CN110712961A - An automatic lifting and turning machine for articles - Google Patents
An automatic lifting and turning machine for articles Download PDFInfo
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- CN110712961A CN110712961A CN201911020973.0A CN201911020973A CN110712961A CN 110712961 A CN110712961 A CN 110712961A CN 201911020973 A CN201911020973 A CN 201911020973A CN 110712961 A CN110712961 A CN 110712961A
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- 230000003749 cleanliness Effects 0.000 abstract description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/914—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems incorporating rotary and rectilinear movements
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Abstract
本发明公开了一种物品的自动升降翻转机器,包括夹紧翻转机构、升降机构和机架;其中夹紧翻转机构用于夹紧输送机构输送的物品并对其进行翻转;升降机构用于升降夹紧翻转机构;机架用于支撑升降机构、支撑与升降机构相连的夹紧翻转机构。本发明通过与普通传送带输送机构的组合使用,提高了设备通用性,提高了工作效率,减少通用性设备的使用数量及维护难度;通过采用标准的丝杠及齿轮齿条传动机构,减小加工装配难度,且互换性好,容易维护;采用电动及气动元件作为执行机构,减少机构污染,可以保证产品的清洁。
The invention discloses an automatic lifting and turning machine for articles, comprising a clamping and turning mechanism, a lifting mechanism and a frame; wherein the clamping and turning mechanism is used for clamping the articles conveyed by the conveying mechanism and turning them; the lifting mechanism is used for lifting and lowering Clamping and flipping mechanism; the frame is used to support the lifting mechanism and the clamping and flipping mechanism connected with the lifting mechanism. By being used in combination with a common conveyor belt conveying mechanism, the invention improves the versatility of the equipment, improves the work efficiency, reduces the number of common equipment used and the difficulty of maintenance; It is difficult to assemble, has good interchangeability, and is easy to maintain; electric and pneumatic components are used as actuators to reduce institutional pollution and ensure product cleanliness.
Description
技术领域technical field
本发明涉及一种物品的自动升降翻转机器,属于生产机械领域。The invention relates to an automatic lifting and turning machine for articles, belonging to the field of production machinery.
背景技术Background technique
升降翻转机器是将物品提升一定高度后进行翻转的机械设备,一般在生产作业的后半部分进行。在企业生产中,为了加工或检测物品的侧面或者底面,都需要对物品进行一定角度的翻转,以保证被加工面或被检测面始终向上,便于加工设备的安装。传统的升降翻转设备针对的产品类型单一,有时还需要人工参与,自动化程度低,且机构整体复杂,工作效率低,不易维护。The lifting and turning machine is a mechanical device that lifts the item to a certain height and then turns it over. It is generally carried out in the second half of the production operation. In the production of enterprises, in order to process or detect the side or bottom surface of the item, it is necessary to turn the item at a certain angle to ensure that the processed surface or the detected surface is always upwards, which is convenient for the installation of processing equipment. The traditional lifting and turning equipment is aimed at a single product type, sometimes requires manual participation, has a low degree of automation, and the overall mechanism is complex, low work efficiency, and difficult to maintain.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种物品的自动升降翻转机器,以用于通过机械控制的方式实现物品的夹紧、翻转、升降等。The invention provides an automatic lifting and turning machine for articles, which is used to realize the clamping, turning, lifting and the like of articles by means of mechanical control.
本发明的技术方案是:一种物品的自动升降翻转机器,包括夹紧翻转机构3、升降机构4和机架5;其中夹紧翻转机构3用于夹紧输送机构1输送的物品并对其进行翻转;升降机构4用于升降夹紧翻转机构3;机架5用于支撑升降机构4、支撑与升降机构4相连的夹紧翻转机构3。The technical scheme of the present invention is: an automatic lifting and turning machine for articles, including a clamping and
所述夹紧翻转机构3包括轴承6、轴承座7、直线导轨Ⅰ8-1、矩形管定位板9、矩形管定位块10、矩形管11、抱闸12、夹紧条13、带轴承滚轮14、旋转气缸15、气缸固定板16、滑块连接板17、滑块Ⅰ18-1、夹紧翻转机构固定板19、输出电机Ⅰ20-1、电机固定座21、双向丝杠22、丝杠螺母23;其中,驱动电机Ⅰ20-1通过电机固定座21固定在夹紧翻转机构固定板19上;双向丝杠22作为驱动电机Ⅰ20-1的输出轴,通过两组轴承6固定在夹紧翻转机构固定板19两端的轴承座7上;轴承6安装在轴承座7里,轴承座7固定在夹紧翻转机构固定板19的两端上;双向丝杠22的正反向螺纹部分各带有一个丝杆螺母23,使丝杠螺母23实现对中运动;直线导轨Ⅰ8-1固定在夹紧翻转机构固定板19上且与对中运动方向平行,两个滑块连接板17分别固定在两个丝杠螺母23上,两个滑块连接板17的两端各固定一个滑块Ⅰ18-1,滑块Ⅰ18-1沿直线导轨Ⅰ8-1运动;两根矩形管11的后端顶面分别焊接矩形管定位板9,通过矩形管定位板9与两块滑块连接板17的底面螺纹连接,矩形管定位块10固定在滑块连接板17底面,对矩形管11进行固定定位;一根矩形管11的前端焊接固定抱闸12,另一根矩形管11的前端焊接固定气缸固定板16,气缸固定板16上安装旋转气缸15,旋转气缸15的旋转轴上、抱闸12上分别固定夹紧条13,夹紧条13上端固定带轴承滚轮14。The clamping and
所述升降机构4包括直线导轨Ⅱ8-2、滑块Ⅱ18-2、输出电机Ⅱ20-2、升降机构固定座24、升降机构支柱26、齿条27、齿轮28;其中两组升降机构固定座24用于与机架5上的连接板固定,升降机构支柱26底端与夹紧翻转机构3中的夹紧翻转机构固定板19相连,固定输出电机Ⅱ20-2带动齿轮28运动,齿轮28的运动带动齿条27上下运动,齿条27的运动带动升降支柱26、直线导轨Ⅱ8-2沿滑块Ⅱ18-2上下运动。The
所述两组升降机构固定座24之间存在距离,两组升降机构固定座24形成的内侧面分别固定一组滑块Ⅱ18-2;直线导轨Ⅱ8-2固定在升降支柱26的两侧,直线导轨Ⅱ8-2与滑块Ⅱ18-2形成可移动配合;输出电机Ⅱ20-2固定在机架5的连接板上,齿轮28装在输出电机Ⅱ20-2的输出轴上,固定在升降支柱26背面的齿条27与齿轮28相啮合。There is a distance between the two sets of lifting
还包括滑块挡块25,直线导轨Ⅱ8-2两端安装滑块挡块25,防止机构运行时脱轨。It also includes
本发明的有益效果是:本发明与普通传送带输送机构配合,接收普通传送带输送机构运送过来的物品,在物品到达一定位置后,夹紧翻转机构在对中机构的运动作用下,可将普通传送带输送机构上提供的物品进行固定夹紧,升降机构带动已夹紧物品的夹紧翻转机构提升到一定高度,夹紧翻转机构在旋转气缸的作用下,就可实现对多尺寸、多质量、多材料的中小型物品进行一定角度的翻转,待中小型物品旋转到一定角度时,其他装置就可以对中小型物品进行加工或者检测;通过与普通传送带输送机构的组合使用,提高了设备通用性,提高了工作效率,减少通用性设备的使用数量及维护难度;通过采用标准的丝杠及齿轮齿条传动机构,减小加工装配难度,且互换性好,容易维护;采用电动及气动元件作为执行机构,减少机构污染,可以保证产品的清洁。The beneficial effects of the present invention are: the present invention cooperates with the ordinary conveyor belt conveying mechanism to receive the articles transported by the ordinary conveyor belt conveying mechanism. The items provided on the conveying mechanism are fixed and clamped, and the lifting mechanism drives the clamping and flipping mechanism of the clamped items to elevate to a certain height. The small and medium-sized items of the material are turned over at a certain angle. When the small and medium-sized items are rotated to a certain angle, other devices can process or detect the small and medium-sized items. By combining with the ordinary conveyor belt conveying mechanism, the versatility of the equipment is improved. Improve work efficiency, reduce the number of general equipment used and the difficulty of maintenance; through the use of standard screw and rack and pinion transmission mechanism, the difficulty of processing and assembly is reduced, and the interchangeability is good and easy to maintain; electric and pneumatic components are used as The actuator reduces the pollution of the agency and can ensure the cleanliness of the product.
附图说明Description of drawings
图1是本发明的整体轴测图;Fig. 1 is the overall axonometric view of the present invention;
图2是本发明中夹紧翻转机构结构图;Fig. 2 is the structure diagram of clamping overturning mechanism in the present invention;
图3是本发明中夹紧翻转机构左视图;Fig. 3 is the left side view of clamping and turning over mechanism in the present invention;
图4是本发明中夹紧翻转机构丝杠传动示意图;4 is a schematic diagram of the screw drive of the clamping and turning mechanism in the present invention;
图5是本发明中升降机构结构图;Fig. 5 is the structure diagram of the lifting mechanism in the present invention;
图6是本发明中升降机构轴测图;Fig. 6 is the axonometric view of the lifting mechanism in the present invention;
图7是本发明中升降结构俯视图;Fig. 7 is the top view of the lifting structure in the present invention;
图8是本发明中升降机构齿轮齿条传动示意图;8 is a schematic diagram of the rack and pinion transmission of the lifting mechanism in the present invention;
图中各标号为:1-输送机构,2-定制托盘,3-夹紧翻转机构,4-升降机构,5-机架,6-轴承,7-轴承座,8-1-直线导轨Ⅰ,8-2-直线导轨Ⅱ,9-矩形管定位板,10-矩形管定位块,11-矩形管,12-抱闸,13-夹紧条,14-带轴承滚轮,15-旋转气缸,16-气缸固定板,17-滑块连接板,18-1-滑块Ⅰ,18-2-滑块Ⅱ,19-夹紧翻转机构固定板,20-1-输出电机Ⅰ,20-2-输出电机Ⅱ,21-电机固定座,22-双向丝杠,23-丝杠螺母,24-升降机构固定座,25-滑块挡块,26-升降支柱,27-齿条,28-齿轮。The labels in the figure are: 1-conveying mechanism, 2-customized tray, 3-clamping and turning mechanism, 4-lifting mechanism, 5-frame, 6-bearing, 7-bearing seat, 8-1-linear guide I, 8-2-Linear guide Ⅱ, 9-rectangular tube positioning plate, 10-rectangular tube positioning block, 11-rectangular tube, 12-holding brake, 13-clamping strip, 14-bearing roller, 15-rotating cylinder, 16 -Cylinder fixing plate, 17-Slider connecting plate, 18-1-Slider I, 18-2-Slider II, 19-Clamping and turning mechanism fixing plate, 20-1-Output motor I, 20-2-Output Motor II, 21-Motor fixing seat, 22-Two-way lead screw, 23- Lead screw nut, 24-Lifting mechanism fixing seat, 25-Slider block, 26-Lifting column, 27-Rack, 28-Gear.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明作进一步说明,但本发明的内容并不限于所述范围。The present invention will be further described below with reference to the accompanying drawings and embodiments, but the content of the present invention is not limited to the scope.
实施例1:如图1-8所示,一种物品的自动升降翻转机器,包括夹紧翻转机构3、升降机构4和机架5;其中夹紧翻转机构3用于夹紧输送机构1输送的物品并对其进行翻转;升降机构4用于升降夹紧翻转机构3;机架5用于支撑升降机构4、支撑与升降机构4相连的夹紧翻转机构3。Embodiment 1: As shown in Figures 1-8, an automatic lifting and turning machine for articles includes a clamping and
进一步地,可以设置所述夹紧翻转机构3包括轴承6、轴承座7、直线导轨Ⅰ8-1、矩形管定位板9、矩形管定位块10、矩形管11、抱闸12、夹紧条13、带轴承滚轮14、旋转气缸15、气缸固定板16、滑块连接板17、滑块Ⅰ18-1、夹紧翻转机构固定板19、输出电机Ⅰ20-1、电机固定座21、双向丝杠22、丝杠螺母23;其中,驱动电机Ⅰ20-1通过电机固定座21固定在夹紧翻转机构固定板19上;双向丝杠22作为驱动电机Ⅰ20-1的输出轴,通过两组轴承6固定在夹紧翻转机构固定板19两端的轴承座7上;轴承6安装在轴承座7里,轴承座7通过螺柱固定在夹紧翻转机构固定板19的两端上;双向丝杠22的正反向螺纹部分各带有一个丝杆螺母23,使丝杠螺母23实现对中运动;直线导轨Ⅰ8-1通过螺柱固定在夹紧翻转机构固定板19上且与对中运动方向平行,两个滑块连接板17分别通过螺柱固定在两个丝杠螺母23上,两个滑块连接板17的两端各通过螺柱固定一个滑块Ⅰ18-1,滑块Ⅰ18-1沿直线导轨Ⅰ8-1运动;两根矩形管11的后端顶面分别焊接矩形管定位板9,通过矩形管定位板9与两块滑块连接板17的底面螺纹连接,矩形管定位块10通过螺柱固定在滑块连接板17底面,对矩形管11进行固定定位(两个矩形管定位块位于矩形管外侧,一个矩形管定位块位于矩形管后端侧);一根矩形管11的前端焊接固定抱闸12,另一根矩形管11的前端焊接固定气缸固定板16,气缸固定板16上安装旋转气缸15,旋转气缸15的旋转轴上、抱闸12上分别固定夹紧条13,夹紧条13上端固定带轴承滚轮14(带轴承滚轮用于抚平物品,限制其向上的移动;夹紧条13上端通过螺纹固定带轴承滚轮14,旋转气缸15的旋转轴上、抱闸12上分别螺纹连接夹紧条13)。Further, the clamping and
矩形管11为管状结构,可以降低成本,通过设置矩形管定位板可以实现矩形管11与滑块连接板17之间间接的螺纹连接,以避免直接将矩形管打孔,同时通过配合矩形管定位块对矩形管的定位,可以避免矩形管11与滑块连接板17直接连接带来的精度不足的问题,而精度的提高,可以让安装在矩形管前端的夹紧条(硬质橡胶)物品进行有效夹紧(夹紧显示器等易损物品可以在夹紧条13夹紧显示器的这一侧粘贴软质橡胶,其它物品可以在夹紧显示器的这一侧安装45号钢之类的刚性材料)。The
进一步地,可以设置所述升降机构4包括直线导轨Ⅱ8-2、滑块Ⅱ18-2、输出电机Ⅱ20-2、升降机构固定座24、升降机构支柱26、齿条27、齿轮28;其中两组升降机构固定座24用于与机架5上的连接板焊接固定,升降机构支柱26底端与夹紧翻转机构3中的夹紧翻转机构固定板19相连,固定输出电机Ⅱ20-2带动齿轮28运动,齿轮28的运动带动齿条27上下运动,齿条27的运动带动升降支柱26、直线导轨Ⅱ8-2沿滑块Ⅱ18-2上下运动。Further, the
进一步地,可以设置所述两组升降机构固定座24之间存在距离,两组升降机构固定座24形成的内侧面分别通过螺柱固定一组滑块Ⅱ18-2;直线导轨Ⅱ8-2固定在升降支柱26的两侧,直线导轨Ⅱ8-2与滑块Ⅱ18-2形成可移动配合;输出电机Ⅱ20-2通过螺柱固定在机架5的连接板上,齿轮28装在输出电机Ⅱ20-2的输出轴上,通过螺柱固定在升降支柱26背面的齿条27与齿轮28相啮合。Further, a distance can be set between the two sets of lifting
进一步地,可以设置还包括滑块挡块25,直线导轨Ⅱ8-2两端安装滑块挡块25,防止机构运行时脱轨。Further, a
本发明的工作原理是:在工作之前,可以将本申请的构件按照如下布局:机架5固定在普通传送带1的一侧,升降机构3通过升降机构固定座24固定在机架1上,夹紧翻转机构固定板19焊接在升降支柱24下端,夹紧翻转机构3位于普通传送带1上方,使两根矩形管11前端部分位于普通传送带1的正上方。The working principle of the present invention is: before working, the components of the present application can be arranged as follows: the
本发明针对中小型物品设计,以显示器为例说明工作原理。普通传送带1运送带有显示器的定制托盘2到达指定位置时停止,输出伺服电机Ⅱ20-2启动,带动齿轮28旋转,通过齿条27与齿轮28的啮合,使齿轮28的旋转运动变为齿条27的向下运动,由于齿条27固定在升降机构4的升降支柱26上,升降支柱26两侧固定有直线导轨Ⅱ8-2,升降机构固定板24上固定有滑块Ⅱ18-2,从而升降支柱26可以沿着导轨Ⅱ8-2的方向向下运动,又由于升降支柱26焊接在夹紧翻转机构固定板19上,升降支柱26可以带动夹紧翻转机构3一起向下移动;当左右两边带轴承滚轮(IKO-CF6B)14的滚轮都接触到定制托盘2上的显示器屏幕时,输出电机Ⅱ20-2停止运行,此时托盘中不平整的显示器已被带轴承滚轮(IKO-CF6B)14上的滚轮抚平(抚平就是为了让显示屏正面水平);输出伺服电机Ⅰ20-1启动,双向丝杠22旋转,带动两个丝杠螺母23对中运动,滑块连接板17两端固定有滑块Ⅰ18-1,进而丝杠螺母23可以带动着两个滑块连接板17沿着直线导轨Ⅰ8-1实现对中运动,又由于两根矩形管11的后端分别固定在两个滑块连接板17底面上,从而在滑块连接板17对中运动时,两根矩形管11也实现了对中运动,左边矩形管11的前端固定有抱闸12,抱闸12的旋转轴上固定有夹紧条13(橡胶)和带轴承滚轮14(IKO-CF6B),右边矩形管11的前端固定有旋转气缸15,旋转气缸15的旋转轴上固定有夹紧条13(橡胶)和带轴承滚轮(IKO-CF6B)14,两根矩形管11对中运动时,使左右两边的夹紧条13(橡胶)接触到显示器的左右边,牢牢夹紧显示器的左右边后,输出电机Ⅰ20-1停止运动,此时由于抱闸12的断电锁紧和旋转气缸15保持作用,左右两边的夹紧条13(橡胶)都处于固定作用,被左右两边的夹紧条13(橡胶)牢牢夹紧的显示器也处于固定状态;The present invention is designed for small and medium-sized articles, and a display is taken as an example to illustrate the working principle. The ordinary conveyor 1 stops when the custom tray 2 with the display reaches the designated position, and the output servo motor II 20-2 starts, which drives the
输出电机Ⅱ20-2反向启动,升降机构4向上运动,带动已夹紧显示器的夹紧翻转机构3向上运动,运动到一定高度后,输出电机Ⅱ20-2停止运动;左边矩形管11前端的抱闸12通电松开,抱闸12的旋转轴由固定转变为可以从动的旋转运动,抱闸12的旋转轴上固定的夹紧条13(橡胶)也由固定转变为可以旋转运动,此时右边矩形管11前端的旋转气缸15开始旋转运动,旋转气缸15的旋转轴上固定的夹紧条13(橡胶)也旋转运动,由于左边夹紧条13(橡胶)此时可以做旋转运动,显示器又被左右两边的夹紧条13(橡胶)牢牢夹紧,进而显示器也随旋转气缸15进行同向旋转运动,待显示器翻转一定角度后,旋转气缸15停止运动,显示器也停止不动,此时其他装置就可对显示器进行加工或者检测。The output motor II 20-2 starts in the reverse direction, the
当显示器加工或检测完成后,旋转气缸15反向运动,右边夹紧条13(橡胶)也随旋转气缸15反向运动,左边夹紧条13(橡胶)此时由于处于自由状态,也将从动的反向运动,待旋转气缸15旋转到零度位置,旋转气缸15停止运动,同时左边矩形管11前端的抱闸12失电锁紧,限制左边的夹紧条13(橡胶)的自由旋转运动;输出电机Ⅱ20-2启动,升降机构4带动夹紧翻转机构3向下移动,显示器接触到托盘时,输出电机Ⅱ20-2停止运动;此时输出电机Ⅰ20-1反向运动,左右两边的矩形管11开始向两边运动,夹紧条13(橡胶)缓缓松开显示器,等到夹紧条13(橡胶)完全松开显示器后,输出电机Ⅰ20-1停止运动;此时,输出电机Ⅱ20-2反向运动,升降机构4带动夹紧翻转机构3向上移动,回到最初位置后,电机Ⅱ20-2停止运动,普通传送带1运走带有已加工或检测完成的显示器的定制托盘2。When the display processing or inspection is completed, the rotating
上面所叙述的夹紧翻转机构3的运动中,双向丝杆22和丝杆螺母23的配合,使丝杠可以带动丝杆螺母23实现正反两个方向的运动;滑块Ⅰ18-1和直线导轨Ⅱ8-1的配合,可实现滑块Ⅰ18-1沿直线导轨Ⅱ8-1直线运动;丝杠螺母23固定在滑块连接板17上,滑块连接板17的两端各固定了滑块Ⅰ18-1,矩形管11的后端固定在滑块连接板17的底部,直线导轨Ⅰ8-1固定在夹紧翻转机构固定板19上,双向丝杆22的运动,就可通过各个部件的配合,实现两根矩形管11的对中运动;左边的矩形管11前端固定了抱闸12,右边矩形管11前端固定了旋转气缸15,抱闸12和旋转气缸15上分别固定了夹紧条13(橡胶)和带轴承滚轮(IKO-CF6B)14,通过抱闸12通电松开,断电锁紧,旋转气缸15的正反运动,就可实现显示器的正反旋转。由于双向丝杆22的作用,这种结构的夹紧部分可以实现两个方向相反的同时运行同时结束的运动,只要设定一定的安全距离,就能很容易控制左右两边夹紧条13(橡胶)的运动,避免在夹紧过程中损坏显示器;抱闸12的通电松开,断电锁紧,先于旋转气缸15的正反运动,只有抱闸12接受到信号后,旋转气缸才能接受到信号,就不会在翻转过程中将不会因信号接受快慢的问题而损坏显示器。因此本发明非常适合类似显示器或易损坏物品的加工和检测。In the movement of the clamping and
上面结合附图对本发明的具体实施方式作了详细说明,但是本发明并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The specific embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments, and can also be made within the scope of knowledge possessed by those of ordinary skill in the art without departing from the purpose of the present invention. Various changes.
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