CN110686675B - Patrol type preventive detection system of electromechanical device - Google Patents

Abstract

The patrol-type preventive detection system for the electromechanical devices is used for a detector to patrol and detect a plurality of electromechanical devices passed by a patrol route. A portable detection device kit and a portable communication device in the detection system are used for a detection person to carry to a position of an electromechanical device to be detected where the electromechanical device to be detected is located according to a patrol route so as to detect at least one detection data of the electromechanical device to be detected. When the detection data reaches at least one preventive detection standard, the portable communication device is used for the detection personnel to perform an interactive operation to generate an actual fast screening result, and accordingly, a suggestion processing mode prompt message is generated and the patrol route is planned again.

Description

Patrolling preventive detection system for electromechanical devices

technical field

The present invention relates to a detection system, in particular to a detection system for a detection personnel to perform patrol preventive detection on a plurality of electromechanical devices passing by a patrol route.

Background technique

With the diversified development of industrial types, many electromechanical devices for industrial or commercial purposes often require specific inspection personnel to carry out regular or irregular preventive inspections, so as to avoid sudden failure of electromechanical devices and affect their industrial and commercial operations. As far as large-scale industrial production and manufacturing groups are concerned, since the electromechanical equipment they are equipped with is often spread across multiple factory areas, it is necessary to set up a special maintenance department to carry out preventive inspections, and each inspector in the maintenance department must be responsible for Inspection of a considerable number of electromechanical equipment.

As far as the specialized electromechanical device maintenance and repair company is concerned, it often signs electromechanical device maintenance and repair contracts with many businesses or households, so it is necessary to prepare multiple teams of inspectors to conduct inspections in many businesses or households. Under the above premise, it is often difficult for each inspector to grasp the installation location and inspection status of the electromechanical equipment they are responsible for. Especially when the inspector in charge is on a temporary business trip, the inspector who conducts the inspection by another agent often not only does not know the location of each electromechanical device, but also cannot accurately grasp the inspection status and processing record historical data of each electromechanical device, resulting in inspection Work became very difficult.

In order to solve the above problems, the Internet of Things and remote monitoring technology are often used in the existing technology to install a large number of fixed detection devices at each electromechanical device, and then let the detection devices periodically transmit the detection data to the cloud server for management. However, the combination of the Internet of Things and remote monitoring technology often leads to many new problems.

The first problem is that because a large number of fixed detection devices are to be erected, it is necessary to spend extremely high costs for the purchase, installation and calibration of the detection devices. The second problem is that a large amount of detection data detected by a large number of fixed detection devices must be transmitted to the cloud server through the Internet of Things from time to time, which will cause a huge burden on data computing resources. The third problem is because the detection device needs to be connected to the Internet of Things to monitor, so once the network connection condition of the location where the electromechanical device is installed is unstable or even unable to connect to the Internet of Things (such as electromechanical equipment installed on metal If it is installed in a shielding object, or in an area where the signal of a communication base station cannot be covered, or when the weather is bad and affects the quality of network communication), the cloud server will not be able to obtain the detection data of the electromechanical device.

Under the above premise, the inventor of this case believes that it is necessary to develop a new detection system, which can replace the Internet of Things and remote monitoring technology in the way of patrol detection, and enable the detection system to actively provide detection personnel with the location and location of electromechanical devices. Patrol routes, in order to solve the above problems.

Contents of the invention

In view of the fact that the above-mentioned existing technologies generally have the above-mentioned problems such as difficulty in obtaining device location, detection status, and processing and recording historical data; or there are extremely high costs for detection device procurement, installation and calibration, increasing the burden on data computing resources, and must Various issues such as monitoring can only be performed depending on good network communication conditions.

The object of the present invention is to provide a patrol type preventive detection system for electromechanical devices, so as to solve the above-mentioned problems at the same time. device.

The patrol preventive detection system includes a portable detection device kit, a storage module and a portable communication device. The portable detection device kit is used for inspection personnel to carry to a position of the electromechanical device under test where one of the electromechanical devices to be tested is located in the plurality of electromechanical devices according to the patrol route, and includes at least one detection device and a detection data collection and transmission device . The detection device is used for setting at least one part of the electromechanical device to be tested, so as to detect at least one detection data of the electromechanical device to be tested. The detection data collection and transmission device is communicatively connected to the detection device for collecting and transmitting detection data.

The storage module is communicatively connected to the detection data collection and transmission device to receive and store the detection data, and records the positions of the multiple electromechanical devices where the above-mentioned multiple electromechanical devices are respectively located, and records a basic data of each electromechanical device and at least 1. Preventive testing standards. Each preventive detection standard corresponds to a quick screening confirmation item data, and a plurality of quick screening results are recorded in the quick screening confirmation item data, and each quick screening result corresponds to a suggested processing prompt information.

The portable communication device is used for testing personnel to carry to the location of the electromechanical device to be tested with the portable testing device kit, and includes a tracking demand analysis module, a user interface module, a maintenance time limit evaluation module, a positioning module and a patrol route planning module.

The tracking demand analysis module is communicatively connected to the storage module and the detection data collection and transmission device, and is used to retrieve the corresponding quick screening confirmation item data when the detection data has reached the preventive detection standard, and define the electromechanical device to be tested It is an advanced tracking electromechanical device; on the contrary, if it is analyzed that the test data does not meet the preventive testing standard, the electromechanical device to be tested is defined as a routine tracking electromechanical device.

The user interface module is electrically connected to the tracking demand analysis module and the storage module, so as to display the data of the quick screening confirmation items, so that the testing personnel can perform an interactive operation to generate an actual quick screening result among the above multiple quick screening results, so as to display The prompt information of the suggested processing method corresponding to the actual quick screening result is provided for the inspection personnel to read, based on which a preliminary processing operation is performed and a preliminary processing operation data is input and stored in the storage module to form a processing record history data.

The maintenance time limit evaluation module is electrically connected to the tracking demand analysis module, and is used to evaluate a priority maintenance of the advanced tracking electromechanical device according to the test data and the preventive test standard when the tracking demand analysis module analyzes that the test data has reached the preventive test standard time limit. Conversely, if the detection data does not meet the preventive detection standard analyzed by the tracking demand analysis module, a routine maintenance time limit for routine tracking electromechanical devices is evaluated based on the detection data and preventive detection standards, and is used to compare the priority maintenance time limit with the routine maintenance time limit. The maintenance time limit is recorded in the storage module.

The positioning module is used for locating the position of the electromechanical device to obtain the position coordinates of the electromechanical device, and is used for locating the portable communication device to obtain a position coordinate of the communication device. The patrol route planning module is electrically connected to the maintenance time limit evaluation module and the positioning module, so as to re-plan the patrol route according to the position coordinates of the communication device, the position coordinates of the electromechanical device, the priority maintenance time limit or the routine maintenance time limit of the electromechanical device to be tested.

Preferably, the storage module can be built into the portable communication device, or the detection data can be backed up to a remote server by a backup means, so that even if the detection data collection and transmission device or the portable communication device cannot communicate with the remote server, it can also Enable patrolling preventive detection systems to operate independently. The preventive detection standard stored in the storage module may include at least one of a voltage preventive detection standard, a current preventive detection standard, a temperature preventive detection standard, a vibration preventive detection standard and a power preventive detection standard .

Preferably, the quick screening confirmation item data stored in the storage module includes a plurality of quick screening confirmation items, and each quick screening confirmation item corresponds to an associated detection data and an auxiliary judgment prompt information in the detection data. The user interface module includes a display interface and an operation interface. The display interface is used for displaying quick screening confirmation items. The operation interface is used for the testing personnel to perform interactive operations, and during the interactive operation, when the testing personnel clicks a current confirmation item among the quick screening confirmation items, the tracking demand analysis module retrieves the current confirmation item from the storage module The corresponding associated detection data and auxiliary judgment prompt information are displayed on the display interface.

A map data is further stored in the storage module, and the patrol route planning module further marks the planned patrol route on the map data to form a patrol route map data, and stores the patrol route map data in the storage module for inspection personnel to operate the user interface In the module, display the patrol route map data in the user interface module.

The patrol route planning module is further used to retrieve the position coordinates of the electromechanical device corresponding to the advanced tracking electromechanical device to obtain an advanced tracking electromechanical device coordinate when the tracking demand analysis module defines the electromechanical device to be tested as an advanced tracking electromechanical device. An advanced tracking symbol is marked at the coordinates of the advanced tracking electromechanical device in the patrol route, and when the inspector operates the user interface module, the patrol route map data and the advanced tracking symbol are displayed on the user interface module.

Preferably, the user interface module is further configured to display the processing history data of the advanced tracking electromechanical device corresponding to the advanced tracking symbol when the user interface module detects that the inspector clicks on the advanced tracking symbol.

The detection data collection and transmission device can be a gateway (Gateway), and communicated with the portable communication device through a near-field wireless communication technology, wherein the near-field wireless communication technology includes a WiFi wireless communication technology, a Bluetooth wireless communication technology One of the technology and a Zigbee wireless communication technology.

Preferably, the user interface module may further include a report generation interface, and the report generation interface is used for inspection personnel to operate to retrieve the basic data of the electromechanical device stored in the storage module, detection data, actual quick screening results, processing record historical data, At least one of the priority maintenance time limit, the routine maintenance time limit and the patrol route map data is used to generate a patrol detection report.

Based on the various means mentioned above, it is believed that those skilled in the art should not be difficult to understand that the patrol-type preventive detection system for electromechanical devices provided by the present invention can achieve the following multiple effects. First, in the patrol preventive detection system, the patrol route can be planned by the patrol route planning module, and the user interface module can be used to query the device location, detection status and processing record historical data from the storage module. Therefore, Any inspector, even an agent inspector who is not familiar with the situation, can quickly know where to go to which electromechanical device for which inspection and condition treatment, so it can provide higher personnel scheduling flexibility.

Second, in the patrol preventive detection system, the portable detection device kit and the portable communication device are carried and moved along with the detection personnel according to the patrol route, therefore, it is not necessary to set up a fixed detection device for each electromechanical device. device, which can greatly reduce the cost of procurement, installation and calibration of detection devices. In addition, near-field statistical calculations and path planning can be performed by the portable communication device, which can greatly reduce the burden of data calculation resources on the remote (management) server.

Third, since the detection device, the detection data collection and transmission device, and the portable communication device of the portable detection device kit are all carried and moved along with the detection personnel according to the patrol route, even if they cannot connect to the remote (management) server on the Internet It can still work under certain circumstances, just wait until the testing personnel bring the detection data collection and transmission device and portable communication device to the environment where they can connect to the remote (management) server on the Internet, and then send the relevant data to the remote (management) server. Can. Therefore, monitoring and management of many electromechanical devices can also be performed without relying too much on good network communication conditions.

The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments, but not as a limitation of the present invention.

Description of drawings

Fig. 1 shows the functional block diagram of the patrol type preventive detection system of electromechanical device provided by the preferred embodiment of the present invention;

Figure 2 shows the types of preventive detection criteria displayed on the user interface module;

Fig. 3 shows the quick screening confirmation item displayed on the user interface module;

4A to 4D show the association detection data and the auxiliary judgment prompt information displayed on the user interface module;

Fig. 5 shows the actual quick screening result displayed on the user interface module;

Fig. 6 shows the suggested processing mode prompt information corresponding to the actual quick screening result displayed on the user interface module;

7 shows map data, communication device location coordinates, and electromechanical device location coordinates displayed on the user interface module;

Fig. 8 shows the preset patrol route displayed on the user interface module;

Figure 9 shows the replanned patrol route displayed on the user interface module; and

FIG. 10 illustrates processing history data of an advanced tracking electromechanical device displayed on a user interface module.

Among them, reference signs:

100 patrol preventive detection system

1 Portable Detection Device Kit

11 Detection device

111 detection element

112 registers

113 Raw detection data transmission port

12 Detection data collection and transmission device

121 detection data processing module

122 wireless communication module

123 Statistics detection data transmission port

2 storage modules

21 Basic data of electromechanical devices

22 Preventive Testing Standards

23 Quick screening to confirm project data

24 Detection data

25 Process and record historical data

26 Patrol route map data

27 Maintenance time frame assessment data

3 Portable communication devices

31 Tracking Requirements Analysis Module

32 User Interface Module

321 display interface

322 operation interface

323 report generation interface

33 Maintenance Timeframe Assessment Module

34 positioning module

35 Patrol route planning module

PS1 voltage preventive detection standard

PS2 current preventive detection standard

PS3 Temperature preventive detection standard

PS4 Vibration Preventive Testing Standard

PS5 power preventive detection standard

RS1-RS4 Rapid Screening Confirmation Items

RID1-RID4 association detection data

AJI1-AJI4 Auxiliary judgment prompt information

Cm Communicator position coordinates

Ce1-Ce5 Electromechanical device position coordinates

Sp Advanced Tracking Symbol

detailed description

Below in conjunction with accompanying drawing, structural principle and working principle of the present invention are specifically described:

Because the patrol preventive detection system of electromechanical devices provided by the present invention can be widely used in patrol preventive detection of various electromechanical devices. Apparently, since there are too many relevant combination implementations to enumerate, they will not be described one by one here, and only one of the preferred embodiments will be listed for specific description.

Please refer to FIG. 1 . FIG. 1 shows a functional block diagram of a patrol-type preventive detection system for electromechanical devices provided by a preferred embodiment of the present invention. As shown in FIG. 1 , a patrol-type preventive detection system (hereinafter referred to as “patrol-type preventive detection system”) 100 of an electromechanical device is used for a detection personnel to patrol-type detect a patrol route (drawn in FIG. 9 and FIG. 10 ). A plurality of electromechanical devices passing by (only one electromechanical device 200 to be tested among the plurality of electromechanical devices is marked in the figure).

The patrol preventive detection system 100 includes a portable detection device kit 1 , a storage module 2 and a portable communication device 3 . The portable detection device kit 1 is used for inspectors to carry it to a position of the electromechanical device under test where one of the electromechanical devices 200 to be tested is located according to the patrol route, and includes at least one detection device 11 and a detection data collection unit. with conveyor 12. The electromechanical device 200 to be tested can be a motor, a generator, or other electromechanical devices. In this embodiment, the electromechanical device 200 to be tested is a motor as an example.

The detection device 11 is used to be arranged on at least one part of the electromechanical device to be tested, so as to detect at least one detection data of the electromechanical device 200 to be tested, which includes a detection element 111, a register 112 and a raw detection data transmission port 113 . Wherein, the detection element 111 may include at least one of a vibration detection element, an electrical (including voltage, current and power) detection element, and a temperature detection element (in this embodiment, the detection element 111 includes the above three at the same time) , so as to detect one or more detection data related to vibration, voltage, current, power and temperature according to the detection regulations of the electromechanical device 200 to be tested.

The detection data about vibration, voltage, current, power and temperature detected by the detection element 111 is stored in the register 112 in the form of raw data (Raw data), and can be transmitted to the detection data through the raw detection data transmission port 113 Collection and transmission device 12.

The detection data collection and transmission device 12 is communicatively connected to the detection device 11. In this embodiment, the detection data collection and transmission device 12 can be a gateway (Gateway), and is connected to the original detection data transmission in the form of a wired electrical connection. port 113. The detection data collection and transmission device 12 may include a detection data processing module 121 , a statistical detection data transmission port 123 and a wireless communication module 122 . Wherein, the detection data processing module 121 can be a data processor, which performs statistical calculation processing on the detection data transmitted by the original detection data transmission port 113, so as to transform the detection data into the form of statistical data (Row data).

The statistical detection data transmission port 123 and the wireless communication module 122 are respectively electrically connected to the detection data processing module 121 . The inspector can communicate with the statistical detection data transmission port 123 and the portable communication device 3 through a wired connection, or use the wireless communication module 122 to communicate with the portable communication device 3 through a near-field wireless communication technology. Wherein, the near field wireless communication technology may be one of a WiFi wireless communication technology, a Bluetooth wireless communication technology and a Zigbee wireless communication technology. By means of the above-mentioned communication connection technology, the detection data after statistical calculation and processing by the detection data processing module 121 can be transmitted to the portable communication device 3 . In this way, the detection data collection and transmission device 12 can collect and transmit the detection data.

The storage module 2 is communicatively connected to the detection data collection and transmission device 2, and can be built in the portable communication device 3, and records the positions of the multiple electromechanical devices where the above-mentioned multiple electromechanical devices are respectively located, and records an electromechanical value of each electromechanical device. Basic device data 21 and at least one preventive detection standard 22 . The basic data of the electromechanical device includes the brand name, year of manufacture, model, serial number and specification of the electromechanical device.

In this embodiment, as shown in Figure 2, the preventive detection standard 22 includes a voltage preventive detection standard PS1, a current preventive detection standard PS2, a temperature preventive detection standard PS3, a vibration preventive detection standard PS4 and A power preventive detection standard PS5. Each of the preventive detection standards PS1 to PS5 corresponds to a fast screening confirmation item data 23. In this embodiment, as shown in FIG. 3, taking the temperature preventive detection standard PS3 as an example, the corresponding fast screening The confirmation item data includes four quick-screening confirmation items RS1 to RS4, respectively representing four quick-screening confirmation items such as whether the load is overloaded, whether the motor starts frequently, whether the ambient temperature is too high, and whether the bearing is abnormal.

The temperature preventive detection standard PS3 in the quick screening confirmation item data 23 records a plurality of quick screening results, and each quick screening result corresponds to a suggested processing method prompt information. The data structure relationship is shown in Table 1 below, which shows the correspondence table between the quick screening results and the processing prompt information.

Table 1: Correspondence table between the results of the quick screening and the prompt information of the suggested treatment method

In addition, the storage module 2 is further used for storing the detection data 24 after statistical calculation and processing by the detection data processing module 121 .

The portable communication device 3 is used for testing personnel to carry to the location of the electromechanical device to be tested along with the portable testing device kit 1, and includes a tracking demand analysis module 31, a user interface module 32, a maintenance time limit evaluation module 33, and a positioning module 34 and a patrol route planning module 35.

The tracking demand analysis module 31 can be an analysis operation chip or a processor installed with an analysis operation application program, which is communicatively connected to the storage module 2 and the detection data collection and transmission device 12, for analyzing the detection data 24 has been When the preventive detection standard is reached, the corresponding fast screening confirmation item data is retrieved, and the electromechanical device 200 to be tested is defined as an advanced tracking electromechanical device; Measuring electromechanical device 200 is defined as a routine tracking electromechanical device.

In this embodiment, since the tracking demand analysis module 31 analyzes that the temperature data in the detection data obtained by detecting the electromechanical device 200 to be tested has reached the temperature preventive detection standard PS3, the electromechanical device 200 to be tested will be defined as An advanced tracking electromechanical device means that the electromechanical device 200 under test needs to be frequently and deeply tracked. On the contrary, if the tracking demand analysis module 31 analyzes that all the detection data of the electromechanical device 200 to be tested does not meet the above-mentioned voltage preventive detection standard PS1, current preventive detection standard PS2, temperature preventive detection standard PS3, vibration preventive detection standard PS4 Any one of the power preventive detection standard PS5 indicates that the current operating condition of the electromechanical device 200 to be tested is quite stable, and the probability of abnormalities occurring in a short period of time is extremely low, so it can be defined as a routine tracking electromechanical device. According to the specifications in the maintenance manual, it is enough to carry out the routine inspection of the general cycle.

The user interface module 32 is electrically connected to the tracking requirements analysis module 31 and the storage module 2 , and includes a display interface 321 , an operation interface 322 and a report generation interface 323 . Wherein, the display interface 321 and the operation interface 322 can be integrated into a touch display interface, that is, a touch display panel, and the report generation interface 323 can be an interface installed with a report generation program and integrated into the touch display interface.

The display interface 321 of the user interface module 32 can be used to display the quick screening confirmation items in the quick screening confirmation item data 23 corresponding to the preventive detection standard 22, as shown in FIG. 2 and FIG. 3 as an example, the tracking demand analysis module 31 After analyzing that the temperature data in the detection data obtained from the detection of the electromechanical device 200 to be tested has reached the temperature preventive detection standard PS3, the display interface 321 of the user interface module 32 displays four quick screening confirmation items RS1 to RS4 . The inspector can perform an interactive operation through the operation interface 322 (integrated with the display interface 321 to form a touch display interface).

During the interactive operation, when the inspector clicks on a currently confirmed item among the quick screening confirmed items, the tracking demand analysis module 31 retrieves from the storage module 2 the associated detection data and auxiliary judgment prompt information corresponding to the currently confirmed item , and displayed on the display interface. As shown in FIG. 3 and FIG. 4A , when the tester selects the quick screening confirmation item RS1 as the current confirmation item among the four quick screening confirmation items RS1 to RS4, etc., the tracking demand analysis module 31 automatically The storage module 2 retrieves the associated detection data RID1 related to the quick screening confirmation item RS1, that is, retrieves the associated detection data related to judging whether it is overloaded, and retrieves the auxiliary judgment prompt information AJI1 related to judging whether it is overloaded. As shown in FIG. 4A , the associated detection data RID1 is current detection data, and the auxiliary judgment prompt information AJI1 records "if the current is 0-50% higher than the rated value, it is an overload".

As shown in Figure 3 and Figure 4B, when the inspector selects the quick screening confirmation item RS2 as the current confirmation item among the four quick screening confirmation items RS1 to RS4, etc., the tracking demand analysis module 31 automatically The storage module 2 retrieves the associated detection data RID2 related to the quick screening confirmation item RS2, that is, retrieves the associated detection data related to judging whether the motor starts frequently, and retrieves the auxiliary judgment prompt information AJI2 related to judging whether the motor starts frequently. As shown in FIG. 4B , the correlation detection data RID2 is current detection data, and the auxiliary judgment prompt information AJI2 records "if the current exceeds 50% of the rated value for more than 2 times within 1 hour, the motor starts frequently".

As shown in Fig. 3 and Fig. 4C, when the inspector selects the quick screening confirmation item RS3 among the four quick screening confirmation items RS1 to RS4 as the current confirmation item, the tracking demand analysis module 31 automatically The storage module 2 retrieves the associated detection data RID3 related to the quick screening confirmation item RS3, that is, retrieves the associated detection data related to judging whether the ambient temperature is too high, and retrieves the auxiliary judgment prompt related to judging whether the ambient temperature is too high Information AJI3. As shown in FIG. 4C , the associated detection data RID3 is ambient temperature detection data, and the auxiliary judgment prompt information AJI3 records "if the ambient temperature is higher than 50° C., the ambient temperature is too high."

As shown in Figure 3 and Figure 4D, when the inspector selects the quick screening confirmation item RS4 as the current confirmation item among the four quick screening confirmation items RS1 to RS4, etc., the tracking demand analysis module 31 automatically The storage module 2 retrieves the associated detection data RID4 related to the quick screening confirmation item RS4, that is, retrieves the associated detection data related to judging whether the bearing is abnormal, and retrieves the auxiliary judgment prompt information AJI4 related to judging whether the bearing is abnormal. As shown in FIG. 4D , the associated detection data RID4 is the bearing temperature detection data, and the auxiliary judgment prompt information AJI4 records "if the bearing temperature is 5°C higher than the normal temperature, then the bearing is abnormal".

From the results presented in Fig. 3 to Fig. 4D, it can be seen that the inspectors can refer to the associated detection data RID1 to RID4 and the auxiliary judgment prompt information AJI1 to AJI4 in the 16 items in the correspondence table between the quick screening results and the processing prompt information presented in Table 1. An actual quick screening result is quickly screened out of a quick screening result. As shown in Figure 5, in this embodiment, the actual quick screening results quickly screened out by the inspectors are overload usage and high ambient temperature, which correspond to the prompt information of the quick screening results presented in Table 1 and the suggested treatment methods For the quick screening result 06 of the 16 quick screening results in the table, the user interface module 32 will display the corresponding suggested processing method prompt information, that is, the prompt information 06, as shown in Figure 6, the prompt information 06 records "Please confirm Whether the load operating conditions and conditions meet the standard" and "please remove the surrounding heat" and other content.

After reading the prompt information of the suggested processing method, the inspector can perform a preliminary processing operation and input and store the data of the preliminary processing operation into the storage module 2 to form a processing record history data 25 . In this embodiment, the prompt message of the suggested handling method (that is, prompt message 06) records content such as "Please confirm whether the load operating conditions and conditions meet the standard" and "Please remove the surrounding heat". Therefore, the preliminary treatment carried out by the inspector The operations include "reducing the load" and "opening the ventilation louvers to remove the heat". After the preliminary processing operations are completed, the data of the preliminary processing operations such as "reducing the load" and "opening the ventilation louvers to remove the heat" are input and stored in the storage module 2. A process log history data 25 is formed.

Please return to FIG. 1, the maintenance time limit evaluation module 33 in the portable communication device 3 can be a maintenance time limit evaluation calculation chip or a processor installed with a maintenance time limit evaluation calculation application program, which is electrically connected to the tracking demand analysis module 31 . When the tracking demand analysis module 31 analyzes that the detection data 24 has reached the preventive detection standard 22 , the maintenance time limit evaluation module 33 evaluates a priority maintenance time limit for the advanced tracking electromechanical device according to the detection data 24 and the preventive detection standard 22 . Conversely, if the tracking demand analysis module 31 analyzes that the testing data 24 does not meet the preventive testing standard 22, the maintenance time limit evaluation module 33 evaluates a routine for routine tracking of electromechanical devices based on the testing data 24 and the preventive testing standard 22. The maintenance time limit, the priority maintenance time limit and the routine maintenance time limit can be collectively referred to as the maintenance time limit evaluation data 27, and the maintenance time limit evaluation module 33 can further record the maintenance time limit evaluation data 27 (that is, the priority maintenance time limit and the routine maintenance time limit) in the storage module 2.

In this embodiment, as shown in Table 2, there are five electromechanical devices (No. 1 to No. 5 machines) that need to be tested by the testing personnel. The inspection data 24 and the preventive inspection standard 22 evaluate the maintenance time limits of the five electromechanical devices, as shown in Table 2. Among them, the electromechanical device code-named No. 3 is defined as an advanced tracking electromechanical device, and the remaining electromechanical devices are code-named 1 The electromechanical devices of machine No. 2, machine No. 4, and machine No. 5 are defined as routine tracking electromechanical devices. The maintenance time limit assessment module 33 evaluates the maintenance time limit of the electromechanical device code-named No. 3 as less than one week based on the test data 24 and the preventive test standard 22. The maintenance time limit of the electromechanical device whose device code is No. 3 is defined as the priority maintenance time limit. On the contrary, the maintenance time limit evaluation module 33 evaluates the maintenance time limit of the rest of the electromechanical devices to be greater than 3 months according to the detection data 24 and the preventive detection standard 22, that is, it only needs general patrol detection and tracking. Therefore, the remaining The maintenance time limit for electromechanical devices is defined as the routine maintenance time limit.

Table 2: Relationship table between maintenance requirements and maintenance time limit

Electromechanical device code maintenance needs maintenance period Inspection requirements Unit 1 routine maintenance more than 3 months Routine follow-up/weekly Unit 2 routine maintenance more than 3 months Routine follow-up/weekly Unit 3 Advanced Maintenance less than 1 week Advanced Tracking / Once a day Unit 4 routine maintenance more than 3 months Routine follow-up/weekly Unit 5 routine maintenance more than 3 months Routine follow-up/weekly

As shown in FIG. 1 and FIG. 7 , in this embodiment, there are five electromechanical devices that need to be detected by inspectors, and the storage module 2 further stores map data as shown in FIG. 7 . The five electromechanical devices are respectively arranged at five electromechanical device positions, and the positioning module 34 can be a module or utilize a GPS positioning module, other indoor positioning technology (such as Bluetooth positioning technology) or outdoor positioning technology (such as signal strength positioning technology) The positioning module that combines the above two or more positioning technologies is used to locate the positions of the five electromechanical devices to obtain the position coordinates Ce1, Ce2, Ce3, Ce4 and Ce5 of the five electromechanical devices, and is also used to locate the portable communication device 3. A location coordinate Cm of a communication device is obtained.

The patrol route planning module 35 can be a route planning computing chip or a processor installed with a route planning application program, which is electrically connected to the maintenance time limit evaluation module 33 and the positioning module 34, and according to the position coordinate Cm of the communication device and the electromechanical device The position coordinates Ce1 to Ce5 are pre-planned with a patrol route as shown in Figure 8, that is, the patrol route is sequentially connected by the position coordinates Cm of the communication device and the position coordinates Ce1 to Ce5 of the electromechanical device, and the patrol route is marked on the map data. A patrol route map data 26 is formed and stored in the storage module 2 . When the inspector operates the user interface module 32 , the patrol route map data 26 is displayed on the user interface module 32 .

In order to invest manpower and material resources for patrol detection more reasonably, after the inspector completes the detection of the electromechanical device 200 to be tested, the patrol route planning module 35 can be based on the maintenance time limit evaluated by the maintenance time limit evaluation module 33 (may be the above-mentioned Priority maintenance time limit or routine maintenance time limit) to re-plan the patrol route. In this embodiment, the maintenance time limit of the electromechanical device code-named No. 3 is the priority maintenance time limit, and the maintenance time limit of the remaining electromechanical devices is the routine maintenance time limit.

At this time, the patrol route planning module 35 re-plans the patrol route as the patrol shown in FIG. The route is a patrol route formed by sequentially connecting the position coordinates Cm of the communication device and the position coordinates Ce3, Ce1, Ce2, Ce4, and Ce5 of the electromechanical device.

The patrol route planning module 35 can further be used to retrieve the position coordinates of the electromechanical device corresponding to the advanced tracking electromechanical device to obtain an advanced tracking electromechanical device when the tracking demand analysis module 33 defines the electromechanical device 200 to be tested as an advanced tracking electromechanical device. Device coordinates, in this embodiment, the position coordinate Ce3 of the electromechanical device is the coordinate of the advanced tracking electromechanical device, and an advanced tracking symbol is marked at the coordinate of the advanced tracking electromechanical device in the patrol route (that is, the position coordinate Ce3 of the electromechanical device) Sp, and when the inspector operates the user interface module 32, the patrol route map data 26 and the advanced tracking symbol Sp are displayed on the user interface module 32.

As shown in Figures 1 and 10, when the user interface module 32 detects that the inspector clicks on the advanced tracking symbol Sp, the user interface module 32 will display the advanced tracking electromechanical device corresponding to the advanced tracking symbol Sp. Process record historical data 25 .

Preferably, the report generation interface 323 of the user interface module 32 is used for inspection personnel to operate to retrieve the basic data 21 of electromechanical devices stored in the storage module 2, the inspection data 22, the actual quick screening results, the processing record historical data 25, and priority maintenance. At least one of the time limit, routine maintenance time limit and patrol route map data 26 is used to generate a patrol detection report, and the patrol detection report can be transmitted to a remote (management) server in the form of a data file, or transferred Send to other network transmission terminals or mobile communication devices.

Based on the various specific implementation means described above, it is believed that those skilled in the art should not be difficult to understand that the patrol preventive detection system 100 for electromechanical devices provided by the present invention can achieve the following multiple effects. First, in the patrol preventive detection system 100, the patrol route can be planned by the patrol route planning module 35, and the basic data 21 of the electromechanical device and the processing record history can be queried from the storage module 2 by the user interface module 32 The data 25 and the patrol route map data 26, therefore, can make any inspector, even the agent inspector who is not familiar with the situation can quickly know where to go to which electromechanical device to carry out which kind of inspection and situation disposal, by This provides greater staffing flexibility. In addition, since the inspection route is determined with reference to the maintenance time limit, the human resources for inspection and maintenance can be concentrated on the advanced tracking electromechanical devices with high maintenance requirements, so as to achieve the effect of efficient resource allocation.

Second, because in the patrol-type preventive detection system 100, the portable detection device kit 1 and the portable communication device 3 are carried and moved along with the detection personnel according to the patrol route, therefore, there is no need to install a fixed device on each electromechanical device. Type detection device, which can greatly reduce the cost of procurement, installation and calibration of the detection device.

The 3rd, because the detection device 11 of portable detection device suite 1 and detection data collection and transmission device 12 and portable communication device 3 all are to carry along with detection personnel according to patrol route and move, therefore, even if can't connect to remote ( It can still operate under the condition of the management) server, and only need to wait until the testing personnel bring the detection data collection and transmission device and the portable communication device to the environment that can connect to the remote (management) server on the Internet, and then send the relevant data to the remote (management) server management) server. Therefore, the monitoring and management of many electromechanical devices can also be performed without relying too much on good network communication conditions.

Certainly, the present invention also can have other multiple embodiments, without departing from the spirit and essence of the present invention, those skilled in the art can make various corresponding changes and deformations according to the present invention, but these corresponding Changes and deformations should all belong to the protection scope of the appended claims of the present invention.

Claims (8)

1. A patrol-type preventive detection system for an electromechanical device, which is used for a plurality of electromechanical devices that a detection personnel patrols to detect a patrol route, is characterized in that, and includes: A portable detection device kit, used for the inspector to carry to a position of the electromechanical device under test where one of the electromechanical devices under test is located according to the patrol route, and includes: at least one detection device, configured to be arranged on at least one portion of the electromechanical device to be tested, so as to detect at least one detection data of the electromechanical device to be tested; A detection data collection and transmission device, communicatively connected to the at least one detection device, for collecting and transmitting the at least one detection data; A storage module, communicatively connected to the detection data collection and transmission device to receive and store the at least one detection data, recording the locations of the plurality of electromechanical devices where the electromechanical devices are respectively located, and recording the location of each of the electromechanical devices A basic data of an electromechanical device and at least one preventive testing standard, each of the at least one preventive testing standard corresponds to a quick screening confirmation item data, and multiple quick screening results are recorded in the quick screening confirmation item data, and each quick screening The screening result corresponds to a suggested processing mode prompt information; A portable communication device for the testing personnel to carry with the portable testing device kit to the location of the electromechanical device to be tested, and comprising: A tracking requirements analysis module, communicatively connected to the storage module and the detection data collection and transmission device, for retrieving the corresponding at least one fast when it is analyzed that the at least one detection data has reached the at least one preventive detection standard Screening and confirming the project data, and defining the electromechanical device to be tested as an advanced tracking electromechanical device; and when it is analyzed that the at least one test data does not meet the at least one preventive testing standard, defining the electromechanical device to be tested as an example Tracking electromechanical devices; A user interface module, electrically connected to the tracking demand analysis module and the storage module, so as to display the confirmation item data of the quick screening, for the testing personnel to perform an interactive operation to generate an actual quick screening result among the quick screening results The screening result is used to display one of the suggested processing method prompt information corresponding to the actual quick screening result for the tester to read, and to perform a preliminary processing operation and input and store a preliminary processing operation data into the storage module And form a processing record historical data; A maintenance time limit evaluation module, electrically connected to the tracking demand analysis module, for when the tracking demand analysis module analyzes that the at least one test data has reached the at least one preventive test standard, based on the at least one test data and the at least one A preventive detection standard evaluates a priority maintenance time limit for the advanced tracking electromechanical device, and is used to base on the at least one detection data when the traceability analysis module analyzes that the at least one detection data does not meet the at least one preventive detection standard. Evaluate a routine maintenance time limit of the routine tracking electromechanical device with the at least one preventive detection standard, and use it to record the priority maintenance time limit and the routine maintenance time limit in the storage module; A positioning module, used for locating the positions of the electromechanical devices to obtain a plurality of position coordinates of the electromechanical devices, and for locating the portable communication device to obtain the position coordinates of a communication device; A patrol route planning module, electrically connected to the maintenance time limit evaluation module and the positioning module, so as to base on the position coordinates of the communication device, the position coordinates of the electromechanical devices, the priority maintenance time limit of the electromechanical device under test or the routine maintenance The patrol route was re-planned due to the time limit. 2. The patrol preventive detection system for electromechanical devices according to claim 1, wherein the storage module is built in the portable communication device, and the at least one preventive detection standard stored in the storage module At least one of a voltage preventive detection standard, a current preventive detection standard, a temperature preventive detection standard, a vibration preventive detection standard and a power preventive detection standard is included. 3. The patrol type preventive detection system of electromechanical devices as claimed in claim 1, wherein, the quick screening confirmation item data stored in the storage module includes a plurality of quick screening confirmation items, and each of these The quick screening confirmation item corresponds to an associated detection data in the at least one detection data and an auxiliary judgment prompt information, and the user interface module includes: A display interface for displaying the quick screening confirmation items; An operation interface for the tester to perform the interactive operation, and when the tester clicks a current confirmation item among the quick screening confirmation items during the interactive operation, the tracking demand analysis module The associated detection data and the auxiliary judgment prompt information corresponding to the currently confirmed item are retrieved from the storage module, and displayed on the display interface. 4. The patrol-type preventive detection system for electromechanical devices as claimed in claim 1, wherein, a map data is further stored in the storage module, and the patrol route planning module further marks the planned patrol route on The map data forms a patrol route map data, and stores the patrol route map data in the storage module for the inspector to display the patrol route map data on the user interface module when operating the user interface module. 5. The patrol-type preventive detection system for electromechanical devices according to claim 4, wherein, the patrol route planning module is further used to define the electromechanical device under test as the advanced When tracking the electromechanical device, retrieve one of the position coordinates of the electromechanical device corresponding to the advanced tracking electromechanical device to obtain an advanced tracking electromechanical device coordinate, and mark a at the coordinate of the advanced tracking electromechanical device in the patrol route advanced tracking symbols, and when the inspector operates the user interface module, the patrol route map data and the advanced tracking symbols are displayed on the user interface module. 6. The patrol-type preventive inspection system for electromechanical devices according to claim 5, wherein the user interface module is further used to select the advanced When tracking a symbol, display the processing history data of the advanced tracking electromechanical device corresponding to the advanced tracking symbol. 7. The patrol-type preventive detection system for electromechanical devices according to claim 1, wherein the detection data collection and transmission device is a gateway (Gateway), and communicates through a near-field wireless communication technology Connected to the portable communication device, wherein the near field wireless communication technology includes one of a WiFi wireless communication technology, a Bluetooth wireless communication technology and a Zigbee wireless communication technology. 8. The patrol-type preventive detection system for electromechanical devices according to claim 1, wherein the user interface module further comprises a report generation interface, and the report generation interface is used for the detection personnel to operate Retrieving at least one of the basic data of the electromechanical device, the at least one detection data, the actual quick screening result, the processing record history data, the priority maintenance time limit, the routine maintenance time limit and the patrol route map data stored in the storage module Or, according to generate a patrol detection report.

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