CN110682705A - Three-dimensional effect precision printing process and product - Google Patents
Three-dimensional effect precision printing process and product Download PDFInfo
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- CN110682705A CN110682705A CN201911084510.0A CN201911084510A CN110682705A CN 110682705 A CN110682705 A CN 110682705A CN 201911084510 A CN201911084510 A CN 201911084510A CN 110682705 A CN110682705 A CN 110682705A
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- 238000007639 printing Methods 0.000 title claims abstract description 139
- 230000000694 effects Effects 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 27
- 239000000758 substrate Substances 0.000 claims abstract description 48
- 239000000047 product Substances 0.000 claims abstract description 38
- 238000003384 imaging method Methods 0.000 claims abstract description 30
- 230000001681 protective effect Effects 0.000 claims abstract description 24
- 239000000853 adhesive Substances 0.000 claims abstract description 16
- 230000001070 adhesive effect Effects 0.000 claims abstract description 16
- 230000003287 optical effect Effects 0.000 claims abstract description 16
- 229920000728 polyester Polymers 0.000 claims abstract description 12
- 239000011265 semifinished product Substances 0.000 claims abstract description 8
- 238000000926 separation method Methods 0.000 claims abstract description 8
- 238000004806 packaging method and process Methods 0.000 claims abstract description 6
- 238000010030 laminating Methods 0.000 claims abstract description 4
- 238000002360 preparation method Methods 0.000 claims abstract description 4
- 238000003860 storage Methods 0.000 claims abstract description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 21
- 229910052709 silver Inorganic materials 0.000 claims description 21
- 239000004332 silver Substances 0.000 claims description 21
- 238000005491 wire drawing Methods 0.000 claims description 20
- 238000001035 drying Methods 0.000 claims description 19
- 239000002390 adhesive tape Substances 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 5
- 239000012717 electrostatic precipitator Substances 0.000 claims description 3
- 239000011159 matrix material Substances 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 abstract 2
- 238000004080 punching Methods 0.000 abstract 1
- 239000000976 ink Substances 0.000 description 29
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000010146 3D printing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/26—Printing on other surfaces than ordinary paper
- B41M1/30—Printing on other surfaces than ordinary paper on organic plastics, horn or similar materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/12—Stencil printing; Silk-screen printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M3/00—Printing processes to produce particular kinds of printed work, e.g. patterns
- B41M3/008—Sequential or multiple printing, e.g. on previously printed background; Mirror printing; Recto-verso printing; using a combination of different printing techniques; Printing of patterns visible in reflection and by transparency; by superposing printed artifacts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M3/00—Printing processes to produce particular kinds of printed work, e.g. patterns
- B41M3/06—Veined printings; Fluorescent printings; Stereoscopic images; Imitated patterns, e.g. tissues, textiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/0011—Pre-treatment or treatment during printing of the recording material, e.g. heating, irradiating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
- B41M7/0027—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using protective coatings or layers by lamination or by fusion of the coatings or layers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/29—Laminated material
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/10—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
- C09J2301/12—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers
- C09J2301/122—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers the adhesive layer being present only on one side of the carrier, e.g. single-sided adhesive tape
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/10—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
- C09J2301/16—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the structure of the carrier layer
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- Health & Medical Sciences (AREA)
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Abstract
本发明公开一种立体效果精密印刷工艺及产品,该印刷工艺包括以下步骤:S01、根据产品效果设计印刷图案,并进行分色制版,输出印刷聚酯网;S02、根据步骤S01中的设计图案,制作对应的立体成像纹理图案,并输出印刷丝网版;S03、承印基材、印刷油墨准备,承印基材在上机前进行缩水预处理;S04、使用印刷聚酯网,在承印基材反面印刷各分色图案,并干燥;S05、使用印刷丝网版,在步骤S04印刷的图案基础上印刷立体成像纹理图案,并干燥;S06、在承印基材的非印刷面上覆合保护膜,形成半成品;S07、将步骤S06获得的半成品打孔,并按成品尺寸模切成型;S08、在步骤S07中获得的模切产品的印刷面贴合OCA光学胶及双面胶,得到成品;S09、成品包装及储存。
The invention discloses a three-dimensional effect precision printing process and a product. The printing process includes the following steps: S01, designing a printing pattern according to the product effect, performing color separation and plate making, and outputting a printed polyester mesh; S02, according to the design pattern in step S01 , make the corresponding three-dimensional imaging texture pattern, and output the printing screen plate; S03, the substrate for printing, the printing ink preparation, the substrate for printing is subjected to shrinkage pretreatment before being put on the machine; S04, using the printing polyester mesh, on the substrate for printing Print each color separation pattern on the reverse side, and dry; S05, use a printing screen plate, print the three-dimensional imaging texture pattern on the basis of the pattern printed in step S04, and dry; S06, cover the non-printing surface of the substrate with a protective film , forming a semi-finished product; S07, punching the semi-finished product obtained in step S06, and die-cutting according to the finished product size; S08, laminating the printing surface of the die-cutting product obtained in step S07 with OCA optical adhesive and double-sided tape to obtain a finished product ; S09, finished product packaging and storage.
Description
技术领域:Technical field:
本发明涉及印刷技术领域,特指一种立体效果精密印刷工艺及产品。The invention relates to the technical field of printing, in particular to a three-dimensional effect precision printing process and a product.
背景技术:Background technique:
随着市场经济的飞速发展,印刷技术也随着时代的进步、科技的发展在不断更新换代。产品的整体价值中,印刷包装的占比越来越大,人们对视觉的要求也越来越高,更加精致、吸引眼球的包装会给产品带来更多附加值。With the rapid development of the market economy, printing technology is constantly updated with the progress of the times and the development of science and technology. In the overall value of products, the proportion of printed packaging is increasing, and people have higher and higher requirements for vision. More refined and eye-catching packaging will bring more added value to products.
普通平面印刷的效果已不能满足人们的精神、审美需求,立体效果的印刷方式正逐步在市场中推广,由此创造出各种各样立体印刷工艺。然而,立体效果的印刷方式都必须采用专用的印刷设备,才能在基材上印制出具有立体效果的图案,导致需要购买专用的印刷设备,制作成本大大增加了,不利于提高市场竞争力。The effect of ordinary flat printing can no longer meet people's spiritual and aesthetic needs, and the printing method of three-dimensional effect is gradually being promoted in the market, thus creating a variety of three-dimensional printing processes. However, the three-dimensional effect printing method must use special printing equipment to print the pattern with three-dimensional effect on the substrate, which leads to the need to purchase special printing equipment, which greatly increases the production cost and is not conducive to improving market competitiveness.
有鉴于此,本发明人提出以下技术方案。In view of this, the inventors propose the following technical solutions.
发明内容:Invention content:
本发明的目的在于克服现有技术的不足,提供一种立体效果精密印刷工艺及产品。The purpose of the present invention is to overcome the deficiencies of the prior art, and to provide a three-dimensional effect precision printing process and products.
为了解决上述技术问题,本发明采用了下述第一种技术方案:该立体效果精密印刷工艺包括以下步骤:In order to solve the above-mentioned technical problems, the present invention adopts the following first technical scheme: the three-dimensional effect precision printing process comprises the following steps:
S01、根据产品效果设计印刷图案,并进行分色制版,输出印刷聚酯网;S01. Design the printing pattern according to the product effect, carry out color separation and plate making, and output the printed polyester mesh;
S02、根据步骤S01中的设计图案,制作对应的立体成像纹理图案,并输出印刷丝网版;S02, according to the design pattern in step S01, make the corresponding three-dimensional imaging texture pattern, and output the printing screen plate;
S03、承印基材、印刷油墨准备,该承印基材在上机前进行缩水预处理;S03. Preparation of printing substrate and printing ink, the substrate is subjected to shrinkage pretreatment before being put on the machine;
S04、使用步骤S01中输出的印刷聚酯网,在承印基材反面印刷各分色图案,并干燥;S04, using the printed polyester mesh output in step S01, print each color separation pattern on the reverse side of the printing substrate, and dry;
S05、使用步骤S02中输出的印刷丝网版,在步骤S04印刷的图案基础上印刷立体成像纹理图案,并干燥;S05, using the printing screen plate output in step S02, print the three-dimensional imaging texture pattern on the basis of the pattern printed in step S04, and dry;
S06、在承印基材的非印刷面上覆合一层保护膜,形成半成品;S06, cover a layer of protective film on the non-printing surface of the substrate to form a semi-finished product;
S07、将步骤S06获得的半成品打孔,并按成品尺寸模切成型;S07, punch the semi-finished product obtained in step S06, and die-cut according to the finished product size;
S08、在步骤S07中获得的模切产品的印刷面贴合OCA光学胶及双面胶,得到成品;S08, the printing surface of the die-cut product obtained in step S07 is pasted with OCA optical adhesive and double-sided tape to obtain a finished product;
S09、成品包装及储存。S09. Finished product packaging and storage.
进一步而言,上述技术方案中,于步骤S03中,缩水处理温度为90℃,时长60min;所述的承印基材为PET、PC透明片材中的任意一种。Further, in the above technical solution, in step S03, the shrinking treatment temperature is 90° C. and the duration is 60 minutes; the printing substrate is any one of PET and PC transparent sheets.
进一步而言,上述技术方案中,步骤S04中设计的印刷图案,部分图案采用网点印刷,网纱角度为45度,剩余部分采用实地印刷,且采用网点印刷的部分呈拉丝效果。Further, in the above technical solution, part of the printing pattern designed in step S04 adopts dot printing, the mesh angle is 45 degrees, the remaining part adopts solid printing, and the part that adopts dot printing has a wire drawing effect.
进一步而言,上述技术方案中,于步骤S04中,使用步骤S01中输出的印刷聚酯网先在承印基材反面印刷黑色油墨,油墨厚度3-5μm,网纱角度45度,并放入烤箱中干燥,干燥温度90℃,时间60分钟;再印刷拉丝网点,油墨厚度1-2μm,网纱角度45度,并放入烤箱中干燥,干燥温度50℃,时间30分钟。Further, in the above technical solution, in step S04, the printed polyester mesh output in step S01 is used to first print black ink on the reverse side of the printing substrate, the ink thickness is 3-5 μm, the mesh angle is 45 degrees, and placed in an oven Medium drying, drying temperature 90 ℃, time 60 minutes; then printing wire drawing dots, ink thickness 1-2 μm, mesh angle 45 degrees, and drying in oven, drying temperature 50 ℃, time 30 minutes.
进一步而言,上述技术方案中,于步骤S05中,使用步骤S02中输出的印刷丝网版,在步骤S04印刷的拉丝网点上印刷银色油墨作为立体成像纹理图案的银底,油墨厚度3-5μm,网纱角度45度,并放入烤箱中干燥,干燥温度90℃,时间30分钟;然后在该银底上印刷UV凸油,油墨厚度3-5μm,并过UV机干燥,速度为1.2m/min;再在UV凸油上印刷镜面银,油墨厚度3-5μm,网纱角度45度,干燥温度50℃,时间30分钟;形成立体成像纹理图案,最后在承印基材的印刷面上印刷黑色油墨作为用于盖低遮光的黑底,油墨厚度5-7μm,网纱角度45度,干燥温度90℃,时间60分钟。Further, in the above technical solution, in step S05, using the printing screen plate output in step S02, silver ink is printed on the wire drawing screen dots printed in step S04 as the silver base of the three-dimensional imaging texture pattern, and the ink thickness is 3-5 μm , the mesh angle is 45 degrees, and it is dried in the oven, the drying temperature is 90 ° C, and the time is 30 minutes; then the UV convex oil is printed on the silver base, the thickness of the ink is 3-5 μm, and it is dried by the UV machine at a speed of 1.2 m /min; then print mirror silver on UV convex oil, the ink thickness is 3-5μm, the mesh angle is 45 degrees, the drying temperature is 50 °C, and the time is 30 minutes; a three-dimensional imaging texture pattern is formed, and finally printed on the printing surface of the substrate. Black ink is used as a black matrix for covering low light shading. The ink thickness is 5-7 μm, the mesh angle is 45 degrees, the drying temperature is 90 ° C, and the time is 60 minutes.
进一步而言,上述技术方案中,于步骤S06中,采用静电除尘机将保护膜覆在承印基材的非印刷面上。Further, in the above technical solution, in step S06, an electrostatic precipitator is used to cover the protective film on the non-printing surface of the printing substrate.
进一步而言,上述技术方案中,步骤S06所述的保护膜为PE保护膜,膜材厚度为8-12μm。Further, in the above technical solution, the protective film described in step S06 is a PE protective film, and the film thickness is 8-12 μm.
进一步而言,上述技术方案中,于步骤S08中,翻板贴合机量位贴合OCA光学胶;在完成步骤S08后,对成品进行除泡处理,气压为0.45-0.5Mpa,温度为45±2℃,时间为20min。Further, in the above technical solution, in step S08, the flap laminating machine is used to measure the OCA optical adhesive; after the completion of step S08, the finished product is subjected to defoaming treatment, the air pressure is 0.45-0.5Mpa, and the temperature is 45 ±2℃, the time is 20min.
为了解决上述技术问题,本发明采用了下述第二种技术方案:一种由立体效果精密印刷工艺所制作而成的立体效果产品,其包括从下往上依次层叠的保护膜、承印基材、印刷图案层、立体成像纹理图案层和双面胶、OCA光学胶,其中,该印刷图案层印制在承印基材上,且在承印基材上形成有空白区域,该空白区域位于印刷图案层中部,该立体成像纹理图案层印制在印刷图案层上,该双面胶贴合于该立体成像纹理图案层及印刷图案层上,该OCA光学胶贴在所述空白区域,所述保护膜覆在承印基材的非印刷面上。In order to solve the above-mentioned technical problems, the present invention adopts the following second technical solution: a three-dimensional effect product made by a three-dimensional effect precision printing process, which includes a protective film, a printing substrate that are stacked sequentially from bottom to top , printing pattern layer, three-dimensional imaging texture pattern layer and double-sided tape, OCA optical adhesive, wherein, the printing pattern layer is printed on the printing substrate, and a blank area is formed on the printing substrate, and the blank area is located in the printing pattern In the middle of the layer, the three-dimensional imaging texture pattern layer is printed on the printing pattern layer, the double-sided tape is attached to the three-dimensional imaging texture pattern layer and the printing pattern layer, the OCA optical adhesive is attached to the blank area, and the protection The film is overlaid on the non-printing side of the substrate.
进一步而言,上述技术方案中,所述印刷图案层包括有依次印制在承印基材上的黑色油墨层和拉丝网点,该黑色油墨层与拉丝网点之间形成有空白区域;所述立体成像纹理图案层包括依次印制于该拉丝网点上的银底层、UV凸油层、镜面银层,该黑色油墨层和拉丝网点及立体成像纹理图案层上印刷有一层用于盖低遮光的黑底层,所述双面胶贴在黑底层上,该OCA光学胶贴在所述空白区域,所述双面胶贴在所述黑底层;所述保护膜为PET保护膜。Further, in the above technical solution, the printing pattern layer includes a black ink layer and wire drawing dots that are sequentially printed on the printing substrate, and a blank area is formed between the black ink layer and the wire drawing dots; the three-dimensional imaging The texture pattern layer includes a silver bottom layer, a UV convex oil layer, and a mirror silver layer that are sequentially printed on the wire drawing dots, and a black bottom layer for covering low light shading is printed on the black ink layer, the wire drawing dots and the three-dimensional imaging texture pattern layer. The double-sided adhesive tape is attached to the black bottom layer, the OCA optical adhesive is attached to the blank area, and the double-sided adhesive tape is attached to the black bottom layer; the protective film is a PET protective film.
采用上述技术方案后,本发明与现有技术相比较具有如下有益效果:After adopting the above-mentioned technical scheme, the present invention has the following beneficial effects compared with the prior art:
1、本发明通过对印刷工艺进行改进,并配合缩水处理后的承印基材,未额外添加材料或工艺,在不使用特殊印刷设备的情况下,使用符合欧盟标准的环保油墨进行印刷,印制出具有立体效果极好的的产品,以此大大降低了生产成本,增强市场竞争力。1. The present invention improves the printing process and cooperates with the printing substrate after shrinkage treatment, without adding additional materials or processes, without using special printing equipment, using environmentally friendly inks that meet EU standards for printing, printing It can produce products with excellent three-dimensional effect, which greatly reduces production costs and enhances market competitiveness.
2、本发明的立体效果产品结构简单,立体效果较为理想,使用寿命长,令本发明具有极强的市场竞争力。2. The three-dimensional effect product of the present invention has a simple structure, ideal three-dimensional effect and long service life, which makes the present invention have strong market competitiveness.
附图说明:Description of drawings:
图1是本发明立体效果精密印刷工艺制作的立体效果产品的结构图;Fig. 1 is the structure diagram of the three-dimensional effect product made by the three-dimensional effect precision printing process of the present invention;
图2是图1的剖视图。FIG. 2 is a cross-sectional view of FIG. 1 .
具体实施方式:Detailed ways:
下面结合具体实施例和附图对本发明进一步说明。The present invention will be further described below with reference to specific embodiments and accompanying drawings.
本发明为一种立体效果精密印刷工艺,其包括以下步骤:The present invention is a three-dimensional effect precision printing process, which comprises the following steps:
S01、根据产品效果设计印刷图案,并进行分色制版,输出印刷聚酯网;S01. Design the printing pattern according to the product effect, carry out color separation and plate making, and output the printed polyester mesh;
S02、根据步骤S01中的设计图案,制作对应的立体成像纹理图案,并输出印刷丝网版;S02, according to the design pattern in step S01, make the corresponding three-dimensional imaging texture pattern, and output the printing screen plate;
S03、承印基材、印刷油墨准备,该承印基材在上机前进行缩水预处理;S03. Preparation of printing substrate and printing ink, the substrate is subjected to shrinkage pretreatment before being put on the machine;
S04、使用步骤S01中输出的印刷聚酯网,在承印基材反面印刷各分色图案,并干燥;S04, using the printed polyester mesh output in step S01, print each color separation pattern on the reverse side of the printing substrate, and dry;
S05、使用步骤S02中输出的印刷丝网版,在步骤S04印刷的图案基础上印刷立体成像纹理图案,并干燥;S05, using the printing screen plate output in step S02, print the three-dimensional imaging texture pattern on the basis of the pattern printed in step S04, and dry;
S06、在承印基材的非印刷面上覆合一层保护膜,形成半成品;S06, cover a layer of protective film on the non-printing surface of the substrate to form a semi-finished product;
S07、将步骤S06获得的半成品打孔,并按成品尺寸模切成型;S07, punch the semi-finished product obtained in step S06, and die-cut according to the finished product size;
S08、在步骤S07中获得的模切产品的印刷面贴合OCA光学胶及双面胶,得到成品;S08, the printing surface of the die-cut product obtained in step S07 is pasted with OCA optical adhesive and double-sided tape to obtain a finished product;
S09、成品包装及储存。S09. Finished product packaging and storage.
于步骤S03中,缩水处理温度为90℃,时长60min;所述的承印基材为PET、PC透明片材中的任意一种,其中优选选取透明PET材料EHC-05当面加硬PET。In step S03, the shrinkage treatment temperature is 90° C. and the duration is 60 minutes; the printing substrate is any one of PET and PC transparent sheets, and it is preferable to select transparent PET material EHC-05 with hardened PET on the surface.
步骤S04中设计的印刷图案,部分图案采用网点印刷,网纱角度为45度,剩余部分采用实地印刷,且采用网点印刷的部分呈拉丝效果。For the printing pattern designed in step S04, part of the pattern is printed with dots, the mesh angle is 45 degrees, and the remaining part is printed with solid, and the part printed with dots has a drawing effect.
于步骤S04中,使用步骤S01中输出的印刷聚酯网先在承印基材反面印刷黑色油墨,油墨厚度3-5μm,网纱角度45度,并放入烤箱中干燥,干燥温度90℃,时间60分钟;再印刷拉丝网点,油墨厚度1-2μm,网纱角度45度,并放入烤箱中干燥,干燥温度50℃,时间30分钟。再具体而言,按设计制作聚酯网1套,一出6模,根据设计需要,在承印基材反面上分区域设置为网点印刷区,并在该网点印刷区上印刷拉丝网点,加网角度为45度,干燥后形成拉丝网点层,其它部分为实地印刷区,并在实地印刷区上印刷黑色油墨,并干燥后,形成黑色油墨层。In step S04, the printed polyester mesh output in step S01 is used to first print black ink on the reverse side of the printing substrate, the ink thickness is 3-5 μm, the mesh angle is 45 degrees, and the mesh is placed in an oven to dry at a drying temperature of 90° C. for a period of time. 60 minutes; then print the wire drawing dots, the ink thickness is 1-2 μm, the mesh angle is 45 degrees, and put it in the oven to dry, the drying temperature is 50 ° C, and the time is 30 minutes. More specifically, 1 set of polyester mesh is made according to the design, and one set is 6 molds. According to the design needs, the area on the reverse side of the printing substrate is set as a dot printing area, and the wire drawing dots are printed on the dot printing area, and the screen is added. The angle is 45 degrees. After drying, a drawing screen dot layer is formed, and the other parts are solid printing areas, and black ink is printed on the solid printing areas, and after drying, a black ink layer is formed.
于步骤S05中,使用步骤S02中输出的印刷丝网版,在步骤S04印刷的拉丝网点上印刷银色油墨作为立体成像纹理图案的银底,该银底的造型可以是LOGO图案,油墨厚度3-5μm,网纱角度45度,并放入烤箱中干燥,干燥温度90℃,时间30分钟;然后在该银底上印刷UV凸油,油墨厚度3-5μm,并过UV机干燥,速度为1.2m/min,使LOGO图案具有凸感,手摸logo是平面,视觉上是立体感;再在UV凸油上印刷镜面银,可以更加突出立体感,其中,油墨厚度3-5μm,网纱角度45度,干燥温度50℃,时间30分钟;形成立体成像纹理图案,最后在承印基材的印刷面上印刷黑色油墨作为用于盖低遮光的黑底,该黑底可以保护镜面银不被刮损,保证立体成像纹理图案的立体效果,其中,油墨厚度5-7μm,网纱角度45度,干燥温度90℃,时间60分钟。In step S05, the printing screen plate output in step S02 is used, and silver ink is printed on the wire drawing screen dots printed in step S04 as the silver bottom of the three-dimensional imaging texture pattern. The shape of the silver bottom can be a LOGO pattern, and the ink thickness is 3-3. 5μm, the mesh angle is 45 degrees, and put it in the oven to dry, the drying temperature is 90 ℃, and the time is 30 minutes; then print UV convex oil on the silver base, the ink thickness is 3-5μm, and it is dried by UV machine at a speed of 1.2 m/min, make the LOGO pattern have a convex feeling, the logo is flat when you touch it by hand, and it is a three-dimensional feeling visually; and then printing mirror silver on the UV convex oil can make the three-dimensional feeling more prominent. 45°C, drying temperature 50°C, time 30 minutes; form a three-dimensional imaging texture pattern, and finally print black ink on the printing surface of the substrate as a black matrix for covering low light shading, which can protect the mirror silver from being scratched damage, to ensure the three-dimensional effect of the three-dimensional imaging texture pattern, wherein the ink thickness is 5-7 μm, the mesh angle is 45 degrees, the drying temperature is 90 ° C, and the time is 60 minutes.
于步骤S06中,采用静电除尘机将保护膜覆在承印基材的非印刷面上。In step S06, an electrostatic precipitator is used to coat the protective film on the non-printing surface of the printing substrate.
步骤S06所述的保护膜为PE保护膜,膜材厚度为8-12μm。The protective film described in step S06 is a PE protective film, and the film thickness is 8-12 μm.
于步骤S08中,翻板贴合机量位贴合OCA光学胶;在完成步骤S08后,对成品进行除泡处理,气压为0.45-0.5Mpa,温度为45±2℃,时间为20min。In step S08, the flip-board laminating machine measures the OCA optical adhesive; after completing step S08, the finished product is subjected to defoaming treatment, the air pressure is 0.45-0.5Mpa, the temperature is 45±2°C, and the time is 20min.
综上所述,本发明通过对印刷工艺进行改进,并配合缩水处理后的承印基材,未额外添加材料或工艺,在不使用特殊印刷设备的情况下,使用符合欧盟标准的环保油墨进行印刷,印制出具有立体效果极好的的产品,以此大大降低了生产成本,增强市场竞争力。To sum up, the present invention improves the printing process and cooperates with the shrink-treated printing substrate, without adding additional materials or processes, without using special printing equipment, using environmentally friendly inks that meet EU standards for printing , to print products with excellent three-dimensional effect, which greatly reduces production costs and enhances market competitiveness.
参见图1-2所示,本发明为一种由所述的立体效果精密印刷工艺所制作而成的立体效果产品,其包括从下往上依次层叠的保护膜6、承印基材3、印刷图案层4、立体成像纹理图案层5和双面胶1、OCA光学胶2,其中,该印刷图案层4印制在承印基材3上,且在承印基材3上形成有空白区域43,该空白区域43位于印刷图案层4中部,该立体成像纹理图案层5印制在印刷图案层4上,该双面胶1贴合于该立体成像纹理图案层5及印刷图案层4上,该OCA光学胶2贴在所述空白区域43,所述保护膜6覆在承印基材3的非印刷面上。Referring to Figures 1-2, the present invention is a three-dimensional effect product produced by the above-mentioned three-dimensional effect precision printing process, which includes a
所述印刷图案层4包括有依次印制在承印基材3上的黑色油墨层41和拉丝网点42,该黑色油墨层41与拉丝网点42之间形成有所述空白区域43;所述立体成像纹理图案层5包括依次印制于该拉丝网点42上的银底层51、UV凸油层52、镜面银层53,该黑色油墨层41和拉丝网点42及立体成像纹理图案层5上印刷有一层用于盖低遮光的黑底层54,该黑底层54不仅能够盖低遮光,还能够保护镜面银不被刮损,保证立体成像纹理图案的立体效果,并且提高产品的使用寿命,所述双面胶1贴在黑底层54上,该OCA光学胶2贴在所述空白区域43,所述双面胶1贴在所述黑底层54;所述保护膜6为PET保护膜。The printing pattern layer 4 includes a
综上所述,本发明的立体效果产品结构简单,立体效果较为理想,使用寿命长,令本发明具有极强的市场竞争力。To sum up, the three-dimensional effect product of the present invention has a simple structure, ideal three-dimensional effect and long service life, which makes the present invention have strong market competitiveness.
当然,以上所述仅为本发明的具体实施例而已,并非来限制本发明实施范围,凡依本发明申请专利范围所述构造、特征及原理所做的等效变化或修饰,均应包括于本发明申请专利范围内。Of course, the above descriptions are only specific embodiments of the present invention, and are not intended to limit the scope of implementation of the present invention. Any equivalent changes or modifications made in accordance with the structures, features and principles described in the scope of the patent application of the present invention shall be included in the within the scope of the patent application of the present invention.
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