CN110714433A - An AGV trolley with cleaning, cleaning and recycling functions - Google Patents
An AGV trolley with cleaning, cleaning and recycling functions Download PDFInfo
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- CN110714433A CN110714433A CN201911116003.0A CN201911116003A CN110714433A CN 110714433 A CN110714433 A CN 110714433A CN 201911116003 A CN201911116003 A CN 201911116003A CN 110714433 A CN110714433 A CN 110714433A
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H1/00—Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
- E01H1/08—Pneumatically dislodging or taking-up undesirable matter or small objects; Drying by heat only or by streams of gas; Cleaning by projecting abrasive particles
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H1/00—Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
- E01H1/08—Pneumatically dislodging or taking-up undesirable matter or small objects; Drying by heat only or by streams of gas; Cleaning by projecting abrasive particles
- E01H1/0827—Dislodging by suction; Mechanical dislodging-cleaning apparatus with independent or dependent exhaust, e.g. dislodging-sweeping machines with independent suction nozzles ; Mechanical loosening devices working under vacuum
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H1/00—Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
- E01H1/08—Pneumatically dislodging or taking-up undesirable matter or small objects; Drying by heat only or by streams of gas; Cleaning by projecting abrasive particles
- E01H1/0827—Dislodging by suction; Mechanical dislodging-cleaning apparatus with independent or dependent exhaust, e.g. dislodging-sweeping machines with independent suction nozzles ; Mechanical loosening devices working under vacuum
- E01H1/0836—Apparatus dislodging all of the dirt by suction ; Suction nozzles
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H1/00—Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
- E01H1/08—Pneumatically dislodging or taking-up undesirable matter or small objects; Drying by heat only or by streams of gas; Cleaning by projecting abrasive particles
- E01H1/0827—Dislodging by suction; Mechanical dislodging-cleaning apparatus with independent or dependent exhaust, e.g. dislodging-sweeping machines with independent suction nozzles ; Mechanical loosening devices working under vacuum
- E01H1/0836—Apparatus dislodging all of the dirt by suction ; Suction nozzles
- E01H1/0845—Apparatus dislodging all of the dirt by suction ; Suction nozzles with mechanical loosening or feeding instruments for the dirt to be sucked- up, e.g. brushes, scrapers
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H1/00—Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
- E01H1/10—Hydraulically loosening or dislodging undesirable matter; Raking or scraping apparatus ; Removing liquids or semi-liquids e.g., absorbing water, sliding-off mud
- E01H1/108—Removing liquids or semi- liquids, e.g. absorbing rain water, sucking-off mud
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Cleaning In General (AREA)
Abstract
本发明公开了一种具有清扫、清洗和回收功能的AGV小车,包括车体、清洗装置、喷洒装置、清扫装置、回收装置和行走装置。清洗装置包括清洗机构和两个清洗驱动机构,喷洒装置包括水泵、水箱、喷嘴和连接管,回收装置包括污水储存箱、污水回收管道、污水输送管道、小颗粒垃圾收集箱、垃圾收集管道、吸耙、大颗粒垃圾收集盒、固定架和吸尘马达。该AGV小车可以实现清扫、清洗和吸尘三种不同的清洁方式同时工作,具有较高的清洁能力;首先通过两个刷盘进行清扫地面,然后通过两个滚刷清洗地面同时两个滚刷还回收垃圾,对垃圾进行第一次回收;再利用吸耙吸起残留的垃圾和污水,对垃圾进行二次回收;不仅提高了清洁效率,还节省了清洁成本。
The invention discloses an AGV trolley with cleaning, cleaning and recycling functions, comprising a car body, a cleaning device, a spraying device, a cleaning device, a recycling device and a walking device. The cleaning device includes a cleaning mechanism and two cleaning drive mechanisms, the spraying device includes a water pump, a water tank, a nozzle and a connecting pipe, and the recovery device includes a sewage storage tank, a sewage recovery pipeline, a sewage conveying pipeline, a small particle garbage collection box, a garbage collection pipeline, a suction Rake, large particle waste collection box, holder and vacuum motor. The AGV trolley can realize three different cleaning methods of sweeping, cleaning and vacuuming at the same time, and has a high cleaning capacity; firstly, the ground is cleaned through two brush discs, and then the ground is cleaned through two roller brushes at the same time. Garbage is also recycled, and the garbage is recycled for the first time; the residual garbage and sewage are sucked up by the suction rake, and the garbage is recycled for the second time; it not only improves the cleaning efficiency, but also saves the cleaning cost.
Description
技术领域technical field
本发明涉及AGV领域以及扫地机,尤其涉及一种具有清扫、清洗和回收功能的AGV小车。The invention relates to the field of AGVs and sweepers, in particular to an AGV trolley with functions of cleaning, cleaning and recycling.
背景技术Background technique
AGV,即“自动引导小车”,指装载有引导装置、按照预定路线运行并具有安全防护的移载小车。随着技术的发展,对于AGV的需求日益增多,AGV在工业搬运、仓储运输等行业应用广泛。而随着学科融合,具有清洁能力的AGV也应运而生。AGV, namely "automatic guided trolley", refers to a transfer trolley that is loaded with a guiding device, runs according to a predetermined route and has safety protection. With the development of technology, the demand for AGV is increasing, and AGV is widely used in industrial handling, storage and transportation and other industries. With the integration of disciplines, AGVs with cleaning capabilities have also emerged.
申请号为201720610693.5的文献公开了一种全自动AGV清洁车,它的清洁模块由压缩机及与压缩机连通的集尘箱构成,该AGV清洁车将垃圾吸入集尘箱中,再通过压缩机将集尘箱中的垃圾压入垃圾箱中,但是无法清扫地面以及清洗地面。The document with the application number of 201720610693.5 discloses a fully automatic AGV cleaning vehicle. Its cleaning module is composed of a compressor and a dust collecting box communicated with the compressor. The AGV cleaning vehicle sucks garbage into the dust collecting box, and then passes through the compressor. The garbage in the dust box is pressed into the dustbin, but the floor cannot be swept or washed.
申请号为201810720017.2的文献公开了一种AGV小车自动清扫装置,它主要由车体、集尘箱及吸尘器本体组成,通过毛刷清扫地面,但是该装置无法清洗地面。The document with the application number of 201810720017.2 discloses an automatic cleaning device for AGV trolleys, which is mainly composed of a car body, a dust collecting box and a vacuum cleaner body, and cleans the ground with a brush, but the device cannot clean the ground.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明拟解决的问题是,提供一种具有清扫、清洗和回收功能的AGV小车。In view of the deficiencies of the prior art, the problem to be solved by the present invention is to provide an AGV trolley with functions of cleaning, cleaning and recycling.
本发明解决所述技术问题采用的技术方案是,提供一种具有清扫、清洗和回收功能的AGV小车,其特征在于,该AGV小车包括车体、清洗装置、喷洒装置、清扫装置、回收装置和行走装置;The technical solution adopted by the present invention to solve the technical problem is to provide an AGV trolley with cleaning, cleaning and recovery functions, characterized in that the AGV trolley includes a vehicle body, a cleaning device, a spraying device, a cleaning device, a recycling device and a walking device;
所述清洗装置包括清洗机构和两个清洗驱动机构;清洗机构包括两个滚刷和两个滚刷端盖;清洗驱动机构包括清洗电机支架、清洗电机、从动轮、中间轴、中间轮和主动轮;The cleaning device includes a cleaning mechanism and two cleaning driving mechanisms; the cleaning mechanism includes two rolling brushes and two rolling brush end covers; the cleaning driving mechanism includes a cleaning motor bracket, a cleaning motor, a driven wheel, an intermediate shaft, an intermediate wheel and a driving wheel;
所述两个滚刷端盖对称固定在车体的底盘底部的两侧,两个滚刷端盖靠近车体的前端;两个滚刷的两端分别可转动地与各自的滚刷端盖的下部相连;两个滚刷的轴线平行且转向相反,每个滚刷的转轴的一端穿出相应滚刷端盖固定有从动轮;The two rolling brush end covers are symmetrically fixed on both sides of the bottom of the chassis of the vehicle body, and the two rolling brush end covers are close to the front end of the vehicle body; the two ends of the two rolling brushes are rotatably connected to the respective rolling brush end covers The lower parts of the roller brushes are connected; the axes of the two roller brushes are parallel and opposite to each other, and one end of the rotating shaft of each roller brush passes through the corresponding roller brush end cover and is fixed with a driven wheel;
所述清洗电机支架固定在车体的底盘上,清洗电机支架上固定有清洗电机,清洗电机的输出轴朝向水平方向,清洗电机的输出轴上固定有主动轮;中间轴的一端固定在相应滚刷端盖的一侧,中间轴的另一端可转动地安装有与主动轮啮合的中间轮,中间轮同时与从动轮啮合;The cleaning motor bracket is fixed on the chassis of the vehicle body, the cleaning motor is fixed on the cleaning motor bracket, the output shaft of the cleaning motor faces the horizontal direction, and the driving wheel is fixed on the output shaft of the cleaning motor; one end of the intermediate shaft is fixed on the corresponding roller. One side of the brush end cover and the other end of the intermediate shaft are rotatably installed with an intermediate wheel that meshes with the driving wheel, and the intermediate wheel meshes with the driven wheel at the same time;
所述喷洒装置包括水泵、水箱、喷嘴和连接管;水泵和水箱固定在车体的底盘上,水箱水管与水泵的输入端密封相连,水泵的输出端与连接管密封相连,连接管固定在车体的底盘的底部,连接管上安装有多个喷嘴;The spraying device includes a water pump, a water tank, a nozzle and a connecting pipe; the water pump and the water tank are fixed on the chassis of the vehicle body, the water tank water pipe is sealedly connected to the input end of the water pump, the output end of the water pump is sealed and connected to the connecting pipe, and the connecting pipe is fixed on the vehicle body. At the bottom of the chassis of the body, a plurality of nozzles are installed on the connecting pipe;
所述清扫装置包括两个清扫机构,两个清扫机构对称安装在车体的底盘的前端,两个清扫机构的中间形成垃圾聚集区,垃圾聚集区位于滚刷的作用范围内;The cleaning device includes two cleaning mechanisms, the two cleaning mechanisms are symmetrically installed at the front end of the chassis of the vehicle body, and a garbage gathering area is formed in the middle of the two cleaning mechanisms, and the garbage gathering area is located within the action range of the rolling brush;
每个清扫机构包括刷盘、转动盘、清扫电机和连接盘;清扫电机固定在车体的底盘的前端,清扫电机的输出轴穿出车体的底盘且朝向地面,清扫电机的输出轴上固定有转动盘,转动通过连接盘与刷盘固连;两个清扫机构的刷盘转向相反;Each cleaning mechanism includes a brush plate, a rotating plate, a cleaning motor and a connecting plate; the cleaning motor is fixed on the front end of the chassis of the vehicle body, the output shaft of the cleaning motor passes through the chassis of the vehicle body and faces the ground, and the output shaft of the cleaning motor is fixed on the There is a rotating disc, which is fixedly connected to the brush disc through the connecting disc; the brush discs of the two cleaning mechanisms turn in opposite directions;
所述回收装置包括污水储存箱、污水回收管道、污水输送管道、小颗粒垃圾收集箱、垃圾收集管道、吸耙、大颗粒垃圾收集盒、固定架和吸尘马达;The recycling device includes a sewage storage tank, a sewage recycling pipeline, a sewage conveying pipeline, a small particle garbage collection box, a garbage collection pipeline, a suction rake, a large particle garbage collection box, a fixed frame and a vacuum motor;
所述污水储存箱、小颗粒垃圾收集箱和吸尘马达均固定在车体的底盘上;吸耙固定在车体的底盘的底部,吸耙靠近车体的后端;吸耙通过垃圾收集管道与小颗粒垃圾箱的上部相连,小颗粒垃圾箱通过污水输送管道与吸尘马达的输入端相连,吸尘马达的输出端通过污水回收管道与污水储存箱的上部相连;污水输送管道的入口处设置有滤网;固定架固定在车体的底盘的底部,固定架位于滚刷紧靠后方的位置;大颗粒垃圾收集盒可拆卸地安装在固定架上,大颗粒垃圾收集盒的开口与滚刷的末端平齐。The sewage storage box, the small particle garbage collection box and the vacuum motor are all fixed on the chassis of the vehicle body; the suction rake is fixed at the bottom of the chassis of the vehicle body, and the suction rake is close to the rear end of the vehicle body; the suction rake passes through the garbage collection pipeline It is connected to the upper part of the small particle garbage box, the small particle garbage box is connected to the input end of the vacuum cleaner motor through the sewage conveying pipe, and the output end of the vacuum cleaner motor is connected to the upper part of the sewage storage tank through the sewage recycling pipe; the entrance of the sewage conveying pipe A filter screen is provided; the fixing frame is fixed at the bottom of the chassis of the vehicle body, and the fixing frame is located at the position close to the rear of the roller brush; The ends of the brush are flush.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)本AGV小车可以实现清扫、清洗和吸尘三种不同的清洁方式同时工作,具有较高的清洁能力;首先通过两个刷盘进行清扫地面,然后通过两个滚刷清洗地面同时两个滚刷还回收垃圾,对垃圾进行第一次回收;再利用吸耙吸起残留的垃圾和污水,对垃圾进行二次回收;不仅提高了清洁效率,还节省了清洁成本。(1) The AGV trolley can realize three different cleaning methods of sweeping, cleaning and vacuuming at the same time, and has a high cleaning ability; first, the ground is cleaned by two brushes, and then the ground is cleaned by two roller brushes at the same time. A roller brush also recycles garbage, and the garbage is recycled for the first time; the suction rake is used to suck up the residual garbage and sewage, and the garbage is recycled for the second time; it not only improves the cleaning efficiency, but also saves the cleaning cost.
(2)本AGV小车对回收的垃圾进行分级储存,大颗粒垃圾储存在大颗粒垃圾收集盒中,小颗粒垃圾储存在小颗粒垃圾收集箱中,污水储存在污水储存箱中,将垃圾进行固液分离有利于垃圾处理,减少了垃圾的分类清理时间,提高了工作效率。(2) The AGV trolley stores the recycled garbage in stages, the large particle garbage is stored in the large particle garbage collection box, the small particle garbage is stored in the small particle garbage collection box, the sewage is stored in the sewage storage box, and the garbage is solidified. Liquid separation is conducive to garbage disposal, reduces the time for garbage sorting and cleaning, and improves work efficiency.
(3)本AGV小车的两个滚刷不仅可以刷洗地面,还可以将垃圾翻扫并抛洒至大颗粒垃圾收集盒中,既解决了大颗粒垃圾回收的问题,还避免了大颗粒垃圾回收需要重新设计装置的问题,使AGV小车的结构紧凑;与此同时,回收装置可以将清扫和清洗过后的小颗粒垃圾及污水进行回收,可以再次清洁地面。(3) The two roller brushes of this AGV trolley can not only scrub the ground, but also sweep and throw the garbage into the large-particle garbage collection box, which not only solves the problem of large-particle garbage recycling, but also avoids the need for large-particle garbage recycling. The problem of redesigning the device makes the structure of the AGV trolley compact; at the same time, the recycling device can recycle the small particle garbage and sewage after cleaning and cleaning, and can clean the ground again.
附图说明Description of drawings
图1是本发明的整体结构的主视图;Fig. 1 is the front view of the overall structure of the present invention;
图2是本发明的整体结构的俯视图;Fig. 2 is the top view of the overall structure of the present invention;
图3是本发明的整体结构的仰视图;Fig. 3 is the bottom view of the overall structure of the present invention;
图4是本发明的清洗装置的结构示意图;Fig. 4 is the structural representation of the cleaning device of the present invention;
图5是本发明图4沿S方向的投影图;Fig. 5 is the projection view along S direction of Fig. 4 of the present invention;
图6是本发明图5沿A-A方向的剖视图;Fig. 6 is the sectional view along the A-A direction of Fig. 5 of the present invention;
图7是本发明图5沿B-B方向的剖视图;Fig. 7 is the sectional view along the B-B direction of Fig. 5 of the present invention;
图8是本发明的喷洒装置的安装示意图;Fig. 8 is the installation schematic diagram of the spray device of the present invention;
图9是本发明图1沿N-N方向的剖视图;Fig. 9 is the sectional view along N-N direction of Fig. 1 of the present invention;
图10是本发明的连接盘与刷盘和转动盘连接的剖视图;10 is a cross-sectional view of the connection plate of the present invention being connected to the brush plate and the rotating plate;
图11是本发明的回收装置的安装结构示意图;Fig. 11 is the installation structure schematic diagram of the recovery device of the present invention;
图12是本发明的行走装置的安装结构示意图;12 is a schematic diagram of the installation structure of the traveling device of the present invention;
图13是本发明的行走装置的局部剖视图;13 is a partial cross-sectional view of the running gear of the present invention;
图14是本发明的两个滚刷的转动方向示意图;14 is a schematic diagram of the rotation direction of two roller brushes of the present invention;
图15是本发明的两个刷盘的转动方向示意图;15 is a schematic diagram of the rotation direction of two brush discs of the present invention;
图16是本发明的连接盘的结构示意图;Fig. 16 is the structural representation of the connection plate of the present invention;
图中,1、车体;2、清洗装置;3、喷洒装置;4、清扫装置;5、回收装置;6、行走装置;In the figure, 1, the vehicle body; 2, the cleaning device; 3, the spraying device; 4, the cleaning device; 5, the recovery device; 6, the traveling device;
1.1、底盘;1.2、车架;1.3、电池组;1.4、指示灯;1.1, chassis; 1.2, frame; 1.3, battery pack; 1.4, indicator light;
2.1、滚刷;2.2、滚刷端盖;2.3、保护盖;2.4、清洗电机支架;2.5、清洗电机;2.6、滚刷挡盘;2.7、滚刷轴承;2.8、从动轮;2.9、中间轴;2.10、轴承a;2.11、套筒;2.12、中间轮;2.13、主动轮;2.14、挡板;2.1, rolling brush; 2.2, rolling brush end cover; 2.3, protective cover; 2.4, cleaning motor bracket; 2.5, cleaning motor; 2.6, rolling brush baffle; 2.7, rolling brush bearing; 2.8, driven wheel; 2.9, intermediate shaft ; 2.10, bearing a; 2.11, sleeve; 2.12, intermediate wheel; 2.13, driving wheel; 2.14, baffle;
3.1、水泵;3.2、1号管道;3.3、2号管道;3.4、水箱;3.5、喷嘴;3.6、连接管;3.1, water pump; 3.2, No. 1 pipeline; 3.3, No. 2 pipeline; 3.4, water tank; 3.5, nozzle; 3.6, connecting pipe;
4.1、刷盘;4.2、转动盘;4.3、清扫电机;4.4、连接盘;4.1, brush plate; 4.2, rotating plate; 4.3, cleaning motor; 4.4, connecting plate;
5.1、污水储存箱;5.2、污水回收管道;5.3、污水输送管道;5.4、小颗粒垃圾收集箱;5.5、垃圾收集管道;5.6、吸耙;5.7、大颗粒垃圾收集盒;5.8、固定架;5.9、吸尘马达;5.1, sewage storage tank; 5.2, sewage recycling pipeline; 5.3, sewage conveying pipeline; 5.4, small particle garbage collection box; 5.5, garbage collection pipeline; 5.6, suction rake; 5.7, large particle garbage collection box; 5.8, fixed frame; 5.9. Vacuum motor;
6.1、万向轮;6.2、1号齿轮;6.3、连接盖;6.4、行走轮挡盘;6.5、行走轮密闭端盖;6.6、行走轮轴承;6.7、行走轮;6.8、行走电机;6.9、2号齿轮;6.10、行走轴;6.11、行走电机支架;6.12、紧固螺母。6.1, Universal wheel; 6.2, No. 1 gear; 6.3, Connection cover; 6.4, Travel wheel baffle plate; 6.5, Travel wheel closed end cover; 6.6, Travel wheel bearing; 6.7, Travel wheel; 6.8, Travel motor; 6.9, No. 2 gear; 6.10, traveling shaft; 6.11, traveling motor bracket; 6.12, tightening nut.
具体实施方式Detailed ways
为了使本发明更加通俗易懂,下文将结合实施例及附图进一步阐述本发明。In order to make the present invention easier to understand, the present invention will be further described below with reference to the embodiments and the accompanying drawings.
本发明提供了一种具有清扫、清洗和回收功能的AGV小车(简称AGV小车,参见图1-16),该AGV小车包括车体1、清洗装置2、喷洒装置3、清扫装置4、回收装置5和行走装置6;The present invention provides an AGV trolley with cleaning, cleaning and recovery functions (AGV trolley for short, see Figures 1-16), the AGV trolley includes a
所述清洗装置2用于清洗路面同时将大颗粒垃圾回收至回收装置5中;喷洒装置3用于喷洒水;清扫装置4用于清扫路面,同时聚集颗粒状的垃圾;回收装置5用于回收垃圾和污液;行走装置6用于该AGV小车的行进;The
所述清洗装置2包括清洗机构和两个清洗驱动机构;清洗机构安装在车体1的底盘1.1的底部,两个清洗驱动机构均与清洗机构和车体1的底盘1.1相连;The
所述清洗机构包括两个滚刷2.1和两个滚刷端盖2.2;两个滚刷端盖2.2对称固定在车体1的底盘1.1底部的两侧,两个滚刷端盖2.2靠近车体1的前端;两个滚刷2.1的两端分别通过滚刷轴承2.7可转动地与各自的滚刷端盖2.2的下部相连;两个滚刷2.1的轴线平行,转向相反,转速相同;两个滚刷2.1在刷洗路面的同时将大颗粒垃圾卷起来抛至回收装置5的大颗粒垃圾收集盒5.7中;每个滚刷2.1的转轴的一端穿出相应滚刷端盖2.2与各自的清洗驱动机构相连;The cleaning mechanism includes two rolling brushes 2.1 and two rolling brush end caps 2.2; the two rolling brush end caps 2.2 are symmetrically fixed on both sides of the bottom of the chassis 1.1 of the
所述清洗驱动机构包括清洗电机支架2.4、清洗电机2.5、从动轮2.8、中间轴2.9、中间轮2.12和主动轮2.13;清洗电机支架2.4固定在车体1的底盘1.1上,清洗电机支架2.4上固定有清洗电机2.5,清洗电机2.5的输出轴朝向水平方向,清洗电机2.5的输出轴上固定有主动轮2.13;中间轴2.9的一端固定在相应滚刷端盖2.2的一侧,中间轴2.9与清洗电机2.5的输出轴平行;中间轴2.9的另一端通过轴承a2.10可转动地安装有与主动轮2.13啮合的中间轮2.12;中间轮2.12同时与从动轮2.8啮合,从动轮2.8固定在相应滚刷2.1的转轴穿出滚刷端盖2.2的一端;The cleaning drive mechanism includes a cleaning motor bracket 2.4, a cleaning motor 2.5, a driven wheel 2.8, an intermediate shaft 2.9, an intermediate wheel 2.12 and a driving wheel 2.13; the cleaning motor bracket 2.4 is fixed on the chassis 1.1 of the
所述喷洒装置3包括水泵3.1、1号管道3.2、2号管道3.3、水箱3.4、喷嘴3.5和连接管3.6;水泵3.1和水箱3.6固定在车体1的底盘1.1上,水箱3.4通过1号管道3.2与水泵3.1的输入端密封相连,水泵3.1的输出端通过2号管道3.3与连接管3.6密封相连,连接管3.6上安装有多个喷嘴3.5,连接管3.6固定在车体1的底盘1.1的底部;The
所述清扫装置4包括两个清扫机构,两个清扫机构对称安装在车体1的底盘1.1的前端,两个清扫机构的中间形成垃圾聚集区,垃圾聚集区位于滚刷2.1的作用范围内,方便滚刷2.1收集垃圾;The
每个清扫机构包括刷盘4.1、转动盘4.2、清扫电机4.3和连接盘4.4;清扫电机4.3固定在车体1的底盘1.1的前端,清扫电机4.3的输出轴穿出车体1的底盘1.1且朝向地面,清扫电机4.3的输出轴上固定有转动盘4.2,转动盘4.2通过连接盘4.4和螺钉与刷盘4.1固连;两个清扫机构的刷盘4.1转向相反,将垃圾聚集在两个刷盘4.1之间;Each cleaning mechanism includes a brush plate 4.1, a rotating plate 4.2, a cleaning motor 4.3 and a connecting plate 4.4; the cleaning motor 4.3 is fixed at the front end of the chassis 1.1 of the
所述回收装置5包括污水储存箱5.1、污水回收管道5.2、污水输送管道5.3、小颗粒垃圾收集箱5.4、垃圾收集管道5.5、吸耙5.6、大颗粒垃圾收集盒5.7、固定架5.8和吸尘马达5.9;污水储存箱5.1、小颗粒垃圾收集箱5.4和吸尘马达5.9均固定在车体1的底盘1.1上;吸耙5.6固定在车体1的底盘1.1的底部,吸耙5.6靠近车体1的后端,用于吸起小颗粒垃圾和污水;吸耙5.6通过垃圾收集管道5.5与小颗粒垃圾箱5.4的上部相连,小颗粒垃圾箱5.4通过污水输送管道5.3与吸尘马达5.9的输入端相连,吸尘马达5.9的输出端通过污水回收管道5.2与污水储存箱5.1的上部相连;污水输送管道5.3的入口处设置有滤网(图中未画出),用于分离小颗粒垃圾与污水;固定架5.8固定在车体1的底盘1.1的底部,固定架5.8位于滚刷2.1紧靠后方的位置;大颗粒垃圾收集盒5.7可拆卸地安装在固定架5.8上,大颗粒垃圾收集盒5.7的开口与滚刷2.1的末端平齐,配合滚刷2.1将大颗粒垃圾收集至大颗粒垃圾收集盒5.7中;大颗粒垃圾收集盒5.7可从固定架5.8上抽出,方便清理垃圾,大颗粒垃圾收集盒5.7足够大以便于收集垃圾;The recycling device 5 includes a sewage storage tank 5.1, a sewage recycling pipeline 5.2, a sewage conveying pipeline 5.3, a small particle garbage collection box 5.4, a garbage collection pipeline 5.5, a suction rake 5.6, a large particle garbage collection box 5.7, a fixed frame 5.8 and a vacuum cleaner The motor 5.9; the sewage storage tank 5.1, the small particle garbage collection box 5.4 and the vacuum motor 5.9 are all fixed on the chassis 1.1 of the car body 1; the suction rake 5.6 is fixed on the bottom of the chassis 1.1 of the car body 1, and the suction rake 5.6 is close to the car body The rear end of 1 is used to suck up small particle garbage and sewage; the suction rake 5.6 is connected to the upper part of the small particle garbage box 5.4 through the garbage collection pipeline 5.5, and the small particle garbage box 5.4 is connected to the input of the vacuum motor 5.9 through the sewage conveying pipeline 5.3 The output end of the vacuum cleaner motor 5.9 is connected to the upper part of the sewage storage tank 5.1 through the sewage recovery pipe 5.2; the inlet of the sewage conveying pipe 5.3 is provided with a filter screen (not shown in the figure), which is used to separate small particles of garbage from Sewage; the fixing frame 5.8 is fixed at the bottom of the chassis 1.1 of the vehicle body 1, and the fixing frame 5.8 is located at the position immediately behind the roller brush 2.1; The opening of 5.7 is flush with the end of the roller brush 2.1. With the roller brush 2.1, the large-particle garbage can be collected into the large-particle garbage collection box 5.7; The refuse collection box 5.7 is large enough to facilitate the collection of refuse;
所述行走装置6包括万向轮6.1、行走电机支架6.11、两个行走电机6.8和两个行走机构;所述行走电机支架6.11固定在底盘1.1底部的后端,电机支架6.11上固定有两个行走电机6.8,两个行走电机6.8的输出轴朝向相反且与地面平行;每个行走电机6.8的输出轴分别与各自的行走机构相连;万向轮6.1安装在车体1的底盘1.1底部前端的中间。The traveling
每个行走机构包括1号齿轮6.2、连接盖6.3、行走轮轴承6.6、行走轮6.7、2号齿轮6.9和行走轴6.10;Each traveling mechanism includes No. 1 gear 6.2, connecting cover 6.3, traveling wheel bearing 6.6, traveling wheel 6.7, No. 2 gear 6.9 and traveling shaft 6.10;
1号齿轮6.2固定在相应行走电机6.8的输出轴上;行走轴6.10的两端分别通过行走轮轴承6.6可转动地安装在车体1的底盘1.1底部的后端,行走轴6.10上固定有行走轮6.7以及与1号齿轮6.2相啮合的2号齿轮6.9,通过紧固螺母6.12对行走轮6.7进行轴向限位;行走轮轴承6.6外包覆有连接盖6.3,连接盖6.3固定在车体1的底盘1.1底部,对行走轮轴承6.6进行径向限位。The No. 1 gear 6.2 is fixed on the output shaft of the corresponding traveling motor 6.8; the two ends of the traveling shaft 6.10 are respectively rotatably mounted on the rear end of the bottom of the chassis 1.1 of the
所述车体1包括底盘1.1、车架1.2、电池组1.3和指示灯1.4;所述底盘1.1上焊接有车架1.2,车架1.2顶部固定有指示灯1.4,指示灯1.4用于显示AGV小车的工作状态;底盘1.1的底部固定有电池组1.3,为各用电部件供电。The
所述电池组1.3为多块锂电池,锂电池的型号为04EQ029-06;本发明所有的用电部件均与电池组1.3相连;The battery pack 1.3 is a plurality of lithium batteries, and the model of the lithium battery is 04EQ029-06; all the electrical components of the present invention are connected to the battery pack 1.3;
所述清洗装置2还包括挡板2.14、保护盖2.3和四个滚刷挡盘2.6;挡板2.14呈弧形,挡板2.14的一侧固定在车体的底盘1.1底部,挡板2.14罩在两个滚刷2.1前方,使垃圾更好地被收集至大颗粒垃圾收集盒5.7中;保护盖2.3固定在清洗电机支架2.4上,保护盖2.3罩在主动轮2.13、从动轮2.8和中间轮2.12上,防止垃圾及污水进入;四个滚刷挡盘2.6分别固定在两个滚刷2.1上,且位于相应滚刷轴承2.7的一侧,防止垃圾及污水进入滚刷轴承2.7。The
所述清洗驱动机构还包括固定在中间轴2.9上的套筒2.11,套筒2.11对轴承a2.10进行轴向限位。The cleaning drive mechanism also includes a sleeve 2.11 fixed on the intermediate shaft 2.9, and the sleeve 2.11 axially limits the bearing a2.10.
所述行走机构还包括行走轮密闭端盖6.5和行走轮挡盘6.4,行走轮密闭端盖6.5和行走轮挡盘6.4固定在行走轴6.10上,位于行走轮轴承6.6的两侧,对行走轮轴承6.6进行限位以及防止杂质进入行走轮轴承6.6。The traveling mechanism also includes a traveling wheel closed end cover 6.5 and a traveling wheel baffle plate 6.4. The traveling wheel closed end cover 6.5 and the traveling wheel baffle plate 6.4 are fixed on the traveling shaft 6.10 and are located on both sides of the traveling wheel bearing 6.6. Bearing 6.6 is used to limit the position and prevent impurities from entering the running wheel bearing 6.6.
所述清洗电机2.5采用直流无刷电机,其型号为DSBLD300-24GU-30S。The cleaning motor 2.5 adopts a DC brushless motor whose model is DSBLD300-24GU-30S.
所述水泵3.1的型号为P3501。The model of the water pump 3.1 is P3501.
所述连接盘4.4上具有三个均匀排布的凸起和螺纹孔,凸起卡装在刷盘4.1和转动盘4.2上,螺纹孔用于与刷盘4.1和转动盘4.2的固定连接。The connecting plate 4.4 has three evenly arranged protrusions and threaded holes, the protrusions are clamped on the brush disk 4.1 and the rotating disk 4.2, and the threaded holes are used for fixed connection with the brush disk 4.1 and the rotating disk 4.2.
所述清扫电机4.3和行走电机6.13均采用直流无刷电机,其型号为BLH015K-20。Both the cleaning motor 4.3 and the traveling motor 6.13 are DC brushless motors, the model of which is BLH015K-20.
所述吸尘马达5.9采用干湿两用吸尘马达,其型号为D-114旁管式电机。The vacuum motor 5.9 adopts a wet and dry vacuum motor, and its model is a D-114 side-pipe motor.
所述大颗粒垃圾收集盒5.7的底部设有多个筛孔,用于过滤大颗粒垃圾,小颗粒垃圾及污水从筛孔落至地面。The bottom of the large particle garbage collection box 5.7 is provided with a plurality of sieve holes for filtering the large particle garbage, and the small particle garbage and sewage fall to the ground from the sieve holes.
本发明的工作原理和工作流程是:The working principle and workflow of the present invention are:
启动AGV小车,指示灯1.4高亮;两个行走电机6.8工作,带动各自的行走轮6.7转动,AGV小车按着预定的路径行进;Start the AGV car, the indicator light 1.4 is highlighted; the two walking motors 6.8 work, driving their respective walking wheels 6.7 to rotate, and the AGV car travels according to the predetermined path;
两个清扫电机4.3工作,带动两个刷盘4.1朝着相反的方向转动,将垃圾聚集在两个刷盘4.1之间的垃圾聚集区;The two cleaning motors 4.3 work, driving the two brush discs 4.1 to rotate in opposite directions, and collect the garbage in the garbage gathering area between the two brush discs 4.1;
水泵3.1工作,水箱3.4中的水经水泵3.1增压后送至连接管3.6,再由喷嘴3.5喷出,供两个滚刷2.1清洗地面;When the water pump 3.1 works, the water in the water tank 3.4 is pressurized by the water pump 3.1 and then sent to the connecting pipe 3.6, and then sprayed out by the nozzle 3.5 for the two roller brushes 2.1 to clean the ground;
两个清洗电机2.5工作,两个清洗电机2.5朝着相反的方向转动,带动两个滚刷2.1转动,清洗地面;由于两个滚刷2.1的转向相反且转速相同,可将两个刷盘4.1聚集的垃圾卷起,颗粒垃圾和污水从两个滚刷2.1之间向后抛洒至大颗粒垃圾收集盒5.7中;由于大颗粒垃圾收集盒5.7的底部为筛网结构,污水和小颗粒垃圾回落到地面;The two cleaning motors 2.5 work, and the two cleaning motors 2.5 rotate in opposite directions, driving the two roller brushes 2.1 to rotate to clean the ground; since the two roller brushes 2.1 have opposite directions and the same rotational speed, the two brush discs 4.1 can be The accumulated garbage is rolled up, and the granular garbage and sewage are thrown backward from between the two roller brushes 2.1 to the large-particle garbage collection box 5.7; since the bottom of the large-particle garbage collection box 5.7 is a screen structure, the sewage and small-particle garbage fall back to the ground;
吸尘马达5.9工作,吸尘马达5.9将垃圾收集管道5.5、小颗粒垃圾收集箱5.4以及污水输送管道5.3中的空气排出形成真空环境,由于气压差,吸耙5.6将小颗粒垃圾和污水吸起,并通过垃圾收集管道5.5进入小颗粒垃圾收集箱5.4中,小颗粒垃圾收集箱5.4中的污水再经过污水输送管道5.3进入吸尘马达5.9中,最终污水经过污水回收管道5.2进入污水储存箱5.1中,同时小颗粒垃圾留在小颗粒垃圾收集箱5.4中,实现垃圾分类。The vacuum motor 5.9 works, and the vacuum motor 5.9 discharges the air in the garbage collection pipe 5.5, the small particle garbage collection box 5.4 and the sewage conveying pipe 5.3 to form a vacuum environment. Due to the difference in air pressure, the suction rake 5.6 sucks up the small particle garbage and sewage , and enter the small particle garbage collection box 5.4 through the garbage collection pipe 5.5, the sewage in the small particle garbage collection box 5.4 then enters the vacuum motor 5.9 through the sewage conveying pipe 5.3, and finally the sewage enters the sewage storage tank 5.1 through the sewage recovery pipe 5.2 At the same time, the small particle garbage remains in the small particle garbage collection box 5.4 to realize garbage classification.
本发明未述及之处属于现有技术。What is not mentioned in the present invention belongs to the prior art.
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