CN110715325A - Gas stove and method for controlling firepower - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及厨具技术领域,更具体地,涉及一种燃气灶,同时还涉及一种控制燃气灶火力大小的方法。The invention relates to the technical field of kitchen utensils, and more particularly, to a gas stove, and also to a method for controlling the firepower of the gas stove.
背景技术Background technique
现有的燃气灶,比如燃气灶,只要持续供气,被其加热的锅具温度就会持续升高,难以将被加热的温度控制在某一合理的范围内,只能通过手动调整燃气灶阀门大小来调整火力,但这种调整方式具有一定的滞后性,也就是说,使用者意识到火力过大时,食物已经在一定程度上被过热烹煮,造成食物营养流失、甚至焦化。而且在整个烹饪过程中,使用者需要根据烹煮阶段的需要不停的调节燃气阀门大小,操作频繁,造成使用上的诸多不便。Existing gas stoves, such as gas stoves, as long as the gas is continuously supplied, the temperature of the pot heated by it will continue to rise, and it is difficult to control the heated temperature within a reasonable range, and the gas stove can only be adjusted manually. The size of the valve is used to adjust the fire power, but this adjustment method has a certain hysteresis, that is to say, when the user realizes that the fire power is too high, the food has been overheated to a certain extent, resulting in the loss of nutrients and even coking of the food. Moreover, in the whole cooking process, the user needs to constantly adjust the size of the gas valve according to the needs of the cooking stage, and the operation is frequent, which causes many inconveniences in use.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是克服现有技术的不足,提供一种能够方便实现温度控制的燃气灶。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a gas stove that can easily realize temperature control.
为了解决上述技术问题,本发明采用的技术方案是:In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is:
一种燃气灶,包括炉头、进气管和用以控制燃气流量的控制阀,其特征在于,所述燃气灶还设有能够产生电磁信号的电磁发生装置和能够控制控制阀大小的控制单元,所述控制阀、电磁发生装置分别与控制单元连接,所述电磁发生装置上方或侧方设有能够感应电磁发生装置所产生的电磁信号的感温层,所述感温层与电磁加热线圈形成耦合阻抗,感温层存在温度变化初始临界值和温度变化结束临界值,且感温层在温度变化初始临界值和温度变化结束临界值所限定的温度区间内,在所述电磁信号的作用下与耦合阻抗存在如下关系:A gas stove, comprising a burner head, an air inlet pipe and a control valve for controlling gas flow, characterized in that the gas stove is further provided with an electromagnetic generating device capable of generating electromagnetic signals and a control unit capable of controlling the size of the control valve, The control valve and the electromagnetic generating device are respectively connected with the control unit, a temperature sensing layer capable of inducing the electromagnetic signal generated by the electromagnetic generating device is arranged above or on the side of the electromagnetic generating device, and the temperature sensing layer is formed with the electromagnetic heating coil. Coupling impedance, the temperature sensing layer has an initial critical value of temperature change and an ending critical value of temperature change, and the temperature sensing layer is within the temperature interval defined by the initial critical value of temperature change and the critical value of ending temperature change, under the action of the electromagnetic signal It has the following relationship with the coupling impedance:
K=|(R2-R1)/[R1×(T2-T1)]|K=|(R2-R1)/[R1×(T2-T1)]|
其中,R1表示感温层温度为T1时,感温层与电磁加热线圈所产生的耦合阻抗值;Among them, R1 represents the coupling impedance value generated by the temperature sensing layer and the electromagnetic heating coil when the temperature of the temperature sensing layer is T1;
R2表示感温层温度为T2时,感温层与电磁加热线圈所产生的耦合阻抗值;R2 represents the coupling impedance value generated by the temperature sensing layer and the electromagnetic heating coil when the temperature of the temperature sensing layer is T2;
T2-T1=1;T2-T1=1;
K为(R2-R1)/[R1×(T2-T1)]的绝对值,且不小于0.05;K is the absolute value of (R2-R1)/[R1×(T2-T1)], and not less than 0.05;
所述R1、R2是假定在特定条件下通过电桥测得的电磁加热线圈两端的耦合阻抗值,本专利定义所述特定条件是指电磁加热线圈是由直径为10mm,长度为10mm的TDK PC40磁棒,以直径为0.2mm的铜线绕制300圈制得,且电磁加热线圈与感温层距离定为5mm,功率为25kHz。本技术方案中,所述控制单元与电加热装置、电磁发生装置之间的连接通常优选为电连接,但涉及信号传输的也可以采用无线信号连接等方式,此外,本技术方案中的连接既可以是直接连接,也可以是间接连接,即控制单元与加热装置或电磁发生装置之间可以通过一些电气元件进行连接。The R1 and R2 are the coupling impedance values at both ends of the electromagnetic heating coil, which are assumed to be measured by the bridge under certain conditions. The magnetic rod is made by winding 300 turns of copper wire with a diameter of 0.2 mm, and the distance between the electromagnetic heating coil and the temperature sensing layer is set to be 5 mm, and the power is 25 kHz. In this technical solution, the connection between the control unit and the electric heating device and the electromagnetic generating device is usually preferably an electrical connection, but a wireless signal connection can also be used for signal transmission. In addition, the connection in this technical solution is not only It can be a direct connection or an indirect connection, that is, the control unit and the heating device or the electromagnetic generating device can be connected through some electrical components.
本专利创造性地在燃气灶上设置电磁发生装置,使其具备发射电磁信号的功能,进而在控制单元的控制下,通过配合控制阀和能够感应该电磁信号的装置实现对温度的控制。In this patent, an electromagnetic generating device is creatively arranged on the gas stove, so that it has the function of transmitting electromagnetic signals, and then, under the control of the control unit, the temperature is controlled by cooperating with a control valve and a device capable of sensing the electromagnetic signal.
所述电磁发生装置上方或侧方设有能够感应电磁发生装置所产生的电磁信号的感温层。感温层与电磁发生装置相互配合共同起到控制温度的作用,该感温层既可以和所述燃气灶固定连接,使其成为燃气灶的一部分,也可以将感温层单独加工并可拆卸式地装配于燃气灶上,使其成为一个相对独立的部件,当使用时可以随时将感温层置于电磁发生装置上方,使用完毕后,可以随时取走感温层。甚至也可以将感温层附着于能够与燃气灶配合使用的烹饪器具上,但不管何种组合方式,只要感温层能够感应到电磁发生装置所产生的电磁信号,就具备了控制温度的基本条件。A temperature sensing layer capable of inducing electromagnetic signals generated by the electromagnetic generating device is provided above or on the side of the electromagnetic generating device. The temperature-sensing layer and the electromagnetic generating device cooperate with each other to control the temperature. The temperature-sensing layer can be fixedly connected with the gas stove to make it a part of the gas stove, or the temperature-sensing layer can be processed separately and can be dismantled. The gas stove is assembled on the gas stove in such a way that it becomes a relatively independent part. When in use, the temperature-sensing layer can be placed above the electromagnetic generating device at any time, and the temperature-sensing layer can be removed at any time after use. It is even possible to attach the temperature-sensing layer to the cooking utensils that can be used with the gas stove, but no matter what the combination is, as long as the temperature-sensing layer can sense the electromagnetic signal generated by the electromagnetic generating device, it has the basics of controlling the temperature. condition.
优选的,本专利为了方便控制燃气流量,对进气管和控制阀进行了改进,比如,所述进气管数量优选为2至6个,每个进气管上设有一个控制阀;通过控制不同的进气管流量大小或关闭部分进气管来控制总的燃气流量,或者所述进气管由2至6个子气管组成,每个子气管上设有一个控制阀,通过控制每个子气管的流量同样可以实现对总的燃气流量的控制。Preferably, this patent improves the intake pipe and the control valve in order to facilitate the control of the gas flow. For example, the number of the intake pipes is preferably 2 to 6, and each intake pipe is provided with a control valve; by controlling different The total gas flow is controlled by the flow rate of the intake pipe or by closing part of the intake pipe, or the intake pipe is composed of 2 to 6 sub-gas pipes, and each sub-gas pipe is provided with a control valve. Control of total gas flow.
优选的,所述控制单元包括检测分析模块和控制模块,Preferably, the control unit includes a detection and analysis module and a control module,
所述检测分析模块与电磁发生装置连接,用以检测电磁发生装置中电参数的变化,并将检测值与初始设定值进行比较,将分析结果反馈给控制模块,此处所述电参数优选为脉冲信号、电压、电流或电阻参数,其中,脉冲信号为脉冲数量、脉冲宽度或脉冲幅度等;The detection and analysis module is connected with the electromagnetic generating device to detect the change of the electrical parameters in the electromagnetic generating device, compare the detected value with the initial setting value, and feed back the analysis result to the control module. The electrical parameters here are preferably is a pulse signal, voltage, current or resistance parameter, where the pulse signal is the number of pulses, pulse width or pulse amplitude, etc.;
所述控制模块的输入端与检测分析模块连接,输出端与控制阀连接,所述控制模块根据分析结果并通过控制阀调节燃气流量大小使感温层温度保持在预设区间内。具体来说,检测值与初始设定的最低和最高值比较,当检测值超出最低值或最高值时,所述控制单元的控制模块将通过调节控制阀的大小使该电参数的检测值降低或升高直至电参数的检测值位于设定的最高和最低值之间;当电磁发生装置中电参数的检测值在设定的最高和最低值之间时,控制阀可以保持原有燃气进气量大小。检测分析和控制是控制单元的两个基本功能,在此基础上还可以增设其他功能模块,比如数据转换模块等。控制单元通过检测电磁发生装置中电参数的变化实现对温度的控制,与温度传统的传感器相比,本专利能够及时反映感温层温度,避免了温度传感器所带来的温度检测滞后性。The input end of the control module is connected to the detection and analysis module, and the output end is connected to the control valve. The control module adjusts the gas flow through the control valve according to the analysis result to keep the temperature of the temperature sensing layer within a preset interval. Specifically, the detected value is compared with the initially set minimum and maximum values. When the detected value exceeds the minimum or maximum value, the control module of the control unit will reduce the detected value of the electrical parameter by adjusting the size of the control valve. Or increase until the detected value of the electrical parameter is between the set maximum and minimum values; when the detected value of the electrical parameter in the electromagnetic generating device is between the set maximum and minimum values, the control valve can keep the original gas flow rate. Air volume. Detection analysis and control are the two basic functions of the control unit, and other functional modules, such as data conversion modules, can also be added on this basis. The control unit controls the temperature by detecting the change of the electrical parameters in the electromagnetic generating device. Compared with the traditional temperature sensor, this patent can reflect the temperature of the temperature sensing layer in time and avoid the temperature detection hysteresis caused by the temperature sensor.
优选的,所述炉头上方设有烹饪器具,烹饪器具上设有能够感应电磁发生装置所产生的电磁信号的感温层。正如前文所述,该感温层并不一定附着于燃气灶上,可以安装在烹饪器具上,比如锅具,当烹饪器具与燃气灶配合使用时同样能够使得感温层与电磁发生装置相互作用,本优选方案改变了感温层的安装方式,使感温层的应用更加灵活。Preferably, a cooking utensil is arranged above the stove head, and a temperature-sensing layer capable of inducing an electromagnetic signal generated by an electromagnetic generating device is arranged on the cooking utensil. As mentioned above, the temperature sensing layer is not necessarily attached to the gas stove, but can be installed on cooking utensils, such as pots. When the cooking utensil is used in conjunction with the gas stove, the temperature sensing layer can also interact with the electromagnetic generating device. , This preferred solution changes the installation method of the temperature sensing layer, making the application of the temperature sensing layer more flexible.
优选的,所述感温层组成烹饪器具的至少一部分,即,感温层既可以单独组成锅具底部,也可以复合在锅具底部,成为锅具底部的一部分。当然,对于立体加热而言,所述感温层也可以设置在锅身部位。Preferably, the temperature-sensing layer constitutes at least a part of the cooking utensil, that is, the temperature-sensing layer can either constitute the bottom of the cookware alone, or can be combined with the bottom of the cookware to become a part of the bottom of the cookware. Of course, for three-dimensional heating, the temperature sensing layer can also be arranged on the body of the pot.
作为又一优选实施例,所述炉头上方设有支撑板,现有的燃气灶仅仅在炉头上设置炉架,而后将烹饪器具放置在炉架上,本优选方案,在炉头上方增设了支撑板,该支撑板可以设置在炉架上,烹饪时,将烹饪器具设置在支撑板上,该支撑板除了可以平稳的支撑烹饪器具外,还可以使得烹饪器具受热均匀。As another preferred embodiment, a support plate is provided above the burner head. In existing gas stoves, a burner is only set on the burner head, and then the cooking utensils are placed on the burner frame. In this preferred solution, an additional setting is provided above the burner head A support plate is provided, which can be arranged on the hob. When cooking, the cooking utensils are arranged on the supporting plate, which can not only support the cooking utensils stably, but also make the cooking utensils heat evenly.
优选的,所述感温层组成支撑板的至少一部分,即感温层既可以单独组成支撑板,也可以复合在支撑板上,组成支撑板的一部分。Preferably, the temperature-sensing layer forms at least a part of the support plate, that is, the temperature-sensing layer can form the support plate alone, or can be combined on the support plate to form a part of the support plate.
所述电磁发生装置包括电磁线圈、信号发生单元、信号接收单元,所述电磁线圈分别与信号发生单元和信号接收单元连接,所述信号发生单元与控制模块连接,所述信号接收单元与检测分析模块连接,所述连接优选为电连接方式。The electromagnetic generating device includes an electromagnetic coil, a signal generating unit, and a signal receiving unit. The electromagnetic coil is respectively connected with the signal generating unit and the signal receiving unit, the signal generating unit is connected with the control module, and the signal receiving unit is connected with the detection and analysis unit. The modules are connected, and the connection is preferably an electrical connection.
优选的,所述信号发生单元发出的信号为脉冲数量、脉冲宽度或脉冲幅度。信号发生单元向电磁线圈发出信号,电磁线圈接收信号后产生电磁信号。Preferably, the signal sent by the signal generating unit is the number of pulses, the pulse width or the pulse amplitude. The signal generating unit sends a signal to the electromagnetic coil, and the electromagnetic coil generates an electromagnetic signal after receiving the signal.
本专利还提供了一种控制燃气灶火力大小的方法,包括如下步骤:This patent also provides a method for controlling the firepower of a gas stove, comprising the following steps:
1)提供上述燃气灶;1) Provide the above-mentioned gas stove;
2)设定该烹饪装置的温度值与电磁发生装置的电参数值之间的对应关系,所述电参数如脉冲信号、电压、电流或电阻参数,其中,脉冲信号为脉冲数量、脉冲宽度或脉冲幅度等,因为这些电参数能够与感温层温度值之间形成特定对应关系;2) Set the corresponding relationship between the temperature value of the cooking device and the electrical parameter value of the electromagnetic generating device, such as a pulse signal, voltage, current or resistance parameter, wherein the pulse signal is the number of pulses, the pulse width or pulse amplitude, etc., because these electrical parameters can form a specific correspondence with the temperature value of the temperature sensing layer;
3)检测并获取电磁发生装置中电参数的检测值,然后根据电参数的检测值或者该检测值所对应的温度值,通过控制阀调节燃气流量大小使烹饪装置的温度值控制在预期范围内。3) Detect and obtain the detected value of the electrical parameter in the electromagnetic generating device, and then adjust the gas flow through the control valve according to the detected value of the electrical parameter or the temperature value corresponding to the detected value, so that the temperature value of the cooking device is controlled within the expected range .
优选的,步骤2)还包括设定电参数的预期值或该预期值所对应的温度值,步骤3)获取电磁发生装置中电参数的检测值,将检测值与预期设定值进行比较,当电磁发生装置电参数的检测值大于或小于设定值时,或者该电参数检测值所对应的温度值大于或小于设定值的温度值时,通过控制阀调节燃气流量大小使该电参数的检测值被控制在预期范围内。Preferably, step 2) further includes setting the expected value of the electrical parameter or the temperature value corresponding to the expected value, step 3) obtaining the detected value of the electrical parameter in the electromagnetic generating device, and comparing the detected value with the expected set value, When the detected value of the electrical parameter of the electromagnetic generating device is greater than or less than the set value, or when the temperature value corresponding to the detected value of the electrical parameter is greater than or less than the set value, the gas flow is adjusted by the control valve to make the electrical parameter The detected value is controlled within the expected range.
优选的,步骤3)中通过控制单元的检测分析模块获取电磁发生装置中电参数的检测值,将检测值与步骤2)设定值进行比较,并将分析结果反馈给控制模块;所述控制模块根据该分析结果调节控制阀使电磁发生装置中的检测值等于或接近设定值。Preferably, in step 3), the detection value of the electrical parameters in the electromagnetic generating device is obtained by the detection and analysis module of the control unit, the detection value is compared with the set value in step 2), and the analysis result is fed back to the control module; the control The module adjusts the control valve according to the analysis result so that the detected value in the electromagnetic generating device is equal to or close to the set value.
进一步的,步骤2)中的设定值包括设定电磁发生装置电参数的最低值和最高值,步骤3)中,当电磁发生装置电参数的检测值大于设定的最高值或小于最低值时,调节控制阀使该电参数的检测值降低或升高直至电参数的检测值位于设定的最高和最低值之间。Further, the set value in step 2) includes the minimum value and the maximum value of the electrical parameter of the electromagnetic generating device, and in step 3), when the detected value of the electrical parameter of the electromagnetic generating device is greater than the set maximum value or less than the minimum value , adjust the control valve to decrease or increase the detected value of the electrical parameter until the detected value of the electrical parameter is between the set maximum and minimum values.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明在传统的燃气灶上增设了电磁发生装置,然后根据电磁发生装置中电参数的变化通过调节控制阀大小来实现对温度的调控,由于电磁发生装置中电参数的变化受感温层温度的影响,该电参数能够和感温层温度形成对应关系,因此,只要控制该电参数处于一定范围内就能够使感温层温度维持在一定范围,进而实现对温度的控制。The invention adds an electromagnetic generating device to the traditional gas stove, and then adjusts the size of the control valve according to the change of the electrical parameters in the electromagnetic generating device to realize the regulation of the temperature. The electrical parameter can form a corresponding relationship with the temperature of the temperature sensing layer. Therefore, as long as the electrical parameter is controlled within a certain range, the temperature of the temperature sensing layer can be maintained within a certain range, thereby realizing temperature control.
由于该控制方法是通过电磁发生装置中电参数变化实现的,而电参数变化能够与感温层温度形成对应关系,控制单元能够迅速检测到电参数的变化并及时对控制阀进行调整,克服了温度调控的滞后性问题。Because the control method is realized by the change of the electrical parameters in the electromagnetic generating device, and the change of the electrical parameters can form a corresponding relationship with the temperature of the temperature sensing layer, the control unit can quickly detect the change of the electrical parameters and adjust the control valve in time, which overcomes the problem of Hysteresis of temperature regulation.
附图说明Description of drawings
图1为本发明实施例1的结构示意图;1 is a schematic structural diagram of Embodiment 1 of the present invention;
图2为电磁发生装置的结构示意图;FIG. 2 is a schematic structural diagram of an electromagnetic generating device;
图3为本发明实施例2的结构示意图;3 is a schematic structural diagram of Embodiment 2 of the present invention;
图4为本发明温度控制方法原理图;Fig. 4 is the principle diagram of the temperature control method of the present invention;
图5、图6为脉冲数与温度关系曲线图。Figure 5 and Figure 6 are graphs showing the relationship between the number of pulses and temperature.
具体实施方式Detailed ways
下面结合具体实施方式对本发明作进一步的说明。其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本专利的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。The present invention will be further described below in conjunction with specific embodiments. Among them, the accompanying drawings are only used for exemplary description, and they are only schematic diagrams, not physical drawings, and should not be construed as restrictions on this patent; in order to better illustrate the embodiments of the present invention, some parts of the accompanying drawings will be omitted, The enlargement or reduction does not represent the size of the actual product; it is understandable to those skilled in the art that some well-known structures and their descriptions in the accompanying drawings may be omitted.
本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if there are terms “upper”, “lower”, “left” and “right” The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, with a specific orientation. Orientation structure and operation, so the terms describing the positional relationship in the accompanying drawings are only used for exemplary illustration, and should not be construed as a limitation on the present patent. Those of ordinary skill in the art can understand the specific meanings of the above terms according to specific situations.
实施例1Example 1
如图1所示,本发明涉及一种燃气灶,如燃气灶等,该燃气灶包括燃气灶2和置于燃气灶2 上方的烹饪器具1,该烹饪器具优选为锅具1,所述燃气灶2包括炉头21、炉架22、面板 23、进气管25和控制阀24,面板23上设有安装孔,炉头21设于安装孔内,炉架22设于面板23上,炉架22与炉头21呈同心圆排布,即炉架22设于炉头21的外围,用以支撑被加热物体。所述进气管25与炉头21连通,用以为燃气供应提供管道,所述进气管25上设有控制阀24,该控制阀24可以是电磁阀或其他具有调节燃气气流大小功能的阀。所述燃气灶还包括设于锅具1下方的电磁发生装置27和控制单元26,所述电磁发生装置27和控制阀24均与控制单元26电连接,且三者均与电源连接,电磁发生装置27优选地固定在炉头 21上方或下方,所述电磁发生装置27主要由电磁线圈、信号发生单元271、信号接收单元 272组成,所述电磁线圈分别与信号发生单元271和信号接收单元272电连接。电磁发生装置用以产生电磁场,电磁线圈的大小和匝数可根据实际需要自由设定,电磁发生装置与控制单元26连接,控制单元26优选地固定在面板23下方。As shown in FIG. 1 , the present invention relates to a gas stove, such as a gas stove, etc., the gas stove includes a gas stove 2 and a cooking appliance 1 placed above the gas stove 2, the cooking appliance is preferably a pot 1, and the gas stove The stove 2 includes a stove head 21, a stove rack 22, a panel 23, an air intake pipe 25 and a
作为优选实施例,所述进气管25数量优选为2至6个,每个进气管25上设有一个控制阀24;通过控制不同的进气管25流量大小或关闭部分进气管25来控制总的燃气流量,或者所述进气管25由2至6个子气管组成,每个子气管上设有一个控制阀24,通过控制每个子气管的流量同样可以实现对总的燃气流量的控制。As a preferred embodiment, the number of the air intake pipes 25 is preferably 2 to 6, and each air intake pipe 25 is provided with a
作为另一优选实施例,所述锅具1上设有能够感应电磁发生装置27所产生的电磁信号的感温层11。该感温层11既可以做成锅具整体,也可以作为锅具的一部分,通过铆接、焊接、熔射、印刷等方法使其与锅具主体复合在一起。当感温层11设置在锅具1底部时,其既可以单独组成锅具1底部,也可以复合在锅具1底部,成为锅具1底部的一部分,就其复合位置而言,感温层11既可以位于锅具1底部的上表面,也可以位于锅具1底部的下表面。所述锅具底部,即锅底部分既可以为单层设计,也可以为复合式设计,比如,锅底是由铝板、钢板、铜板或铁板中的一个或多个复合在一起形成的。当锅具1底部为复合设计时,所述感温层11还可以设于锅底上表面和下表面之间。当然,对于立体加热而言,所述感温层也可以设置在锅身部位。As another preferred embodiment, the cookware 1 is provided with a temperature sensing layer 11 capable of inducing electromagnetic signals generated by the
所述感温层与电磁加热线圈在电磁信号的作用下相互影响形成耦合阻抗,该耦合阻抗与感温层温度之间存在一定的对应关系,如图2、4所示,耦合阻抗与感温层温度之间形成的特定的温度曲线关系,该温度曲线存在两个拐点,分别为第一温度拐点和第二温度拐点,第一温度拐点的值小于第二温度拐点的值,在第一温度拐点之前的曲线以及第二温度拐点之后的曲线均趋于水平直线,即在第一温度拐点之前,所述耦合阻抗几乎不发生变化,或不发生明显变化,同理,在第二温度拐点之后,所述耦合阻抗也几乎不发生变化,或不发生明显变化,但在第一温度拐点和第二温度拐点之间,所述温度曲线表现出较为明显的线性关系,即感温层的温度随所述耦合阻抗的不同而发生变化,使感温层的温度值与所述耦合阻抗值之间形成一一对应关系,这种线性关系因感温层的材料不同而有所区别,比如,感温层的温度值与所述耦合阻抗值既可以呈正比例关系,也可以呈反比例关系。第一温度拐点和第二温度拐点之间的温度区间是用来进行温度控制的有效温度区间,在有效温度区间内,只要得知感温层与电磁加热线圈所形成的耦合阻抗值便可以得出相应的感温层的温度值。也因此,所述第一温度拐点又称为温度变化初始临界值,第二温度拐点又称为温度变化结束临界值。The temperature sensing layer and the electromagnetic heating coil interact with each other under the action of electromagnetic signals to form a coupling impedance. There is a certain correspondence between the coupling impedance and the temperature of the temperature sensing layer. As shown in Figures 2 and 4, the coupling impedance and temperature sensing The specific temperature curve relationship formed between the layer temperatures, the temperature curve has two inflection points, namely the first temperature inflection point and the second temperature inflection point, the value of the first temperature inflection point is less than the value of the second temperature inflection point, at the first temperature inflection point The curve before the inflection point and the curve after the second temperature inflection point tend to be horizontal straight lines, that is, before the first temperature inflection point, the coupling impedance hardly changes, or does not change significantly. Similarly, after the second temperature inflection point , the coupling impedance hardly changes, or does not change significantly, but between the first temperature inflection point and the second temperature inflection point, the temperature curve shows a relatively obvious linear relationship, that is, the temperature of the temperature sensing layer changes with The coupling impedance changes with the difference, so that a one-to-one correspondence is formed between the temperature value of the temperature sensing layer and the coupling impedance value. This linear relationship varies with the material of the temperature sensing layer. The temperature value of the warm layer and the coupling impedance value may be in a proportional relationship or in an inverse proportional relationship. The temperature interval between the first temperature inflection point and the second temperature inflection point is an effective temperature interval for temperature control. In the effective temperature interval, as long as the coupling impedance value formed by the temperature sensing layer and the electromagnetic heating coil is known, it can be obtained. The temperature value of the corresponding temperature sensing layer is obtained. Therefore, the first temperature inflection point is also referred to as the initial critical value of temperature change, and the second temperature inflection point is also referred to as the end critical value of temperature change.
本专利所使用的感温层具备以上特性,即本专利所述感温层与电磁加热线圈的耦合阻抗值与感温层温度值的曲线关系中至少在某一温度区间、在感温层温度变化1℃时存在如下关系:The temperature-sensing layer used in this patent has the above characteristics, that is, in the curve relationship between the coupling impedance value of the temperature-sensing layer and the electromagnetic heating coil and the temperature value of the temperature-sensing layer, at least in a certain temperature range, at the temperature of the temperature-sensing layer The following relationship exists for a change of 1°C:
K=|(R2-R1)/[R1×(T2-T1)]|K=|(R2-R1)/[R1×(T2-T1)]|
其中,R1表示感温层温度为T1时,感温层与电磁加热线圈所产生的耦合阻抗值;Among them, R1 represents the coupling impedance value generated by the temperature sensing layer and the electromagnetic heating coil when the temperature of the temperature sensing layer is T1;
R2表示感温层温度为T2时,感温层与电磁加热线圈所产生的耦合阻抗值;R2 represents the coupling impedance value generated by the temperature sensing layer and the electromagnetic heating coil when the temperature of the temperature sensing layer is T2;
T2-T1=1;T2-T1=1;
K为(R2-R1)/[R1×(T2-T1)]的绝对值,且不小于0.05;K is the absolute value of (R2-R1)/[R1×(T2-T1)], and not less than 0.05;
所述R1、R2是假定在特定条件下通过电桥测得的电磁加热线圈两端的耦合阻抗值,本专利定义所述特定条件是一种假定的检测条件,即电磁加热线圈是由直径为10mm,长度为10mm的TDK PC40磁棒,以直径为0.2mm的铜线绕制300圈制得,且电磁加热线圈与感温层距离定为5mm,功率为25kHz,在这种假定条件下测得所述电磁加热线圈两端的耦合阻抗值。本专利之所以定位这种检测的特定条件是为了提供一种确定所述耦合阻抗与感温层温度之间的曲线关系的标准,以及为了更好地描述所述感温层所具备的特别属性,但这种定义不应当视为对本专利的限制,可以容易地想到,当改变本专利所定义的检测的特定条件后,上述关系中的系数K会发生变化,但感温层的这种特别的温度特性并不会随定义的不同而产生质的变化。The R1 and R2 are assumed to be the coupling impedance values at both ends of the electromagnetic heating coil measured by the bridge under specific conditions. The patent defines the specific condition as an assumed detection condition, that is, the electromagnetic heating coil is made of a diameter of 10mm. , the TDK PC40 magnetic rod with a length of 10mm is made by winding 300 turns of copper wire with a diameter of 0.2mm, and the distance between the electromagnetic heating coil and the temperature sensing layer is set to 5mm, and the power is 25kHz. The coupling impedance value at both ends of the electromagnetic heating coil. The reason why this patent locates the specific conditions of this detection is to provide a criterion for determining the curve relationship between the coupling impedance and the temperature of the temperature sensing layer, and to better describe the special properties of the temperature sensing layer , but this definition should not be regarded as a limitation on this patent. It can be easily imagined that when the specific conditions of detection defined in this patent are changed, the coefficient K in the above relationship will change, but this special temperature sensing layer. The temperature characteristics of , do not change qualitatively with the definition.
所述控制单元26包括检测分析模块261和控制模块262,所述检测分析模块261与电磁发生装置27连接,具体来说,如图2所示,检测分析模块261与电磁发生装置27的信号接收单元连接,该检测分析模块261用以实时检测电磁发生装置中电参数的变化,电参数的变化受感温层11温度变化的影响并与感温层11温度形成对应的线性关系。这种电参数可以是脉冲信号、电压、电流或电阻参数,其中,脉冲信号优选为脉冲数、脉冲宽度或脉冲幅度等,以脉冲数为例,所述控制模块的输入端与检测分析模块连接,输出端与控制阀连接,检测分析模块检测出电磁发生装置中脉冲数后,经对比判断是否超出初始设定的最低或最高值,当超出范围时,控制模块将调节控制阀,即控制燃气量大小,最终调节燃气灶的火力大小,从而达到调节感温层11温度的作用;当未超出范围,将保持当前的火力,从而保证感温层的温度维持在一定区间。此外,控制模块还与电磁发生装置中的信号发生单元连接。The
本专利还提供了一种控制燃气灶火力大小的方法,包括如下步骤:This patent also provides a method for controlling the firepower of a gas stove, comprising the following steps:
1)提供上述燃气灶;1) Provide the above-mentioned gas stove;
2)在控制模块中设置该烹饪装置的温度值与电磁发生装置的电参数值之间的对应关系,尤其是烹饪装置感温层的温度值与电磁发生装置之间的对应关系,这是由于感温层的独特物理特性,使感温层温度与电磁发生装置的电参数之间能够形成特定的对应关系,本发明利用该对应关系实现对温度的控制。所述电参数如脉冲信号、电压、电流或电阻,其中,脉冲信号优选为脉冲数、脉冲宽度或脉冲幅度等,以脉冲数为例,如图5、6所示。2) The corresponding relationship between the temperature value of the cooking device and the electrical parameter value of the electromagnetic generating device is set in the control module, especially the corresponding relationship between the temperature value of the temperature sensing layer of the cooking device and the electromagnetic generating device. This is because The unique physical properties of the temperature-sensing layer enable a specific correspondence between the temperature of the temperature-sensing layer and the electrical parameters of the electromagnetic generating device to be formed, and the present invention utilizes this correspondence to control the temperature. The electrical parameter is such as pulse signal, voltage, current or resistance, wherein the pulse signal is preferably the number of pulses, pulse width or pulse amplitude, etc. The number of pulses is taken as an example, as shown in FIGS. 5 and 6 .
3)检测并获取电磁发生装置中电参数的检测值,然后根据电参数的检测值或者该检测值所对应的温度值,通过控制阀调节燃气流量大小使烹饪装置的温度值控制在预期范围内。3) Detect and obtain the detected value of the electrical parameter in the electromagnetic generating device, and then adjust the gas flow through the control valve according to the detected value of the electrical parameter or the temperature value corresponding to the detected value, so that the temperature value of the cooking device is controlled within the expected range .
由于电磁发生装置中电参数的变化反映了感温层11的温度变化,二者之间存在特定的对应关系,因此,通过电磁发生装置中的电参数值便可以确定其所对应的温度值,然后通过控制控制阀便能够实现对感温层温度的精确控制。Since the change of the electrical parameters in the electromagnetic generating device reflects the temperature change of the temperature sensing layer 11, there is a specific corresponding relationship between the two. Therefore, the corresponding temperature value can be determined by the electrical parameter value in the electromagnetic generating device, Then the precise control of the temperature of the temperature sensing layer can be achieved by controlling the control valve.
优选的,步骤2)还包括设定电参数的预期值或该预期值所对应的温度值,步骤3)获取电磁发生装置中电参数的检测值,将检测值与预期设定值进行比较,当电磁发生装置电参数的检测值大于或小于设定值时,或者该电参数检测值所对应的温度值大于或小于设定值的温度值时,通过控制阀调节燃气流量大小使该电参数的检测值被控制在预期范围内。Preferably, step 2) further includes setting the expected value of the electrical parameter or the temperature value corresponding to the expected value, step 3) obtaining the detected value of the electrical parameter in the electromagnetic generating device, and comparing the detected value with the expected set value, When the detected value of the electrical parameter of the electromagnetic generating device is greater than or less than the set value, or when the temperature value corresponding to the detected value of the electrical parameter is greater than or less than the set value, the gas flow is adjusted by the control valve to make the electrical parameter The detected value is controlled within the expected range.
所述电参数的设定值可以是一个值,也可以是由两个值组成的一个阈值,比如设定电参数的最低值和最高值,最低值和最高值分别对应感温层温度的两个初始设定值。当设定值是一个阈值时,将电磁发生装置中电参数的检测值与设定值进行比较,当检测值超出最低值或最高值时,所述控制单元的控制模块将通过调节控制阀实现对燃气进气量大小的控制,进而实现对感温层温度的调节,使得电参数的检测值降低或升高直至电参数的检测值位于设定的最高和最低值之间。当电磁发生装置中电参数的检测值在设定的最高和最低值之间时,控制阀可以保持原有燃气进气量大小。The set value of the electrical parameter may be a value, or a threshold value composed of two values, such as the minimum value and the maximum value of the set electrical parameter, the minimum value and the maximum value respectively correspond to the temperature of the temperature sensing layer. an initial set value. When the set value is a threshold value, the detected value of the electrical parameter in the electromagnetic generating device is compared with the set value. When the detected value exceeds the minimum value or the maximum value, the control module of the control unit will realize the realization by adjusting the control valve. Control the amount of gas intake air, and then realize the adjustment of the temperature of the temperature sensing layer, so that the detected value of the electrical parameter is decreased or increased until the detected value of the electrical parameter is between the set maximum and minimum values. When the detected value of the electrical parameters in the electromagnetic generating device is between the set maximum and minimum values, the control valve can maintain the original gas intake volume.
具体以脉冲参数来说,如图4所示,燃气灶工作后,电磁发生装置中的脉冲发生单元产生信号并传递给电磁线圈,该信号可以为脉冲数量、脉冲宽度、脉冲幅度、电压、电流或电阻参数等能够被识别的信号,该信号被电磁发生装置的电磁线圈接收并转换成电磁信号,与此同时,控制阀开通,炉头通气后开始燃烧并对感温层进行加热,所述电磁信号与感温层作用并被感温层损耗衰减,电磁发生装置的电参数随感温层温度的变化而变化,并形成特定对应关系,该电参数脉冲数量、脉冲宽度、脉冲幅度、电压、电流或电阻参数等,比如脉冲数与感温层温度之间所形成的线性关系。电磁发生装置中的信号接收单元接收该电参数,控制单元的检测分析模块检测该电参数是否超出初始设定值,并将该分析结果传输给控制单元的控制模块,控制模块根据该分析结果并通过控制阀调节燃气流量大小使感温层温度保持在预设区间内,即,当检测到的电参数大于或小于设定值时,控制模块将通过控制控制阀大小使该电参数的检测值降低或升高直至电参数的检测值等于或接近设定值。此处所谓的接近是指可以接受的一定范围内的差值,比如电流值在0-0.5A以内,电压值在50V以内,电阻值在5Ω以内,脉冲信号在3以内均可以认定为是一种接近。Specifically in terms of pulse parameters, as shown in Figure 4, after the gas stove works, the pulse generating unit in the electromagnetic generating device generates a signal and transmits it to the electromagnetic coil. The signal can be the number of pulses, pulse width, pulse amplitude, voltage, current or resistance parameters and other identifiable signals, the signal is received by the electromagnetic coil of the electromagnetic generating device and converted into an electromagnetic signal. At the same time, the control valve is opened, and the furnace head starts to burn and heat the temperature sensing layer after ventilation. The electromagnetic signal acts on the temperature-sensing layer and is attenuated by the loss of the temperature-sensing layer. The electrical parameters of the electromagnetic generating device change with the temperature of the temperature-sensing layer, and form a specific corresponding relationship. The electrical parameters of the pulse number, pulse width, pulse amplitude, voltage, Current or resistance parameters, such as the linear relationship between the number of pulses and the temperature of the temperature sensing layer. The signal receiving unit in the electromagnetic generating device receives the electrical parameter, and the detection and analysis module of the control unit detects whether the electrical parameter exceeds the initial set value, and transmits the analysis result to the control module of the control unit. The temperature of the temperature sensing layer is kept within the preset range by adjusting the gas flow through the control valve, that is, when the detected electrical parameter is greater than or less than the set value, the control module will control the size of the control valve to make the detected value of the electrical parameter Decrease or increase until the detected value of the electrical parameter is equal to or close to the set value. The so-called proximity here refers to the acceptable difference within a certain range, for example, the current value is within 0-0.5A, the voltage value is within 50V, the resistance value is within 5Ω, and the pulse signal is within 3. kind of close.
此外用来比较的对象除了电参数外,还可以将电参数值转换成对应的温度值进行比较。In addition to the electrical parameters, the objects used for comparison can also convert the electrical parameter values into corresponding temperature values for comparison.
实施例2Example 2
如图3所示,本实施例在实施例1的基础上对感温层11进行了改进,在本实施例中,感温层11并非设置在锅具1上,而是独立于锅具存在,具体来说,所述炉架22上方设有支撑板,该支撑板搭放于炉架22上,作为另外一种优选实施例,所述支撑板也可以和炉架22做成一体或固定连接。As shown in FIG. 3, this embodiment improves the temperature sensing layer 11 on the basis of Embodiment 1. In this embodiment, the temperature sensing layer 11 is not provided on the cookware 1, but exists independently of the cookware. Specifically, a support plate is provided above the furnace frame 22, and the support plate is placed on the furnace frame 22. As another preferred embodiment, the support plate can also be integrated or fixed with the furnace frame 22. connect.
除此之外,所述感温层也可以设置在电磁发生装置侧方,只要感温层能够感应到电磁发生装置所产生的电磁信号即可实现控温目的。In addition, the temperature sensing layer can also be arranged on the side of the electromagnetic generating device, as long as the temperature sensing layer can sense the electromagnetic signal generated by the electromagnetic generating device, the purpose of temperature control can be achieved.
显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Obviously, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the embodiments of the present invention. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. Any modifications, equivalent replacements and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the claims of the present invention.
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