CN110686735A - Self-diagnosis, self-calibration, self-correction Bitoba smart flowmeter - Google Patents
Self-diagnosis, self-calibration, self-correction Bitoba smart flowmeter Download PDFInfo
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- CN110686735A CN110686735A CN201911110303.8A CN201911110303A CN110686735A CN 110686735 A CN110686735 A CN 110686735A CN 201911110303 A CN201911110303 A CN 201911110303A CN 110686735 A CN110686735 A CN 110686735A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/05—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects
- G01F1/34—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by measuring pressure or differential pressure
- G01F1/36—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by measuring pressure or differential pressure the pressure or differential pressure being created by the use of flow constriction
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/05—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects
- G01F1/34—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by measuring pressure or differential pressure
- G01F1/50—Correcting or compensating means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F25/00—Testing or calibration of apparatus for measuring volume, volume flow or liquid level or for metering by volume
- G01F25/10—Testing or calibration of apparatus for measuring volume, volume flow or liquid level or for metering by volume of flowmeters
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Abstract
本发明的自诊断、自校准、自修正毕托巴智能流量计,包括毕托巴流量传感器、差压变送器和流量积算仪,毕托巴流量传感器包括1个静压导压管和多个全压导压管,差压变送器的数量为多个,还包括有传感器安装座,每个全压导压管以其全压接口分别通过导压管与相对应的差压变送器的正压端相连,每个全压导压管的全压孔均位于传感器安装座底部安装套筒的下方并沿竖直方向渐次排列,静压导压管静压接口上的导压管通过多个分支导压管分别与多个差压变送器的负压端相连,多个差压变送器的信号输出端分别与所述流量积算仪相对应的信号输入端相连。本发明相当于使用多个不同的毕托巴流量计测量同一管道内的流体流量,测量结果相对准确。
The self-diagnosis, self-calibration, and self-correction Pitoba intelligent flowmeter of the present invention includes a Pitoba flow sensor, a differential pressure transmitter and a flow totalizer. The Pitoba flow sensor includes a static pressure guiding tube and A plurality of full-pressure guide pipes, the number of differential pressure transmitters is multiple, and also includes a sensor mounting seat. The positive pressure end of the transmitter is connected to each other. The full pressure hole of each full pressure guiding tube is located under the mounting sleeve at the bottom of the sensor mounting seat and is arranged in a vertical direction. The pressure guiding on the static pressure interface of the static pressure guiding tube The pipes are respectively connected with the negative pressure ends of the plurality of differential pressure transmitters through a plurality of branch pressure guiding pipes, and the signal output ends of the plurality of differential pressure transmitters are respectively connected with the corresponding signal input ends of the flow totalizer. The present invention is equivalent to using a plurality of different Pitoba flow meters to measure the fluid flow in the same pipeline, and the measurement result is relatively accurate.
Description
技术领域technical field
本发明涉及一种毕托巴流量计,具体地说是涉及一种自诊断、自校准、自修正毕托巴智能流量计。The invention relates to a Pitoba flowmeter, in particular to a self-diagnosis, self-calibration and self-correction Pitoba intelligent flowmeter.
背景技术Background technique
目前,测量管道内流体流量的流量测量装置种类较多,由于毕托巴流量计结构简单、安装方便及测量精度相对较高被广泛应用于测量管道内流体的流量。毕托巴流量计主要由毕托巴流量传感器、差压变送器及流量积算仪组成,使用时,把毕托巴流量传感器从管道的侧壁垂直地插入管道内,毕托巴流量传感器取压头的全压孔对着流体的来流方向,静压孔对着流体的去流方向,流体在管道内流动时,在毕托巴流量传感器导压管上端的全压接口和静压接口分别输出管道内流动着流体的全压和静压信号,差压变送器将毕托巴流量传感器传送的管道内流体的全压和静压信号转变为4~20mA的标准电流信号再传送给流量积算仪,依据管道内流动着流体的全压和静压,按流体力学原理最终可以在流量积算仪内计算出管道内流体的流量。At present, there are many types of flow measuring devices for measuring the fluid flow in the pipeline. The Pitoba flowmeter is widely used to measure the flow of the fluid in the pipeline due to its simple structure, convenient installation and relatively high measurement accuracy. Pitoba flowmeter is mainly composed of Pitoba flow sensor, differential pressure transmitter and flow totalizer. When using, the Pitoba flow sensor is inserted vertically into the pipeline from the side wall of the pipeline. The full pressure hole of the pressure head is facing the inflow direction of the fluid, and the static pressure hole is facing the outflow direction of the fluid. When the fluid flows in the pipeline, the full pressure interface and static pressure at the upper end of the pressure guiding pipe of the Bitopa flow sensor The interface outputs the total pressure and static pressure signals of the fluid flowing in the pipeline respectively. The differential pressure transmitter converts the total pressure and static pressure signals of the fluid in the pipeline transmitted by the Bitopa flow sensor into a standard current signal of 4~20mA and then transmits it. For the flow totalizer, according to the total pressure and static pressure of the fluid flowing in the pipeline, the flow rate of the fluid in the pipeline can be finally calculated in the flow totalizer according to the principle of fluid mechanics.
上述现有技术中的毕托巴流量计在测量管道内的流体流量时,毕托巴流量传感器中静压导压管导出的静压信号通常是比较稳定的,测量精度主要是由全压导压管导出的全压信号是否精确所决定的。造成全压信号不准确的原因较多,比如全压孔出现孔内壁结垢、灰尘积累过多以及结晶时,输出的全压信号变化较大,会导致测量精度误差较大。When the Bitopa flowmeter in the above-mentioned prior art measures the fluid flow in the pipeline, the static pressure signal derived from the static pressure guiding tube in the Bitoba flow sensor is usually relatively stable, and the measurement accuracy is mainly determined by the total pressure guiding. It is determined by the accuracy of the full pressure signal derived from the pressure tube. There are many reasons for the inaccuracy of the full pressure signal. For example, when the full pressure hole has scaling on the inner wall of the hole, excessive dust accumulation and crystallization, the output full pressure signal changes greatly, which will lead to a large measurement accuracy error.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是提供一种在测量管道内流体流量时可以获得相对准确测量结果的自诊断、自校准、自修正毕托巴智能流量计。The technical problem to be solved by the present invention is to provide a self-diagnosing, self-calibrating and self-correcting Pitoba intelligent flowmeter that can obtain relatively accurate measurement results when measuring the fluid flow in the pipeline.
为解决上述技术问题,本发明的自诊断、自校准、自修正毕托巴智能流量计,包括毕托巴流量传感器、差压变送器和流量积算仪,毕托巴流量传感器包括静压导压管和全压导压管,静压导压管的底部具有静压孔、顶端具有静压接口,全压导压管的底部具有全压孔、顶端具有全压接口,静压导压管的静压接口通过导压管与差压变送器的负压端相连,全压导压管的全压接口通过导压管与差压变送器的正压端相连,差压变送器的信号输出端与所述流量积算仪的信号输入端相连,还包括有传感器安装座,该传感器安装座具有固定相连的上、下连接法兰,下连接法兰的底部连有安装套筒,所述的全压导压管和静压导压管均密封穿过上连接法兰,所述全压导压管的数量为多个,相应地所述差压变送器的数量也为多个,每个全压导压管以其全压接口分别通过所述的导压管与相对应的差压变送器的正压端相连,每个全压导压管的全压孔均位于安装套筒的下方,这些全压导压管的轴线相互平行且位于同一平面内,并且这些全压导压管底部的全压孔沿竖直方向渐次排列;所述静压导压管的数量为1个,该静压导压管静压接口上的导压管通过多个分支导压管分别与所述多个差压变送器的负压端相连;所述多个差压变送器的信号输出端分别与所述流量积算仪相对应的信号输入端相连。In order to solve the above technical problems, the self-diagnosis, self-calibration, and self-correction Bitoba intelligent flowmeter of the present invention includes a Bitoba flow sensor, a differential pressure transmitter and a flow totalizer, and the Bitoba flow sensor includes a static pressure The pressure guiding tube and the full pressure guiding tube, the static pressure guiding tube has a static pressure hole at the bottom and a static pressure interface at the top, and the full pressure guiding tube has a full pressure hole at the bottom and a full pressure interface at the top. The static pressure interface of the pipe is connected to the negative pressure end of the differential pressure transmitter through the pressure guide pipe, and the full pressure interface of the full pressure pressure guide pipe is connected to the positive pressure end of the differential pressure transmitter through the pressure guide pipe. The signal output end of the device is connected with the signal input end of the flow totalizer, and also includes a sensor mounting seat, the sensor mounting seat has upper and lower connecting flanges that are fixedly connected, and a mounting sleeve is connected to the bottom of the lower connecting flange Said full-pressure pressure-guiding pipe and static pressure-guiding pipe are both sealed through the upper connecting flange, the number of said full-pressure pressure-guiding pipe is multiple, and correspondingly the number of said differential pressure transmitters is also There are more than one, each full-pressure pressure pipe is connected with the positive pressure end of the corresponding differential pressure transmitter through its full-pressure interface respectively through the pressure-guiding pipe, and the full-pressure hole of each full-pressure pressure pipe is All are located below the installation sleeve, the axes of these full-pressure pressure pipes are parallel to each other and in the same plane, and the full-pressure holes at the bottom of these full-pressure pressure pipes are gradually arranged in the vertical direction; the static pressure pipes The number of the static pressure guide pipe is 1, and the pressure guide pipe on the static pressure interface of the static pressure guide pipe is respectively connected with the negative pressure ends of the multiple differential pressure transmitters through a plurality of branch pressure guide pipes; the multiple differential pressure The signal output ends of the transmitter are respectively connected with the corresponding signal input ends of the flow totalizer.
作为本发明的改进,所述静压导压管底部的静压孔位于安装套筒内。As an improvement of the present invention, the static pressure hole at the bottom of the static pressure guide pipe is located in the installation sleeve.
作为本发明的进一步改进,所述静压导压管底部的静压孔位于上连接法兰的底部。As a further improvement of the present invention, the static pressure hole at the bottom of the static pressure guiding pipe is located at the bottom of the upper connecting flange.
采用上述结构的自诊断、自校准、自修正毕托巴智能流量计,使用时通过传感器安装座底部的安装套筒与被测量管道相配合把本发明中的毕托巴流量传感器装于被测量管道上,全压导压管底部的全压孔全部位于被测量管道内。由于多个全压导压管底部的全压孔沿竖直方向渐次排列,这就相当于使用多个不同的毕托巴流量计测量同一管道内的流体流量,测量结果取全部测量结果的平均值,测量结果相对准确,测量精度较高;当某一全压导压管与所述的静压导压管输出的一组差压信号经相对应的差压变送器传送至所述的流量积算仪积算出的流量值与全部测量结果的平均值差值超出一定范围时,积算仪可以输出其它测量结果的平均值,仍然可以得到相对准确的测量结果。本发明中所述静压导压管底部的静压孔位于安装套筒内,静压输出信号较为稳定,优选为静压导压管底部的静压孔位于上连接法兰的底部。本发明中输出测量结果误差较大的全压导压管可在流量计维修期间进行维修或更换。Adopting the self-diagnosis, self-calibration and self-correction Pitoba intelligent flowmeter of the above structure, when in use, the Pitoba flow sensor of the present invention is installed on the measured pipeline through the matching of the installation sleeve at the bottom of the sensor mounting base with the measured pipeline. On the pipeline, the full-pressure holes at the bottom of the full-pressure impulse pipe are all located in the pipeline to be measured. Since the full-pressure holes at the bottom of multiple full-pressure impulse pipes are arranged gradually in the vertical direction, this is equivalent to using multiple different Pitoba flowmeters to measure the fluid flow in the same pipe, and the measurement results are the average of all the measurement results. value, the measurement results are relatively accurate, and the measurement accuracy is high; when a set of differential pressure signals output by a full-pressure pressure guiding tube and the static pressure guiding tube are transmitted to the said differential pressure transmitter through the corresponding differential pressure transmitter When the difference between the flow value accumulated by the flow totalizer and the average value of all measurement results exceeds a certain range, the totalizer can output the average value of other measurement results, and still obtain relatively accurate measurement results. In the present invention, the static pressure hole at the bottom of the static pressure guide pipe is located in the installation sleeve, and the static pressure output signal is relatively stable. Preferably, the static pressure hole at the bottom of the static pressure guide pipe is located at the bottom of the upper connecting flange. In the present invention, the full-pressure pressure guiding tube with a large error in the output measurement result can be repaired or replaced during the maintenance of the flowmeter.
附图说明Description of drawings
下面结合附图对本发明作进一步地详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.
图1是本发明自诊断、自校准、自修正毕托巴智能流量计的主剖视结构示意图。Fig. 1 is the main sectional structure diagram of the self-diagnosis, self-calibration and self-correction Pitoba intelligent flowmeter of the present invention.
图2是本发明中一种实施方式的毕托巴流量传感器的主剖视结构示意图,图中静压导压管底部的静压孔位于上连接法兰的底部。Fig. 2 is a schematic main sectional structure diagram of a Pitoba flow sensor according to an embodiment of the present invention, in which the static pressure hole at the bottom of the static pressure guide pipe is located at the bottom of the upper connecting flange.
图3是本发明中另一种实施方式的毕托巴流量传感器的主剖视结构示意图,图中静压导压管底部的静压孔位于安装套筒内。Fig. 3 is a schematic main cross-sectional structure diagram of a Pitoba flow sensor according to another embodiment of the present invention, in which the static pressure hole at the bottom of the static pressure guide pipe is located in the installation sleeve.
具体实施方式Detailed ways
参见图1-图3,本发明的自诊断、自校准、自修正毕托巴智能流量计,包括毕托巴流量传感器100、差压变送器200和流量积算仪300,毕托巴流量传感器100包括静压导压管110和全压导压管120,静压导压管110的底部具有静压孔111、顶端具有静压接口112,全压导压管120的底部具有全压孔121、顶端具有全压接口122,静压导压管110静压接口112通过导压管130与差压变送器200的负压端相连,全压导压管120的全压接口122通过导压管130与差压变送器200的正压端相连,差压变送器200的信号输出端与所述流量积算仪300的信号输入端相连,还包括有传感器安装座140,该传感器安装座具有固定相连的上、下连接法兰141、142,下连接法兰142的底部连有安装套筒143,所述的全压导压管120和静压导压管110均密封穿过上连接法兰141,其特征在于:所述全压导压管120的数量为多个,相应地所述差压变送器200的数量也为多个,每个全压导压管以其全压接口122分别通过所述的导压管130与相对应的差压变送器200的正压端相连,每个全压导压管120的全压孔121均位于安装套筒143的下方,这些全压导压管120的轴线h1相互平行且位于同一平面内,并且这些全压导压管120底部的全压孔121沿竖直方向渐次排列,即这些全压导压管120底部的全压孔121沿竖直方向排列、且相邻全压孔之间的距离均相等;所述静压导压管110的数量为1个,该静压导压管110静压接口112上的导压管130通过多个分支导压管131分别与所述多个差压变送器的负压端相连;所述多个差压变送器200的信号输出端分别与所述流量积算仪300相对应的信号输入端相连。所述静压导压管110底部的静压孔111位于安装套筒143内,优选地,所述静压导压管110底部的静压孔111位于上连接法兰141的底部。1-3, the self-diagnosis, self-calibration, and self-correction Pitoba intelligent flowmeter of the present invention includes a Pitoba
图1中同时示出了本发明的自诊断、自校准、自修正毕托巴智能流量计装于被测量管道1上时的结构状态,图1中毕托巴流量传感器以其安装座下连接法兰底部的安装套筒143与管道相配合装于被测量管道1上。Figure 1 also shows the structural state of the self-diagnosis, self-calibration, and self-correction Pitoba intelligent flowmeter of the present invention when it is installed on the
本发明中各正压通路和负压通路之间的差压,因插入管道内插入深度占管道比例不同,当有介质流动时,因管道中心流速和管道边缘流速不同,各正压通路和负压通路之间的差压存在一定的比例,当管道内结垢是管道内径减小,此时插入管道内传感器比例变化,各正压通路和负压通路之间的差压存在一定的比例发生变化,积算仪通过记录差压比例关系和管道结垢情况的关系,计算管道结垢,从而计算介质的流通面积,自动修正。In the present invention, the differential pressure between the positive pressure passages and the negative pressure passages is different due to the different proportions of the insertion depths in the pipes. When there is a medium flowing, the positive pressure passages and the negative pressure passages are different due to the difference in the flow velocity at the center of the pipe and the flow velocity at the edge of the pipe. There is a certain proportion of the differential pressure between the pressure channels. When the scale in the pipeline is reduced, the inner diameter of the pipeline is reduced. At this time, the proportion of the sensor inserted in the pipeline changes, and the differential pressure between each positive pressure channel and negative pressure channel occurs in a certain proportion. The integrator calculates the scale of the pipe by recording the relationship between the proportional relationship of the differential pressure and the scale of the pipe, so as to calculate the flow area of the medium and automatically correct it.
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CN203908603U (en) * | 2014-06-27 | 2014-10-29 | 江华根 | Annubar flowmeter |
CN204085597U (en) * | 2014-10-16 | 2015-01-07 | 辽宁毕托巴科技有限公司 | A kind of Pitot bar mass flowmeter |
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US20180164185A1 (en) * | 2016-12-09 | 2018-06-14 | Horiba, Ltd. | Differential pressure flow meter, exhaust gas analysis device and flow rate measurement method |
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