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CN110683146A - Packaging bag automatic unpacking system and rope bag extraction and separation mechanism - Google Patents

Packaging bag automatic unpacking system and rope bag extraction and separation mechanism Download PDF

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Publication number
CN110683146A
CN110683146A CN201911154206.9A CN201911154206A CN110683146A CN 110683146 A CN110683146 A CN 110683146A CN 201911154206 A CN201911154206 A CN 201911154206A CN 110683146 A CN110683146 A CN 110683146A
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China
Prior art keywords
rope
bag
clamping
rotating shaft
conveying platform
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Chinese (zh)
Inventor
李延民
赵树森
苏根华
许文斌
霍征征
孔冬冬
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Zhengzhou University
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HENAN ZHENGZHOU MINING MACHINERY CO LTD
Zhengzhou University
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Priority to CN201911154206.9A priority Critical patent/CN110683146A/en
Publication of CN110683146A publication Critical patent/CN110683146A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B69/00Unpacking of articles or materials, not otherwise provided for
    • B65B69/0008Opening and emptying bags

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control And Other Processes For Unpacking Of Materials (AREA)

Abstract

本发明涉及一种包装袋自动拆包系统及其绳袋抽取分离机构,绳袋抽取分离机构包括用于设置在输送平台一侧的安装支架,安装支架上转动设有转动轴,转动轴上沿径向延伸有摆动架,所述摆动架上设有用于夹取绳子的夹紧手指,夹紧手指包括夹爪,还包括用于驱动夹爪相对靠近和相背远离的手指驱动结构,安装支架上还设有用于驱动转动轴转动以带动摆动架朝向输送平台和背向输送平台摆动的转轴驱动结构;夹紧手指具有在跟随摆动架朝向输送平台摆动而移动的行程中用于将输送平台上的包装袋上被切断的绳子夹紧的夹紧位,还具有在跟随摆动架背向输送平台摆动而移动的行程中用于将夹紧的绳子松开的松开位。自动化程度较高,节省较多的人力和成本。

Figure 201911154206

The invention relates to an automatic unpacking system for packaging bags and a rope bag extraction and separation mechanism. The rope bag extraction and separation mechanism comprises an installation bracket arranged on one side of a conveying platform. The installation bracket is rotatably provided with a rotating shaft. A swinging frame extends radially, and the swinging frame is provided with clamping fingers for clamping the rope. The clamping fingers include clamping jaws and a finger driving structure for driving the clamping jaws to be relatively close to and away from each other. The mounting bracket There is also a rotating shaft drive structure for driving the rotating shaft to rotate to drive the swing frame to swing towards the conveying platform and back to the conveying platform; The clamping position for clamping the cut rope on the packaging bag also has a loosening position for loosening the clamped rope during the travel of following the swinging frame to swing away from the conveying platform. The degree of automation is high, which saves more labor and costs.

Figure 201911154206

Description

包装袋自动拆包系统及其绳袋抽取分离机构Packaging bag automatic unpacking system and rope bag extraction and separation mechanism

技术领域technical field

本发明涉及包装袋拆包领域,特别是涉及一种包装袋自动拆包系统及其绳袋抽取分离机构。The invention relates to the field of packaging bag unpacking, in particular to an automatic packaging bag unpacking system and a rope bag extraction and separation mechanism.

背景技术Background technique

医药行业的生产原料有很多为袋装植物,为满足生产需要,袋装植物在加工前需要对其外侧的包装袋进行拆包,现有的袋装植物的植物包均具有包装袋,包装袋内包装有袋装植物,包装袋外捆扎有绳子。Many of the production raw materials in the pharmaceutical industry are bagged plants. In order to meet the production needs, the bagged plants need to be unpacked from the outer packaging bag before processing. The existing plant bags of bagged plants all have packaging bags. There are bagged plants in the inner package, and a rope is bundled outside the packaging bag.

在现有拆包过程中,一般先将植物包移动至输送台上,然后工人用到刀先将绳子割断,之后工人将绳子抽取,实现包装袋与绳子之间的分离,然后将绳子扔在一边, 继续后续的包装袋的拆包,最终将袋装植物从包装袋中取出。这种传统的绳袋分离技术,在工作过程中,会浪费较多的人工成本,而且拆包效率极其低,同时,从包装袋上抽取下来的绳子随意散放,在后续的整理收集时会非常麻烦, 进一步降低了拆包的生产效率。In the existing unpacking process, the plant bag is generally moved to the conveying table first, and then the worker cuts the rope with a knife, and then the worker extracts the rope to achieve separation between the packaging bag and the rope, and then throws the rope on the On the other hand, the subsequent unpacking of the packaging bag is continued, and the bagged plants are finally taken out from the packaging bag. This traditional rope bag separation technology will waste a lot of labor costs during the work process, and the unpacking efficiency is extremely low. It is very troublesome and further reduces the production efficiency of unpacking.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种绳袋抽取分离机构,以解决现有技术中的绳子与包装袋分离操作复杂,浪费人力的问题;本发明的目的还在于提供一种使用该绳袋抽取分离机构的包装袋自动拆包系统。The purpose of the present invention is to provide a rope bag extraction and separation mechanism, so as to solve the problems in the prior art that the separation operation of the rope and the packaging bag is complicated and labor is wasted; the present invention also aims to provide a rope bag extraction and separation mechanism using the rope bag The packaging bag automatic unpacking system.

为了解决上述问题,本发明所涉及的绳袋抽取分离机构采用以下技术方案:In order to solve the above problems, the rope bag extraction and separation mechanism involved in the present invention adopts the following technical solutions:

绳袋抽取分离机构包括用于设置在输送平台一侧的安装支架,所述安装支架上转动设有转动轴,所述转动轴上沿径向延伸有摆动架,所述摆动架上设有用于夹取绳子的夹紧手指,所述夹紧手指包括夹爪,还包括用于驱动夹爪相对靠近和相背远离的手指驱动结构,安装支架上还设有用于驱动转动轴转动以带动摆动架朝向输送平台和背向输送平台摆动的转轴驱动结构;夹紧手指具有在跟随摆动架朝向输送平台摆动而移动的行程中用于将输送平台上的包装袋上被切断的绳子夹紧的夹紧位,还具有在跟随摆动架背向输送平台摆动而移动的行程中用于将夹紧的绳子松开的松开位。The rope bag extraction and separation mechanism includes a mounting bracket arranged on one side of the conveying platform, the mounting bracket is rotatably provided with a rotating shaft, and a swing frame extends radially on the rotating shaft, and the swing frame is provided with a A clamping finger for gripping the rope, the clamping finger includes a clamping jaw, and also includes a finger driving structure for driving the clamping jaw to be relatively close to and away from each other, and the mounting bracket is also provided with a rotating shaft for driving the swing frame. The rotating shaft drive structure swings toward and away from the conveying platform; the gripping fingers have gripping fingers for clamping the ropes cut on the packaging bags on the conveying platform in the stroke of following the swinging frame of the swing frame toward the conveying platform. It also has a release position for releasing the clamped rope during the movement of the swing frame oscillating back to the conveying platform.

进一步的,所述转动轴的转动轴线与输送平台的输送方向平行。Further, the rotation axis of the rotating shaft is parallel to the conveying direction of the conveying platform.

进一步的,所述摆动架的背向转动轴的一端具有安装板,所述夹紧手指有两个以上,沿平行于转动轴的轴线方向间隔布置。Further, an end of the swing frame facing away from the rotating shaft is provided with a mounting plate, and there are more than two clamping fingers, which are arranged at intervals along the axis direction parallel to the rotating shaft.

进一步的,所述摆动架包括至少两根沿转动轴的轴向间隔布置的摆杆,所述夹紧手指位于相邻的两根摆杆之间。Further, the swing frame includes at least two swing rods spaced apart in the axial direction of the rotating shaft, and the clamping fingers are located between the two adjacent swing rods.

进一步的,所述绳袋抽取分离机构还包括用于设置在安装支架的一侧的绳收集仓,所述夹紧时手指位于松开位时,绳收集仓的仓口位于夹紧手指的正下方。Further, the rope bag extraction and separation mechanism also includes a rope collection bin arranged on one side of the mounting bracket, and when the finger is in the release position during clamping, the bin opening of the rope collection bin is located at the positive side of the clamping finger. below.

进一步的,所述手指驱动结构为驱动气缸。Further, the finger driving structure is a driving cylinder.

进一步的,所述转轴驱动结构为气缸组件,气缸组件包括气缸以及与气缸传动配合的并固定在转动轴上的拐臂。Further, the rotating shaft driving structure is a cylinder assembly, and the cylinder assembly includes a cylinder and a crank arm that is drive-fitted with the cylinder and fixed on the rotating shaft.

本发明所涉及的包装袋自动拆包系统采用以下技术方案:The packaging bag automatic unpacking system involved in the present invention adopts the following technical solutions:

包装袋自动拆包系统,包括台架,台架上具有输送平台,台架上位于输送平台的一侧设有拆袋分离机构,所述拆袋分离机构包括用于将物料包的绳子切断的切刀,所述台架的另一侧对应拆袋分离机构的位置处设有绳袋抽取分离机构,绳袋抽取分离机构包括设置在输送平台另一侧的安装支架,所述安装支架上转动设有转动轴,所述转动轴上沿径向延伸有摆动架,所述摆动架上设有用于夹取绳子的夹紧手指,所述夹紧手指包括夹爪,还包括用于驱动夹爪相对靠近和相背远离的手指驱动结构,安装支架上还设有用于驱动转动轴转动以带动摆动架朝向输送平台和背向输送平台摆动的转轴驱动结构;夹紧手指具有在跟随摆动架朝向输送平台摆动而移动的行程中用于将输送平台上的包装袋上被切断的绳子夹紧的夹紧位,还具有在跟随摆动架背向输送平台摆动而移动的行程中用于将夹紧的绳子松开的松开位。The automatic unpacking system for packaging bags includes a bench, a conveying platform is arranged on the bench, and a bag unpacking separation mechanism is arranged on the side of the bench on the conveying platform, and the bag unpacking and separation mechanism includes a rope for cutting the material package. Cutter, a rope bag extraction and separation mechanism is provided at the position corresponding to the bag dismantling and separation mechanism on the other side of the platform, and the rope bag extraction and separation mechanism includes a mounting bracket arranged on the other side of the conveying platform, and the mounting bracket rotates on the A rotating shaft is provided, and a swing frame extends radially on the rotating shaft. The swing frame is provided with clamping fingers for clamping the rope. The clamping fingers include clamping jaws and driving jaws. The finger drive structure is relatively close to and away from each other, and the mounting bracket is also provided with a rotating shaft drive structure for driving the rotating shaft to rotate to drive the swing frame to swing toward and away from the conveying platform; The clamping position is used to clamp the ropes cut on the packaging bag on the conveying platform during the swinging and moving stroke of the platform, and also has a clamping position used for clamping the rope during the swinging movement of the swing frame away from the conveying platform. The loose position where the rope is loosened.

进一步的,所述转动轴的转动轴线与输送平台的输送方向平行。Further, the rotation axis of the rotating shaft is parallel to the conveying direction of the conveying platform.

进一步的,所述摆动架的背向转动轴的一端具有安装板,所述夹紧手指有两个以上,沿平行于转动轴的轴线方向间隔布置。Further, an end of the swing frame facing away from the rotating shaft is provided with a mounting plate, and there are more than two clamping fingers, which are arranged at intervals along the axis direction parallel to the rotating shaft.

进一步的,所述摆动架包括至少两根沿转动轴的轴向间隔布置的摆杆,所述夹紧手指位于相邻的两根摆杆之间。Further, the swing frame includes at least two swing rods spaced apart in the axial direction of the rotating shaft, and the clamping fingers are located between the two adjacent swing rods.

进一步的,所述绳袋抽取分离机构还包括用于设置在安装支架的一侧的绳收集仓,所述夹紧时手指位于松开位时,绳收集仓的仓口位于夹紧手指的正下方。Further, the rope bag extraction and separation mechanism also includes a rope collection bin arranged on one side of the mounting bracket, and when the finger is in the release position during clamping, the bin opening of the rope collection bin is located at the positive side of the clamping finger. below.

进一步的,所述手指驱动结构为驱动气缸。Further, the finger driving structure is a driving cylinder.

进一步的,所述转轴驱动结构为气缸组件,气缸组件包括气缸以及与气缸传动配合的并固定在转动轴上的拐臂。Further, the rotating shaft driving structure is a cylinder assembly, and the cylinder assembly includes a cylinder and a crank arm that is drive-fitted with the cylinder and fixed on the rotating shaft.

本发明的有益效果如下:相比于现有技术,本发明所涉及的绳袋抽取分离机构,通过安装支架、转动轴、摆动架以及夹紧手指的设置,实际工作过程中,在物料包上的绳子被切断时,转轴驱动结构带动转动轴转动,进而带动摆动架朝向物料包摆动,在到达预定位置时,手指驱动结构工作,驱动夹爪相对靠近而将对应的绳子夹紧,之后转动驱动结构驱动转动轴反向转动,带动摆动架反向摆动,夹紧手指在跟随摆动架移动的过程中,能够将物料包上的绳子抽取,实现包装袋与绳子的完整分离,之后再摆动杆反向摆动到设定位置后,手指驱动结构带动夹爪相背远离,将夹紧的绳子松开,最终实现包装袋与绳子之间的自动化抽取分离,结构比较简单,而且自动化程度较高,同时该机构不需要人工干预即可实现在线完整操作,节省较多的人力和成本。The beneficial effects of the present invention are as follows: compared with the prior art, the rope bag extraction and separation mechanism involved in the present invention, through the setting of the mounting bracket, the rotating shaft, the swing frame and the clamping fingers, in the actual working process, on the material bag When the rope is cut off, the rotating shaft drive structure drives the rotating shaft to rotate, and then drives the swing frame to swing toward the material bag. When it reaches the predetermined position, the finger drive structure works, and the driving jaws are relatively close to clamp the corresponding rope, and then rotate to drive The structure drives the rotating shaft to rotate in the reverse direction, which drives the swinging frame to swing in the opposite direction. During the movement of the clamping finger following the swinging frame, the rope on the material bag can be extracted to realize the complete separation of the packaging bag and the rope. After swinging to the set position, the finger-driven structure drives the clamping jaws away from each other, loosens the clamped rope, and finally realizes the automatic extraction and separation between the packaging bag and the rope. The structure is relatively simple, and the degree of automation is high. The agency can achieve complete online operations without manual intervention, saving a lot of manpower and costs.

附图说明Description of drawings

为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍:In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings that need to be used in the embodiments:

图1为本发明待拆的植物包的结构示意图;Fig. 1 is the structural representation of the plant bag to be dismantled of the present invention;

图2为本发明的包装袋自动拆包系统的结构示意图;Fig. 2 is the structural representation of the packaging bag automatic unpacking system of the present invention;

图3为图2中包装袋自动拆包系统去掉集尘罩的结构示意图;Fig. 3 is the structural representation of the automatic unpacking system of the packaging bag in Fig. 2 to remove the dust hood;

图4为图3中机械手的结构示意图;Fig. 4 is the structural representation of the manipulator in Fig. 3;

图5为图3中绳袋抽取分离机构的结构示意图。FIG. 5 is a schematic structural diagram of the string bag extraction and separation mechanism in FIG. 3 .

附图标记说明:1-袋收集仓;2-台架;3-机器人;4-安装基板;5-安装台;6-第一输送段;7-导向杆;8-物料包;9-机械手;10-抓具;11-上方锯片;12-上方锯片支架;13-溜槽;14-下方锯片;15-绳袋抽取分离机构;16-下方锯片支架;17-绳收集仓;18-第二输送段;19-吸尘罩;81-包装袋;82-绳子,101-压料板;102-驱动缸;103-连接板;104-抓勾;105-挡料板;106-框架;151-安装支架;152-带座轴承;153-转动轴;154-摆动杆;155-安装板;156-气动手指;157-加长指;158-回转气缸组件;161-支撑杆。Description of reference numerals: 1-bag collection bin; 2-table; 3-robot; 4-installation base plate; 5-installation table; 6-first conveying section; 7-guide rod; 8-material bag; 9-robot ; 10- gripper; 11- upper saw blade; 12- upper saw blade holder; 13- chute; 14- lower saw blade; 15- rope bag extraction and separation mechanism; 16- lower saw blade holder; 17- rope collection bin; 18-Second conveying section; 19-Dust hood; 81-Packaging bag; 82-Rope, 101-Press plate; 102-Drive cylinder; 103-Connecting plate; 104-Grab hook; 105-Baffle plate; 106 -Frame; 151-Mounting bracket; 152-Bearing with seat; 153-Rotating shaft; 154-Swing rod; 155-Mounting plate; 156-Pneumatic finger; 157-Extension finger;

具体实施方式Detailed ways

为了使本发明的技术目的、技术方案和有益效果更加清楚,下面结合附图和具体实施例对本发明的技术方案作出进一步的说明。In order to make the technical purpose, technical solutions and beneficial effects of the present invention clearer, the technical solutions of the present invention are further described below with reference to the accompanying drawings and specific embodiments.

本发明所涉及的包装袋自动拆包系统的具体实施例,该系统用于植物包的包装袋的自动化拆包中,其中主要涉及到了包装袋81以及绳子82的自动化分离。当然,在其他实施例中,该自动拆包系统也可以应用于其他的包装物料的包装袋81拆包过程中,如食品、建筑、种植等行业。其中植物包的具体结构如图1所示,具有包装袋81、包装袋81上横向绕设有多根绳子82。A specific embodiment of the packaging bag automatic unpacking system involved in the present invention, the system is used in the automatic unpacking of the packaging bag of the plant bag, which mainly involves the automatic separation of the packaging bag 81 and the rope 82 . Of course, in other embodiments, the automatic unpacking system can also be applied to the unpacking process of the packaging bag 81 of other packaging materials, such as food, construction, planting and other industries. The specific structure of the plant bag is shown in FIG. 1 , which has a packaging bag 81 , and a plurality of ropes 82 are laterally wound around the packaging bag 81 .

对应的包装袋自动化拆包系统主要包括以下结构:如图2-5所示,拆包系统包括台架2,在本实施例中,台架2具有前后布置的两个安装台5,前侧的安装台5台面高于后侧的安装台5的台面,且在安装台5的台面的底侧向左右方向延伸有安装基板4。当然,而台架2是本实施例中其他所有零部件的安装载体,其其他具体结构不做限定,在其他实施例中,本领域技术人员可以根据实际的需求任意设计。The corresponding automatic unpacking system for packaging bags mainly includes the following structures: As shown in Figures 2-5, the unpacking system includes a stand 2. In this embodiment, the stand 2 has two installation stands 5 arranged in front and back, and the front side The table surface of the mounting table 5 is higher than the table surface of the rear side mounting table 5 , and the mounting substrate 4 extends in the left-right direction on the bottom side of the table surface of the mounting table 5 . Of course, the platform 2 is the mounting carrier for all other components in this embodiment, and other specific structures thereof are not limited. In other embodiments, those skilled in the art can arbitrarily design them according to actual needs.

台架2上位于前侧的安装台5的台面上设有用于输送植物包8的第一输送段6,位于后侧的安装台5的台面上设有用于输送与包装袋81分离后的单独植物的第二输送段18,第一输送段6与第二输送段18之间连接有倾斜向下布置的溜槽13,溜槽13的上端与第一输送段6尾端连接,下端与第二输送段18的首端连接,第一输送段6、溜槽13和第二输送段18前后首尾连接而构成了输送平台。在本实施例中,第一输送段6为链板输送机,第二输送段18为皮带输送机,同时在第一输送段6和第二输送段18之间设有拆袋分离机构。在实际使用时,植物包8从链板输送机向前输送,经过拆袋分离机构将包装袋81与内部的植物分开,以及经过绳袋抽取分离机构将绳子82与包装袋81分开,之后植物落料至第二输送段18上,继续向后输送,实现包装袋81、植物以及绳子82相互分离。当然,在其他实施例中,第一输送段6和第二输送段18的具体输送形式可以互换,也可以为其他结构的形式,或均采用皮带输送或链条传动等。A first conveying section 6 for conveying plant packs 8 is provided on the table top of the mounting table 5 on the front side of the platform 2, and a separate transport section 6 for conveying the separate from the packaging bag 81 is provided on the table top of the mounting table 5 on the rear side. In the second conveying section 18 of the plant, a chute 13 arranged obliquely downward is connected between the first conveying section 6 and the second conveying section 18. The upper end of the chute 13 is connected with the rear end of the first conveying section 6, and the lower end is connected with the second conveying section The head ends of the sections 18 are connected, and the first conveying section 6, the chute 13 and the second conveying section 18 are connected end to end to form a conveying platform. In this embodiment, the first conveying section 6 is a chain plate conveyor, the second conveying section 18 is a belt conveyor, and a bag dismantling and separating mechanism is provided between the first conveying section 6 and the second conveying section 18 . In actual use, the plant bag 8 is transported forward from the chain conveyor, and the packaging bag 81 is separated from the plants inside by the bag unpacking separation mechanism, and the rope 82 is separated from the packaging bag 81 by the rope bag extraction and separation mechanism. The material is dropped onto the second conveying section 18, and continues to be conveyed backward, so that the packaging bag 81, the plant and the rope 82 are separated from each other. Of course, in other embodiments, the specific conveying forms of the first conveying section 6 and the second conveying section 18 may be interchanged, or may be in other structural forms, or both use belt conveying or chain transmission.

具体的,对于第一输送段6来说,第一输送段6沿前后方向输送,并在第一输送段6的中间位置的左右两侧均设有导向杆7,两个导向杆7之间的间隙与对应的植物包8的宽度尺寸基本一致,能够保证植物包8在上料时,通过导向杆7的导向作用,实现植物包8在第一输送段6上的定向输送。Specifically, for the first conveying section 6, the first conveying section 6 is conveyed in the front-rear direction, and guide rods 7 are provided on the left and right sides of the middle position of the first conveying section 6, and between the two guide rods 7 The gap is basically the same as the width of the corresponding plant bag 8 , which can ensure that the plant bag 8 is directionally conveyed on the first conveying section 6 through the guiding action of the guide rod 7 when the plant bag 8 is loaded.

而下方锯片支架16包括沿左右方向横跨安装于第二输送段18的上方的支撑杆161,支撑杆161有两个,两个支撑杆161沿前后方向间隔布置,在两个支撑杆161上均各自导向装配有下方锯片14,该下方锯片14即构成了第二切刀,两个第二切刀的刀刃相对且位于同一平面,下方锯片14还配置有用于驱动下方锯片14沿支撑杆161的轴向移动以使下方锯片14水平切割包装袋81的前后两侧面的下部的驱动机构,在本实施例中,该驱动机构为安装在支撑杆161上的滚珠丝杆机构以及与滚珠丝杆机构配合的驱动电机。当然,在其他实施例中,驱动机构也可以为驱动气缸或液压缸等其他实现下方锯片14沿支撑杆161轴向往复动作的传动机构,不再详细描述。两个下方锯片14之间的间距略小于对应的植物包8的前后两侧的长度,上方锯片11则位于下方锯片14的前侧上方。The lower saw blade bracket 16 includes support rods 161 installed across the upper part of the second conveying section 18 in the left-right direction. There are two support rods 161 . The lower saw blades 14 are respectively guided and assembled on the upper parts, and the lower saw blades 14 constitute the second cutting knives. The blades of the two second cutting knives are opposite to each other and are located on the same plane. 14 is a driving mechanism that moves along the axial direction of the support rod 161 to make the lower saw blade 14 horizontally cut the lower part of the front and rear sides of the packaging bag 81. In this embodiment, the driving mechanism is a ball screw installed on the support rod 161. mechanism and the drive motor matched with the ball screw mechanism. Of course, in other embodiments, the driving mechanism may also be a driving cylinder or a hydraulic cylinder or other transmission mechanism that realizes the axial reciprocation of the lower saw blade 14 along the support rod 161, which will not be described in detail. The distance between the two lower saw blades 14 is slightly smaller than the length of the front and rear sides of the corresponding plant bag 8 , and the upper saw blade 11 is located above the front side of the lower saw blade 14 .

这样设置的结构形式,在实际的操作过程中,植物包8受机械手9驱动而水平向后移动时,当植物包8的后侧面靠近上方锯片11开始,上方锯片11的刀刃开始切割植物包8的左侧下部,并将植物包8的左侧下部切出一条水平长缝,此时由于缝隙较小,因此植物包8内的植物还无法向下落料;在植物包8整体水平通过上方锯片11后,在机械手9的继续驱动下,植物包8竖直向下移动,并移动至两个下方锯片14的右侧位置处,且此时下方锯片14与植物包8上的长缝平齐,然后通过驱动机构带动下方锯片14向右移动,在向右移动的过程中,两个下方锯片14的刀刃切割植物包8的前后两侧的侧面下部,切割完成后向右离开植物包8的区域范围,此时植物包8经过上方锯片11和下方锯片14的切割,其下部切割成了U型的切口,仅一边没有切割,此时植物包8的底包装面受植物的重压而自动开启并自然下垂,植物包8内的植物则从包装袋81内落料至第二输送段18上,并经由第二输送段18继续向后输送,而溜槽13的设置则保证了在植物包8移动切割的过程中,从植物包8内初步落下的散料经由溜槽13滑入至第二输送段18上,实现散料的自动收集。With the structure set in this way, in the actual operation process, when the plant bag 8 is driven by the manipulator 9 to move horizontally backward, when the rear side of the plant bag 8 is close to the upper saw blade 11, the blade of the upper saw blade 11 starts to cut the plants. The lower left side of the bag 8, and a horizontal long slit is cut out from the lower left side of the plant bag 8. At this time, because the gap is small, the plants in the plant bag 8 cannot be dropped downward; the overall level of the plant bag 8 passes through After the upper saw blade 11, under the continuous driving of the manipulator 9, the plant bag 8 moves vertically downward, and moves to the right position of the two lower saw blades 14, and at this time the lower saw blade 14 and the plant bag 8 are on the Then the lower saw blade 14 is driven to move to the right by the driving mechanism. In the process of moving to the right, the blades of the two lower saw blades 14 cut the lower part of the sides of the front and rear sides of the plant bag 8. After the cutting is completed Leave the area of the plant bag 8 to the right. At this time, the plant bag 8 is cut by the upper saw blade 11 and the lower saw blade 14, and its lower part is cut into a U-shaped incision, and only one side is not cut. At this time, the bottom of the plant bag 8 is cut. The packaging surface is automatically opened by the weight of the plants and sags naturally. The plants in the plant pack 8 are dropped from the packaging bag 81 to the second conveying section 18, and continue to be conveyed backward through the second conveying section 18, while the chute The arrangement of 13 ensures that during the moving and cutting process of the plant bag 8, the bulk material initially falling from the plant bag 8 slides into the second conveying section 18 through the chute 13 to realize the automatic collection of the bulk material.

上述的操作过程中需要机械手9进行全程驱动,而在本实施例中,机械手9包括框架106,框架106上设有用于抓取植物包8的相背两侧面上部位置的两个抓具10,抓具10上具有插入至包装袋81内的抓勾104,抓具10还具有挡设在包装袋81的侧面上的挡料板105。且两个抓具10在初始装态时悬伸在两个导向杆7之间的位置上方,在植物包8经由导向杆7导向输送至机械手9下方的位置处的预设位置时,机器人3经过信号检测后,控制机械手9通过该抓具10将达到预设位置的植物包8前后两侧抓取,之后进行上述的动作过程。在这过程中,当植物从植物包8内落下时,为了能够快速落料,机械手9上下抖动以将植物包8内部的散料全部倒出到第二输送段18上。In the above-mentioned operation process, the manipulator 9 needs to be fully driven, and in this embodiment, the manipulator 9 includes a frame 106, and the frame 106 is provided with two grippers 10 for grabbing the upper positions of the opposite sides of the plant bag 8, The gripper 10 is provided with a gripping hook 104 inserted into the packaging bag 81 , and the gripper 10 also has a blocking plate 105 blocked on the side surface of the packaging bag 81 . And the two grippers 10 are suspended above the position between the two guide rods 7 in the initial installation state. When the plant bag 8 is guided and transported to the preset position below the manipulator 9 through the guide rod 7, the robot 3 . After signal detection, the control manipulator 9 grabs the front and rear sides of the plant bag 8 that has reached the preset position through the gripper 10, and then performs the above-mentioned action process. During this process, when the plants fall from the plant bag 8 , in order to quickly unload the material, the manipulator 9 shakes up and down to dump all the bulk material inside the plant bag 8 onto the second conveying section 18 .

另外,在台架2的左侧位于两个支撑杆161之间的位置处设有袋收集仓1,在植物落料完成后,机械手9将包装袋81从第二输送段18上方移出,并放入至袋收集仓1内。In addition, a bag collection bin 1 is provided on the left side of the table 2 between the two support rods 161. After the plant blanking is completed, the manipulator 9 removes the packaging bag 81 from the top of the second conveying section 18, and Put it into the bag collection bin 1.

进一步的,为了保证植物包8在向下移动设定位置后停止移动以使下方锯片14对准上方锯片11切割出的长缝,进而实现U型切口的切割,机械手9还配置有限位结构,而在本实施例中,限位结构为设置在机械手9上的用于控制机械手9的手臂上下动作的极限位置的限位开关。在抓取植物包8之后,机械手9处于一定的高度,而之后向下移动设定距离后,限位开关开启,机械手9停止下落, 此时下方锯片14刚好对准上方锯片11的切割的长缝位置处。Further, in order to ensure that the plant bag 8 stops moving after moving down to the set position so that the lower saw blade 14 is aligned with the long slit cut by the upper saw blade 11, thereby realizing the cutting of the U-shaped incision, the manipulator 9 is also configured with a limited position. In this embodiment, the limit structure is a limit switch provided on the manipulator 9 for controlling the limit position of the vertical movement of the arm of the manipulator 9 . After grabbing the plant bag 8, the manipulator 9 is at a certain height, and then moves down a set distance, the limit switch is turned on, the manipulator 9 stops falling, and the lower saw blade 14 is just aligned with the cutting of the upper saw blade 11 at the long seam position.

上述的具体操作主要是为了实现包装袋81与植物之间的分离,而在本实施例中,由于该植物包8的外部还绕设有绳子82,因此,在台架2的右侧并对应拆袋分离机构的位置处还设有绳袋抽取分离机构15,对于该绳袋抽取分离机构15来说,在上方锯片11将包装袋81切开一条长缝的同时,包装袋81上的绳子82也被切断,此时通过该绳袋抽取分离机构15将绳子82与包装袋81分离,最终实现绳子82、包装袋81、植物的相互分离。具体的是,在本实施例中,对于机械手9来说,其两个抓具10之间还设有压料机构,压料机构包括用于压设在植物包8上端面上的压料板101以及驱动压料板101上下动作的驱动缸102,驱动缸102通过连接板103固定在框架106上。在本实施例中,压料板101为整平胶座,其耐用性高,而且不会对包装袋81造成损伤,当然,在其他实施例中,压料板101的材料可以根据实际情况选择塑料、橡胶等其他材质。在机械手9将植物包8抓取后,压料机构工作,驱动缸102带动压料板101向下压设在植物包8的上端面上,并将绳子82压紧。上方锯片11将植物包8切割完成后,植物包8上的绳子82也被切断,此时由于压料板101的作用,绳子82依旧悬设在植物包8上,此时需要通过绳袋抽取分离机构将绳子82与植物包8分离。The above-mentioned specific operation is mainly to realize the separation between the packaging bag 81 and the plant. There is also a rope bag extraction and separation mechanism 15 at the position of the bag opening and separation mechanism. For this rope bag extraction and separation mechanism 15, when the upper saw blade 11 cuts a long seam on the packaging bag 81, the The rope 82 is also cut. At this time, the rope 82 is separated from the packaging bag 81 by the rope bag extraction and separation mechanism 15, and finally the rope 82, the packaging bag 81 and the plant are separated from each other. Specifically, in this embodiment, for the manipulator 9 , a pressing mechanism is also provided between the two grippers 10 , and the pressing mechanism includes a pressing plate for pressing on the upper end surface of the plant bag 8 . 101 and a driving cylinder 102 that drives the blanking plate 101 to move up and down. The driving cylinder 102 is fixed on the frame 106 through the connecting plate 103 . In this embodiment, the pressing plate 101 is a leveling rubber seat, which has high durability and will not cause damage to the packaging bag 81. Of course, in other embodiments, the material of the pressing plate 101 can be selected according to the actual situation Plastic, rubber and other materials. After the manipulator 9 grabs the plant bag 8 , the pressing mechanism works, the driving cylinder 102 drives the pressing plate 101 to press down on the upper end surface of the plant bag 8 , and compresses the rope 82 . After the upper saw blade 11 completes cutting the plant bag 8, the rope 82 on the plant bag 8 is also cut off. At this time, due to the action of the pressing plate 101, the rope 82 is still suspended on the plant bag 8. At this time, it needs to pass through the rope bag. The extraction and separation mechanism separates the rope 82 from the plant bag 8 .

在本实施例中,绳袋抽取分离机构15设置在对应拆袋分离机构的位置处,其包括安装在台架2的右侧的安装支架151,该安装支架151整体为竖立放置的H型结构,在支架的上部通过带座轴承152安装有沿前后方向延伸有转动轴153,转动轴153上径向延伸有两个摆动杆154,两个摆动杆154轴线平行,且摆动杆154的外端设置有将两个摆动杆154连接为一体的安装板155,该安装板155上靠近台架2的一侧上设有三个气动手指156,气动手指156包括驱动气缸以及与驱动气缸配合的两个相对摆动靠近和相背远离的夹板,夹板上还连接有加长指157,以保证能够将绳子82夹取,在实际使用时,当绳子82位于两个夹板之间的位置处时,通过驱动气缸动作控制两个夹板靠近,进而将绳子82夹住。当然,加长指157则构成了夹爪,气动手指则构成了夹紧手指,驱动气缸则构成了手指驱动结构。In the present embodiment, the string bag extraction and separation mechanism 15 is arranged at a position corresponding to the bag removal and separation mechanism, and includes a mounting bracket 151 installed on the right side of the platform 2 , and the mounting bracket 151 is an upright H-shaped structure as a whole. , a rotating shaft 153 extending in the front-rear direction is installed on the upper part of the bracket through the belt seat bearing 152, and two swinging rods 154 radially extend on the rotating shaft 153, the axes of the two swinging rods 154 are parallel, and the outer ends of the swinging rods 154 A mounting plate 155 is provided to connect the two swing rods 154 into a whole, and three pneumatic fingers 156 are arranged on the side of the mounting plate 155 close to the stand 2. The pneumatic fingers 156 include a driving cylinder and two matching with the driving cylinder. The splint that swings close to and away from each other is also connected with an extension finger 157 to ensure that the rope 82 can be clamped. In actual use, when the rope 82 is located between the two splints, the air cylinder is driven The action controls the approach of the two splints, which in turn clamps the rope 82. Of course, the elongated fingers 157 constitute clamping jaws, the pneumatic fingers constitute clamping fingers, and the driving cylinder constitutes a finger driving structure.

在实际的使用过程中,上述转动轴153的一端连接有驱动转动轴153转动的转轴驱动机构,在本实施例中,转轴驱动机构为回转气缸组件158,通过回转气缸组件158的设置能够带动转动轴153转动,进而带动摆动杆154上的安装板155绕转动轴153向右向下翻转以及向左向上翻转,回转气缸组件158包括气缸以及与气缸传动配合的并固定在转动轴上的拐臂。In actual use, one end of the above-mentioned rotating shaft 153 is connected with a rotating shaft driving mechanism that drives the rotating shaft 153 to rotate. In this embodiment, the rotating shaft driving mechanism is a rotary cylinder assembly 158, which can be driven to rotate by the setting of the rotary cylinder assembly 158. The shaft 153 rotates, which in turn drives the mounting plate 155 on the swing rod 154 to turn down to the right and turn up to the left around the rotation shaft 153. The rotary cylinder assembly 158 includes a cylinder and a crank arm that cooperates with the cylinder and is fixed on the rotation shaft. .

该绳袋抽取分离机构15与上述的拆袋分离机构对应,实际上,为了将绳子82从包装袋81上抽取,具体的操作为在植物包8经过上方锯片11之后,植物包8的包装带被切开长缝之时,其上的绳子82也均被切断,此时由于机械手9上的压料板101的作用力将绳子82压在包装袋81的上侧面上,因此绳子82不会从包装袋81上掉落,之后植物包8继续向后移动,在即将向下移动之前,植物包8刚好位于各个绳子82于气动手指156对应的位置处,此时回转气缸驱动组件带动摆动杆154朝向包装袋81摆动,安装板155带动气动手指156移动到绳子82位置后,通过驱动气缸带动气动手指156动作,将绳子82夹紧即可,此时气动手指156位于夹紧位,同时,机械手9此时控制压料板101轻抬,之后回转气缸组件158反向转动,带动转动轴153以及上面焊接的摆动杆154转动,进而将气动手指156转动,绳子82被从包装袋81上拉下来,实现绳袋抽取分离。之后植物包8在继续进行后续的切割动作。The rope bag extraction and separation mechanism 15 corresponds to the above-mentioned bag removal and separation mechanism. In fact, in order to extract the rope 82 from the packaging bag 81 , the specific operation is to pack the plant bag 8 after the plant bag 8 passes through the upper saw blade 11 . When the belt is cut into a long seam, the ropes 82 on it are also cut off. At this time, the ropes 82 are pressed against the upper side of the packaging bag 81 by the force of the pressing plate 101 on the manipulator 9, so the ropes 82 are not damaged. It will fall from the packaging bag 81, and then the plant bag 8 continues to move backward. Before moving downward, the plant bag 8 is just located at the position corresponding to each rope 82 and the pneumatic finger 156. At this time, the rotary cylinder drive assembly drives the swing. The rod 154 swings toward the packaging bag 81. After the mounting plate 155 drives the pneumatic finger 156 to move to the position of the rope 82, the pneumatic finger 156 is driven by the driving cylinder to act, and the rope 82 can be clamped. At this time, the pneumatic finger 156 is in the clamping position. At this time, the manipulator 9 controls the pressing plate 101 to lightly lift, and then the rotary cylinder assembly 158 rotates in the opposite direction, driving the rotating shaft 153 and the swing rod 154 welded on it to rotate, and then rotates the pneumatic finger 156, and the rope 82 is removed from the packaging bag 81. Pull down to achieve the separation of the rope bag extraction. After that, the plant bag 8 continues the subsequent cutting action.

而在本实施例中,为了实现绳子82的集中收纳,在安装支架151的右侧还布置有绳收集仓17,该绳收集仓17的外壁到安装支架151的距离大于安装板155到安装支架151的长度,也就是说,在安装板155回转至水平位置后,此时气动手指156位于松开位,启动手指156以及其上的绳子82刚好处于绳收集仓17的上方,在控制过程中,当摆动板回转支水平位置后,绳子82刚好位于绳收集仓17的正上方,气动手指156动作,将绳子82松脱,绳子82即可落入至绳子82料斗中,实现绳子82的收纳。In this embodiment, in order to realize the centralized storage of the ropes 82, a rope collection bin 17 is also arranged on the right side of the installation bracket 151. The distance from the outer wall of the rope collection bin 17 to the installation bracket 151 is greater than that from the installation plate 155 to the installation bracket. The length of 151, that is to say, after the mounting plate 155 is rotated to the horizontal position, the pneumatic finger 156 is in the release position at this time, and the activation finger 156 and the rope 82 on it are just above the rope collection bin 17. During the control process , when the swinging plate rotates to the horizontal position, the rope 82 is located just above the rope collection bin 17, the pneumatic finger 156 moves to loosen the rope 82, and the rope 82 can fall into the rope 82 hopper to realize the storage of the rope 82. .

同时,对于该包装袋拆包系统来说,植物从包装袋81中落料时,为了避免散料中的粉尘等对工作环境的影响,在台架2的上方还罩设有吸尘罩19,该吸尘罩19能够将粉尘收集,在处理达标后再进行排放。At the same time, for the packaging bag unpacking system, when the plants are dropped from the packaging bag 81 , in order to avoid the impact of dust in the bulk material on the working environment, a dust hood 19 is also covered above the table 2 . , the dust hood 19 can collect the dust and discharge it after the treatment reaches the standard.

工作原理:与上述的工作过程一致,通过叉车将植物包8送到第一输送段6上,第一输送段6将植物包8输送到预定位置后,机械手9将植物包8的前后两侧抓取,然后带动植物包8与上方锯片11相互作用,此时植物包8的一侧被切割,绳子82也被切断,而后被割断的绳子82被绳袋抽取分离机构15动作夹紧抽取,被割断的绳子82从植物包8上拉出,并放入至绳收集仓17内,而后机械手9将植物包8移动到下方锯片14的位置处,两个下方锯片14同步左右移动切割植物包8的前后两侧面下部,最终植物包8的的下侧面在植物的重压下自然下垂,机械手9上下抖动将植物全部倒出到第二输送段18上,并把包装袋81移至袋收集仓1内,实现包装袋81、植物以及绳子82的分离。Working principle: Consistent with the above-mentioned working process, the plant bag 8 is sent to the first conveying section 6 by a forklift. Grab, and then drive the plant bag 8 to interact with the upper saw blade 11. At this time, one side of the plant bag 8 is cut, and the rope 82 is also cut off, and then the cut rope 82 is clamped and extracted by the rope bag extraction and separation mechanism 15. , the cut rope 82 is pulled out from the plant bag 8 and put into the rope collection bin 17, and then the manipulator 9 moves the plant bag 8 to the position of the lower saw blade 14, and the two lower saw blades 14 move left and right synchronously Cut the lower part of the front and back sides of the plant bag 8, and finally the lower side of the plant bag 8 sags naturally under the weight of the plant. In the bag collection bin 1, the separation of the packaging bag 81, the plant and the rope 82 is realized.

在本实施例中,转动轴的轴线沿前后方向延伸,在其他实施例中,转动轴的轴线也可以沿上下方向延伸,同理,转动轴的轴线也可以沿垂直于左右方向的任意方向延伸。In this embodiment, the axis of the rotating shaft extends in the front-rear direction. In other embodiments, the axis of the rotating shaft can also extend in the vertical direction. Similarly, the axis of the rotating shaft can also extend in any direction perpendicular to the left-right direction. .

在其他实施例中,夹紧手指也可以仅设置一个,或者设置更多。In other embodiments, only one gripping finger may be provided, or more may be provided.

在其他实施例中,摆动架的结构不做具体限定,也可以为框架式结构。In other embodiments, the structure of the swing frame is not specifically limited, and may also be a frame structure.

在其他实施例中,手指驱动结构也可以采用电机或液压缸驱动;In other embodiments, the finger-driven structure can also be driven by a motor or a hydraulic cylinder;

在其他实施例中,转轴驱动结构可也以为步进电机或其他实现正反转驱动的电机。In other embodiments, the rotating shaft driving structure may also be a stepping motor or other motors that realize forward and reverse driving.

本发明所涉及的绳袋抽取分离机构的实施例,其结构与上述的包装袋自动拆包系统的实施例中的绳袋抽取分离机构的结构一致,不再详细描述。The structure of the embodiment of the rope bag extraction and separation mechanism involved in the present invention is the same as the structure of the rope bag extraction and separation mechanism in the above-mentioned embodiment of the automatic packaging bag unpacking system, and will not be described in detail.

最后所应说明的是:上述实施例仅用于说明而非限制本发明的技术方案,任何对本发明进行的等同替换及不脱离本发明精神和范围的修改或局部替换,其均应涵盖在本发明权利要求保护的范围之内。Finally, it should be noted that the above-mentioned embodiments are only used to illustrate rather than limit the technical solutions of the present invention, and any equivalent replacements to the present invention and modifications or partial replacements that do not depart from the spirit and scope of the present invention shall be included in the present invention. within the scope of the invention claims.

Claims (8)

1. The rope bag extracting and separating mechanism is characterized by comprising an installation support arranged on one side of a conveying platform, a rotating shaft is rotatably arranged on the installation support, a swing frame radially extends on the rotating shaft, clamping fingers for clamping a rope are arranged on the swing frame, the clamping fingers comprise clamping jaws and further comprise finger driving structures for driving the clamping jaws to relatively approach and back to back, and rotating shaft driving structures for driving the rotating shaft to rotate so as to drive the swing frame to swing towards and back to the conveying platform are further arranged on the installation support; the clamping fingers have a clamping position for clamping the cut rope on the packaging bag on the conveying platform in a stroke moving along with the swinging frame swinging towards the conveying platform, and a releasing position for releasing the clamped rope in a stroke moving along with the swinging frame swinging away from the conveying platform.
2. The rope bag extracting and separating mechanism according to claim 1, wherein the rotation axis of the rotation shaft is parallel to the conveying direction of the conveying platform.
3. The rope bag extraction separating mechanism according to claim 1 or 2, wherein the swing frame has a mounting plate at an end facing away from the rotating shaft, and the clamping fingers are arranged at intervals in a direction parallel to the axis of the rotating shaft.
4. The rope bag extracting and separating mechanism according to claim 3, wherein the swing frame comprises at least two swing rods arranged at intervals along the axial direction of the rotating shaft, and the clamping finger is positioned between the two adjacent swing rods.
5. The rope bag extraction and separation mechanism of claim 4, further comprising a rope collection bin disposed on one side of the mounting bracket, wherein when the finger is in the release position during clamping, the mouth of the rope collection bin is located directly below the clamping finger.
6. The rope bag extraction and separation mechanism of any one of claims 1-5 wherein the finger actuation mechanism is an actuating cylinder.
7. The rope bag extraction and separation mechanism according to any one of claims 1-5, wherein the rotating shaft driving structure is a cylinder assembly, and the cylinder assembly comprises a cylinder and a crank arm which is in transmission fit with the cylinder and fixed on the rotating shaft.
8. Automatic unpacking system for packaging bags, which comprises a rack, wherein a conveying platform is arranged on the rack, one side of the rack, which is positioned on the conveying platform, is provided with a bag unpacking and separating mechanism, the bag unpacking and separating mechanism comprises a cutter used for cutting off a rope of a material bag, and the other side of the rack, which corresponds to the position of the bag unpacking and separating mechanism, is provided with a rope bag extracting and separating mechanism, and the rope bag extracting and separating mechanism is the rope bag extracting and separating mechanism according to any one of claims 1 to 7.
CN201911154206.9A 2019-11-22 2019-11-22 Packaging bag automatic unpacking system and rope bag extraction and separation mechanism Pending CN110683146A (en)

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Application publication date: 20200114