CN110684344B - Halogen-free flame-retardant nylon composite material and preparation method and application thereof - Google Patents
Halogen-free flame-retardant nylon composite material and preparation method and application thereof Download PDFInfo
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- CN110684344B CN110684344B CN201910954708.3A CN201910954708A CN110684344B CN 110684344 B CN110684344 B CN 110684344B CN 201910954708 A CN201910954708 A CN 201910954708A CN 110684344 B CN110684344 B CN 110684344B
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- Prior art keywords
- flame retardant
- nylon
- halogen
- composite material
- parts
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- 239000003063 flame retardant Substances 0.000 title claims abstract description 133
- 229920001778 nylon Polymers 0.000 title claims abstract description 115
- 239000004677 Nylon Substances 0.000 title claims abstract description 114
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 96
- 239000002131 composite material Substances 0.000 title claims abstract description 53
- 238000002360 preparation method Methods 0.000 title claims abstract description 30
- DXZMANYCMVCPIM-UHFFFAOYSA-L zinc;diethylphosphinate Chemical compound [Zn+2].CCP([O-])(=O)CC.CCP([O-])(=O)CC DXZMANYCMVCPIM-UHFFFAOYSA-L 0.000 claims abstract description 37
- 239000000203 mixture Substances 0.000 claims abstract description 20
- 239000007789 gas Substances 0.000 claims abstract description 17
- 238000006243 chemical reaction Methods 0.000 claims abstract description 13
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 10
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 10
- 239000000314 lubricant Substances 0.000 claims abstract description 9
- 239000012745 toughening agent Substances 0.000 claims abstract description 9
- 239000002994 raw material Substances 0.000 claims abstract description 8
- 238000006557 surface reaction Methods 0.000 claims abstract description 5
- 210000002381 plasma Anatomy 0.000 claims abstract 13
- 208000028659 discharge Diseases 0.000 claims abstract 10
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical group O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 17
- 239000012495 reaction gas Substances 0.000 claims description 17
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 14
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 12
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 12
- -1 polyethylene Polymers 0.000 claims description 12
- 238000001125 extrusion Methods 0.000 claims description 8
- 239000000347 magnesium hydroxide Substances 0.000 claims description 8
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 8
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 7
- 238000002156 mixing Methods 0.000 claims description 7
- 229910052757 nitrogen Inorganic materials 0.000 claims description 7
- 229910052786 argon Inorganic materials 0.000 claims description 6
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 claims description 6
- 239000008116 calcium stearate Substances 0.000 claims description 6
- 235000013539 calcium stearate Nutrition 0.000 claims description 6
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 6
- 239000001569 carbon dioxide Substances 0.000 claims description 6
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 claims description 6
- 238000009832 plasma treatment Methods 0.000 claims description 6
- 239000004698 Polyethylene Substances 0.000 claims description 5
- XSAOTYCWGCRGCP-UHFFFAOYSA-K aluminum;diethylphosphinate Chemical compound [Al+3].CCP([O-])(=O)CC.CCP([O-])(=O)CC.CCP([O-])(=O)CC XSAOTYCWGCRGCP-UHFFFAOYSA-K 0.000 claims description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 5
- 229910052760 oxygen Inorganic materials 0.000 claims description 5
- 239000001301 oxygen Substances 0.000 claims description 5
- 229920000573 polyethylene Polymers 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 claims description 4
- 229920001577 copolymer Polymers 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 claims description 4
- 239000012188 paraffin wax Substances 0.000 claims description 4
- 239000001993 wax Substances 0.000 claims description 4
- 239000004114 Ammonium polyphosphate Substances 0.000 claims description 3
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 claims description 3
- 229920002943 EPDM rubber Polymers 0.000 claims description 3
- 229920000877 Melamine resin Polymers 0.000 claims description 3
- 229920002292 Nylon 6 Polymers 0.000 claims description 3
- 229920002302 Nylon 6,6 Polymers 0.000 claims description 3
- 229920000388 Polyphosphate Polymers 0.000 claims description 3
- 235000021355 Stearic acid Nutrition 0.000 claims description 3
- 235000019826 ammonium polyphosphate Nutrition 0.000 claims description 3
- 229920001276 ammonium polyphosphate Polymers 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 229920001903 high density polyethylene Polymers 0.000 claims description 3
- 239000004700 high-density polyethylene Substances 0.000 claims description 3
- 229920001684 low density polyethylene Polymers 0.000 claims description 3
- 239000004702 low-density polyethylene Substances 0.000 claims description 3
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 3
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 3
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 3
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 3
- XFZRQAZGUOTJCS-UHFFFAOYSA-N phosphoric acid;1,3,5-triazine-2,4,6-triamine Chemical compound OP(O)(O)=O.NC1=NC(N)=NC(N)=N1 XFZRQAZGUOTJCS-UHFFFAOYSA-N 0.000 claims description 3
- 239000001205 polyphosphate Substances 0.000 claims description 3
- 235000011176 polyphosphates Nutrition 0.000 claims description 3
- 239000008117 stearic acid Substances 0.000 claims description 3
- QMMJWQMCMRUYTG-UHFFFAOYSA-N 1,2,4,5-tetrachloro-3-(trifluoromethyl)benzene Chemical compound FC(F)(F)C1=C(Cl)C(Cl)=CC(Cl)=C1Cl QMMJWQMCMRUYTG-UHFFFAOYSA-N 0.000 claims description 2
- PFEFOYRSMXVNEL-UHFFFAOYSA-N 2,4,6-tritert-butylphenol Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 PFEFOYRSMXVNEL-UHFFFAOYSA-N 0.000 claims description 2
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 claims description 2
- 229920000571 Nylon 11 Polymers 0.000 claims description 2
- 229920000299 Nylon 12 Polymers 0.000 claims description 2
- 229920003189 Nylon 4,6 Polymers 0.000 claims description 2
- 229920000305 Nylon 6,10 Polymers 0.000 claims description 2
- 229920000572 Nylon 6/12 Polymers 0.000 claims description 2
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 claims description 2
- 239000003570 air Substances 0.000 claims description 2
- IOGRQIWFIRKXQV-UHFFFAOYSA-K aluminum dipropylphosphinate Chemical compound C(CC)P([O-])(=O)CCC.[Al+3].C(CC)P([O-])(=O)CCC.C(CC)P([O-])(=O)CCC IOGRQIWFIRKXQV-UHFFFAOYSA-K 0.000 claims description 2
- QNNHFEIZWVGBTM-UHFFFAOYSA-K aluminum;diphenylphosphinate Chemical compound [Al+3].C=1C=CC=CC=1P(=O)([O-])C1=CC=CC=C1.C=1C=CC=CC=1P(=O)([O-])C1=CC=CC=C1.C=1C=CC=CC=1P(=O)([O-])C1=CC=CC=C1 QNNHFEIZWVGBTM-UHFFFAOYSA-K 0.000 claims description 2
- 230000004888 barrier function Effects 0.000 claims description 2
- GOJNABIZVJCYFL-UHFFFAOYSA-M dimethylphosphinate Chemical compound CP(C)([O-])=O GOJNABIZVJCYFL-UHFFFAOYSA-M 0.000 claims description 2
- UAUDZVJPLUQNMU-KTKRTIGZSA-N erucamide Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-KTKRTIGZSA-N 0.000 claims description 2
- 239000001307 helium Substances 0.000 claims description 2
- 229910052734 helium Inorganic materials 0.000 claims description 2
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 claims description 2
- 229940057995 liquid paraffin Drugs 0.000 claims description 2
- 229920001910 maleic anhydride grafted polyolefin Polymers 0.000 claims description 2
- 229920001911 maleic anhydride grafted polypropylene Polymers 0.000 claims description 2
- 239000004200 microcrystalline wax Substances 0.000 claims description 2
- 235000019808 microcrystalline wax Nutrition 0.000 claims description 2
- RKISUIUJZGSLEV-UHFFFAOYSA-N n-[2-(octadecanoylamino)ethyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCCNC(=O)CCCCCCCCCCCCCCCCC RKISUIUJZGSLEV-UHFFFAOYSA-N 0.000 claims description 2
- FATBGEAMYMYZAF-KTKRTIGZSA-N oleamide Chemical compound CCCCCCCC\C=C/CCCCCCCC(N)=O FATBGEAMYMYZAF-KTKRTIGZSA-N 0.000 claims description 2
- 239000004209 oxidized polyethylene wax Substances 0.000 claims description 2
- 235000013873 oxidized polyethylene wax Nutrition 0.000 claims description 2
- ACVYVLVWPXVTIT-UHFFFAOYSA-M phosphinate Chemical compound [O-][PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-M 0.000 claims description 2
- 229920000098 polyolefin Polymers 0.000 claims description 2
- 239000000843 powder Substances 0.000 claims description 2
- 229920002545 silicone oil Polymers 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 claims description 2
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 claims description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N Propene Chemical compound CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims 2
- DCXXMTOCNZCJGO-UHFFFAOYSA-N tristearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(OC(=O)CCCCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCCCC DCXXMTOCNZCJGO-UHFFFAOYSA-N 0.000 claims 2
- FGHOOJSIEHYJFQ-UHFFFAOYSA-N (2,4-ditert-butylphenyl) dihydrogen phosphite Chemical compound CC(C)(C)C1=CC=C(OP(O)O)C(C(C)(C)C)=C1 FGHOOJSIEHYJFQ-UHFFFAOYSA-N 0.000 claims 1
- XCPFSALHURPPJE-UHFFFAOYSA-N (3,5-ditert-butyl-4-hydroxyphenyl) propanoate Chemical compound CCC(=O)OC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 XCPFSALHURPPJE-UHFFFAOYSA-N 0.000 claims 1
- UAUDZVJPLUQNMU-UHFFFAOYSA-N Erucasaeureamid Natural products CCCCCCCCC=CCCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-UHFFFAOYSA-N 0.000 claims 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims 1
- 229920000092 linear low density polyethylene Polymers 0.000 claims 1
- 239000004707 linear low-density polyethylene Substances 0.000 claims 1
- FATBGEAMYMYZAF-UHFFFAOYSA-N oleicacidamide-heptaglycolether Natural products CCCCCCCCC=CCCCCCCCC(N)=O FATBGEAMYMYZAF-UHFFFAOYSA-N 0.000 claims 1
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 claims 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims 1
- 150000005691 triesters Chemical class 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 15
- 239000011159 matrix material Substances 0.000 abstract description 11
- 230000009286 beneficial effect Effects 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 4
- 230000006866 deterioration Effects 0.000 abstract description 3
- 238000004381 surface treatment Methods 0.000 abstract description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 12
- 125000003277 amino group Chemical group 0.000 description 8
- OKOBUGCCXMIKDM-UHFFFAOYSA-N Irganox 1098 Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)NCCCCCCNC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 OKOBUGCCXMIKDM-UHFFFAOYSA-N 0.000 description 7
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 7
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 6
- 239000000498 cooling water Substances 0.000 description 6
- 239000004005 microsphere Substances 0.000 description 6
- 229920000728 polyester Polymers 0.000 description 6
- 238000007605 air drying Methods 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 238000006482 condensation reaction Methods 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 238000011031 large-scale manufacturing process Methods 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 238000005453 pelletization Methods 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 229920010126 Linear Low Density Polyethylene (LLDPE) Polymers 0.000 description 1
- 229910019440 Mg(OH) Inorganic materials 0.000 description 1
- MXRIRQGCELJRSN-UHFFFAOYSA-N O.O.O.[Al] Chemical compound O.O.O.[Al] MXRIRQGCELJRSN-UHFFFAOYSA-N 0.000 description 1
- MTUBBMSQXXJFQP-UHFFFAOYSA-N OC(CCCCCCCCCCCCCCCCC(=O)OCC(O)CO)(O)O Chemical compound OC(CCCCCCCCCCCCCCCCC(=O)OCC(O)CO)(O)O MTUBBMSQXXJFQP-UHFFFAOYSA-N 0.000 description 1
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000012438 extruded product Nutrition 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012847 fine chemical Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001955 polyphenylene ether Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/02—Polyamides derived from omega-amino carboxylic acids or from lactams thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/06—Polyamides derived from polyamines and polycarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2217—Oxides; Hydroxides of metals of magnesium
- C08K2003/2224—Magnesium hydroxide
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/22—Halogen free composition
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
Abstract
Description
技术领域technical field
本发明涉及阻燃尼龙制备技术领域,尤其涉及一种无卤阻燃尼龙复合材料及其制备方法和应用。The invention relates to the technical field of flame retardant nylon preparation, in particular to a halogen-free flame retardant nylon composite material and a preparation method and application thereof.
背景技术Background technique
本发明背景技术中公开的信息仅仅旨在增加对本发明的总体背景的理解,而不必然被视为承认或以任何形式暗示该信息构成已经成为本领域一般技术人员所公知的现有技术。The information disclosed in this Background of the Invention is only for enhancement of understanding of the general background of the invention and should not necessarily be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person of ordinary skill in the art.
尼龙是一种用途最广、种类最多的工程塑料,该材料具有良好的力学性能、耐热性、耐磨损性、耐化学溶剂性、自润滑性,同时该材料加工性能优良,可一体化成型复杂的结构部件,被广泛用于汽车、电子电器、机械、轨道交通、体育器械等领域。但是尼龙属于可燃性塑料,在许多领域,如电子、电器、轨道交通等,对材料的阻燃性能提出了很高的要求,这就限制了尼龙材料的应用范围。Nylon is one of the most widely used and most types of engineering plastics. Forming complex structural components is widely used in automobiles, electronic appliances, machinery, rail transit, sports equipment and other fields. However, nylon is a flammable plastic. In many fields, such as electronics, electrical appliances, rail transit, etc., high requirements are placed on the flame retardant properties of materials, which limits the application scope of nylon materials.
通过加入阻燃剂可以显著提高尼龙材料的阻燃等级,许多含卤素的阻燃剂(如溴系化合物)可以显著提高尼龙材料的阻燃性能。随着人们对安全和环境问题的重视,传统的卤素阻燃剂逐渐被无卤阻燃剂所替代,如氢氧化物、氮系、磷系阻燃剂。The flame retardant grade of nylon materials can be significantly improved by adding flame retardants, and many halogen-containing flame retardants (such as brominated compounds) can significantly improve the flame retardant properties of nylon materials. With people's attention to safety and environmental issues, traditional halogen flame retardants are gradually replaced by halogen-free flame retardants, such as hydroxide, nitrogen-based, and phosphorus-based flame retardants.
无卤阻燃剂虽然具有环境友好的优点,但是与溴系阻燃剂相比添加量显著提高,如要达到UL94标准V0的阻燃等级,氢氧化物的添加量往往超过50份,其它类型无卤阻燃剂的添加量也要大于20份。如何将这种高添加量的阻燃剂很好的分散到尼龙基体中是一个很大的挑战。Although halogen-free flame retardants have the advantages of being environmentally friendly, the addition amount is significantly higher than that of brominated flame retardants. To achieve the flame retardant grade of UL94 standard V0, the addition amount of hydroxide often exceeds 50 parts. Other types The addition amount of halogen-free flame retardant should also be greater than 20 parts. How to disperse this high amount of flame retardant well into the nylon matrix is a big challenge.
专利文献CN104017356A公开了一种阻燃尼龙材料的制备方法,称取尼龙58.79-72.56份、三聚氰胺12.61-18.92份、磷酸11.53-17.29份、成炭剂3-5份,混合均匀后挤出造粒,制备的尼龙材料阻燃等级为V0。Patent document CN104017356A discloses a preparation method of flame retardant nylon material, weigh 58.79-72.56 parts of nylon, 12.61-18.92 parts of melamine, 11.53-17.29 parts of phosphoric acid, and 3-5 parts of char-forming agent, and extrude and granulate after mixing evenly. , the flame retardant grade of the prepared nylon material is V0.
专利文献CN105392841A公开了一种阻燃高温尼龙的制备方法,称取尼龙20-80份、聚磷酸酯10-40份、聚苯醚10-40份、聚四氟乙烯0-3份,混合均匀后挤出造粒,制备的尼龙材料阻燃等级为V0。Patent document CN105392841A discloses a preparation method of flame-retardant high-temperature nylon. Weigh 20-80 parts of nylon, 10-40 parts of polyphosphate, 10-40 parts of polyphenylene ether, and 0-3 parts of polytetrafluoroethylene, and mix them evenly. After extrusion and granulation, the flame retardant grade of the prepared nylon material is V0.
专利文献CN107129679A公开了一种增韧改性阻燃尼龙波纹管及其制备方法,将尼龙100份、增韧剂5-10份、阻燃剂10-20份、助剂5-15份混合后经特殊设备高温挤出成型,波纹管阻燃等级为V2。Patent document CN107129679A discloses a toughened modified flame-retardant nylon bellows and a preparation method thereof. After mixing 100 parts of nylon, 5-10 parts of toughening agent, 10-20 parts of flame retardant, and 5-15 parts of auxiliary Extruded by special equipment at high temperature, the flame retardant grade of bellows is V2.
专利文献CN107057346A公开了一种阻燃型尼龙组合物的制备方法,称取尼龙66树脂60-93份、有机硅阻燃剂1-15份、氮系或者磷系阻燃剂5-25份,混合均匀后挤出造粒,使用复合阻燃剂制备的尼龙材料极限氧指数大于31。Patent document CN107057346A discloses a preparation method of a flame retardant nylon composition, weighing 60-93 parts of nylon 66 resin, 1-15 parts of silicone flame retardant, and 5-25 parts of nitrogen-based or phosphorus-based flame retardant, After mixing evenly, extruding and granulating, the limiting oxygen index of nylon material prepared by using the composite flame retardant is greater than 31.
罗鸿鑫等(期刊文章:《表面改性对尼龙6/氢氧化镁阻燃性能的影响》,绝缘材料,2005,38(6):34-38)以偶联剂处理的Mg(OH)2为阻燃剂制备了阻燃尼龙6复合材料,发现当Mg(OH)2用量为40%时,材料氧指数可达30%以上,垂直燃烧等级为V0。Luo Hongxin et al. (Journal article: "Influence of Surface Modification on Flame Retardant Properties of Nylon 6/Magnesium Hydroxide", Insulation Materials, 2005, 38(6):34-38) Mg(OH) 2 treated with coupling agent was used as The flame retardant nylon 6 composite material was prepared by the flame retardant, and it was found that when the amount of Mg(OH) 2 was 40%, the oxygen index of the material could reach more than 30%, and the vertical combustion grade was V0.
吕昕冉等(期刊文章:《复合改性纳米氢氧化镁阻燃尼龙6的制备及性能》,绝缘材料,2013,46(6):36-40)以硬脂酸/硬脂酸钙处理的Mg(OH)2为阻燃剂制备了阻燃尼龙6复合材料,发现当Mg(OH)2用量为45%时,材料氧指数可达27%以上。Lv Xinran et al. (Journal article: "Preparation and Properties of Composite Modified Nanometer Magnesium Hydroxide Flame Retardant Nylon 6", Insulation Materials, 2013, 46(6): 36-40) Mg treated with stearic acid/calcium stearate (OH) 2 was used as a flame retardant to prepare a flame retardant nylon 6 composite material. It was found that when the amount of Mg(OH) 2 was 45%, the oxygen index of the material could reach more than 27%.
然而,本发明人从以上述阻燃尼龙复合材料为代表的文献中研究发现:将尼龙、阻燃剂及其它助剂混合造粒之前没有对配方中的阻燃剂进行表面处理,由于阻燃剂多为无机物或者小分子化合物,与尼龙基体相容性差,高含量阻燃剂难以有效的分散到尼龙基体中,造成复合材料力学性能显著下降。有的研究者对阻燃剂表面进行处理时,采用湿化学的方式,需要采用多步化学反应,操作复杂,不利于规模化生产。However, the inventors have found from the literature represented by the above-mentioned flame retardant nylon composite materials: before mixing and granulating nylon, flame retardant and other additives, the flame retardant in the formula is not surface-treated, because the flame retardant Most of the flame retardants are inorganic or small molecular compounds, which have poor compatibility with the nylon matrix. When some researchers treat the surface of flame retardants, they use wet chemical methods, which require multi-step chemical reactions, which are complicated to operate and are not conducive to large-scale production.
发明内容SUMMARY OF THE INVENTION
针对上述存在的问题,本发明提供一种无卤阻燃尼龙复合材料及其制备方法和应用;本发明利用低温等离子体对阻燃剂进行改性(表面功能化),有效改善了阻燃剂在尼龙中的分散性,提高了无卤阻燃尼龙的性能。In view of the above existing problems, the present invention provides a halogen-free flame retardant nylon composite material and a preparation method and application thereof; the present invention utilizes low temperature plasma to modify the flame retardant (surface functionalization), effectively improving the flame retardant The dispersibility in nylon improves the performance of halogen-free flame retardant nylon.
为实现上述发明目的,本发明采用的技术手段为:For realizing the above-mentioned purpose of the invention, the technical means adopted in the present invention are:
首先,本发明公开一种无卤阻燃尼龙复合材料,按重量份计,其原料组成包括:尼龙15-84.8份、改性阻燃剂10-70份、增韧剂5-10份、润滑剂0.1-3份、抗氧剂0.1-2份,所述改性阻燃剂即经过等离子体放电处理的阻燃剂,具体为:将阻燃剂置于等离子体反应装置中,通入一种或者几种气体的混合物,利用等离子体对阻燃剂进行表面功能化处理,使其表面产生羟基、羧基、胺基等极性基团,即得。First, the present invention discloses a halogen-free flame retardant nylon composite material. In parts by weight, its raw material composition includes: 15-84.8 parts of nylon, 10-70 parts of modified flame retardant, 5-10 parts of toughening agent, lubricant The modified flame retardant is a flame retardant treated by plasma discharge, specifically: placing the flame retardant in a plasma reaction device, and passing a A mixture of one or several gases, and the surface of the flame retardant is functionalized by plasma to generate polar groups such as hydroxyl, carboxyl, and amine groups on its surface.
其次,本发明公开上述无卤阻燃尼龙复合材料的制备方法,包括如下步骤:将尼龙、改性阻燃剂、增韧剂、润滑剂、抗氧剂混合后进行挤出,挤出物经过牵引、冷却、干燥、切粒,即得。Secondly, the present invention discloses a preparation method of the above halogen-free flame retardant nylon composite material, which comprises the following steps: mixing nylon, modified flame retardant, toughening agent, lubricant and antioxidant, and then extruding, and extruding the extruded product through Traction, cooling, drying, dicing, and that's it.
本发明无卤阻燃尼龙复合材料的特点是:利用低温等离子体技术对不同类型的无卤阻燃剂进行表面改性,在阻燃剂表面产生羟基、羧基、胺基等基团,这些基团在挤出过程中与尼龙末端的羧基和胺基发生缩合反应,在阻燃剂表面形成了尼龙链段接枝物,这些接枝物与尼龙基体有良好的相容性,可以显著提高阻燃剂在尼龙基体中的分散性。The characteristics of the halogen-free flame-retardant nylon composite material of the invention are: using low-temperature plasma technology to modify the surface of different types of halogen-free flame retardants, and generating hydroxyl, carboxyl, amine groups and other groups on the surface of the flame retardant, these radicals During the extrusion process, the group undergoes condensation reaction with the carboxyl and amine groups at the end of the nylon, and nylon segment grafts are formed on the surface of the flame retardant. These grafts have good compatibility with the nylon matrix and can significantly improve the resistance. The dispersibility of the flame retardant in the nylon matrix.
另外,与专利文献CN201711263708.6中采用的方法相比,本发明是为了使阻燃剂表面产生羟基、羧基、胺基等基团在挤出过程中与尼龙末端的羧基和胺基发生缩合反应,在阻燃剂表面形成和尼龙具有良好相容性的尼龙链段接枝物。而上述专利文献为了将碳微球能够分散到聚酯基体中,首先通过等离子技术在碳微球表面产生羟基和羧基,为了提高共混物的阻燃性能,又在碳微球表面接枝磷酸二氢胍的羟基和羧基,由于聚酯聚合物中没有尼龙链段的氨基、羧基等活泼基团,为了将上述碳微球更好的分散到聚酯中,发明人又在微球表面进行聚酯单体原位聚合。可以看到,专利文献CN201711263708.6为了实现碳微球的分散以及聚酯阻燃的目的,采用了等离子处理、微球表面接枝阻燃剂、微球表面原位聚酯单体聚合三种处理过程,不仅与本发明技术思路不同,而且操作过程繁琐,不利于工业化生产。本发明利用尼龙链段的氨基、羧基等活泼基团,直接通过阻燃剂等离子体处理得到表面具有羟基、羧基、氨基等基团的阻燃剂,可以直接在挤出机中实现阻燃剂的良好分散,而且这种方法具有操作过程简便,利于实现工业化的优点。In addition, compared with the method adopted in the patent document CN201711263708.6, the present invention is to make groups such as hydroxyl groups, carboxyl groups, and amine groups generated on the surface of the flame retardant to undergo condensation reactions with the carboxyl groups and amine groups at the nylon end during the extrusion process. , a nylon segment graft with good compatibility with nylon is formed on the surface of the flame retardant. In the above-mentioned patent documents, in order to disperse the carbon microspheres into the polyester matrix, firstly, hydroxyl and carboxyl groups are generated on the surface of the carbon microspheres by plasma technology. The hydroxyl and carboxyl groups of dihydroguanidine have no active groups such as amino and carboxyl groups of nylon segments in the polyester polymer. In order to better disperse the carbon microspheres into the polyester, the inventors conducted a In situ polymerization of polyester monomers. It can be seen that the patent document CN201711263708.6 adopts three kinds of plasma treatment, microsphere surface grafting flame retardant and microsphere surface in-situ polyester monomer polymerization in order to realize the purpose of dispersing carbon microspheres and polyester flame retardant. The processing process is not only different from the technical idea of the present invention, but also the operation process is cumbersome, which is not conducive to industrialized production. The invention utilizes the active groups such as amino group and carboxyl group of nylon segment, and directly obtains the flame retardant with groups such as hydroxyl group, carboxyl group and amino group on the surface by plasma treatment of the flame retardant, and can directly realize the flame retardant in the extruder. good dispersion, and this method has the advantages of simple operation process, which is conducive to the realization of industrialization.
与现有技术相比,本发明取得了以下有益效果:Compared with the prior art, the present invention has achieved the following beneficial effects:
(1)本发明利用低温等离子体技术对无卤阻燃剂进行表面处理,提高了阻燃剂与尼龙基体的相容性,有利于提高阻燃剂在尼龙中的分散性,这不仅可以提高尼龙材料的阻燃性能,而且有利于减少阻燃剂的加入对材料力学性能的恶化。(1) The present invention uses low-temperature plasma technology to perform surface treatment on the halogen-free flame retardant, which improves the compatibility of the flame retardant with the nylon matrix, which is beneficial to improve the dispersibility of the flame retardant in nylon, which can not only improve the The flame retardant properties of nylon materials are also beneficial to reduce the deterioration of the mechanical properties of the materials due to the addition of flame retardants.
(2)本发明采用的低温等离子处理方式具有操作简便、不采用化学溶剂、环境友好、利于大规模生产等优点。(2) The low-temperature plasma treatment method adopted in the present invention has the advantages of simple operation, no chemical solvent, environment-friendly, and favorable for large-scale production.
具体实施方式Detailed ways
应该指出,以下详细说明都是例示性的,旨在对本发明提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本发明所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is exemplary and intended to provide further explanation of the invention. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本发明的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that There are features, steps, operations, devices, components and/or combinations thereof.
正如前文所述,由于阻燃剂多为无机物或者小分子化合物,与尼龙基体相容性差,高含量阻燃剂难以有效的分散到尼龙基体中,造成复合材料力学性能显著下降。因此,本发明提出了一种无卤阻燃尼龙复合材料及其制备方法。As mentioned above, since most of the flame retardants are inorganic or small molecular compounds, they have poor compatibility with the nylon matrix, and it is difficult to effectively disperse the high content of flame retardants into the nylon matrix, resulting in a significant decrease in the mechanical properties of composite materials. Therefore, the present invention proposes a halogen-free flame retardant nylon composite material and a preparation method thereof.
在一些典型实施方式中,所述等离子体反应装置为低温等离子体反应装置,放电方式可以为辉光放电、电晕放电、介质阻挡放电、射频放电和微波放电中的任意一种。In some typical embodiments, the plasma reaction device is a low temperature plasma reaction device, and the discharge mode can be any one of glow discharge, corona discharge, dielectric barrier discharge, radio frequency discharge and microwave discharge.
在一些典型实施方式中,所述等离子体反应气体为空气、氧气、氮气、二氧化碳、氩气、氦气、氨气中的一种或几种的混合物。优选的,所述等离子体反应气体为二氧化碳或氨气,这两种气体处理的阻燃剂能够更为显著地提高无卤阻燃尼龙复合材料的阻燃性能和力学性能。In some typical embodiments, the plasma reaction gas is one or a mixture of air, oxygen, nitrogen, carbon dioxide, argon, helium, and ammonia. Preferably, the plasma reaction gas is carbon dioxide or ammonia, and the flame retardants treated with these two gases can more significantly improve the flame retardant properties and mechanical properties of the halogen-free flame retardant nylon composite material.
在一些典型实施方式中,所述等离子体处理阻燃剂粉末的条件为:气体压强5-500Pa、放电功率10-800W、放电时间5-60min。In some typical embodiments, the conditions for the plasma treatment of the flame retardant powder are: gas pressure 5-500Pa, discharge power 10-800W, and discharge time 5-60min.
在一些典型实施方式中,所述尼龙为尼龙6、尼龙66、尼龙46、尼龙610、尼龙612、尼龙9、尼龙11、尼龙12、尼龙1010、尼龙1012、尼龙1212等中的任意一种或几种的混合物。In some typical embodiments, the nylon is any one of nylon 6, nylon 66, nylon 46, nylon 610, nylon 612, nylon 9, nylon 11, nylon 12, nylon 1010, nylon 1012, nylon 1212, etc. or several mixtures.
在一些典型实施方式中,所述增韧剂为马来酸酐聚烯烃接枝物:马来酸酐接枝聚烯烃包括马来酸酐接枝低密度聚乙烯(LDPE)、马来酸酐接枝高密度聚乙烯(HDPE)、马来酸酐接枝线性低密度聚乙烯(LLDPE)、马来酸酐接枝聚丙烯(PP)、马来酸酐接枝乙烯丙烯共聚物(EPR)、马来酸酐接枝乙烯辛烯共聚物(POE)、马来酸酐接枝三元乙丙橡胶(EPDM)中的任意一种或几种的混合物。In some typical embodiments, the toughening agent is a maleic anhydride polyolefin graft: maleic anhydride grafted polyolefin includes maleic anhydride grafted low density polyethylene (LDPE), maleic anhydride grafted high density polyethylene Polyethylene (HDPE), Maleic Anhydride Grafted Linear Low Density Polyethylene (LLDPE), Maleic Anhydride Grafted Polypropylene (PP), Maleic Anhydride Grafted Ethylene Propylene Copolymer (EPR), Maleic Anhydride Grafted Ethylene Any one or a mixture of octene copolymer (POE) and maleic anhydride grafted ethylene-propylene-diene rubber (EPDM).
在一些典型实施方式中,所述阻燃剂为氢氧化镁(Mg(OH)2)、氢氧化铝(Al(OH)3)、三氧化二锑(Sb2O3)、硼酸锌(ZnB4O7)、红磷、包覆红磷、微胶囊化红磷、三聚氰胺氰尿酸盐(MCA)、三聚氰胺聚磷酸盐(MPP)、三聚氰胺磷酸盐(MP)、聚磷酸铵(APP)、季戊四醇、二甲基次膦酸铝、二乙基次膦酸铝、二丙基次膦酸铝、二丁基次膦酸铝、二苯基次膦酸铝中的任意一种或几种的混合物。In some typical embodiments, the flame retardant is magnesium hydroxide (Mg(OH) 2 ), aluminum hydroxide (Al(OH) 3 ), antimony trioxide (Sb 2 O 3 ), zinc borate (ZnB) 4 O 7 ), red phosphorus, coated red phosphorus, microencapsulated red phosphorus, melamine cyanurate (MCA), melamine polyphosphate (MPP), melamine phosphate (MP), ammonium polyphosphate (APP), Any one or more of pentaerythritol, aluminum dimethyl phosphinate, aluminum diethyl phosphinate, aluminum dipropyl phosphinate, aluminum dibutyl phosphinate, aluminum diphenyl phosphinate mixture.
在一些典型实施方式中,所述润滑剂为聚乙烯蜡、微晶石蜡、液体石蜡、固体石蜡、氯化石蜡、氧化聚乙烯蜡、硅油、硬脂酸、硬脂酸丁酯、硬脂酸钙、硬脂酸锌、油酸酰胺、乙撑双硬脂酰胺、芥酸酰胺、甘油三羟硬脂酸酯中的任意一种或几种的混合物。In some typical embodiments, the lubricant is polyethylene wax, microcrystalline wax, liquid paraffin, solid paraffin, chlorinated paraffin, oxidized polyethylene wax, silicone oil, stearic acid, butyl stearate, stearic acid Any one or a mixture of calcium, zinc stearate, oleic acid amide, ethylene bis-stearamide, erucic acid amide and glycerol trihydroxystearate.
在一些典型实施方式中所述抗氧剂为[四(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯(优选为抗氧剂1010)、3-(3,5-二叔丁基-4-羟基)丙烯十八酯(优选为抗氧剂1076)、N,N'-双-(3-(3,5-二叔丁基-4-羟基苯基)丙酰基)己二胺(优选为抗氧剂1098)、2,6-二叔丁基-4-甲酚(优选为抗氧剂264)、2,4,6-三叔丁基苯酚(优选为抗氧剂246)、(2,4-二叔丁基苯基)亚磷酸三酯(优选为抗氧剂168)中的任意一种或几种的混合物。In some typical embodiments, the antioxidant is [tetrakis(3,5-di-tert-butyl-4-hydroxyphenyl)propanoate] pentaerythritol ester (preferably antioxidant 1010), 3-(3,5 -Di-tert-butyl-4-hydroxy)propenyl octadecyl (preferably antioxidant 1076), N,N'-bis-(3-(3,5-di-tert-butyl-4-hydroxyphenyl)propane Acyl) hexamethylenediamine (preferably antioxidant 1098), 2,6-di-tert-butyl-4-cresol (preferably antioxidant 264), 2,4,6-tri-tert-butylphenol (preferably Antioxidant 246), (2,4-di-tert-butylphenyl) phosphite triester (preferably antioxidant 168) in any one or a mixture of several.
在一些典型实施方式中,所述尼龙、改性阻燃剂、增韧剂、润滑剂、抗氧剂的混合时间不少于30min。In some typical embodiments, the mixing time of the nylon, the modified flame retardant, the toughening agent, the lubricant, and the antioxidant is not less than 30 minutes.
在一些典型实施方式中,所述挤出的工艺参数为:在200℃-330℃之间,主螺杆转速5-300转/分钟,喂料螺杆转速1-50转/分钟。In some typical embodiments, the extrusion process parameters are: between 200°C and 330°C, the main screw speed is 5-300 rpm, and the feeding screw speed is 1-50 rpm.
在一些典型实施方式中,上述的无卤阻燃尼龙复合材料及其制备方法还被用于电子、电器、轨道交通等领域。In some typical embodiments, the above-mentioned halogen-free flame retardant nylon composite material and its preparation method are also used in the fields of electronics, electrical appliances, rail transportation and the like.
现结合具体实施方式对本发明进一步进行说明。The present invention will now be further described with reference to specific embodiments.
下列实施例中,所述尼龙为自中国神马集团有限责任公司的尼龙6,购自广东新会美达锦纶股份有限公司,M52800(这是产品型号)。所述马来酸酐接枝POE购自山东科华赛邦新材料股份有限公司,KE1。所述阻燃剂氢氧化镁购自上海宝迪化工;阻燃剂二乙基次膦酸铝购自青岛欧普瑞新材料有限公司,阻燃剂三聚氰胺氰尿酸盐购自四川精细化工研究院。所述润滑剂为硬脂酸钙,购自凯祥化工。所述抗氧剂采用抗氧剂1098(巴斯夫)。所述低温等离子体反应装置的型号为OTF-1200X,购自合肥科晶材料技术有限公司。In the following examples, the nylon is nylon 6 from China Shenma Group Co., Ltd., purchased from Guangdong Xinhui Meida Nylon Co., Ltd., M52800 (this is the product model). The maleic anhydride grafted POE was purchased from Shandong Kehua Saibang New Materials Co., Ltd., KE1. The flame retardant magnesium hydroxide was purchased from Shanghai Baodi Chemical; the flame retardant aluminum diethylphosphinate was purchased from Qingdao Opry New Materials Co., Ltd., and the flame retardant melamine cyanurate was purchased from Sichuan Fine Chemical Industry Research Institute . The lubricant is calcium stearate, purchased from Kaixiang Chemical. The antioxidant was Antioxidant 1098 (BASF). The model of the low-temperature plasma reaction device is OTF-1200X, which was purchased from Hefei Kejing Material Technology Co., Ltd.
实施例1Example 1
一种无卤阻燃尼龙复合材料的制备方法,包括如下步骤:A preparation method of halogen-free flame-retardant nylon composite material, comprising the following steps:
取尼龙42份、马来酸酐接枝POE7份、氢氧化镁50份、硬脂酸钙0.5份、抗氧剂10980.5份,将上述各种原料在高速混合机中混合30min,随后放入挤出机料斗中,在210-260℃之间,主螺杆转速80转/分钟,喂料螺杆转速20转/分钟条件下进行挤出,挤出物经过牵引(牵引速率10米/分钟),冷却(冷却水温30℃)、干燥(空气自然吹干)、切粒(切粒机转速30Hz),得到无卤阻燃尼龙复合材料。Take 42 parts of nylon, 7 parts of maleic anhydride grafted POE, 50 parts of magnesium hydroxide, 0.5 part of calcium stearate, 10980.5 parts of antioxidant, mix the above-mentioned various raw materials in a high-speed mixer for 30min, and then put them into extrusion In the hopper of the machine, at 210-260 ° C, the main screw speed is 80 rpm, and the feeding screw speed is 20 rpm. The cooling water temperature is 30° C.), drying (air drying is performed naturally), and pelletizing (the rotation speed of the pelletizer is 30 Hz) to obtain a halogen-free flame retardant nylon composite material.
实施例2Example 2
一种无卤阻燃尼龙复合材料的制备方法,包括如下步骤:A preparation method of halogen-free flame-retardant nylon composite material, comprising the following steps:
(1)将氢氧化镁55份放入低温等离子体反应装置中,通入氩气作为等离子反应气,气体压强200Pa,射频放电功率700W,放电时间50min,得到改性氢氧化镁,备用。(1) put 55 parts of magnesium hydroxide into the low temperature plasma reaction device, feed argon gas as plasma reaction gas, gas pressure 200Pa, radio frequency discharge power 700W, discharge time 50min, obtain modified magnesium hydroxide, standby.
(2)取尼龙42份、马来酸酐接枝POE7份、本实施例步骤(1)制备的改性氢氧化镁50份、硬脂酸钙0.5份、抗氧剂1098 0.5份;将上述各种原料在高速混合机中混合30min,随后放入挤出机料斗中,在210-260℃之间,主螺杆转速80转/分钟,喂料螺杆转速20转/分钟条件下进行挤出,挤出物经过牵引(牵引速率10米/分钟),冷却(冷却水温30℃)、干燥(空气自然吹干)、切粒(切粒机转速30Hz),得到无卤阻燃尼龙复合材料。(2) Take 42 parts of nylon, 7 parts of maleic anhydride grafted POE, 50 parts of modified magnesium hydroxide, 0.5 part of calcium stearate, and 0.5 part of antioxidant 1098 prepared in step (1) of this example; The raw materials were mixed in a high-speed mixer for 30min, then put into the extruder hopper, and extruded under the conditions of 210-260°C, the main screw speed was 80 rpm, and the feeding screw speed was 20 rpm. The output is drawn (traction rate 10 m/min), cooled (cooling water temperature 30°C), dried (air-drying naturally), and pelletized (pelletizer speed 30Hz) to obtain halogen-free flame retardant nylon composite material.
实施例3Example 3
一种无卤阻燃尼龙复合材料的制备方法,包括如下步骤:A preparation method of halogen-free flame-retardant nylon composite material, comprising the following steps:
(1)将氢氧化镁15份放入低温等离子体反应装置中,通入氩气作为等离子反应气,气体压强5Pa,射频放电功率800W,放电时间60min,得到改性氢氧化镁,备用。(1) put 15 parts of magnesium hydroxide into the low temperature plasma reaction device, feed argon gas as plasma reaction gas, gas pressure 5Pa, radio frequency discharge power 800W, discharge time 60min, obtain modified magnesium hydroxide, standby.
(2)取尼龙15份、马来酸酐接枝POE 5份、本实施例步骤(1)制备的改性氢氧化镁10份、聚乙烯蜡0.1份、抗氧剂1098 0.1份;将上述各种原料在高速混合机中混合30min,随后放入挤出机料斗中,在210-260℃之间,主螺杆转速80转/分钟,喂料螺杆转速20转/分钟条件下进行挤出,挤出物经过牵引(牵引速率10米/分钟),冷却(冷却水温30℃)、干燥(空气自然吹干)、切粒(切粒机转速30Hz),得到无卤阻燃尼龙复合材料。(2) Take 15 parts of nylon, 5 parts of maleic anhydride grafted POE, 10 parts of modified magnesium hydroxide prepared in step (1) of this example, 0.1 part of polyethylene wax, and 0.1 part of antioxidant 1098; The raw materials were mixed in a high-speed mixer for 30min, then put into the extruder hopper, and extruded under the conditions of 210-260°C, the main screw speed was 80 rpm, and the feeding screw speed was 20 rpm. The output is drawn (traction rate 10 m/min), cooled (cooling water temperature 30°C), dried (air-drying naturally), and pelletized (pelletizer speed 30Hz) to obtain halogen-free flame retardant nylon composite material.
实施例4Example 4
一种无卤阻燃尼龙复合材料的制备方法,包括如下步骤:A preparation method of halogen-free flame-retardant nylon composite material, comprising the following steps:
(1)将氢氧化镁80份放入低温等离子体反应装置中,通入氩气作为等离子反应气,气体压强500Pa,射频放电功率100W,放电时间5min,得到改性氢氧化镁,备用。(1) put 80 parts of magnesium hydroxide into the low temperature plasma reaction device, feed argon gas as plasma reaction gas, gas pressure 500Pa, radio frequency discharge power 100W, discharge time 5min, obtain modified magnesium hydroxide, standby.
(2)取尼龙84.8份、马来酸酐接枝POE 10份、本实施例步骤(1)制备的改性氢氧化镁70份、聚乙烯蜡3份、抗氧剂1098 2份;将上述各种原料在高速混合机中混合30min,随后放入挤出机料斗中,在210-260℃之间,主螺杆转速80转/分钟,喂料螺杆转速20转/分钟条件下进行挤出,挤出物经过牵引(牵引速率10米/分钟),冷却(冷却水温30℃)、干燥(空气自然吹干)、切粒(切粒机转速30Hz),得到无卤阻燃尼龙复合材料。(2) Take 84.8 parts of nylon, 10 parts of maleic anhydride grafted POE, 70 parts of modified magnesium hydroxide prepared in step (1) of this example, 3 parts of polyethylene wax, and 2 parts of antioxidant 1098; The raw materials were mixed in a high-speed mixer for 30min, then put into the extruder hopper, and extruded under the conditions of 210-260°C, the main screw speed was 80 rpm, and the feeding screw speed was 20 rpm. The output is drawn (traction rate 10 m/min), cooled (cooling water temperature 30°C), dried (air-drying naturally), and pelletized (pelletizer speed 30Hz) to obtain halogen-free flame retardant nylon composite material.
实施例5Example 5
一种无卤阻燃尼龙复合材料的制备方法,同实施例2,区别在于:所述等离子反应气为氮气。A preparation method of a halogen-free flame retardant nylon composite material is the same as that of Example 2, except that the plasma reaction gas is nitrogen.
实施例6Example 6
一种无卤阻燃尼龙复合材料的制备方法,同实施例2,区别在于:所述等离子反应气为空气。A preparation method of a halogen-free flame retardant nylon composite material is the same as that of Example 2, except that the plasma reaction gas is air.
实施例7Example 7
一种无卤阻燃尼龙复合材料的制备方法,同实施例2,区别在于:所述等离子反应气为氧气。A preparation method of a halogen-free flame-retardant nylon composite material is the same as that of Example 2, except that the plasma reaction gas is oxygen.
实施例8Example 8
一种无卤阻燃尼龙复合材料的制备方法,同实施例2,区别在于:所述等离子反应气为二氧化碳。A preparation method of a halogen-free flame retardant nylon composite material is the same as that of Example 2, except that the plasma reaction gas is carbon dioxide.
实施例9Example 9
一种无卤阻燃尼龙复合材料的制备方法,同实施例2,区别在于:所述等离子反应气为氨气。A preparation method of a halogen-free flame retardant nylon composite material is the same as that of Example 2, except that the plasma reaction gas is ammonia gas.
实施例10Example 10
一种无卤阻燃尼龙复合材料的制备方法,包括如下步骤:A preparation method of halogen-free flame-retardant nylon composite material, comprising the following steps:
取尼龙62份、马来酸酐接枝POE7份、阻燃剂(二乙基次膦酸铝20份+三聚氰胺氰尿酸盐10份)、硬脂酸钙0.5份、抗氧剂1098 0.5份,将上述各种原料在高速混合机中混合30min,随后放入挤出机料斗中,在210℃-260℃之间,主螺杆转速80转/分钟,喂料螺杆转速20转/分钟条件下进行挤出,挤出物经过牵引(牵引速率10米/分钟),冷却(冷却水温30℃)、干燥(空气自然吹干)、切粒(切粒机转速30Hz),得到无卤阻燃尼龙复合材料。Take 62 parts of nylon, 7 parts of maleic anhydride grafted POE, flame retardant (20 parts of aluminum diethylphosphinate + 10 parts of melamine cyanurate), 0.5 part of calcium stearate, 0.5 part of antioxidant 1098, The above-mentioned various raw materials were mixed in a high-speed mixer for 30min, and then put into the extruder hopper, at 210℃-260℃, the main screw speed was 80 rpm, and the feeding screw speed was 20 rpm. Extrusion, the extrudate is pulled (the pulling speed is 10 m/min), cooled (cooling water temperature is 30 ° C), dried (air is naturally dried), and pelletized (the speed of pelletizer is 30 Hz) to obtain halogen-free flame retardant nylon composite Material.
实施例11Example 11
一种无卤阻燃尼龙复合材料的制备方法,包括如下步骤:A preparation method of halogen-free flame-retardant nylon composite material, comprising the following steps:
(1)取二乙基次膦酸铝20份,三聚氰胺氰尿酸盐10份,放入低温等离子体反应装置中,通入氩气气体,气体压强200Pa,射频放电功率700W,放电时间50min,得到改性阻燃剂,备用。(1) Take 20 parts of aluminum diethyl phosphinate and 10 parts of melamine cyanurate, put them into a low temperature plasma reaction device, feed argon gas, gas pressure 200Pa, radio frequency discharge power 700W, discharge time 50min, The modified flame retardant was obtained and used for later use.
(2)将尼龙62份、马来酸酐接枝POE 7份、本实施例步骤(1)制备的改性阻燃剂、硬脂酸钙0.5份、抗氧剂1098 0.5份在高速混合机中混合30min,随后放入挤出机料斗中,在210℃-260℃之间,主螺杆转速80转/分钟,喂料螺杆转速20转/分钟条件下进行挤出,挤出物经过牵引(牵引速率10米/分钟),冷却(冷却水温30℃)、干燥(空气自然吹干)、切粒(切粒机转速30Hz),得到无卤阻燃尼龙复合材料。(2) 62 parts of nylon, 7 parts of maleic anhydride grafted POE, the modified flame retardant prepared in step (1) of this example, 0.5 part of calcium stearate, and 0.5 part of antioxidant 1098 were placed in a high-speed mixer Mix for 30min, then put it into the extruder hopper, extrude under the condition of 210℃-260℃, the main screw speed is 80 rev/min, and the feeding screw speed is 20 rev/min. speed of 10 m/min), cooling (cooling water temperature 30° C.), drying (air drying), pelletizing (pelletizer rotation speed 30 Hz), to obtain halogen-free flame retardant nylon composite material.
实施例12Example 12
一种无卤阻燃尼龙复合材料的制备方法,同实施例9,区别在于:所述等离子反应气为氮气。A preparation method of a halogen-free flame retardant nylon composite material is the same as that of Example 9, except that the plasma reaction gas is nitrogen.
实施例13Example 13
一种无卤阻燃尼龙复合材料的制备方法,同实施例2,区别在于:所述等离子反应气为空气。A preparation method of a halogen-free flame retardant nylon composite material is the same as that of Example 2, except that the plasma reaction gas is air.
实施例14Example 14
一种无卤阻燃尼龙复合材料的制备方法,同实施例2,区别在于:所述等离子反应气为氧气。A preparation method of a halogen-free flame-retardant nylon composite material is the same as that of Example 2, except that the plasma reaction gas is oxygen.
实施例15Example 15
一种无卤阻燃尼龙复合材料的制备方法,同实施例2,区别在于:所述等离子反应气为二氧化碳。A preparation method of a halogen-free flame retardant nylon composite material is the same as that of Example 2, except that the plasma reaction gas is carbon dioxide.
实施例16Example 16
一种无卤阻燃尼龙复合材料的制备方法,同实施例2,区别在于:所述等离子反应气为氨气。A preparation method of a halogen-free flame retardant nylon composite material is the same as that of Example 2, except that the plasma reaction gas is ammonia gas.
性能测试:Performance Testing:
实施例1-9阻燃尼龙复合材料性能如表1所示,其中,实施例1为对照组,其采用的阻燃剂氢氧化镁没有利用低温等离子体进行表面功能化。The properties of the flame-retardant nylon composite materials of Examples 1-9 are shown in Table 1. Among them, Example 1 is a control group, and the flame retardant magnesium hydroxide used in it does not use low-temperature plasma for surface functionalization.
表1Table 1
实施例10-16阻燃尼龙复合材料性能如表2所示,其中,实施例10为对照组,其采用的阻燃剂没有利用低温等离子体进行表面功能化,另外,和实施例1-9相比,实施例10-16采用的为氮磷复配阻燃剂。The properties of the flame-retardant nylon composite materials of Examples 10-16 are shown in Table 2, wherein, Example 10 is a control group, and the flame retardant used in it does not use low-temperature plasma for surface functionalization. In addition, the same as Examples 1-9 In contrast, examples 10-16 use nitrogen-phosphorus compound flame retardants.
表2Table 2
从表1、表2可以看出,加入未用低温等离子体处理的阻燃剂制备的阻燃尼龙复合材料阻燃等级可以达到V0,但是复合材料拉伸强度与冲击强度并不理想。而将阻燃剂用不同气体的低温等离子体进行处理后,复合材料阻燃等级在达到V0的同时,材料拉伸和冲击性能得到了显著提升,这是说明通过对阻燃剂进行表面改性,显著提高了阻燃剂在尼龙基体中的分散性,经过本发明进一步研究,发现这是由于改性使得阻燃剂表面产生了大量的羟基、羧基、胺基等基团,这些基团在挤出过程中与尼龙末端的羧基和胺基发生缩合反应,在阻燃剂表面形成了尼龙链段接枝物,这些接枝物与尼龙基体有良好的相容性,从而提高阻燃剂在尼龙基体中的分散性,而分散性的显著改善有利于减少阻燃剂的加入对材料力学性能的恶化,使得制备的阻燃尼龙复合材料兼具优异的阻燃性能和力学性能。It can be seen from Table 1 and Table 2 that the flame retardant grade of the flame retardant nylon composite prepared by adding the flame retardant without low temperature plasma treatment can reach V0, but the tensile strength and impact strength of the composite material are not ideal. After the flame retardant was treated with low-temperature plasma of different gases, the flame retardant grade of the composite material reached V0, and the tensile and impact properties of the material were significantly improved, which indicated that the surface modification of the flame retardant was carried out. , which significantly improves the dispersion of the flame retardant in the nylon matrix. After further research in the present invention, it is found that this is due to the modification that makes a large number of hydroxyl, carboxyl, amine and other groups on the surface of the flame retardant. These groups are in During the extrusion process, a condensation reaction occurs with the carboxyl and amine groups at the end of nylon, and nylon segment grafts are formed on the surface of the flame retardant. These grafts have good compatibility with the nylon matrix, thereby improving the flame retardant. The dispersibility in the nylon matrix, and the significant improvement of the dispersibility is beneficial to reduce the deterioration of the mechanical properties of the material due to the addition of flame retardants, so that the prepared flame retardant nylon composite has both excellent flame retardant properties and mechanical properties.
以上所述仅为本发明的优选实施例,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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