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CN110699676A - A kind of high-strength and high-conductivity metallic glass composite material and preparation method thereof - Google Patents

A kind of high-strength and high-conductivity metallic glass composite material and preparation method thereof Download PDF

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CN110699676A
CN110699676A CN201911139237.7A CN201911139237A CN110699676A CN 110699676 A CN110699676 A CN 110699676A CN 201911139237 A CN201911139237 A CN 201911139237A CN 110699676 A CN110699676 A CN 110699676A
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谢国强
黄志伟
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Harbin Institute of Technology Shenzhen
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • C23C18/38Coating with copper
    • C23C18/40Coating with copper using reducing agents
    • C23C18/405Formaldehyde
    • B22F1/0003
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/17Metallic particles coated with metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/105Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1633Process of electroless plating
    • C23C18/1635Composition of the substrate
    • C23C18/1637Composition of the substrate metallic substrate
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/18Pretreatment of the material to be coated
    • C23C18/1803Pretreatment of the material to be coated of metallic material surfaces or of a non-specific material surfaces
    • C23C18/1824Pretreatment of the material to be coated of metallic material surfaces or of a non-specific material surfaces by chemical pretreatment
    • C23C18/1837Multistep pretreatment
    • C23C18/1844Multistep pretreatment with use of organic or inorganic compounds other than metals, first
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/105Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • B22F2003/1051Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding by electric discharge

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Abstract

本发明提供了一种高强度高电导率的金属玻璃复合材料及其制备方法,包括以下步骤:制备Cu50Zr43Al7粉末颗粒;在得到的Cu50Zr43Al7粉末颗粒进行镀前预处理,然后进行化学镀,清洗干燥后得到铜包覆Cu50Zr43Al7金属玻璃粉末;将铜包覆Cu50Zr43Al7金属玻璃粉末与铜粉混合进行放电等离子烧结,得到高强度高电导率的金属玻璃复合材料,烧结温度为不大于503℃。采用本发明的技术方案,采用对特定的金属玻璃粉末进行化学镀铜的方法制备复合粉末,使得晶体铜均匀且牢固的与金属玻璃粉末结合,最后与铜粉混合进行烧结得到的复合材料,该复合材料在具有更高的强度的同时,兼具更好的导电率。

The invention provides a high-strength and high-conductivity metallic glass composite material and a preparation method thereof, comprising the following steps: preparing Cu 50 Zr 43 Al 7 powder particles; pre-plating the obtained Cu 50 Zr 43 Al 7 powder particles before plating treatment, then electroless plating, cleaning and drying to obtain copper-coated Cu 50 Zr 43 Al 7 metallic glass powder; the copper-coated Cu 50 Zr 43 Al 7 metallic glass powder is mixed with copper powder for spark plasma sintering to obtain high strength and high strength The electrical conductivity of the metal glass composite material, the sintering temperature is not more than 503 ℃. By adopting the technical scheme of the present invention, the composite powder is prepared by chemically plating the specific metallic glass powder, so that the crystalline copper is uniformly and firmly combined with the metallic glass powder, and finally mixed with the copper powder for sintering to obtain the composite material. Composite materials have better electrical conductivity while having higher strength.

Description

一种高强度高电导率的金属玻璃复合材料及其制备方法A kind of high-strength and high-conductivity metallic glass composite material and preparation method thereof

技术领域technical field

本发明属于材料技术领域,尤其涉及一种高强度高电导率的金属玻璃复合材料及其制备方法。The invention belongs to the technical field of materials, and in particular relates to a metal glass composite material with high strength and high electrical conductivity and a preparation method thereof.

背景技术Background technique

金属玻璃,也称为非晶合金,是指固态时原子的三维空间呈拓扑无序排列、并在一定温度范围内这种状态保持相对稳定的合金。非晶合金由于其独特的长程无序、短程有序的结构,没有位错、晶界等晶体学缺陷,因而具有独特而优异的物理、化学及力学性能。例如某些钴基非晶合金的强度高达6000MPa,这几乎是块体金属材料的最高强度;另外,锆基非晶合金还同时具有高弹性极限(约2%)、高断裂韧性、过冷液相区超塑性、高硬度、超高耐腐蚀性、耐磨性以及抗疲劳性能。自从上世纪80年代末,采用铜模铸造法在La-Al-Ni基合金中制备出块体非晶合金以来,经过近三十年的发展,已经开发出了几百种类的块体非晶合金体系,具体的合金成分则更多。每个合金系,无论是其玻璃形成能力,还是其物理、化学和力学性能均有自己的特点。Metallic glasses, also known as amorphous alloys, refer to alloys in which the three-dimensional space of atoms in the solid state is topologically disordered, and this state remains relatively stable within a certain temperature range. Amorphous alloys have unique and excellent physical, chemical and mechanical properties due to their unique long-range disordered and short-range ordered structures without crystallographic defects such as dislocations and grain boundaries. For example, the strength of some cobalt-based amorphous alloys is as high as 6000MPa, which is almost the highest strength of bulk metal materials; in addition, zirconium-based amorphous alloys also have high elastic limit (about 2%), high fracture toughness, supercooled liquid Phase zone superplasticity, high hardness, ultra-high corrosion resistance, wear resistance and fatigue resistance. Since the preparation of bulk amorphous alloys in La-Al-Ni-based alloys by copper mold casting in the late 1980s, after nearly three decades of development, hundreds of types of bulk amorphous alloys have been developed. The alloy system, the specific alloy composition is more. Each alloy family has its own characteristics, both in terms of its glass-forming ability and its physical, chemical and mechanical properties.

另一方面,在所有的金属、合金及复合材料中,高强度和高导电性始终具有相互矛盾的特性,而高强度高导电复合材料则是指具有优良的导电、导热性能,同时强度又远高于纯铜的一类复合材料,是一类具有优良的综合物理性能和力学性能的功能结构材料。它既具有高的强度和良好的延展性,又具有良好的电传导和热传导特性。在各种现代科技领域中有广泛应用,如电气通信行业中的电气工程开关的电触头、电阻爆电极发动机的集电环、电枢、电极、电气化铁路接触导线、大功率异步牵引电动机转子等;电子工业中的各种集成电路的引线框架;冶金工业中的高炉风口、连铸结晶器、需要处于高的导电导热环境中的氧枪喷头等;以及热核实验反应堆偏滤器垂直靴散热片、高强脉冲磁场导电材料等。On the other hand, in all metals, alloys and composite materials, high strength and high electrical conductivity always have contradictory properties, while high-strength and high-conductivity composite materials refer to excellent electrical and thermal conductivity properties, while the strength is far A class of composite materials higher than pure copper is a class of functional structural materials with excellent comprehensive physical and mechanical properties. It has both high strength and good ductility, as well as good electrical and thermal conduction properties. It is widely used in various modern scientific and technological fields, such as electrical contacts of electrical engineering switches in the electrical communication industry, collector rings, armatures, electrodes, contact wires of electrified railways, high-power asynchronous traction motor rotors in resistance explosion-electrode motors etc.; lead frames of various integrated circuits in the electronics industry; blast furnace tuyere, continuous casting molds, oxygen lance nozzles that need to be in a high electrical and thermal conductivity environment, etc. in the metallurgical industry; and thermonuclear experimental reactor divertor vertical shoe heat dissipation Sheets, high-intensity pulsed magnetic field conductive materials, etc.

然而工业上目前应用的诸多材料中,很难兼备高强度与高导电性,如Cu、Ag等纯金属尽管具备很高的导电性,但其强度极低,往往小于200MPa。而在提高其强度的同时,必然导致导电率的急剧下降。自从上世纪80年代后,随着电子工业的飞速发展,特别是高强磁体技术的发展,对新一代的高强度高导电材料的研究又掀起了新的浪潮。国内外这类材料进行了大量的研究和开发工作,使这类材料得到迅速的发展。如2004年,卢柯等人在《Science》上发表了采用纳米尺寸的生长孪晶强化金属的新途径获得了同时具有超高强度和高导电性的铜,其屈服强度可达到900MPa,电导率达到97%IACS,但其制备工艺极其复杂,且只能制备薄膜样品,因此对于工业化应用尚远。近年来,日本三菱公司开发的Cu-Cr(Zr)系高强高导合金OMLC-1的综合指标可达到抗拉强度621MPa,导电率82.7%IACS。德国铁路公司(DBAG)牵头研发的Cu-Mg系合金最初应用与电气化高速铁路的接触网中,与其他合金元素相比,该合金不需经过后续热处理就能获得较高的强度并保持了较为良好的导电性能。However, among many materials currently used in industry, it is difficult to have both high strength and high conductivity. Although pure metals such as Cu and Ag have high conductivity, their strength is extremely low, often less than 200MPa. While increasing its strength, it will inevitably lead to a sharp drop in electrical conductivity. Since the 1980s, with the rapid development of the electronic industry, especially the development of high-strength magnet technology, a new wave of research on a new generation of high-strength and high-conductivity materials has been set off. A large amount of research and development work has been carried out on such materials at home and abroad, which has made such materials develop rapidly. For example, in 2004, Lu Ke et al. published a new way to strengthen metals by using nano-sized growth twins in "Science" to obtain copper with both ultra-high strength and high electrical conductivity. The yield strength can reach 900MPa, and the electrical conductivity It can reach 97% IACS, but its preparation process is extremely complicated, and only thin film samples can be prepared, so it is still far from industrial application. In recent years, the comprehensive index of Cu-Cr(Zr) high-strength and high-conductivity alloy OMLC-1 developed by Mitsubishi Corporation of Japan can reach tensile strength of 621MPa and electrical conductivity of 82.7%IACS. The Cu-Mg alloy developed by Deutsche Bahn (DBAG) was originally used in the catenary of electrified high-speed railways. Compared with other alloying elements, the alloy can obtain higher strength without subsequent heat treatment and maintain a relatively high strength. Good electrical conductivity.

目前电接触开关行业中应用的多为铜铍合金,抗拉强度≥1000MPa,而导电率仅为≥18%IACS。尽管其在强度、硬度、导电、导热及高温稳定性上有着较为优良的结合,但由于铍元素及其化合物具有极高的毒性,每一立方米的空气中只要有一毫克铍的粉尘,就会使人染上急性肺炎——铍肺病。考虑到其在制备过程中对环境以及人体造成的损害,目前各国的产业界一直在寻找绿色环保,成本低廉,性能优异的材料以替代铜铍合金。At present, copper beryllium alloys are mostly used in the electrical contact switch industry, with a tensile strength of ≥1000 MPa and a conductivity of only ≥18% IACS. Although it has a relatively good combination of strength, hardness, electrical conductivity, thermal conductivity and high temperature stability, due to the extremely high toxicity of beryllium element and its compounds, only one milligram of beryllium dust per cubic meter of air will Cause people to contract acute pneumonia - beryllium lung disease. Considering the damage caused to the environment and human body during the preparation process, the industry in various countries has been looking for green, environmentally friendly, low-cost, and excellent performance materials to replace copper beryllium alloys.

发明内容SUMMARY OF THE INVENTION

针对以上技术问题,本发明公开了一种高强度高电导率的金属玻璃复合材料及其制备方法,兼顾高强度和高电导率。In view of the above technical problems, the present invention discloses a high-strength and high-conductivity metal-glass composite material and a preparation method thereof, which take both high strength and high electrical conductivity into consideration.

对此,本发明采用的技术方案为:To this, the technical scheme adopted in the present invention is:

一种高强度高电导率的金属玻璃复合材料的制备方法,包括以下步骤:A preparation method of a high-strength and high-conductivity metallic glass composite material, comprising the following steps:

步骤S1,制备Cu50Zr43Al7粉末颗粒;Step S1, preparing Cu 50 Zr 43 Al 7 powder particles;

步骤S2,在步骤S1得到的Cu50Zr43Al7粉末颗粒进行镀前预处理,然后进行化学镀,清洗干燥后得到铜包覆Cu50Zr43Al7金属玻璃粉末;In step S2, the Cu 50 Zr 43 Al 7 powder particles obtained in step S1 are subjected to pre-plating pretreatment, and then chemical plating is performed, and after cleaning and drying, copper-coated Cu 50 Zr 43 Al 7 metallic glass powder is obtained;

步骤S3,将铜包覆Cu50Zr43Al7金属玻璃粉末与铜粉混合进行放电等离子烧结,得到高强度高电导率的金属玻璃复合材料,烧结温度为不大于503℃。In step S3, the copper-coated Cu 50 Zr 43 Al 7 metallic glass powder is mixed with the copper powder for spark plasma sintering to obtain a metallic glass composite material with high strength and high conductivity, and the sintering temperature is not greater than 503°C.

此技术方案采用选择特定的金属玻璃粉末,并结合化学镀铜的方法制备得到复合粉末,使得晶体铜均匀且牢固的与非晶的金属玻璃粉末更好的结合,使得到的金属玻璃复合材料兼具高强度和高电导率。其中,在非晶合金的晶化温度以下烧结,避免晶化。相比于其它烧结方式,放电等离子烧结具有烧结时间短,烧结温度低且试样内部受热均匀的优势。This technical solution adopts the method of selecting specific metallic glass powder and combining chemical copper plating to prepare composite powder, so that the crystalline copper can be uniformly and firmly combined with the amorphous metallic glass powder, so that the obtained metallic glass composite material has both With high strength and high conductivity. Among them, sintering is performed below the crystallization temperature of the amorphous alloy to avoid crystallization. Compared with other sintering methods, spark plasma sintering has the advantages of short sintering time, low sintering temperature and uniform heating inside the sample.

为了开发同时兼备高强度和高电导率的、以期获得满足新一代电器件对性能要求的材料,国内外研究工作者已经进行了大量的探索,但迄今为止的研究都聚焦在利用高电导率材料(铜合金)作为出发材料通过强化手段以期望获得新型的高强度高电导率材料,然而由于各种各样的原因,至今仍难以满足要求。在本发明中,我们反过来考虑,利用具有超高强度的金属玻璃合金作为出发材料,通过提高其导电性能,以期望获得同时满足高强度和高电导率要求的新型材料。本发明技术方案的成功,可望开拓一条制备同时兼备高强度和高电导率的新型复合材料的有效途径,对推动金属玻璃作为高性能结构功能材料的实用化进程具有重大现实意义。In order to develop materials with both high strength and high electrical conductivity, in order to obtain materials that meet the performance requirements of the new generation of electrical devices, researchers at home and abroad have carried out a lot of exploration, but the research so far has focused on the use of high-conductivity materials. (Copper alloy) as a starting material is expected to obtain a new type of high-strength and high-conductivity material through strengthening means, but it is still difficult to meet the requirements due to various reasons. In the present invention, we conversely consider using a metallic glass alloy with ultra-high strength as a starting material, by improving its electrical conductivity, to expect to obtain a new material that meets the requirements of high strength and high electrical conductivity at the same time. The success of the technical solution of the present invention is expected to open up an effective way to prepare a new composite material with both high strength and high electrical conductivity, and has great practical significance for promoting the practical process of metallic glass as a high-performance structural functional material.

作为本发明的进一步改进,步骤S1包括:先采用悬浮熔炼的方法制备Cu50Zr43Al7母合金锭,然后将制备好的母合金锭使用氩气雾化法,得到Cu50Zr43Al7粉末颗粒。As a further improvement of the present invention, step S1 includes: firstly preparing a Cu 50 Zr 43 Al 7 master alloy ingot by suspension smelting, and then using an argon atomization method to obtain a Cu 50 Zr 43 Al 7 master alloy ingot powder particles.

进一步的,所述Cu50Zr43Al7母合金锭采用悬浮熔炼的方法制备得到。Further, the Cu 50 Zr 43 Al 7 master alloy ingot is prepared by a suspension smelting method.

进一步的,氩气雾化法中,合金熔化温度为1280℃左右,喷射气压设定为3.2MPa。Further, in the argon atomization method, the melting temperature of the alloy is about 1280°C, and the injection pressure is set to 3.2MPa.

作为本发明的进一步改进,步骤S2中,所述镀前预处理包括清洗、敏化和活化步骤。As a further improvement of the present invention, in step S2, the pre-plating pretreatment includes cleaning, sensitization and activation steps.

作为本发明的进一步改进,所述镀前预处理包括:As a further improvement of the present invention, the pretreatment before plating includes:

先采用无水乙醇对Cu50Zr43Al7粉末颗粒进行超声清洗,再将过滤的粉末置于氯化亚锡和盐酸的混合溶液中进行敏化,最后将粉末浸入含有氯化钯和盐酸的水溶液中进行活化处理,每一步处理完之后都要对粉末使用去离子水进行清洗。First, the Cu 50 Zr 43 Al 7 powder particles were ultrasonically cleaned with absolute ethanol, then the filtered powder was placed in a mixed solution of stannous chloride and hydrochloric acid for sensitization, and finally the powder was immersed in a solution containing palladium chloride and hydrochloric acid. The activation treatment is carried out in an aqueous solution, and the powder is washed with deionized water after each treatment step.

进一步的,所述氯化亚锡的浓度为5-10g/L,盐酸的浓度为30-50mL/L,敏化时间为5-10min;氯化钯和盐酸的水溶液中,氯化钯的浓度为0.3-0.5g/L,盐酸的浓度为5-10mL/L。Further, the concentration of described stannous chloride is 5-10g/L, the concentration of hydrochloric acid is 30-50mL/L, and the sensitization time is 5-10min; In the aqueous solution of palladium chloride and hydrochloric acid, the concentration of palladium chloride is It is 0.3-0.5g/L, and the concentration of hydrochloric acid is 5-10mL/L.

进一步优选的,氯化亚锡和盐酸的混合溶液中,所述氯化亚锡的浓度为10g/L,盐酸的浓度为40mL/L,敏化时间为10min;氯化钯和盐酸的水溶液中,氯化钯的浓度为0.5g/L,盐酸的浓度为10mL/L。Further preferably, in the mixed solution of stannous chloride and hydrochloric acid, the concentration of described stannous chloride is 10g/L, the concentration of hydrochloric acid is 40mL/L, and the sensitization time is 10min; , the concentration of palladium chloride is 0.5g/L, and the concentration of hydrochloric acid is 10mL/L.

作为本发明的进一步改进,所述化学镀过程中,所采用的还原剂为甲醛。As a further improvement of the present invention, in the chemical plating process, the reducing agent used is formaldehyde.

进一步优选的,所采用的还原剂为37wt%的甲醛溶液,所述甲醛在镀液中的浓度为30~50mL/L,进一步的,所述甲醛在镀液中的浓度为0.4-0.7mol/L。Further preferably, the reducing agent used is 37wt% formaldehyde solution, the concentration of the formaldehyde in the plating solution is 30-50 mL/L, and further, the concentration of the formaldehyde in the plating solution is 0.4-0.7mol/L L.

作为本发明的进一步改进,所述化学镀过程中,镀液的pH值为12.0~12.7。As a further improvement of the present invention, in the electroless plating process, the pH value of the plating solution is 12.0-12.7.

作为本发明的进一步改进,化学镀过程中,镀液的温度为50-60℃,并定期检测溶液的pH值,当pH值过低时,向溶液内滴加1mol/L的NaOH溶液,保持pH值稳定至反应结束。As a further improvement of the present invention, during the electroless plating process, the temperature of the plating solution is 50-60°C, and the pH value of the solution is checked regularly. When the pH value is too low, 1 mol/L NaOH solution is added dropwise to the solution to keep The pH value stabilized until the end of the reaction.

作为本发明的进一步改进,所述镀液采用以下步骤制备得到:As a further improvement of the present invention, the plating solution is prepared by the following steps:

步骤S201,先加入酒石酸钾钠至去离子水中,搅拌至完全溶解后,再加入乙二胺四乙酸二钠,搅拌至溶解,形成双络合剂溶液,将溶液加热至35-45℃;进一步的,将溶液加热至40℃;Step S201, firstly adding potassium sodium tartrate to deionized water, stirring until completely dissolved, then adding disodium EDTA, stirring until dissolved to form a double complexing agent solution, and heating the solution to 35-45 ° C; further , heat the solution to 40°C;

步骤S202,将硫酸铜溶于离子水中并加热并不断搅拌;Step S202, dissolving copper sulfate in ionized water and heating with constant stirring;

步骤S203,将加热后的硫酸铜溶液加入到络合剂溶液中,得到铜离子络合物溶液;Step S203, adding the heated copper sulfate solution to the complexing agent solution to obtain a copper ion complex solution;

步骤S204,将亚铁氰化钾和2,2'-联吡啶加入到铜离子络合物溶液中,形成双稳定剂体系,并对溶液进行搅拌;Step S204, adding potassium ferrocyanide and 2,2'-bipyridine into the copper ion complex solution to form a dual stabilizer system, and stirring the solution;

步骤S205,将镀前预处理后的粉末颗粒加入到镀液中,加热至50-60℃,搅拌混合均匀后加入甲醛溶液作为还原剂;并调节溶液的pH值。Step S205 , adding the pre-treated powder particles into the plating solution, heating to 50-60° C., stirring and mixing evenly, and adding formaldehyde solution as a reducing agent; and adjusting the pH value of the solution.

作为本发明的进一步改进,步骤S3中,铜包覆Cu50Zr43Al7金属玻璃粉末与铜粉是混合物中,铜粉的质量百分比为20~50%。As a further improvement of the present invention, in step S3, the copper-coated Cu 50 Zr 43 Al 7 metallic glass powder and the copper powder are in a mixture, and the mass percentage of the copper powder is 20-50%.

本发明还公开了一种高强度高电导率的金属玻璃复合材料,其采用如上任意一项所述的高强度高电导率的金属玻璃复合材料的制备方法制备得到。The invention also discloses a high-strength and high-conductivity metal-glass composite material, which is prepared by the method for preparing a high-strength and high-conductivity metal-glass composite material as described in any one of the above.

与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:

采用本发明的技术方案,采用对特定的金属玻璃粉末进行化学镀铜的方法制备复合粉末,使得晶体铜均匀且牢固的与金属玻璃粉末结合,最后与铜粉混合进行烧结得到的复合材料,该复合材料在具有更高的强度的同时,兼具更好的导电率。By adopting the technical scheme of the present invention, the composite powder is prepared by chemically plating the specific metallic glass powder, so that the crystalline copper is uniformly and firmly combined with the metallic glass powder, and finally mixed with the copper powder for sintering to obtain the composite material. Composite materials have better electrical conductivity while having higher strength.

附图说明Description of drawings

图1是本发明实施例的气雾化制备的Cu50Zr43Al7粉末的表面形貌SEM图。FIG. 1 is a SEM image of the surface morphology of Cu 50 Zr 43 Al 7 powder prepared by gas atomization according to an embodiment of the present invention.

图2是本发明实施例的气雾化制备的Cu50Zr43Al7粉末的DSC曲线。FIG. 2 is the DSC curve of the Cu 50 Zr 43 Al 7 powder prepared by gas atomization according to the embodiment of the present invention.

图3是本发明实施例的铜包覆的Cu50Zr43Al7粉末的表面形貌SEM图,其中(a)为铜包覆的Cu50Zr43Al7粉末的表面形貌SEM图,(b)为(a)中框框部分的局部放大的SEM图。3 is a SEM image of the surface morphology of the copper-coated Cu 50 Zr 43 Al 7 powder according to the embodiment of the present invention, wherein (a) is the SEM image of the surface morphology of the copper-coated Cu 50 Zr 43 Al 7 powder, ( b) is a partially enlarged SEM image of the frame part in (a).

图4是本发明实施例的用环氧树脂镶嵌的化学镀铜粉末的横截面SEM图。4 is a cross-sectional SEM image of the electroless copper plating powder embedded with epoxy resin according to an embodiment of the present invention.

图5是本发明实施例的化学镀铜粉末的铜包覆层厚度表征图。FIG. 5 is a graph showing the thickness of the copper cladding layer of the electroless copper plating powder according to the embodiment of the present invention.

图6是本发明实施例的不同铜添加量的大块金属玻璃复合材料(BMGC)样品和Cu50Zr43Al7大块金属玻璃(BMG)样品的XRD对比图。6 is a XRD comparison diagram of bulk metallic glass composite (BMGC) samples with different copper additions and Cu 50 Zr 43 Al 7 bulk metallic glass (BMG) samples according to the embodiment of the present invention.

图7是本发明实施例得到的铜包覆的金属玻璃粉末和未包覆的金属玻璃粉末分别与铜粉SPS烧结后得到的复合材料样品的电导率对比图。FIG. 7 is a comparison diagram of the electrical conductivity of the copper-coated metallic glass powder and the uncoated metallic glass powder obtained in the embodiment of the present invention and the composite material samples obtained after SPS sintering of the copper powder, respectively.

图8是本发明实施例得到的铜包覆的金属玻璃粉末和未包覆的金属玻璃粉末分别与铜粉SPS烧结后得到的复合材料样品在5×10-4s-1定应变速率下的压缩曲线对比图。Fig. 8 is the composite material samples obtained after the copper-coated metallic glass powder and the uncoated metallic glass powder obtained in the embodiment of the present invention are respectively sintered with copper powder SPS at a constant strain rate of 5×10 -4 s -1 Compression curve comparison chart.

图9是本发明实施例得到的铜包覆的金属玻璃粉和铜粉烧结后的样品的断口形貌与对比例原始CuZrAl金属玻璃粉和40wt.%铜粉混合制备的BMGC样品压缩断裂表面的SEM显微照片,其中,(a)为由原始CuZrAl金属玻璃粉和40wt.%铜粉混合制备的BMGC样品压缩断裂表面的SEM显微照片;(b)为铜包覆的金属玻璃粉和铜粉制备的样品断口形貌。9 is the fracture morphology of the copper-coated metallic glass powder obtained in the embodiment of the present invention and the sintered sample of the copper powder and the compression fracture surface of the BMGC sample prepared by mixing the original CuZrAl metallic glass powder and 40wt.% copper powder in the comparative example SEM micrographs, in which (a) is the SEM micrograph of the compressive fracture surface of the BMGC sample prepared by mixing the original CuZrAl metallic glass powder and 40 wt.% copper powder; (b) is the copper-coated metallic glass powder and copper powder. Fracture morphologies of samples prepared from powder.

图10是本发明实施例的不同甲醛浓度下的铜包覆的金属玻璃粉的形貌对比图,其中,a)甲醛浓度20mL/L,b)甲醛浓度30mL/L,c)甲醛浓度40mL/L。Fig. 10 is the morphology comparison diagram of the copper-coated metallic glass powder under different formaldehyde concentrations according to the embodiment of the present invention, wherein, a) formaldehyde concentration 20mL/L, b) formaldehyde concentration 30mL/L, c) formaldehyde concentration 40mL/L L.

图11是本发明实施例的不同镀液pH值下的铜包覆的金属玻璃粉的形貌对比图,其中,a)镀液pH值为11.5,b)镀液pH值为12.0,c)镀液pH值为12.7,d)镀液pH值为13.3。11 is a comparison diagram of the morphology of the copper-coated metallic glass powder under different pH values of the plating solution according to the embodiment of the present invention, wherein a) the pH value of the plating solution is 11.5, b) the pH value of the plating solution is 12.0, and c) The pH of the plating solution was 12.7, and d) the pH of the plating solution was 13.3.

具体实施方式Detailed ways

下面对本发明的较优的实施例作进一步的详细说明。The preferred embodiments of the present invention will be further described in detail below.

一种高强度高电导率的金属玻璃复合材料,其采用以下步骤制备得到:A high-strength and high-conductivity metallic glass composite material is prepared by adopting the following steps:

步骤S1,制备Cu50Zr43Al7粉末颗粒;Step S1, preparing Cu 50 Zr 43 Al 7 powder particles;

Cu50Zr43Al7(原子比)按照名义配比,使用悬浮熔炼的方法制备成母合金锭,将制备好的合金使用氩气雾化法制备成球形颗粒粉末,其中,合金熔化温度为1280℃左右,喷射气压设定为3.2MPa。Cu 50 Zr 43 Al 7 (atomic ratio) is prepared into a master alloy ingot by the method of suspension smelting according to the nominal ratio, and the prepared alloy is prepared into spherical particle powder by the argon atomization method, wherein the alloy melting temperature is 1280 ℃, and the injection air pressure was set to 3.2 MPa.

步骤S2,在步骤S1得到的Cu50Zr43Al7粉末颗粒进行镀前预处理,然后进行化学镀,清洗干燥后得到铜包覆Cu50Zr43Al7金属玻璃粉末。In step S2, the Cu 50 Zr 43 Al 7 powder particles obtained in step S1 are subjected to pre-plating pretreatment, and then chemical plating is performed, and after cleaning and drying, copper-coated Cu 50 Zr 43 Al 7 metallic glass powder is obtained.

为使晶体铜均匀且牢固的与金属玻璃粉末结合,采用金属玻璃粉末化学镀铜的方法制备复合粉末。在开始化学镀铜之前,需要对原始粉末进行镀前预处理,具体可分为清洗、敏化和活化三个步骤。在室温下,使用无水乙醇对粉末进行超声清洗半小时,再将过滤的粉末置于10g/L的氯化亚锡(SnCl2)和40mL/L的盐酸组成的混合溶液中进行10min的敏化,最后将非晶粉末浸入含有0.5g/L的氯化钯(PdCl2)和10mL/L的盐酸的水溶液中进行活化处理。每一步处理完之后都要对粉末使用去离子水进行清洗,以排除杂质离子的影响。上述预处理之后,再将非晶粉末引入化学镀溶液中进行化学镀铜。In order to uniformly and firmly combine the crystalline copper with the metallic glass powder, the composite powder is prepared by the method of electroless copper plating of the metallic glass powder. Before starting electroless copper plating, the original powder needs to be pretreated before plating, which can be divided into three steps: cleaning, sensitization and activation. At room temperature, the powder was ultrasonically cleaned with absolute ethanol for half an hour, and then the filtered powder was placed in a mixed solution composed of 10 g/L stannous chloride (SnCl 2 ) and 40 mL/L hydrochloric acid for 10 min. Then, the amorphous powder was finally immersed in an aqueous solution containing 0.5 g/L palladium chloride (PdCl 2 ) and 10 mL/L hydrochloric acid for activation treatment. After each treatment step, the powder is washed with deionized water to eliminate the influence of impurity ions. After the above pretreatment, the amorphous powder is introduced into the electroless plating solution for electroless copper plating.

化学镀溶液配制过程如下。The chemical plating solution preparation process is as follows.

(1)先加入称量好的酒石酸钾钠至一定量的去离子水中,搅拌至完全溶解后,再加入乙二胺四乙酸二钠,同样搅拌至溶解,形成双络合剂溶液,将溶液置于恒温水浴炉中,加热溶液至40℃;(1) First add the weighed potassium sodium tartrate to a certain amount of deionized water, stir until it is completely dissolved, then add disodium EDTA, and also stir until dissolved to form a double complexing agent solution. Put it in a constant temperature water bath furnace and heat the solution to 40°C;

(2)将称量好的硫酸铜用去离子水溶解,置于恒温水浴锅中加热,加热温度为40℃;(2) Dissolve the weighed copper sulfate with deionized water, place it in a constant temperature water bath for heating, and the heating temperature is 40°C;

(3)将加热后的硫酸铜溶液加入到络合剂溶液中,缓慢加入,加入的同时缓慢搅拌,保证铜离子充分形成铜离子络合物;(3) adding the heated copper sulfate solution into the complexing agent solution, adding slowly, and stirring slowly while adding to ensure that the copper ions fully form the copper ion complex;

(4)将称量好的亚铁氰化钾和2,2'-联吡啶加入到溶液中,形成双稳定剂体系,随后对溶液缓慢搅拌5min;(4) adding the weighed potassium ferrocyanide and 2,2'-bipyridine into the solution to form a dual stabilizer system, and then slowly stirring the solution for 5min;

(5)将镀前处理好的粉末颗粒加入到镀液中,加热至50-60℃,充分搅拌混合后加入甲醛溶液作为还原剂,浓度为40ml/L;(5) Add the powder particles that have been treated before plating into the plating solution, heat to 50-60 ° C, and add formaldehyde solution as a reducing agent after fully stirring and mixing, and the concentration is 40ml/L;

(6)将称量好的氢氧化钠加入到溶液中,调整pH为12.0~12.7;(6) adding the weighed sodium hydroxide into the solution, and adjusting the pH to be 12.0~12.7;

化学镀过程中,保证溶液的温度在50-60℃;同时每3min用pH测试仪对溶液的pH值进行一次测量,当pH值过低时,向溶液内滴加1mol/L的NaOH溶液,保持pH值稳定至反应结束。整个镀铜过程中使用磁力搅拌器不断搅拌,当溶液不再冒出气泡5min后,化学镀铜结束。将镀后的粉末过滤后使用去离子水清洗,最后在真空下烘干得到铜包覆金属玻璃粉末。During the electroless plating process, ensure that the temperature of the solution is 50-60 °C; at the same time, measure the pH value of the solution with a pH tester every 3 minutes. When the pH value is too low, add 1 mol/L NaOH solution dropwise to the solution. Keep the pH stable until the end of the reaction. During the whole copper plating process, use a magnetic stirrer to stir continuously. When the solution no longer bubbles for 5 minutes, the electroless copper plating ends. The plated powder is filtered, washed with deionized water, and finally dried under vacuum to obtain copper-coated metallic glass powder.

步骤S3,将铜包覆Cu50Zr43Al7金属玻璃粉末与铜粉混合进行放电等离子烧结,得到高强度高电导率的金属玻璃复合材料。In step S3, the copper-coated Cu 50 Zr 43 Al 7 metallic glass powder is mixed with the copper powder for spark plasma sintering to obtain a metallic glass composite material with high strength and high electrical conductivity.

对通过化学镀制得的复合粉体铜粉混合进行放电等离子烧结(SPS),相比于其它烧结方式,SPS具有烧结时间短,烧结温度低且试样内部受热均匀的优势。先将称量好的粉末置于碳化钨模具中加载一定的压力预压实。再使用SPS在300MPa的加载压力下烧结。为避免晶化,烧结需在非晶合金的晶化温度(TX)以下进行,本实施例中所设定的温度为420℃,保温10min。炉内冷却至室温得到烧结试样。样品形状为直径15mm,厚度约5mm的圆柱,质量在6g左右。Compared with other sintering methods, SPS has the advantages of short sintering time, low sintering temperature and uniform heating inside the sample. First, place the weighed powder in a tungsten carbide mold and load it with a certain pressure for pre-compacting. Then sintered at a loading pressure of 300 MPa using SPS. In order to avoid crystallization, sintering needs to be carried out below the crystallization temperature (T X ) of the amorphous alloy. The temperature set in this embodiment is 420° C., and the temperature is kept for 10 minutes. The furnace was cooled to room temperature to obtain sintered samples. The shape of the sample is a cylinder with a diameter of 15mm and a thickness of about 5mm, and the mass is about 6g.

本实施例中,选择了不同的铜含量与得到的铜包覆金属玻璃粉末进行混合烧结,其中铜的质量百分比含量分别为20wt.%、30wt.%、40wt.%、50wt.%,对得到的不同铜含量的复合材料进行了导电性能和力学性能的影响的分析,如表1所示。In this embodiment, different copper contents are selected to be mixed and sintered with the obtained copper-coated metallic glass powder, wherein the mass percentages of copper are respectively 20wt.%, 30wt.%, 40wt.%, and 50wt.%. The effects of the different copper content of the composites on the electrical conductivity and mechanical properties were analyzed, as shown in Table 1.

表1不同铜含量的复合材料性能对比Table 1 Comparison of properties of composites with different copper contents

Figure BDA0002280457540000071
Figure BDA0002280457540000071

通过表1的性能对比可见,通过添加不同含量的铜,制备出了兼备导电率与高强度和高塑性的金属玻璃复合材料。在制备过程中,未发生金属玻璃晶化现象,且随着铜含量的增加,复合材料的塑性和电导率不断增加。最终测试结果表明,铜的质量百分比为30~50%的,在具有更好的电导率的同时,还具有很好的杨氏模量和压缩塑性应变性能。在铜含量为50wt.%时,金属玻璃复合材料具有最佳的综合性能。From the performance comparison in Table 1, it can be seen that by adding different contents of copper, a metallic glass composite material with both electrical conductivity, high strength and high plasticity is prepared. During the preparation process, the crystallization of metallic glass did not occur, and with the increase of copper content, the plasticity and electrical conductivity of the composite material increased continuously. The final test results show that the mass percentage of copper is 30-50%, which not only has better electrical conductivity, but also has good Young's modulus and compressive plastic strain properties. When the copper content is 50wt.%, the metallic glass composite has the best comprehensive properties.

步骤S1中,对气雾化制备得到的Cu50Zr43Al7粉末的表面形貌铜包覆金属玻璃粉末进行表面形态分析和DSC分析,结果如图1和图2所示,从图2的差示扫描量热分析结果可得出粉末的玻璃化转变温度(Tg)为442℃,晶化温度(TX)为503℃。在步骤S3中,等离子烧结的温度根据步骤S1得到的粉末的晶化温度而定,只要小于粉末的晶化温度即可。In step S1, the surface morphology copper-clad metallic glass powder of the Cu 50 Zr 43 Al 7 powder prepared by gas atomization is subjected to surface morphology analysis and DSC analysis. The results are shown in Figures 1 and 2, from Figure 2. Differential scanning calorimetry analysis results showed that the glass transition temperature (T g ) of the powder was 442°C, and the crystallization temperature (T X ) was 503°C. In step S3, the temperature of plasma sintering is determined according to the crystallization temperature of the powder obtained in step S1, as long as it is lower than the crystallization temperature of the powder.

步骤S2中,对铜包覆的Cu50Zr43Al7粉末的表面形貌进行了电镜分析,结果如图3所示,可见,镀铜层均匀且致密的分布在非晶基体表面,未发现漏镀现象。从局部放大图中可以观察到,化学镀产生的铜微粒大约在几百纳米到一微米之间,由于化学镀过程中铜微粒是随着反应进行逐渐生成的,一层接一层黏附于非晶粉末表面具有催化活性位点的位置,因此可以看到粉末表面有颗粒质感。In step S2, the surface morphology of the copper-coated Cu 50 Zr 43 Al 7 powder was analyzed by electron microscopy, and the results are shown in Figure 3. It can be seen that the copper-plated layer is uniformly and densely distributed on the surface of the amorphous substrate, and no Leakage phenomenon. It can be observed from the partial enlarged picture that the copper particles produced by electroless plating are about several hundred nanometers to one micron. Since the copper particles are gradually generated with the reaction during the electroless plating process, they are adhered to the non-ferrous metal layer by layer. The surface of the crystalline powder has the position of catalytically active sites, so it can be seen that the powder surface has a grainy texture.

另外,采用环氧树脂镶嵌铜包覆的Cu50Zr43Al7粉末,脆断后进行了横截面的电镜分析,并对铜包覆层的厚度进行了表征,结果如图4和图5所示,可见,Cu50Zr43Al7粉末的表面都均匀的包覆了一层致密的镀铜层,铜包覆层的厚度经过表征为1微米左右。In addition, the copper-clad Cu 50 Zr 43 Al 7 powder was embedded with epoxy resin, and the electron microscope analysis of the cross-section was carried out after brittle fracture, and the thickness of the copper cladding layer was characterized. The results are shown in Figure 4 and Figure 5 , it can be seen that the surface of the Cu 50 Zr 43 Al 7 powder is uniformly coated with a dense copper plated layer, and the thickness of the copper cladding layer is characterized as about 1 micron.

步骤S3中,对不同铜添加量制备得到的大块金属玻璃复合材料(BMGC)样品和Cu50Zr43Al7大块金属玻璃(BMG)样品进行了对比的XRD分析,如图6所示,可见,烧结的CuZrAl块体非晶(CuZrAl BMG,Cu=0)显示出典型的非晶态,除了宽的漫散射峰以外,没有发现其他峰(对应于晶体铜相的尖锐衍射峰),表明在SPS烧结过程中未发生晶体相析出。在含铜复合材料中,随着铜含量的增加,铜晶体的衍射峰越强,且未发现Cu2O等其它晶体相存在,表明烧结过程中未发生氧化反应析出相。In step S3, a comparative XRD analysis was performed on the bulk metallic glass composite (BMGC) samples prepared with different copper additions and the Cu 50 Zr 43 Al 7 bulk metallic glass (BMG) samples, as shown in FIG. 6 , It can be seen that the sintered CuZrAl bulk amorphous (CuZrAl BMG, Cu = 0) shows a typical amorphous state, and no other peaks (corresponding to the sharp diffraction peaks of the crystalline copper phase) are found except for the broad diffuse scattering peak, indicating that No crystal phase precipitation occurred during SPS sintering. In the copper-containing composite material, with the increase of copper content, the diffraction peaks of copper crystals became stronger, and no other crystal phases such as Cu 2 O were found, indicating that no oxidation reaction precipitation occurred during the sintering process.

针对本实施例得到的铜包覆的Cu50Zr43Al7金属玻璃粉末与不同含量的铜SPS烧结得到的复合材料样品进行了电导率检测,并同时以未包覆的Cu50Zr43Al7金属玻璃粉末与不同含量的铜SPS烧结得到的复合材料样品作为对比例,结果详见图7(参比于标准退火纯铜,一般定义标准退火纯铜的导电率为100%IACS,既是5.80E+7(1/Ω·m),在5×10-4s-1定应变速率下的压缩曲线对比如图8所示。从图7可见采用铜包覆的Cu50Zr43Al7金属玻璃粉末具有更好的电导率,而且随着添加的铜含量的增加,电导率升高,同时,如图8可见,烧结的CuZrAl块体非晶表现出约1600MPa的强度,并且在压缩断裂发生之前没有塑性变形。当Cu的添加量小于30wt.%时,块体非晶复合材料的压缩过程没有显示出明显的塑性变形,并且用Cu包覆的非晶粉末制备的块体非晶复合材料样品显示出与未包覆的粉末相近的压缩断裂强度。铜质量分数为40%的未镀铜块体非晶复合材料样品表现出约700MPa的断裂强度和约5.8%的塑性应变。而相同质量分数的化学镀铜非晶粉末制备的块体非晶复合材料样品则具有7.4%的更高压缩塑性,且不会影响强度。The electrical conductivity of the composite material samples obtained by sintering the copper-coated Cu 50 Zr 43 Al 7 metallic glass powder obtained in this example and copper SPS with different contents was tested, and at the same time, the uncoated Cu 50 Zr 43 Al 7 The composite material samples obtained by sintering metallic glass powder and copper SPS with different contents are used as a comparative example. The results are shown in Figure 7 (refer to standard annealed pure copper. Generally, the conductivity of standard annealed pure copper is defined as 100% IACS, which is 5.80E +7(1/Ω·m), the comparison of the compression curves at a constant strain rate of 5×10 -4 s -1 is shown in Fig. 8. It can be seen from Fig. 7 that the Cu 50 Zr 43 Al 7 metallic glass clad with copper is used The powder has better electrical conductivity, and the electrical conductivity increases with the increase of the added copper content, meanwhile, as can be seen in Fig. 8, the sintered CuZrAl bulk amorphous exhibits a strength of about 1600 MPa, and before the compressive fracture occurs No plastic deformation. When the addition amount of Cu is less than 30 wt.%, the compression process of the bulk amorphous composite does not show obvious plastic deformation, and the bulk amorphous composite samples prepared with Cu-coated amorphous powder The compressive fracture strength is similar to that of the uncoated powder. The uncoated bulk amorphous composite sample with a copper mass fraction of 40% exhibits a fracture strength of about 700 MPa and a plastic strain of about 5.8%. While the same mass fraction of The bulk amorphous composite samples prepared by electroless copper-plated amorphous powders had 7.4% higher compressive plasticity without affecting the strength.

另外,对原始CuZrAl金属玻璃粉和40wt.%铜粉混合制备的BMGC样品的压缩断裂表面形态和铜包覆的金属玻璃粉和铜粉制备的样品断口形貌进行了对比,如图9(a)所示,未化学镀处理的非晶和铜之间明显显示出较弱的界面结合,使得裂纹沿界面处扩展,引起的界面处开裂现象,非晶的光滑表面暴露出来,这是导致压缩断裂强度降低的主要原因。图9(b)为通过化学镀铜处理原始的非晶粉末后,由于块体非晶复合材料试样断裂面上的界面与铜的紧密结合,几乎未发现暴露的表面,这是较高导电性和更高塑性的原因。另外,观察到的大面积蠕变变形也表明韧性断裂。In addition, the compressive fracture surface morphology of BMGC samples prepared by mixing pristine CuZrAl metallic glass powder and 40 wt.% copper powder was compared with the fracture morphology of samples prepared by copper-coated metallic glass powder and copper powder, as shown in Figure 9(a ), the untreated amorphous and copper obviously show weak interface bonding, which makes the cracks propagate along the interface, causing the cracking phenomenon at the interface, and the smooth surface of the amorphous is exposed, which is the result of compression The main reason for the decrease in fracture strength. Figure 9(b) shows that after treating the original amorphous powder by electroless copper plating, due to the tight bonding between the interface and copper on the fracture surface of the bulk amorphous composite sample, almost no exposed surface is found, which is a higher conductivity sex and higher plasticity. In addition, the observed large area creep deformation also indicates ductile fracture.

针对本实施例得到的铜含量为40-50%的非晶合金复合材料与现有的其他常用的复合材料进行了电性能和力学性能的对比,结果如表2所示。The electrical properties and mechanical properties of the amorphous alloy composite material with a copper content of 40-50% obtained in this example were compared with other conventional composite materials. The results are shown in Table 2.

表2非晶合金复合材料与铍青铜、铜基复合材料电性能和力学性能对比Table 2 Comparison of electrical and mechanical properties of amorphous alloy composites with beryllium bronze and copper matrix composites

Figure BDA0002280457540000091
Figure BDA0002280457540000091

从表2可见,本实施例的非晶合金复合材料在具有较高的电导率的情况下,具有更高的强度、硬度和致密度。表2中目前应用的铜铍合金,其本身还有对人体危害巨大的铍元素,且其综合性能并不是最好的,需要经过后续时效处理提高其综合性能。而处于研究中的陶瓷颗粒增强复合材料存在两个最大的问题,一是由于本身不规则形貌,导致烧结致密度难以提高,二是强度难以提高。碳纳米管或石墨烯增强的复合材料则对使用要求的差距更大。而本发明使用自己制备的特定成分的非晶合金,可以在保证较好电导率的基础上,使得复合材料完全致密,且强度有大幅提高,若后期经过轧制变形等工艺,可能具备更为优良的综合性能。It can be seen from Table 2 that the amorphous alloy composite material of this example has higher strength, hardness and density under the condition of higher electrical conductivity. The copper beryllium alloy currently used in Table 2 also has beryllium element that is harmful to human body, and its comprehensive performance is not the best, and its comprehensive performance needs to be improved by subsequent aging treatment. However, the ceramic particle reinforced composite materials under study have two biggest problems. One is that it is difficult to improve the sintered density due to their irregular morphology, and the other is that it is difficult to improve the strength. Carbon nanotubes or graphene-enhanced composites have even greater gaps in usage requirements. However, the present invention uses the self-prepared amorphous alloy of specific composition, which can make the composite material completely dense and greatly improve the strength on the basis of ensuring good electrical conductivity. Excellent overall performance.

进一步的,本实施例探究了化学镀过程中还原剂甲醛浓度和镀液PH值对镀液稳定性的影响,还原剂浓度选择20mL/L、30mL/L、40mL/L;镀液PH值选择11.5、12.0、12.7、13.3。并比较了不同条件下粉末的镀覆效果。Further, this example explores the influence of the formaldehyde concentration of the reducing agent and the pH value of the plating solution on the stability of the plating solution during the electroless plating process, and the concentration of the reducing agent is 20mL/L, 30mL/L, and 40mL/L; 11.5, 12.0, 12.7, 13.3. And compared the coating effect of powder under different conditions.

图10显示了添加不同浓度的甲醛后化学镀铜的粉末表面形貌。从图10中可以看出随着甲醛浓度的提高,镀铜层与非晶粉末结合越来越好,且铜层更加致密。当甲醛浓度为20mL/L时,有部分镀层呈现出“脱壳”的现象,也有部分粉末表面未镀完全;随着甲醛浓度提高到30mL/L,未发现明显的脱壳现象,但仍能发现部分粉末表面未完全包覆,且部分包覆层比较粗糙;当其浓度为40mL/L时,可以看到粉末表面的包覆层明显致密了许多,且更加光滑,极少出现粉末表面未包覆现象。总体来说,甲醛浓度在20mL/L以上时,化学镀铜效果随着甲醛浓度的增加改善较为明显。这是因为较高的甲醛浓度使得反应速率加快,加快了铜沉积的速度,反应出来的铜微粒子还未来得及被氧化就已经被后续反应生成的铜所覆盖,并且甲醛含量越高,反应进行的越彻底,包覆的铜含量就越高,这就使得浓度为40mL/L时,非晶粉末表面包覆更为致密光亮的铜层。Figure 10 shows the powder surface morphologies of electroless copper plating after adding different concentrations of formaldehyde. It can be seen from Figure 10 that with the increase of formaldehyde concentration, the copper plating layer and the amorphous powder are combined better and better, and the copper layer is more dense. When the formaldehyde concentration was 20mL/L, some coatings showed the phenomenon of "shelling", and some powder surfaces were not completely plated; as the formaldehyde concentration increased to 30mL/L, no obvious shelling phenomenon was found, but the It was found that part of the powder surface was not completely coated, and part of the coating layer was relatively rough; when its concentration was 40mL/L, it could be seen that the coating layer on the powder surface was significantly denser and smoother, and the powder surface was rarely damaged. cladding phenomenon. In general, when the formaldehyde concentration is above 20mL/L, the electroless copper plating effect is obviously improved with the increase of formaldehyde concentration. This is because the higher formaldehyde concentration accelerates the reaction rate and accelerates the speed of copper deposition. The reacted copper particles are covered by the copper generated by the subsequent reaction before they can be oxidized, and the higher the formaldehyde content, the faster the reaction proceeds. The more thorough the coating, the higher the copper content, which makes the surface of the amorphous powder coated with a denser and brighter copper layer when the concentration is 40mL/L.

由于本实验采用的是碱性镀液,因此在化学镀铜过程中,pH值是十分重要的因素,氧化还原反应在pH值大于11之后才能开始进行。如果pH值过低,反应速度过慢,致使镀铜层沉积速度慢,可能引起铜沉积在反应容器内壁上或底部,降低颗粒表面铜沉积量的同时也会因为容器内壁上的铜单质剥落进入镀液而引起样品污染。但是,如果pH值过高,反应过于剧烈,导致颗粒表面附近发生铜的沉积,镀液内部也会出现大量的铜单质无处附着,降低镀覆效果。Since this experiment uses an alkaline plating solution, pH value is a very important factor in the process of electroless copper plating, and the redox reaction can only start after the pH value is greater than 11. If the pH value is too low, the reaction speed is too slow, resulting in a slow deposition rate of the copper plating layer, which may cause copper deposition on the inner wall or bottom of the reaction vessel, reducing the amount of copper deposition on the surface of the particles. Contamination of the sample caused by the plating solution. However, if the pH value is too high, the reaction is too violent, resulting in the deposition of copper near the surface of the particles, and a large amount of copper element will be attached to the inside of the plating solution, which will reduce the plating effect.

如图11所示,显示了在四种不同pH下进行反应所获得复合粉末的SEM照片。当pH值为11.5时,由于溶液中含有的OH浓度较低,使得总反应进行不完全,因此只生成少量的铜,导致大量粉末表面未包覆铜;当pH值为13.3时,发现大量游离的铜屑产生,无法包覆在非晶粉末基体上,这可能是由于反应速率过快导致反应不稳定,且生成的铜屑松散粗糙。相对而言,当pH值为12.0或12.7时,反应生成的铜包覆层更为致密,且包覆效果更好。As shown in FIG. 11 , SEM pictures of the composite powder obtained by carrying out the reaction at four different pHs are shown. When the pH value is 11.5, due to the low concentration of OH - contained in the solution, the total reaction is incomplete, so only a small amount of copper is generated, resulting in a large number of powders that are not coated with copper; when the pH value is 13.3, a large amount of copper was found. Free copper scraps are generated and cannot be coated on the amorphous powder matrix, which may be due to the unstable reaction caused by the too fast reaction rate, and the generated copper scraps are loose and rough. Relatively speaking, when the pH value is 12.0 or 12.7, the copper cladding layer produced by the reaction is more dense and the cladding effect is better.

针对不同的镀液的pH值,以及不同的反应时间,对于得到的铜包覆的金属玻璃粉的镀铜含量进行了相应的实验,结果如表3所示。For different pH values of plating solutions and different reaction times, corresponding experiments were carried out on the copper plating content of the obtained copper-coated metallic glass powder, and the results are shown in Table 3.

表3不同pH下铜包覆的金属玻璃粉的镀铜含量Table 3 Copper plating content of copper-coated metallic glass powder at different pH

Figure BDA0002280457540000111
Figure BDA0002280457540000111

从表3中可见,pH值越高,反应时间越短,且缩短的程度很明显。随着pH的增加,化学镀后复合粉末的镀铜含量越来越高。对照图11所示,其中图11d)可以看到尽管铜含量很高,但大部分都是未形成包覆层的铜微粒和团簇。As can be seen from Table 3, the higher the pH value, the shorter the reaction time, and the degree of shortening is obvious. With the increase of pH, the copper content of the composite powder after electroless plating became higher and higher. Comparing with Fig. 11, in Fig. 11d) it can be seen that although the copper content is very high, most of the copper particles and clusters are not formed into a coating layer.

现有技术的高强度高导电率复合材料,均是以高电导率的材料作为出发材料,通过各种强化手段以期获得较好的综合性能。而本发明从则是从出发材料方面考虑,利用高强度的金属玻璃作为出发材料,通过提高其电导率来获得兼具高强度与高电导率的新型复合材料。通过化学镀的方法改善了金属玻璃与铜的界面结合,降低了界面电阻,提高了电导率,并同时达到提高强度的目的。采用放电等离子烧结SPS的方法可以实现低温快速烧结,避免了非晶晶化,保证了增强相颗粒的高强度,因而在铜含量为40wt.%的复合材料中,导电率可以达到22.06%IACS,同时压缩强度接近700MPa。The high-strength and high-conductivity composite materials in the prior art all use high-conductivity materials as starting materials, and various strengthening means are used to obtain better comprehensive properties. In the present invention, considering the starting material, high-strength metallic glass is used as the starting material to obtain a new composite material with both high strength and high electrical conductivity by improving its electrical conductivity. The interface between the metallic glass and the copper is improved by the method of electroless plating, the interface resistance is reduced, the electrical conductivity is improved, and the purpose of improving the strength is achieved at the same time. The method of spark plasma sintering SPS can achieve rapid sintering at low temperature, avoid amorphization, and ensure the high strength of the reinforcing phase particles. Therefore, in the composite material with a copper content of 40wt.%, the conductivity can reach 22.06%IACS, At the same time, the compressive strength is close to 700MPa.

以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明的保护范围。The above content is a further detailed description of the present invention in combination with specific preferred embodiments, and it cannot be considered that the specific implementation of the present invention is limited to these descriptions. For those of ordinary skill in the technical field of the present invention, without departing from the concept of the present invention, some simple deductions or substitutions can be made, which should be regarded as belonging to the protection scope of the present invention.

Claims (10)

1. A preparation method of a metal glass composite material with high strength and high conductivity is characterized by comprising the following steps: the method comprises the following steps:
step S1, preparing Cu50Zr43Al7Powder particles;
step S2, for the Cu obtained in step S150Zr43Al7Pretreating the powder particles before plating, then carrying out chemical plating, cleaning and drying to obtain the Cu coated with copper50Zr43Al7A metallic glass powder;
step S3, coating Cu on the copper50Zr43Al7And mixing the metal glass powder and the copper powder to perform discharge plasma sintering to obtain the high-strength high-conductivity metal glass composite material, wherein the sintering temperature is not more than 503 ℃.
2. The method for preparing a high-strength high-conductivity metal glass composite material according to claim 1, wherein the step S1 includes: firstly, preparing Cu by adopting a suspension smelting method50Zr43Al7A mother alloy ingot, and then obtaining Cu by using the prepared mother alloy ingot through an argon atomization method50Zr43Al7Powder particles.
3. The method for preparing a high-strength high-conductivity metal glass composite material according to claim 1, wherein in step S2, the pre-plating pretreatment comprises the steps of cleaning, sensitizing and activating.
4. The method of claim 3, wherein the pre-plating pretreatment comprises:
firstly adopting absolute ethyl alcohol to Cu50Zr43Al7Ultrasonically cleaning powder particles, sensitizing the filtered powder in a mixed solution of stannous chloride and hydrochloric acid, and finally soaking the powder into an aqueous solution containing palladium chloride and hydrochloric acid for activation treatment, wherein the powder is cleaned by deionized water after each step of treatment; in the mixed solution of stannous chloride and hydrochloric acid, the concentration of the stannous chloride is 5-10g/L, the concentration of the hydrochloric acid is 30-50mL/L, and the sensitization time is 5-10 min; in the aqueous solution of palladium chloride and hydrochloric acid, the concentration of the palladium chloride is 0.3-0.5g/L, and the concentration of the hydrochloric acid is 5-10 mL/L.
5. The method of preparing a high strength high conductivity metallic glass composite as claimed in claim 1, wherein: in the chemical plating process, the adopted reducing agent is formaldehyde, and the concentration of the formaldehyde in the plating solution is 0.4-0.7 mol/L.
6. The method for preparing a high-strength high-conductivity metal glass composite material according to claim 5, wherein the pH value of the plating solution is 12.0 ~ 12.7.7 during the electroless plating process.
7. The method of preparing a high strength high conductivity metallic glass composite as claimed in claim 6, wherein: in the chemical plating process, the temperature of the plating solution is 50-60 ℃, the pH value of the solution is periodically detected, when the pH value is too low, 1mol/L NaOH solution is dripped into the solution, and the pH value is kept stable until the reaction is finished.
8. The method of preparing a high strength high conductivity metallic glass composite as claimed in claim 7, wherein: the plating solution is prepared by the following steps:
step S201, adding sodium potassium tartrate into deionized water, stirring until the sodium potassium tartrate is completely dissolved, adding disodium ethylene diamine tetraacetate, stirring until the disodium ethylene diamine tetraacetate is dissolved to form a double-complexing agent solution, and heating the solution to 35-45 ℃;
step S202, dissolving copper sulfate in deionized water and stirring;
step S203, adding the heated copper sulfate solution into a complexing agent solution to obtain a copper ion complex solution;
step S204, adding potassium ferrocyanide and 2,2' -bipyridine into the copper ion complex solution to form a bi-stabilizer system, and stirring the solution;
step S205, adding the pretreated powder particles into a plating solution, heating to 50-60 ℃, uniformly stirring and mixing, and adding a formaldehyde solution as a reducing agent; and adjusting the pH of the solution.
9. The method of claim 1 ~ 7, wherein in step S3, the Cu is coated with copper50Zr43Al7The metal glass powder and the copper powder are mixed, and the mass percent of the copper powder is 20 ~ 50%.
10. The high-strength high-conductivity metal glass composite material is characterized by being prepared by the preparation method of the high-strength high-conductivity metal glass composite material as claimed in any one of claims 1 ~ 9.
CN201911139237.7A 2019-11-20 2019-11-20 A kind of high-strength and high-conductivity metallic glass composite material and preparation method thereof Pending CN110699676A (en)

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