加,得到三相绕组的合成磁势,合成的12槽4极三根相线A、B、C电位角差120度,频率20-400Hz便于调速,出线头相互之间不能互换,因为输入的半波电流属于直流电流特征,有正负极之区分,接错则被烧毁!接头调换时应以该相序的正负二个接头A十及A-同时与另一相序B十及B-调换,或者与C十及C-调换,可以改变电机旋转方向;供给一种交流永磁电机的电源由控制器输入,控制器按供给电源及配置分别有若干系列产品,供给控制器的电源分为市政三相电源或者蓄电池直流电源或太阳能电池等多种电源,输入的是三相交流电源直接接入匹配的控制器经整流后输出,输入的电源是直流电需先通过逆变器振荡后再输入控制器经整流后输出,控制器中整流的主要基本电路是三相全控整流电路,产生三相正弦脉冲半波,根据需要的电源电压、电流、功率不同要求,三相全控整流基本电路中的电子元器件及电路相应做出调整,比如:三相全控二极晶闸管整流电路主要供小功率电机、三相全控MOS管整流电路主要供中小功率电机、三相全控IGBT管整流电路主要供大中功率电机,特大功率要由更复杂的集成整流电路来承担,形成控制器的不同系列产品;为提高供电质量控制器在整流过程中还需经过控制逻辑、变频调频、脉宽调节、稳压稳流、滤波电路、智控电路调节以及超级电容器充放电路切换开关等组成控制中心集成器,配置的适当容量超级电容器对瞬时提高定子直流线圈的电磁场强度作用很大,能直接影响到转子的瞬时输出功率,控制器上留有若干联接智控电路调节插座,将分别具有上半波形和下半波形的半个正弦波或梯波及修正波脉冲电流,分开供给一种交流永磁电机定子线圈中的两大组合成对的线圈,在每单相紧邻的两只通电线圈单元表面,一个产生出N极电磁场与安装在凹槽内的N极永磁铁磁场形成新的N极复合磁场,而另一个产生出S极电磁场与安装在凹槽内的S极永磁铁磁场形成新的S极复合磁场,这种新的复合磁场既不是原有的电磁场,也不是原来的永磁恒磁场,它是带有原有的电磁场的动态电磁波形,且磁场强度要大于原来的电磁场和永磁铁恒磁场的新的多重动态复合磁场,这个动态复合磁场因永磁恒磁场的加入,将永磁铁恒磁场附带上受设计控制的动态磁场特征,同时通电的这两组成对的线圈单元脉冲电流相差兀周期的正弦半波综合形成一个完整的单相正弦波或梯波及修正波脉振磁动势,当按120度电位角差的电流通入,综合形成一组相似于三相正弦波电流或者一组完整的梯形波及修正波复合电磁场,也就产生出旋转磁场;一种交流永磁电机转子的硅钢叠压片上有由铜材或铝材构成鼠笼结构,在鼠笼条间隙的转子硅钢叠压片上开有凹槽,凹槽表面形状有两个护角,有利于永磁铁的安装稳固,凹槽中安装下陷式永磁铁,永磁铁因转子有倾斜角度也有倾斜角度,每个凹槽的宽度大于定子上相紧邻的两个磁芯的外包尺寸1-1.3倍,鼠笼条和凹槽具有倾斜角在半槽至两槽范围内,定转子槽数比采用常规交流电机的设计,转子上的闭合鼠笼条因切割旋转磁力线产生力矩推动转子朝同一个方向转动,能够决定零启动的旋转方向,转子上的永磁铁同时也受到定子复合磁场的作用推动转子旋转,或者转子钢圈上仅装有永磁铁采取直接胶固的外凸方式;一种交流永磁电机定子硅钢片的槽数为6、12、24、48、96、192、384是6的N整数倍以此类推;定子上安装的活动永磁铁组件,在滑行状态时有一定的蓄放调节动能的作用,能够适当延长滑行时间和距离,一般3个为一组间隔120度,适用于中低速条件,高速状态弹簧反应跟不上而不宜采用;为了散热,一种交流永磁电机外壳表面做出皱纹和花纹增加外壳表面积,转子内附带有固定扇叶;一种交流永磁电机具有旋转外殻内定子型结构或者外殻固定旋转内枢型结构,转子和定子的内外壳结构样式按配套装备的要求设计设置,以便能够满足设备的总体要求;它的定子线圈绕组的若干引出线接线端头是预先按设计要求接到6个火线插杆和1个零线插杆共7个插杆的专用插头上,使用时将专用插头插到与之相配套的专用插座上,专用插头的金属杆的数量及断面形状尺寸与专用插座孔眼完全一致,控制器的电源输出线接到6个火线插孔和1个零线插孔共7个插孔的专用插座上,这样不但使用方便而且安全可靠;总结:要求控制器输出若干组脉冲正弦半波直流电供给定子线圈,在若干组定子线圈中综合有序地形成三相交流电的电磁场波形特征形式,在气隙处形成旋转磁场,让转子受力转动输出动力。The present invention aims to provide a green, safe, novel structure, and reliable AC permanent magnet motor system for the above-mentioned problems. The permanent magnet is installed in the silicon steel laminated core in the stator coil, and the traditional motor Each phase of the single AC coil is designed and made into two separate DC coils, one single DC coil is limited to the forward pulse direct current directly connected to the full-wave rectification, and the other separate DC coil is limited to be directly connected to the full-wave rectification. The other half-amplitude negative pulse direct current, so that one of the two separate DC coils is energized, and the other is in a power-off state to run alternately with each other. The pulsed electromagnetic field generated by energization and the permanent magnetic field of the permanent magnet are superimposed to form a new composite magnetic field of dynamic pulses. The surface magnetic polarities of the two DC coils are opposite, and the three-phase AC power supply is connected to the stator coils respectively through full-wave rectification. For each corresponding terminal, the composite magnetic field generated at the air gap position is a fluctuating pulse magnetic field. The composite magnetic field has the characteristics of a rotating magnetic field under the condition of three-phase phase angle, so that the metal squirrel cage frame on the rotor is affected by the dynamic magnetic field. It rotates and determines the direction of rotation. There are also a number of permanent magnet combinations on the rotor that are rotated by the composite magnetic field of the stator, or the battery pack is connected to the corresponding terminals in the stator coil through inverter oscillation and rectification, and then the frequency of 50zh and 120 are added. The degree difference angle generates a rotating magnetic field to make the rotor rotate to do work, and the frequency and the difference angle are designed to be adjustable; the innovation and improvement content is: the invention consists of an AC permanent magnet motor, including a stator, a rotor and a casing and an external controller. It consists of two parts. The silicon steel laminated core of the stator has several wire slots. The magnetic core has the same grooves. The same winding coils are embedded in the wire slots. Each single phase is adjacent to two identical coil grooves. The center of the magnetic core is only separated by a distance of a line slot, and the surface magnetic polarities of the permanent magnets installed in the adjacent grooves are different. One of the two adjacent coils of each single phase is connected to the positive pulse DC current, and the other is connected to the reverse direction. The polarity of the electromagnetic field generated in the two coils is also opposite, the polarity of the permanent magnet installed in the two coils must be the same as the polarity of the electromagnetic field of the DC coil, and the dimensions and magnetic parameters of each permanent magnet are also Basically the same, so that the new composite magnetic field generated by the polarity of the electromagnetic field of each coil and the permanent magnetic field is enhanced by the principle of magnetic field addition. The magnet has the function of magnetization protection, and the permanent magnet will not be demagnetized. The shape of the three wire slots of the two identical coils adjacent to each single phase on the silicon steel laminated core of the stator is different, and the middle of the two grooves is a complete The shape of the wire slot, the diameter of the wire entering the complete wire slot is longer, the main reason is to give the position of the magnetic core to the grooves on both sides, so that the positions of the magnetic cores of the two DC coils are as close as possible, which is conducive to the instantaneous switching of the two electromagnetic fields. Reduce the pulse width, the shape of the other two sides of the wire slot is half a wire slot, because the two coils are embedded in the complete wire slot in the middle, which is a double-layer winding, and the other two sides of the wire slot are embedded in one. coil The single side of the coil is a single-layer winding, which consists of several groups of such two identical coils and magnetic cores that are respectively supplied with forward or reverse current to form a coil unit, and 2N identical coil units form the same phase coil. Three groups of the same phase sequence coils form an A10, B10, C10 and A-, B-, C- and O lines. This kind of positive and negative relatively combined stator three-phase coils and several integer multiples of the same coils are formed. The complete stator coil of the motor, the stator coil is respectively embedded in the magnetic core slot formed by the stator silicon steel laminated sheet, the coil is embedded in double-layer, single-layer or multi-layer, and several pieces of the same polarity are installed in each stator core groove The permanent magnets installed in the adjacent coil cores have opposite polarities. The grooves machined from a single silicon steel sheet have two shapes, one is an open groove, and the other is a closed groove. After the two different grooves are alternately stacked, the surface of the magnetic core presents a fence hollow-core shape, so that the permanent magnets installed in the grooves are exposed alternately with obvious gaps, and the exposed area is larger than half of the permanent magnet monopole area. The parameters of each group of coils of the stator are exactly the same, the star connection method, the outlet is a three-phase one-zero method, for example: the stator has 12 slots and 4 poles, the coil is connected in a star configuration, and the outlet is two sets of A, B, and C phase sequences. The stator coil is composed of two sets of identical 6-slot 2-pole coils, and the two sets of 6-slot 2-pole A, B, and C phase sequence lines are connected to positive current and negative direction respectively. The current and current waveforms are the same positive and negative half-waveforms of the same sine wave or ladder wave and correction wave pulse, respectively. The coil current waveform and pulse interval are all different from each other by five cycles. The power supply characteristic of each individual phase sequence input is the pulsed magnetomotive force. The amplitude is at the axis of the phase winding and the position is fixed. The two positive and negative half waveforms are observed on the oscilloscope and synthesized into a complete pulsed sine wave or ladder wave and correction wave, and the three single-phase magnetic potentials are added to obtain three-phase. The synthetic magnetic potential of the winding, the synthetic 12-slot, 4-pole, and three-phase wires A, B, and C have a potential angle difference of 120 degrees, and the frequency is 20-400Hz, which is convenient for speed regulation. The characteristics of DC current, there is a distinction between positive and negative poles, the wrong connection will be burned! When the connector is exchanged, the positive and negative two connectors A1 and A- of the phase sequence should be exchanged with another phase sequence B10 and B- at the same time, or with C10 and C-, which can change the rotation direction of the motor; provide a The power supply of the AC permanent magnet motor is input by the controller. The controller has several series of products according to the power supply and configuration. The power supply to the controller is divided into municipal three-phase power supply or battery DC power supply or solar cell and other power sources. The input is The three-phase AC power supply is directly connected to the matching controller for output after rectification. The input power supply is DC power, which needs to be oscillated by the inverter first, and then input to the controller for rectification and output. The main basic circuit of rectification in the controller is a three-phase full The controlled rectifier circuit generates three-phase sine pulse half-wave. According to the different requirements of the power supply voltage, current and power, the electronic components and circuits in the three-phase fully-controlled rectifier basic circuit are adjusted accordingly, such as: three-phase fully-controlled two The polar thyristor rectifier circuit is mainly used for low-power motors, the three-phase fully-controlled MOS tube rectifier circuit is mainly used for medium and small power motors, and the three-phase fully-controlled IGBT tube rectifier circuit is mainly used for large and medium-power motors. In order to improve the power supply quality, the controller needs to go through control logic, frequency conversion and frequency modulation, pulse width adjustment, voltage regulation and current regulation, filter circuit, intelligent control circuit adjustment and super capacitor charging and discharging during the rectification process. The circuit switch and other components form the control center integrator. The supercapacitor with appropriate capacity has a great effect on instantaneously improving the electromagnetic field strength of the stator DC coil, which can directly affect the instantaneous output power of the rotor. There are several connected intelligent control circuits on the controller to adjust The socket, which respectively has the upper half waveform and the lower half waveform of the half sine wave or the ladder wave and the correction wave pulse current, separately supplies the two combined paired coils in the stator coil of an AC permanent magnet motor, and is adjacent to each single phase. On the surfaces of the two energized coil units, one generates an N-pole electromagnetic field and the N-pole permanent magnet magnetic field installed in the groove forms a new N-pole composite magnetic field, while the other generates an S-pole electromagnetic field and the S-pole electromagnetic field installed in the groove. The pole permanent magnet magnetic field forms a new S-pole composite magnetic field. This new composite magnetic field is neither the original electromagnetic field nor the original permanent permanent magnetic field. It is a dynamic electromagnetic waveform with the original electromagnetic field, and the magnetic field strength The new multiple dynamic composite magnetic field is larger than the original electromagnetic field and the permanent magnet constant magnetic field. This dynamic composite magnetic field adds the permanent magnet constant magnetic field with the design-controlled dynamic magnetic field characteristics due to the addition of the permanent magnetic constant magnetic field. The sine half-waves of the pulse currents of the coil units that make up a pair are synthesized to form a complete single-phase sine wave or gradient wave and the modified wave pulse magnetomotive force. Similar to three-phase sine wave current or a complete set of trapezoidal wave and correction wave composite electromagnetic field, a rotating magnetic field is generated; the silicon steel laminate of an AC permanent magnet motor rotor has a squirrel cage structure composed of copper or aluminum. There are grooves on the rotor silicon steel laminated sheet in the squirrel cage bar gap, and the groove surface has two corner protectors, which is conducive to the stable installation of the permanent magnet, and the installation in the groove is sag. The permanent magnet has an inclination angle due to the inclination angle of the rotor. The width of each groove is 1-1.3 times larger than the outer size of the two adjacent magnetic cores on the stator. The squirrel cage bars and grooves have an inclination angle in half Within the range from one slot to two slots, the ratio of the number of stator and rotor slots adopts the design of a conventional AC motor. The closed squirrel cage bars on the rotor drive the rotor to rotate in the same direction due to the torque generated by cutting the rotating magnetic field lines, which can determine the rotation direction of zero start. At the same time, the permanent magnet of the stator is also driven by the composite magnetic field of the stator to drive the rotor to rotate, or the rotor steel ring is only equipped with permanent magnets and is directly glued. , 24, 48, 96, 192, 384 are integer multiples of N of 6 and so on; the movable permanent magnet assembly installed on the stator has a certain function of accumulating and regulating kinetic energy in the sliding state, which can appropriately prolong the sliding time and distance. , generally 3 are a group of 120 degrees, suitable for medium and low speed conditions, high-speed state spring response can not keep up and should not be used; in order to dissipate heat, the surface of an AC permanent magnet motor shell is made with wrinkles and patterns to increase the surface area of the shell, and inside the rotor A fixed fan blade is attached; an AC permanent magnet motor has a stator-type structure in a rotating casing or a fixed-rotating inner-pivot-type structure in the outer casing. The inner casing structure of the rotor and stator is designed and set according to the requirements of the supporting equipment, so as to meet the equipment requirements. The general requirements of the coil winding; its stator coil winding terminals are pre-connected to 6 live wire plugs and 1 neutral wire plug in a total of 7 special plugs according to the design requirements. When using the special plug Insert it into the corresponding special socket. The number of metal rods and the shape and size of the section of the special plug are exactly the same as the holes of the special socket. The power output wire of the controller is connected to 6 live wire jacks and 1 neutral wire jack. It is not only convenient to use, but also safe and reliable; in conclusion: the controller is required to output several groups of pulsed sine half-wave direct current to supply the stator coil, and the three-phase alternating current electromagnetic field is formed in a comprehensive and orderly manner in several groups of stator coils. In the form of waveform characteristics, a rotating magnetic field is formed at the air gap, so that the rotor is forced to rotate and output power.
本发明提供的技术方案是:一种交流永磁电机,包括定子、转子以及外壳和外接控制器两大部份组成,定子的硅钢叠压片磁芯上有若干线槽,磁芯内开有相同的凹槽,线槽内嵌入相同的绕组线圈,每单相紧邻的二个相同线圈凹槽磁芯中间仅相隔一个线槽入线口的距离,相邻凹槽内安装的永磁铁表面磁极性相异,每单相紧邻的二个线圈一个通入正向脉冲直流电,另一个通入反向脉冲直流电,这样二个单独的直流线圈一个通电,另一个则处于断电状态相互交替运行,这样两个线圈中各自产生的电磁场极性也相反,二个线圈中安装的永磁铁极性与该直流线圈电磁场极性必须相同,且每只永磁铁的外形尺寸和磁性参数也基本相同,这样每只线圈电磁场极性与永磁场极性因同极性产生的新的复合磁场因磁场相加原理而增强,这个复合磁场比原有单一磁场不仅得到加强,同时电磁场还对永磁铁有充磁保护作用,永磁铁不会被消磁;当通电线圈断电时会产生反电动势和反向电磁场,这个反向磁场强度要远小于通电时的电磁场强度,但却与磁芯凹槽中永磁铁的极性相反,此刻产生的复合磁场是负叠加相减的,此刻可以减少转子上的永磁铁的磁阻,有利于转子的运转;定子的硅钢叠压片磁芯上每单相紧邻的二个相同线圈的三个线槽的形状不同,位于两个凹槽中间的是一个完整线槽,完整线槽的入线口径较长,主要原因是让出磁芯位置给两边的凹槽,使两个直流线圈的磁芯位置尽量靠近,有利于这两个电磁场在瞬间切换时减小脉宽,另外两边的线槽的形状都是半个线槽,因为两个线圈都要嵌装在中间的完整线槽内,是双层绕组,而另外两边的线槽中嵌装一个线圈的单边,是单层绕组,由若干组这样的分别通入正向或者反向电流的二只相同线圈及磁芯组合构成线圈单元,由2N个相同的线圈单元构成相同的相线圈,每三组相同的相序线圈构成一个A十、B十、C十和A-、B-、C-和O线,这种正负相对组合的定子三相线圈,以及若干整数倍的相同线圈构成电机完整的定子线圈。The technical scheme provided by the invention is: an AC permanent magnet motor, which includes a stator, a rotor, a casing and an external controller. In the same groove, the same winding coil is embedded in the wire groove. The magnetic cores of the two adjacent same coil grooves of each single phase are only separated by a distance of the wire inlet of the wire groove. The surface magnetic poles of the permanent magnets installed in the adjacent grooves One of the two coils adjacent to each single phase is connected to the forward pulse DC, and the other is connected to the reverse pulse DC, so that one of the two separate DC coils is energized, and the other is in a power-off state to run alternately. In this way, the polarities of the electromagnetic fields generated in the two coils are also opposite. The polarities of the permanent magnets installed in the two coils must be the same as the polarities of the electromagnetic fields of the DC coil, and the dimensions and magnetic parameters of each permanent magnet are basically the same. The new composite magnetic field generated by the polarity of the electromagnetic field of each coil and the permanent magnetic field is enhanced due to the principle of magnetic field addition. This composite magnetic field is not only strengthened compared with the original single magnetic field, but also the electromagnetic field can magnetize the permanent magnet. Protective effect, the permanent magnet will not be demagnetized; when the energized coil is de-energized, a back electromotive force and a reverse electromagnetic field will be generated. The polarity is opposite, the composite magnetic field generated at this moment is negative superposition and subtraction, which can reduce the reluctance of the permanent magnet on the rotor at this moment, which is beneficial to the operation of the rotor; on the silicon steel laminated core of the stator, two adjacent to each single phase The three wire slots of the same coil have different shapes. A complete wire slot is located in the middle of the two grooves. The wire entry diameter of the complete wire slot is longer. The magnetic cores of the two DC coils are positioned as close as possible, which is beneficial to reduce the pulse width of the two electromagnetic fields when they are switched instantaneously. In the complete wire slot, there is a double-layer winding, while the other two sides of the wire slot are embedded with a single side of a coil, which is a single-layer winding. The magnetic core is combined to form a coil unit, and the same phase coil is formed by 2N identical coil units. Every three groups of the same phase sequence coils form an A ten, B ten, C ten and A-, B-, C- and O lines , the stator three-phase coil of this positive and negative relative combination, and several integer multiples of the same coil constitute the complete stator coil of the motor.
所述一种交流永磁电机,定子线圈分别嵌入定子硅钢叠压片成型的磁芯线槽内,线圈采用漆包铜导线或导条绕制,线圈嵌入方式有双层及单层或多层,每个定子磁芯同一个凹槽内安装若干块同极性的永磁铁,相邻线圈磁芯中安装的永磁铁极性相反,硅钢片单片加工出的凹槽分别有二种形状,一种是开口凹槽,另一种是封闭口凹槽,由这两种不同的凹槽交替叠压后的磁芯表面呈现栅栏空芯状,使凹槽内安装的永磁铁有明显的缝隙交替外露出来,外露面积大于二分之一永磁铁单极面积,凹槽内装入永磁铁后,定子气隙处产生不同的磁场强度,开口凹槽磁强、封口凹槽磁强、线圈未通电时的磁强、线圈通电时的磁强、复合磁场的磁强,开口凹槽的磁场强度低于封口凹槽的磁场强度,在断电时气隙处会依然存在磁场微弱波动的现象,在通电时气隙处由强大的复合磁场所包涵;定子各组线圈参数是完全相同的,丫星形接法,出线是三相一零的方式,比如:定子12槽4极,线圈星形接法,出线是两组A、B、C相序线,一根零线共7根出线,该定子线圈是由两组相同的6槽2极线圈构成,两组6槽2极A、B、C相序线分别接入正向电流和负向电流,电流的波形分别是相同的正弦波或梯波及修正波脉冲式的正负半波形,线圈电流波形及脉冲间隔均相差兀周期,每个单独相序输入的电源特征是脉振磁动势的振幅处于该相绕组轴线处且位置固定,这二个正负半波形在示波器上观察合成为一个完整的脉冲正弦波或梯波及修正波,将三个单相磁势相加,得到三相绕组的合成磁势,合成的12槽4极三根相线A、B、C电位角差120度,频率20-400Hz便于调速,出线头相互之间不能互换,因为输入的半波电流属于直流电流特征,有正负极之区分,接错则被烧毁!接头调换时应以该相序的正负二个接头A十及A-同时与另一相序B十及B-调换,或者与C十及C-调换,可以改变旋转方向;定子永磁铁安装在硅钢凹槽中侧面采用铝板隔磁防止永磁场泄漏,采用高导热石墨膜材料包衬散热,线槽中双层线圈实际流动的电流在振幅期间是处于交流电磁场状态,在各相关线槽线圈段产生相同的阻抗值;为了节省电能,使通电线圈产生的电磁场强度须接近或小于定子封口凹槽表面永磁铁断电时的磁场强度数值;定子的有效磁长L是由一个整段或者若干个相同的分段构成,有利于长细比的优选;定子上安装有活动永磁铁组件,有一定的蓄放调节动能的作用,一般3个为一组间隔120度,适用于中低速条件下的定速巡航,高速状态弹簧反应跟不上而不宜采用;或者定子磁芯上仅装置定子线圈单元;或者定子线圈单元两边的半线槽设计为完整线槽,即在两个凹槽中间的完整线槽入线口径尺寸加长位置后退,让两个凹槽靠近,凹槽两边的完整线槽入线口径尺寸很短靠近定子边缘,这三个线槽内的线圈绕组均是双层绕组,若干定子线圈单元构成完整的定子磁芯,显示出定子线圈单元构成的定子磁芯性能可以适应多样性原则;停机静止时应该用手可转动防止抱死现象,为了散热,外壳表面做出皱纹和花纹增加外壳表面积;硅钢片叠压及线圈均需要做绝缘处理。In the described AC permanent magnet motor, the stator coils are respectively embedded in the magnetic core wire slots formed by the stator silicon steel laminated sheets, the coils are wound with enameled copper wires or bars, and the coils are embedded in double-layer, single-layer or multi-layer. , a number of permanent magnets of the same polarity are installed in the same groove of each stator core, and the permanent magnets installed in the adjacent coil cores have opposite polarities. The grooves machined from a single silicon steel sheet have two shapes. One is an open groove and the other is a closed groove. The surface of the magnetic core after the two different grooves are alternately stacked presents a fence hollow shape, so that the permanent magnet installed in the groove has obvious gaps. Alternately exposed, the exposed area is larger than half of the permanent magnet monopole area. After the permanent magnet is installed in the groove, different magnetic field strengths are generated at the air gap of the stator. The magnetic intensity when energized, the magnetic intensity when the coil is energized, the magnetic intensity of the composite magnetic field, the magnetic field intensity of the open groove is lower than the magnetic field intensity of the sealed groove, and there will still be weak magnetic field fluctuations at the air gap when the power is off. When energized, the air gap is covered by a strong composite magnetic field; the parameters of each group of coils of the stator are exactly the same. Connection method, the outgoing lines are two sets of A, B, C phase sequence lines, a zero line has a total of 7 outgoing lines, the stator coil is composed of two sets of the same 6-slot 2-pole coils, two sets of 6-slot 2-pole A, B , C phase sequence lines are respectively connected to positive current and negative current, the current waveforms are the same positive and negative half-waveforms of sine wave or ladder wave and correction wave pulse type respectively, the coil current waveform and pulse interval are all different by 100 cycles, each The power supply characteristic of a single phase sequence input is that the amplitude of the pulsed magnetomotive force is at the axis of the phase winding and the position is fixed. The two positive and negative half waveforms are observed on the oscilloscope and synthesized into a complete pulsed sine wave or ladder wave and correction wave , the three single-phase magnetic potentials are added to obtain the composite magnetic potential of the three-phase winding. The resulting 12-slot 4-pole three-phase wires A, B, and C have a potential angle difference of 120 degrees, and a frequency of 20-400Hz to facilitate speed regulation. They cannot be interchanged with each other, because the input half-wave current belongs to the characteristics of DC current, and there is a distinction between positive and negative poles. If the wrong connection is made, it will be burned! When the joint is exchanged, the positive and negative two joints A ten and A- of the phase sequence should be exchanged with another phase sequence B ten and B- at the same time, or with C ten and C-, the rotation direction can be changed; the stator permanent magnet is installed In the silicon steel groove, an aluminum plate is used to isolate the magnetic field on the side to prevent the leakage of the permanent magnetic field, and a high thermal conductivity graphite film material is used to cover the heat dissipation. In order to save electric energy, the electromagnetic field strength generated by the energized coil must be close to or less than the value of the magnetic field strength value when the permanent magnet on the surface of the stator sealing groove is de-energized; the effective magnetic length L of the stator is determined by a whole section or several The same segment structure is conducive to the optimization of the slenderness ratio; there is a movable permanent magnet assembly installed on the stator, which has a certain function of storing and adjusting kinetic energy. Generally, 3 pieces are in a group of 120 degrees, which is suitable for medium and low speed conditions. The fixed-speed cruise is not suitable for the high-speed state spring response cannot keep up; or only the stator coil unit is installed on the stator core; or the half-line slot on both sides of the stator coil unit is designed as a complete line slot, that is, in the middle of the two grooves. The diameter of the entry diameter of the complete slot is extended, and the position is retreated, so that the two grooves are close to each other. The diameter of the entry diameter of the complete slot on both sides of the groove is very short and close to the edge of the stator. The coil windings in these three slots are all double-layer windings. Several stator coil units form a complete stator core, which shows that the performance of the stator core composed of stator coil units can adapt to the principle of diversity; when the machine is stopped and stationary, it should be rotated by hand to prevent locking. In order to dissipate heat, wrinkles and The pattern increases the surface area of the shell; the laminated silicon steel sheet and the coil need to be insulated.
所述一种交流永磁电机,供给的电源由控制器输入,控制器按供给电源及配置情况分别有若干系列产品,供给控制器的电源分为市政三相电源或者蓄电池直流电源或太阳能电池等多种电源,输入的若是三相交流电源直接接入匹配的控制器经整流后输出,输入的电源若是直流电需先通过三相逆变器振荡后再输入控制器经整流后输出,控制器中整流的主要基本电路是三相全控整流电路,产生三相正弦脉冲半波,根据需要的电源电压、电流、功率不同要求,三相全控整流基本电路中的电子元器件及电路相应做出调整,比如:三相全控二极晶闸管整流电路主要供小功率电机、三相全控MOS管整流电路主要供中小功率电机、三相全控IGBT管整流电路主要供大中功率电机,特大功率要由更复杂的集成整流电路来承担,形成控制器的不同系列产品;为提高供电质量控制器在整流过程中还需经过控制逻辑、变频调频、脉宽调节、稳压稳流、滤波电路、智控电路调节以及超级电容器充放电路切换开关等组成控制中心集成器,配置的适当容量超级电容器具有瞬时提高定子直流线圈的电磁场强度,直接影响到转子的瞬时输出功率,控制器上留有若干联接智控电路调节插座,将分别具有上半波形和下半波形的半个正弦波或梯波及修正波脉冲电流,分开供给定子线圈中的两大组合成对的线圈,在每单相紧邻的两只通电线圈单元表面,一个产生出N极电磁场与安装在凹槽内的N极永磁铁磁场形成新的N极复合磁场,而另一个产生出S极电磁场与安装在凹槽内的S极永磁铁磁场形成新的S极复合磁场,这种新的复合磁场既不是原有的电磁场,也不是原来的永磁恒磁场,它是带有原有的电磁场的动态电磁波形,且磁场强度要大于原来的电磁场和永磁铁恒磁场的新的多重动态复合磁场,同时通电的这两组成对的线圈单元脉冲电流相差兀周期的正弦半波综合形成一个完整的单相正弦波或梯波及修正波脉振磁动势,并且按120度电位角差的电流通入,可调的基本频率50HZ,综合形成相似于三相正弦波电流或者一组完整的梯形波及修正波复合电磁场,也就产生出交变的旋转磁场。For the AC permanent magnet motor, the power supply is input by the controller. The controller has several series of products according to the power supply and configuration. The power supply to the controller is divided into municipal three-phase power supply or battery DC power supply or solar cell, etc. A variety of power sources, if the input is three-phase AC power, it is directly connected to the matching controller and then output after rectification; The main basic circuit of rectification is a three-phase fully-controlled rectification circuit, which generates a three-phase sinusoidal pulse half-wave. According to the different requirements of the power supply voltage, current and power, the electronic components and circuits in the three-phase fully-controlled rectification basic circuit are made accordingly. Adjustment, for example: the three-phase fully-controlled diode thyristor rectifier circuit is mainly used for low-power motors, the three-phase fully-controlled MOS tube rectifier circuit is mainly used for small and medium-power motors, and the three-phase fully-controlled IGBT tube rectifier circuit is mainly used for large and medium power motors. It should be undertaken by a more complex integrated rectifier circuit to form different series of products of the controller; in order to improve the power supply quality, the controller also needs to go through control logic, frequency conversion and frequency modulation, pulse width adjustment, voltage stabilization and current stabilization, filter circuit, The control center integrator is composed of intelligent control circuit adjustment and supercapacitor charging and discharging circuit switch. The supercapacitor with appropriate capacity can instantly increase the electromagnetic field strength of the stator DC coil, which directly affects the instantaneous output power of the rotor. Connect the adjustment socket of the intelligent control circuit, and separately supply the half sine wave or ladder wave and correction wave pulse current with the upper half waveform and the lower half waveform respectively to the two combined paired coils in the stator coil. On the surfaces of the two energized coil units, one generates an N-pole electromagnetic field and the N-pole permanent magnet magnetic field installed in the groove forms a new N-pole composite magnetic field, while the other generates an S-pole electromagnetic field and the S-pole installed in the groove. The permanent magnet magnetic field forms a new S-pole composite magnetic field. This new composite magnetic field is neither the original electromagnetic field nor the original permanent permanent magnetic field. It is a dynamic electromagnetic waveform with the original electromagnetic field. A new multiple dynamic composite magnetic field that is greater than the original electromagnetic field and permanent magnet constant magnetic field, and the two sets of coil units energized at the same time are energized at the same time. The pulsed magnetomotive force, and the current with the potential angle difference of 120 degrees is passed in, and the adjustable basic frequency is 50HZ, which is similar to the three-phase sine wave current or a complete set of trapezoidal wave and correction wave composite electromagnetic field. alternating rotating magnetic field.
所述一种交流永磁电机,它的定子线圈绕组的若干引出线接线端头是预先按设计要求接到专用插头上,使用时将专用插头插到与之相配套的7孔专用插座上,专用插头的金属插杆的数量及断面形状尺寸与专用插座孔眼完全一致,控制器的电源输出线和其他功能控制输出线预先按设计要求接到专用插座上,应符合安全电器GB规范。For the AC permanent magnet motor, the terminals of several lead wires of the stator coil winding are connected to special plugs in advance according to design requirements, and the special plugs are inserted into the corresponding 7-hole special sockets when in use. The number and cross-sectional shape and size of the metal rods of the special plug are exactly the same as the holes of the special socket. The power output line of the controller and other function control output lines are pre-connected to the special socket according to the design requirements, and should comply with the GB standard for safety appliances.
所述一种交流永磁电机,它的转子的硅钢叠压片上有由铜材或铝材构成鼠笼结构,在鼠笼条间隙的转子硅钢叠压片上开有凹槽,凹槽表面形状有两个护角,有利于永磁铁的安装稳固,凹槽中安装下陷式永磁铁,永磁铁因转子有倾斜角度也有倾斜角度,每个凹槽的宽度大于定子上每单相紧邻的两个磁芯凹槽的外包尺寸1-1.3倍,鼠笼条和凹槽具有倾斜角在半槽至两槽范围内,定转子槽数比采用常规交流电机的设计,转子上的闭合鼠笼条因切割旋转磁力线产生力矩推动转子朝同一个方向转动,能够决定零启动的旋转方向,转子上的永磁铁同时也受到定子复合磁场的作用推动转子旋转,或者转子钢圈上仅装有永磁铁采取直接胶固的外凸方式,转子与定子永磁铁表面之间有气隙隔开,静态时转盘能绕主轴自由旋转无抱死现象。In the described AC permanent magnet motor, the silicon steel laminated sheet of the rotor has a squirrel cage structure composed of copper material or aluminum material, and a groove is opened on the silicon steel laminated sheet of the rotor in the gap between the squirrel cage bars, and the groove surface has a shape of The two corner guards are conducive to the stable installation of the permanent magnet. The sunken permanent magnet is installed in the groove. The permanent magnet has an inclined angle due to the inclination angle of the rotor. The outer size of the core groove is 1-1.3 times, and the squirrel cage bars and grooves have an inclination angle in the range of half-slot to two-slots. The ratio of the number of stator and rotor slots adopts the design of conventional AC motors. The torque generated by the rotating magnetic lines of force pushes the rotor to rotate in the same direction, which can determine the rotation direction of zero start. The permanent magnets on the rotor are also acted by the composite magnetic field of the stator to push the rotor to rotate, or the rotor steel ring is only equipped with permanent magnets to take direct glue The fixed convex way, there is an air gap between the rotor and the permanent magnet surface of the stator, and the turntable can rotate freely around the main shaft when it is static without locking.
所述一种交流永磁电机,它具有旋转外壳内定子型结构或者外壳固定旋转内枢型结构,转子和定子的内外壳结构样式按配套装备的要求设计设置,以便能够满足设备的总体要求,二种形式的定转子中发生的电磁现象和机电能转换原理基本上是相同的,存在很多共性技术;旋转外壳内定子型交流永磁电机因旋转外壳联接配置件不同而形成不同的类型,比如,旋转外壳上配置轮胎,就成为车辆的一种交流永磁电机轮殻,旋转外壳上配置齿轮或皮带轮或转轴,就是机械装备的直驱动力一种交流永磁电机,旋转外壳上配置叶片,就是直升机的主动力机,因转动惯量与半径平方成正比,所以旋转外壳型的转动惯量要比内枢型的大,外壳采用高强度的隔磁材质制造,主轴上有出线孔,永磁铁组合的固有恒磁越强,线圈上的电能转换电磁的消耗量也增大,要增加设置降温装置,采用防水轴承和轴套以及垫圈,一种交流永磁电机电源开启运转工作,关闭电源则停止运转。The AC permanent magnet motor has a stator-type structure in a rotating outer casing or a fixed-rotating inner-pivot-type structure in the outer casing, and the inner casing structure patterns of the rotor and the stator are designed and set according to the requirements of the matching equipment, so as to be able to meet the overall requirements of the equipment, The electromagnetic phenomena and electromechanical energy conversion principles that occur in the two forms of stator and rotor are basically the same, and there are many common technologies; the stator-type AC permanent magnet motor in the rotating casing forms different types due to the different connecting components of the rotating casing, such as , the tires are arranged on the rotating casing, it becomes a kind of AC permanent magnet motor wheel casing of the vehicle, the gears or pulleys or rotating shafts are arranged on the rotating casing, which is the direct driving force of the mechanical equipment. An AC permanent magnet motor, the rotating casing is equipped with blades, It is the main power machine of the helicopter. Because the moment of inertia is proportional to the square of the radius, the moment of inertia of the rotating shell type is larger than that of the inner pivot type. The shell is made of high-strength magnetic isolation material. The stronger the constant magnetism is, the more electromagnetic energy consumption on the coil will be converted. It is necessary to add a cooling device, use waterproof bearings, bushings and washers, an AC permanent magnet motor power supply to start running, and turn off the power to stop running.
所述外壳固定旋转内枢型结构的一种交流永磁电机,包括所述定子硅钢叠压片上若干线槽线圈中的若干复合磁头、主轴、转子硅钢叠压片以及转子上的鼠笼框架和下陷式永磁铁和内枢体共同构成转子,转子与定子永磁铁表面之间有气隙隔开,转子的内枢中心安装主轴、其两端安装轴承,并通过轴承联接定子外壳,凹槽复合磁头表面栅栏状网眼结构,其有助于复合磁头包括永磁铁磁力线的运行磁路顺畅。定子每个绕组包括若干线圈,若干线圈绕组有序嵌入定子硅钢叠压片磁芯的线槽内,线圈绕组、磁芯凹槽中安装的定子永磁铁共同组成若干定子复合磁头,运转中被控制的复合磁头产生出可控瞬间感应交变电磁场形成旋转磁场,复合磁头发生同极性或异极性磁场叠加干扰现象,有利于转盘上相对应安装的定子和转子永磁铁在变动磁能作用下顺利地连续转动,设置降温装置和防水配件;比如:与联接的或联体的发电机共同组合成的移动发电机组电源,就可以将传统的油料能源替换为蓄电池组,大幅减轻整机重量并使消耗能源的品种存储运输方式更加安全简便,并可以采用易得的天然能量太阳能或风能给蓄电池组充电,能够有效延长补充能源蓄电池组的使用周期,形成创新的混合电源,提供低噪声波无污染高质量的保障电源。An AC permanent magnet motor with a fixed rotating inner pivot structure on the outer shell, including a plurality of composite magnetic heads in a plurality of slot coils on the stator silicon steel laminated sheet, a main shaft, a rotor silicon steel laminated sheet, and a squirrel cage frame on the rotor and a rotor. The sunken permanent magnet and the inner pivot body together form the rotor. There is an air gap between the rotor and the surface of the permanent magnet of the stator. The inner pivot center of the rotor is installed with the main shaft and the two ends of the rotor are installed with bearings, which are connected to the stator shell through the bearings. The surface of the magnetic head has a fence-like mesh structure, which helps the composite magnetic head to have a smooth running magnetic circuit including the magnetic field lines of the permanent magnets. Each winding of the stator includes several coils, and several coil windings are embedded in the wire slots of the stator silicon steel laminated magnetic core in an orderly manner. The coil windings and the stator permanent magnets installed in the magnetic core grooves together form several stator composite magnetic heads, which are controlled during operation. The composite magnetic head produces a controllable instantaneous induction alternating electromagnetic field to form a rotating magnetic field, and the composite magnetic head produces the phenomenon of superimposed interference of magnetic fields of the same polarity or different polarity, which is beneficial to the stable and rotor permanent magnets installed on the turntable correspondingly under the action of changing magnetic energy. For example, a mobile generator set power supply combined with a connected or conjoined generator can replace the traditional oil energy with a battery pack, greatly reducing the weight of the whole machine and making it easier to use. The storage and transportation methods of energy-consuming varieties are safer and simpler, and the battery packs can be charged by easily available natural energy solar or wind energy, which can effectively prolong the service life of the supplementary energy battery packs, form an innovative hybrid power supply, and provide low-noise waves without pollution. High quality guaranteed power supply.
本发明的有益效果是:本发明提供了一种绿色安全、结构新颖、运转可靠的一种交流永磁电机,要求控制器输出若干组脉冲正弦半波直流电供给磁动机定子线圈,在若干组定子线圈中综合有序地形成三相交流电的特征形式,在气隙处形成旋转磁场,让转子受力转动输出动力的效果;一种交流永磁电机是采用脉冲正弦半波直流输入,在线圈组合中类似转换成三相交流电磁场形式,在定子成对的三相线圈气隙中产生形成的旋转磁场的优特点,以及对应的转子上金属鼠笼框架在交变磁场中受切割磁力线而受力转动的现象,对传统交流电机上述结构的优特点予以保留,进行改进的内容是:在转子硅钢叠压片上安装若干永磁铁并与安置在转子永磁铁表面的鼠笼框架形成转子组合,转子组合体中因有转子永磁铁参与增加转动力矩,在被定子线圈包围的定子硅钢叠压片的复合磁头表面有凹槽,在凹槽中放置若干定子永磁铁,安装在凹槽中的定子永磁铁及栅栏状网眼结构组成定子复合磁头,设计制造遵循GB电机规范,同时加入其自身的永磁铁磁场特点及特征,并在此基础上引入强永磁铁参与转子和定子结构,形成新的转子组合结构和新的定子组合结构;适合在380v及以下各类电压情况使用,使用时需配置提供三相交流电源经过整流后使用,当采用蓄电池直流电源时,需经逆变器振荡后再整流调压变频器将其变为适合的脉冲正弦半波电源供电,在定子线圈组合的气隙中形成交流旋转磁场推动转子转动,这样一种交流永磁电机使用范围也扩展了很多,该机是绿色环保可再生新能源,接近零排放零污染,节能安全,使用成本低,故障率低,可瞬时增加复合磁场强度增大输出功率,可在无空气环境中长期稳定工作,广泛用于各种动力设备,如作为特殊环境条件中的动力源、移动机器人动力源、游艇动力源、直升机动力源、舰船动力源、移动设备动力源以及各类军民创新的专属设备动力源,其具有很高的社会和经济价值;由此本发明达到初始要求控制器输出若干组脉冲正弦半波直流电供给定子线圈,在定子线圈中综合有序地形成类似于三相交流电磁场的波形特征形式,在气隙处形成旋转磁场,让转子受力转动输出动力的结果。The beneficial effects of the present invention are as follows: the present invention provides an AC permanent magnet motor which is green, safe, novel in structure and reliable in operation. The characteristic form of three-phase alternating current is formed in a comprehensive and orderly manner in the coil, and a rotating magnetic field is formed at the air gap, so that the rotor is forced to rotate and output power. The advantages of the rotating magnetic field formed in the air gap of the paired three-phase coils of the stator are similar to the conversion into the form of a three-phase alternating current electromagnetic field, and the corresponding metal squirrel cage frame on the rotor is subjected to cutting magnetic lines of force in the alternating magnetic field. The phenomenon of rotation, the advantages of the above-mentioned structure of the traditional AC motor are retained, and the improvement content is: install a number of permanent magnets on the rotor silicon steel laminated sheet and form a rotor combination with the squirrel cage frame placed on the surface of the rotor permanent magnets. The rotor combination Because there are rotor permanent magnets in the body to increase the rotational torque, there are grooves on the surface of the composite magnetic head of the stator silicon steel laminated sheet surrounded by the stator coils. Several stator permanent magnets are placed in the grooves, and the stator permanent magnets installed in the grooves The stator composite magnetic head is composed of a fence-like mesh structure. The design and manufacture follow the GB motor specification, and at the same time, its own permanent magnet magnetic field characteristics and characteristics are added. On this basis, strong permanent magnets are introduced to participate in the rotor and stator structure to form a new rotor combined structure Combined structure with new stator; it is suitable for use in various voltage conditions of 380v and below. When using, it needs to provide three-phase AC power after rectification. When using battery DC power, it needs to be rectified and adjusted by inverter after oscillation. The inverter turns it into a suitable pulse sine half-wave power supply, and forms an AC rotating magnetic field in the air gap of the stator coil combination to drive the rotor to rotate. Renewable new energy, close to zero emission and zero pollution, energy saving and safety, low cost of use, low failure rate, can instantaneously increase the strength of composite magnetic field to increase output power, can work stably for a long time in an air-free environment, and is widely used in various power equipment , such as the power source in special environmental conditions, the power source of mobile robots, the power source of yachts, the power source of helicopters, the power source of ships, the power source of mobile equipment, and the power source of various military and civilian innovative exclusive equipment, it has a high social Therefore, the present invention achieves the initial requirement that the controller outputs several groups of pulsed sine half-wave direct current to supply the stator coil, and the waveform characteristic form similar to the three-phase alternating current electromagnetic field is formed in the stator coil in a comprehensive and orderly manner, and is formed at the air gap. The rotating magnetic field causes the rotor to be forced to rotate and output power.
附图说明Description of drawings
图1为本发明一种交流永磁电机旋转外壳内定子型的剖面示意图,也是摘要附图。1 is a schematic cross-sectional view of a stator type in a rotating casing of an AC permanent magnet motor according to the present invention, and is also an abstract drawing.
图2为本发明一种交流永磁电机旋转外壳内定子型的定子硅钢片封闭口凹槽的剖面示意图。FIG. 2 is a schematic cross-sectional view of a stator-type stator silicon steel sheet closed groove in a rotating casing of an AC permanent magnet motor according to the present invention.
图3为本发明一种交流永磁电机旋转外壳内定子型的定子硅钢片开口凹槽的剖面示意图。3 is a schematic cross-sectional view of a stator-type stator silicon steel sheet opening groove in a rotating casing of an AC permanent magnet motor according to the present invention.
图4为本发明一种交流永磁电机旋转外壳内定子型的定子J-J局部剖视立体示意图。4 is a partial cross-sectional perspective view of a stator J-J of the stator type in the rotating casing of an AC permanent magnet motor according to the present invention.
图5为本发明一种交流永磁电机外接的控制器输出电源的波形示意图。FIG. 5 is a schematic waveform diagram of an output power supply of a controller externally connected to an AC permanent magnet motor according to the present invention.
图6为本发明一种交流永磁电机系统的联接示意图。FIG. 6 is a schematic diagram of the connection of an AC permanent magnet motor system of the present invention.
图7为本发明一种交流永磁电机外壳固定旋转内枢型的剖面示意图。7 is a schematic cross-sectional view of an AC permanent magnet motor housing with a fixed rotating inner pivot type according to the present invention.
图中:1、一种交流永磁电机,2、定子,3、转子,4、定子磁芯,5、气隙,6、定子永磁铁,7、外壳,8、主轴,9、完整线槽,10、凹槽,11、线圈,12、鼠笼条,13、转子永磁铁,14、半线槽,15、接线,16、入线口,17、空芯轴,18、安装槽,19、封闭口凹槽,20、开口凹槽,21、黑粗线A+单相正向正弦脉冲半波形示意,22、黑粗线A-单相负向正弦脉冲半波形示意,23、三相整流正弦或梯波及修正波脉冲正半波形,24、三相整流正弦或梯波及修正波脉冲负半波形,25、旋转外壳,26、AC三相电源,27、DC/AC单相电源,28、充电器,29、蓄电池组,30、控制器,31、DC/AC三相逆变器,32、控制中心集成器,33、切换开关,34、智控电路调节插座,35、开关,36、转子磁芯,37、活动永磁铁组件,38、专用插头,39、铆钉,40、接线盒,41活动永磁铁,42、衬铁板,43、弹簧,44、活动永磁铁组件壳体安装口,45、定子磁芯的栅栏空芯状表面。In the picture: 1, an AC permanent magnet motor, 2, stator, 3, rotor, 4, stator core, 5, air gap, 6, stator permanent magnet, 7, shell, 8, main shaft, 9, complete wire slot , 10, groove, 11, coil, 12, squirrel cage bar, 13, rotor permanent magnet, 14, half wire slot, 15, wiring, 16, wire inlet, 17, hollow shaft, 18, installation slot, 19 , closed groove, 20, open groove, 21, black thick line A+ single-phase positive sinusoidal pulse half-waveform, 22, black thick line A- single-phase negative sinusoidal pulse half-waveform, 23, three-phase rectification Sine or ladder wave and correction wave pulse positive half waveform, 24, three-phase rectified sinusoidal or ladder wave and correction wave pulse negative half wave shape, 25, rotating shell, 26, AC three-phase power supply, 27, DC/AC single-phase power supply, 28, charger, 29, battery pack, 30, controller, 31, DC/AC three-phase inverter, 32, control center integrator, 33, switch, 34, intelligent control circuit adjustment socket, 35, switch, 36, Rotor core, 37, movable permanent magnet assembly, 38, special plug, 39, rivet, 40, junction box, 41 movable permanent magnet, 42, lining iron plate, 43, spring, 44, movable permanent magnet assembly shell installation port , 45, the fence hollow-core surface of the stator core.
具体实施方式Detailed ways
本发明实例中,参照上述图1、图2、图3、图4、图5、图6及图7所示,所述的一种交流永磁电机1,它具有旋转外壳内定子型或者外壳固定旋转内枢型;一种交流永磁电机1,包括定子2、转子3以及旋转外壳25和外接控制器30两大部份组成,定子磁芯4上有若干完整线槽9和半线槽14,定子磁芯4内开有相同的凹槽10,线槽内嵌入相同的绕组线圈11,每单相紧邻的二个相同凹槽10中间仅相隔一个线槽入线口16的距离,相邻凹槽10内安装的定子永磁铁6表面磁极性相异,每单相紧邻的二个线圈11一个通入正向脉冲直流电,另一个通入反向脉冲直流电,这样两个线圈11中各自产生的电磁场极性也相反,二个线圈11中安装的定子永磁铁6极性与该直流线圈11电磁场极性必须相同,且每只定子永磁铁6的外形尺寸和磁性参数也基本相同,这样每只线圈11电磁场极性与定子永磁铁6极性因同极性产生的新的复合磁场因磁场相加原理而增强,这个复合磁场比原有单一磁场不仅得到加强,同时电磁场还对定子永磁铁6有充磁保护作用,定子永磁铁6不会被消磁,定子磁芯4上每单相紧邻的二个相同线圈11的三个线槽的形状不同,位于两个凹槽10中间的是一个完整线槽9,完整线槽9的入线口16径较长,主要原因是让出磁芯位置给两边的凹槽10,使两个直流线圈11的磁芯位置尽量靠近,有利于这两个电磁场在瞬间切换时减小脉宽,另外两边的线槽的形状都是半个线槽14,因为两个线圈11都要嵌装在中间的完整线槽9内,是双层绕组,而另外两边的半线槽14中嵌装一个线圈的单边,是单层绕组,由若干组这样的分别通入正向或者反向电流的二只相同线圈11及磁芯组合构成线圈单元,由2N个相同的线圈单元构成相同的相线圈,每三组相同的相序线圈构成一个A十、B十、C十和A-、B-、C-和O线,这种正负相对组合的定子三相线圈,以及若干整数倍的相同线圈构成电机完整的定子线圈。In the example of the present invention, referring to the above-mentioned Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 7, the described AC permanent magnet motor 1 has a stator type inside a rotating casing or an outer casing. Fixed rotating inner pivot type; an AC permanent magnet motor 1, including a
所述一种交流永磁电机1,定子线圈11分别嵌入定子磁芯4线槽内,线圈采用漆包铜导线或导条绕制,线圈11嵌入方式有双层及单层或多层,每个定子磁芯4凹槽10内安装若干块同极性的定子永磁铁6,相邻线圈11磁芯中安装的定子永磁铁6极性相反,硅钢片单片加工出的凹槽10分别有二种形状,一种是开口凹槽20,另一种是封闭口凹槽19,由这两种不同的凹槽10封闭口凹槽19与开口凹槽20硅片相互叠压定子磁芯4的栅栏空芯状表面45,使凹槽10内安装的定子永磁铁6有明显的缝隙交替外露出来,外露面积大于二分之一定子永磁铁6单极面积,定子各组线圈11参数是完全相同的,丫星形接法,出线15是三相一零的方式,比如:定子12槽4极,线圈11星形接法,出线15是两组A、B、C相序线,一根零线共7根出线15,该定子线圈11是由两组相同的6槽2极线圈11构成,两组6槽2极A、B、C相序线分别接入正向电流和负向电流,电流的波形分别是相同的正弦波或梯波及修正波脉冲式的正半波形23和正弦波或梯波及修正波脉冲式的负半波形24,线圈11电流波形及脉冲间隔均相差兀周期,每个单独相序输入的电源特征是脉振磁动势的振幅处于该相绕组轴线处且位置固定,这二个正负半波形在示波器上观察合成为一个完整的脉冲正弦波或梯波及修正波,将三个单相磁势相加,得到三相绕组的合成磁势,合成的12槽4极三根相线A、B、C电位角差120度,频率20-400Hz便于调速,出线头相互之间不能互换,因为输入的半波电流属于直流电流特征,有正负极之区分,接错则被烧毁!接头调换时应以该相序的正负二个接头A十及A-同时与另一相序B十及B-调换,或者与C十及C-调换,可以改变旋转方向;定子永磁铁6安装在硅钢凹槽10中侧面采用铝板隔磁防止永磁场泄漏,采用高导热石墨膜材料包衬散热,线槽中双层线圈实际流动的电流在振幅期间是处于交流电磁场状态,在各相关线槽线圈11段产生相同的阻抗值;定子2的有效磁长L是由一个整段或者若干个相同的分段构成,有利于长细比的优选;定子2上安装有活动永磁铁组件37,有一定的蓄放调节动能的作用,一般3个为一组间隔120度,适用于中低速条件下的定速巡航,高速状态弹簧43反应跟不上而不宜采用;或者定子磁芯4上仅装置定子线圈单元;或者定子线圈单元两边的半线槽14设计为完整线槽9,即在两个凹槽10中间的完整线槽9入线口16径尺寸加长位置后退,让两个凹槽10靠近,凹槽10两边的完整线槽9入线口16径尺寸很短靠近定子磁芯4边缘,这三个线槽内的线圈11绕组均是双层绕组,即定子线圈单元的三个完整线槽9的位置是两边的靠前中间的一个后退安置,若干定子线圈单元构成完整的定子磁芯4,显示出定子线圈单元构成的定子磁芯4性能可以适应多样性原则;停机静止时应该用手可转动防止抱死现象,为了散热,外壳表面做出皱纹和花纹增加外壳表面积;硅钢片叠压及线圈11均需要做绝缘处理。In the described AC permanent magnet motor 1, the stator coils 11 are respectively embedded in the 4 wire slots of the stator magnetic core, the coils are wound with enameled copper wires or bars, and the
所述一种交流永磁电机1,供给的电源由控制器30输入,控制器30按供给电源及配置的一种交流永磁电机1分别有若干系列产品,供给控制器30的电源分为市政AC三相电源26或者蓄电池组29直流电源或太阳能电池等多种电源,若是AC三相电源26直接接入匹配的控制器30经三相全控整流后输出,若电源是DC/AC单相电源27需先通过充电器28再通入蓄电池组29供给逆变器31后输入控制器30经三相全控整流后输出,控制器30中整流的主要基本电路是三相全控整流电路,产生三相整流正弦波或梯波及修正波脉冲正半波23和三相整流正弦波或梯波及修正波脉冲负半波24,根据一种交流永磁电机1需要的电源电压、电流、功率不同要求,三相全控整流基本电路中的电子元器件及电路相应做出调整,比如:三相全控二极晶闸管整流电路主要供小功率的一种交流永磁电机1、三相全控MOS管整流电路主要供中小功率的一种交流永磁电机1、三相全控IGBT管整流电路主要供大中功率的一种交流永磁电机1,特大功率要由大功率可控集成三相全控整流电路来承担,形成控制器30的不同系列产品;控制器30在整流过程中还需经过控制逻辑、变频调频、脉宽调节、稳压稳流、滤波电路、智控电路调节以及超级电容器充放电路切换开关33等组成控制中心集成器32,控制器30上安装有若干联接智控电路调节插座34留下扩展空间,将分别具有上半波形和下半波形的半个正弦波或梯波脉冲电流电源,供给一种交流永磁电机1的三相定子线圈11,一个单相电源供给一组线圈单元,在两只通电线圈单元表面一个产生出N极电磁场与安装在凹槽10内的N极永磁铁磁场形成新的N极复合磁场,在两只通电线圈单元表面另一个产生出S极电磁场与安装在凹槽10内的S极永磁铁磁场形成新的S极复合磁场,同时通电的这两组成对的线圈单元脉冲电流相差兀周期的正弦半波综合形成一个完整的单相正弦波或梯波脉振磁动势,当按120度电位角差的三相电通入这种综合形成的单相正弦波或梯波电流,就形成一组相同三相正弦波电流或者一组完整的梯形波,也就产生出旋转磁场。Said kind of AC permanent magnet motor 1, the power supply is input by the
所述一种交流永磁电机1,它的转子3的转子磁芯36上有由铜材或铝材构成鼠笼结构,在鼠笼条12间隙的转子磁芯36上开有凹槽10,凹槽10表面形状有两个护角,有利于转子永磁铁13的安装稳固,凹槽10中安装下陷式转子永磁铁13,转子永磁铁13因转子有倾斜角度也有倾斜角度,每个凹槽10的宽度大于定子磁芯4上相紧邻的两个磁芯的外包尺寸1-1.3倍,鼠笼条12和凹槽10具有倾斜角在半槽至两槽范围内,定转子槽数比采用常规交流电机的设计,转子3上的闭合鼠笼条12因切割旋转磁力线产生力矩推动转子朝同一个方向转动,能够决定零启动的旋转方向,转子3上的转子永磁铁13同时也受到定子复合磁场的作用推动转子旋转,或者转子钢圈上仅装有瓦型转子永磁铁13采取直接胶固的外凸方式,转子与定子永磁铁表面之间有气隙5隔开,静态时转子3能绕主轴8或空心轴17自由旋转无抱死现象。In the described AC permanent magnet motor 1, the
所述一种交流永磁电机1,它具有旋转外壳内定子型结构或者外壳固定旋转内枢型结构,转子3和定子2的内外结构样式按配套装备的要求设计设置,以便能够满足设备的总体要求,二种形式的定转子中发生的电磁现象和机械电能转换原理基本上是相同的,存在很多共性技术;旋转外壳内定子型一种交流永磁电机1因旋转外壳25联接配置件不同而形成不同的类型,比如,旋转外壳25上配置轮胎,就成为车辆的轮殻交流永磁电机1,旋转外壳25上配置叶片,就是直升机的主发动机,并且降低噪音减轻自重;空心轴17用来穿定子线圈11的接线15,因转动惯量与半径平方成正比,所以旋转外壳25型的转动惯量要比内枢型的大,定子永磁铁6组合的固有恒磁越强,要求定子线圈11电磁强度越大,相应电能消耗会越大,相应转换的机械能输出就会越大,转换过程中的损耗也会增多;一种交流永磁电机1电源开启运转工作,关闭电源则停止运转;定子2和转子3在加工中要确保同心精度,转子3要做动态平衡减少振动和噪音。The AC permanent magnet motor 1 has a stator-type structure in a rotating casing or a fixed-rotating inner-pivot-type structure in the casing, and the inner and outer structural styles of the
所述一种交流永磁电机1,它的定子线圈11绕组的若干引出线接线头是预先按设计要求接到6个火线插杆和1个零线插杆共7个插杆的专用插头38上,使用时将专用插头38插到与之相配套的专用插座上,专用插头38的金属杆的数量及断面形状尺寸与专用插座孔眼完全一致,控制器30的电源输出线接到6个火线插孔和1个零线插孔共7个插孔的专用插座上,应符合安全电器GB规范。Said kind of AC permanent magnet motor 1, its
以上所述,仅为本发明较佳实例而已,当不能限定本申请实施范围,即凡依本申请范围所作均等变化与修饰,皆应仍属本发明涵盖范围内。The above are only preferred examples of the present invention, and should not limit the scope of implementation of the present application, that is, all equivalent changes and modifications made according to the scope of the present application should still fall within the scope of the present invention.
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