CN110673024B - A high-voltage circuit breaker fault early warning method based on the power Internet of things - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及电力系统维护技术领域,具体涉及一种基于电力物联网的高压断路器故障预警方法。The invention relates to the technical field of power system maintenance, in particular to a high-voltage circuit breaker fault early warning method based on the power Internet of Things.
背景技术Background technique
高压断路器在电力系统中担负着控制和保护的双重任务,其性能的优劣直接关系到电力系统的安全运行。其中,机械特性参数是判断断路器性能的重要参数之一。然而高压断路器的检测项目繁多,检测过程耗时费力,效率低下。严重影响了高压断路器的运维工作。虽然目前出现一些技术,加快了高压断路器的检测效率,降低了检测时间。但是,对于检测出的数据研判,仍然依靠人工判断。人工进行数据研判的准确性依赖人工本身的经验素质,可靠性差。且人工研判数据,仅能发现明显出现异常的数据。对于不够明显的异常数据,人工研判十分困难。不能实现对高压断路器的故障进行预警。The high-voltage circuit breaker is responsible for the dual tasks of control and protection in the power system, and its performance is directly related to the safe operation of the power system. Among them, the mechanical characteristic parameter is one of the important parameters to judge the performance of the circuit breaker. However, there are many testing items for high-voltage circuit breakers, the testing process is time-consuming and labor-intensive, and the efficiency is low. Seriously affect the operation and maintenance of high-voltage circuit breakers. Although some technologies have appeared at present, the detection efficiency of high-voltage circuit breakers has been accelerated and the detection time has been reduced. However, the judgment of the detected data still relies on manual judgment. The accuracy of manual data research and judgment depends on the experience quality of the manual itself, and the reliability is poor. And manual research and judgment of data can only find data that is obviously abnormal. For abnormal data that is not obvious enough, manual judgment is very difficult. It is impossible to realize the early warning of the failure of the high-voltage circuit breaker.
如中国专利CN203707635U,公开日2014年7月9日,一种高压断路器预警信号回路,这种高压断路器预警信号回路由信号屏母线XPM、断路器跳闸位置继电器常闭接点TWJ2、断路器合闸位置继电器常闭接点HWJ2、交流接触器3KA常开接点3KA、电阻R1、预报警母线YBM1串联组成,其中信号屏母线XPM、断路器跳闸位置继电器常闭接点TWJ2、断路器合闸位置继电器常闭接点HWJ2还和交流接触器3KA线圈、一对并联的限位常开接点、开关QF1串联后,连接到直流负电源-KM1上,所述的一对并联的限位常开接点由限位常开接点SW和限位常开接点YW并联构成。但其不能解决高压断路器的故障无法进行准确评估和预警的技术问题。For example, Chinese patent CN203707635U, published on July 9, 2014, discloses a high-voltage circuit breaker early warning signal circuit. This high-voltage circuit breaker early warning signal circuit consists of signal screen bus XPM, circuit breaker trip position relay normally closed contact TWJ2, circuit breaker close Gate position relay normally closed contact HWJ2, AC contactor 3KA normally open contact 3KA, resistor R1, pre-alarm bus YBM1 in series, including signal screen bus XPM, circuit breaker trip position relay normally closed contact TWJ2, circuit breaker closing position relay normally The closed contact HWJ2 is also connected to the DC negative power supply-KM1 after being connected in series with the AC contactor 3KA coil, a pair of parallel limit normally open contacts, and the switch QF1. The pair of parallel limit normally open contacts are controlled by the limit The normally open contact SW and the limit normally open contact YW are connected in parallel. However, it cannot solve the technical problem that the fault of the high-voltage circuit breaker cannot be accurately evaluated and warned.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是:目前缺乏高压断路器的故障评估和预警的方法的技术问题。提出了一种快速评估故障并进行故障预警的基于电力物联网的高压断路器故障预警系统。The technical problem to be solved by the present invention is: the technical problem of currently lacking a method for fault assessment and early warning of a high-voltage circuit breaker. A high-voltage circuit breaker fault early warning system based on power Internet of Things is proposed to quickly assess faults and perform fault early warning.
为解决上述技术问题,本发明所采取的技术方案为:一种基于电力物联网的高压断路器故障预警方法,包括以下步骤:A)获取高压断路器的全部历史检测数据;B)获取同型号的高压断路器,在实验室条件下人为设置故障源,使高压断路器在故障源存在的情况下进行工作直到出现故障,同时周期性进行检测,获得检测数据;C)将出现故障前N次的检测数据,与对应的故障类型关联,构成样本数据,使用样本数据训练故障研判神经网络模型;D)提取出现故障前M至N次之间的检测数据,M>N,作为前兆参考数据;E)将高压断路器的检测数据与前兆参考数据对比,若检测数据与前兆参考数据的差距小于设定阈值,则发出故障预警;F)将高压断路器的检测数据输入步骤D)获得的故障预警神经网络模型,若故障预警神经网络模型输出故障类型,则发出故障报警。通过人为设置故障源,使检测数据与故障类型的关联度更高,使得故障研判神经网络模型以及故障预警神经网络模型的准确度更高。故障研判神经网络模型能够快速通过检测数据对高压断路器进行故障研判。故障预警神经网络模型能够对高压断路器的故障进行预警,提示维保人员进行针对性的维护,使高压断路器的维保更可靠作为优选,所述检测数据包括合闸时间、分闸时间、刚合速度、刚分速度、三相不同期度、同相不同期度、金短时间、无流时间、动触头最大速度、动触头平均速度、动触头动作时间、弹跳时间、弹跳次数、弹跳最大幅度、分合闸行程、分合闸过程电流波形曲线、动触头分合闸行程内的时间速度行程动态曲线、开距以及接触电阻。通过获得高压断路器的各项数据,使高压断路器的状态数据更为全面,有助于提高故障研判的准确度,同时为发现不明显的异常数据提供条件。In order to solve the above-mentioned technical problems, the technical solution adopted by the present invention is: a high-voltage circuit breaker fault early warning method based on the power Internet of things, comprising the following steps: A) obtaining all historical detection data of the high-voltage circuit breaker; B) obtaining the same model The high-voltage circuit breaker is designed to artificially set the fault source under laboratory conditions, so that the high-voltage circuit breaker will work in the presence of the fault source until the fault occurs, and at the same time, it will be tested periodically to obtain the test data; C) N times before the fault occurs The detection data is associated with the corresponding fault type to form sample data, and the sample data is used to train the fault judgment neural network model; D) Extract the detection data between M and N times before the fault occurs, M>N, as the precursor reference data; E) Compare the detection data of the high-voltage circuit breaker with the precursor reference data, if the difference between the detection data and the precursor reference data is less than the set threshold, a fault warning will be issued; F) Input the detection data of the high-voltage circuit breaker into the fault obtained in step D) Early warning neural network model, if the fault early warning neural network model outputs the fault type, a fault alarm will be issued. By artificially setting the fault source, the correlation between the detection data and the fault type is higher, and the accuracy of the fault judgment neural network model and the fault early warning neural network model is higher. The fault judgment neural network model can quickly judge the fault of the high-voltage circuit breaker through the detection data. The fault early warning neural network model can give an early warning to the failure of the high-voltage circuit breaker, prompting the maintenance personnel to carry out targeted maintenance, so as to make the maintenance of the high-voltage circuit breaker more reliable. The detection data includes closing time, opening time, Just closing speed, just dividing speed, different phases of three phases, different phases of the same phase, gold short time, no-current time, maximum speed of moving contact, average speed of moving contact, action time of moving contact, bounce time, number of bounces , Maximum bounce amplitude, opening and closing stroke, current waveform curve of opening and closing process, dynamic curve of time and speed stroke in the opening and closing stroke of moving contact, opening distance and contact resistance. By obtaining various data of the high-voltage circuit breaker, the state data of the high-voltage circuit breaker is more comprehensive, which helps to improve the accuracy of fault judgment and provides conditions for the discovery of insignificant abnormal data.
作为优选,步骤B)中,人为设置故障源的方法包括以下步骤:B11)对高压断路器进行若干次检测;B12)根据高压断路器的维护要求,依次选择一项维护要求使其不达标,进行若干次带电分合闸动作后,进行若干次检测;B13)依次选择两项维护要求使其不达标,进行若干次带电分合闸动作后,进行若干次检测;B14)使用液氮或干冰快速冷却高压断路器,进行若干次机械特性试验,获得机械特性试验的检测数据。经过液氮或干冰冷却,使润滑剂或润滑油的润滑性能下降,从而模拟出卡涩的状态,测试完成后,润滑剂或润滑油的润滑性能恢复,从而无损的模拟出机械部件卡涩的故障类型,获得该故障类型下的状态数据。自然中的机械部件卡涩是因为润滑不良或灰尘颗粒进入。Preferably, in step B), the method for artificially setting a fault source includes the following steps: B11) performing several tests on the high-voltage circuit breaker; B12) selecting a maintenance requirement in turn to make it substandard according to the maintenance requirements of the high-voltage circuit breaker, After performing several live opening and closing actions, perform several inspections; B13) Select two maintenance requirements in turn so that they do not meet the standard, and perform several live opening and closing actions, and then perform several inspections; B14) Use liquid nitrogen or dry ice Quickly cool the high-voltage circuit breaker, carry out several mechanical characteristic tests, and obtain the test data of the mechanical characteristic test. After cooling with liquid nitrogen or dry ice, the lubricating performance of the lubricant or lubricating oil is reduced, thereby simulating a jammed state. After the test is completed, the lubricating performance of the lubricant or lubricating oil is restored, thereby simulating the jamming of mechanical parts without damage. Fault type, get the status data under the fault type. Mechanical parts jam in nature because of poor lubrication or the ingress of dust particles.
作为优选,步骤B中,建立高压断路器故障研判模型的方法包括:B21)获得全部检测数据,将检测数据与对应的故障类型关联,作为样本数据;B22)将样本数据进行预处理,归一化处理,训练神经网络模型,将训练完成的神经网络模型作为故障研判模型。归一化处理后的数据能够提高神经网络模型的收敛速度,提高神经网络模型的训练效率和准确性。Preferably, in step B, the method for establishing a fault judgment model for a high-voltage circuit breaker includes: B21) Obtaining all detection data, associating the detection data with the corresponding fault type, as sample data; B22) Preprocessing the sample data and normalizing it process, train the neural network model, and use the trained neural network model as the fault judgment model. The normalized data can improve the convergence speed of the neural network model and improve the training efficiency and accuracy of the neural network model.
作为优选,步骤B21)中,将检测数据与对应的故障类型关联的方法包括:B211)获得步骤B11)中的检测数据,作为历史检测数据;B212)将步骤B12)以及步骤B13)中,若干次检测获得的若干组检测数据依次与历史检测数据对比,若检测数据与历史检测数据差异大于预设阈值,则将该组检测数据与不达标的维护要求关联;B213)将步骤B14)中的若干次机械特性试验获得的若干组检测数据与历史检测数据对比,若检测数据与历史检测数据差异大于预设阈值,则将该组检测数据与机械部件卡涩故障关联。将检测数据与故障类型关联构成样本数据,进行神经网络模型的训练。Preferably, in step B21), the method for associating the detection data with the corresponding fault type includes: B211) obtaining the detection data in step B11) as historical detection data; B212) combining step B12) and step B13), several Several groups of detection data obtained by secondary detection are compared with historical detection data successively, if the difference between detection data and historical detection data is greater than the preset threshold, then this group of detection data is associated with the maintenance requirements that do not meet the standard; B213) will step B14) in) Several sets of test data obtained from several mechanical characteristic tests are compared with historical test data. If the difference between test data and historical test data is greater than a preset threshold, the set of test data is associated with the jamming fault of mechanical components. The detection data is associated with the fault type to form sample data, and the neural network model is trained.
作为优选,判断检测数据与历史检测数据差异是否大于预设阈值的方法包括:B31)将检测数据以及历史检测数据中数值量进行分段处理,以分段区间为名称,将数值量转换为状态量;B32)将检测数据以及历史检测数据中的状态量转换为布尔量,并使用{0,1}分别表示假和真;B32)将处理后的历史检测数据的布尔量视为数值求均值,将均值四舍五入为整数,获得的整数重新视为布尔量,将处理后的检测数据以及历史检测数据按设定排序,分别构成检测向量和历史检测向量;B33)计算检测向量和历史检测向量的距离,与预设的距离阈值比较,若距离大于预设距离阈值,则判定检测向量对应的检测数据与历史检测数据的距离大于预设阈值,反之,则判定检测向量对应的检测数据与历史检测数据的距离不大于预设阈值。通过将状态量转换为布尔量,能够简化数据。Preferably, the method for judging whether the difference between the detection data and the historical detection data is greater than a preset threshold value includes: B31) performing segmentation processing on the detection data and the numerical value in the historical detection data, using the segment interval as the name, and converting the numerical value into a state B32) Convert the state quantities in the detection data and historical detection data into Boolean quantities, and use {0, 1} to represent false and true respectively; B32) Treat the Boolean quantities of the processed historical detection data as numerical values and calculate the mean value , the mean value is rounded to an integer, and the obtained integer is regarded as a Boolean quantity again, and the processed detection data and historical detection data are sorted according to the settings to form a detection vector and a historical detection vector respectively; B33) Calculate the difference between the detection vector and the historical detection vector The distance is compared with the preset distance threshold. If the distance is greater than the preset distance threshold, it is determined that the distance between the detection data corresponding to the detection vector and the historical detection data is greater than the preset threshold. Otherwise, the detection data corresponding to the detection vector and the historical detection data are determined. The distance of the data is not greater than the preset threshold. Data can be simplified by converting state quantities to Boolean quantities.
作为优选,步骤B31)中,将检测数据以及历史检测数据中的数值量进行分段处理的方法包括:B311)选取一个数值量,获得历史检测数据中的该数值量的全部取值数值,按数值大小依次排列,记为集合Ki,集合Ki中的最小值为kmin和最大值为kmax;B312)将分区起点ks赋初值为kmin,分区终点ke赋初值为kmax,考察值km=ks+n×Δk,Δk为人工设定的步长,n为正整数,n初值为1;B313)n不断自加1,若考察值km满足如下条件:Preferably, in step B31), the method for performing segmentation processing on the numerical value in the detection data and the historical detection data includes: B311) selecting a numerical value, obtaining all the values of the numerical value in the historical detection data, and pressing The numerical values are arranged in order, denoted as the set Ki, and the minimum value in the set Ki is km min and the maximum value is km max ; B312) assign the initial value of the partition starting point k s to k min , and the partition end point ke to assign the initial value to k max , the investigation value km = k s + n×Δk, Δk is the manually set step size, n is a positive integer, and the initial value of n is 1;
其中,函数N(x,y)表示集合Ki,数据值处于数值区间(x,y)的数据个数,则将(2km-ks)作为区间划分点并加入划分点集合Km,将(2km-ks)的值赋值给ks,继续令n不断自加1,直到km>kmax;B314)将kmin和kmax加入集合Km,使用Km内的值,作为划分点,将数值量数据划分为数值区间;B315)选取下一个数值量,重复步骤B311)至B314)直到全部数值量均划分区间分段;B316)检测数据采用与历史检测数据中的对应的数值量的区间划分。通过数值划分能够简化数据,提高数据处理的效率,提高神经网络模型收敛的速度。Among them, the function N(x, y) represents the set Ki, and the number of data whose data values are in the numerical interval (x, y), then ( 2km -k s ) is taken as the interval division point and added to the division point set Km, and ( 2km -k s ) is assigned to k s , and n continues to increment by 1 until km >km max ; B314 ) Add km and km to the set Km, and use the value in Km as the dividing point, Divide the numerical value data into numerical intervals; B315) select the next numerical value, repeat steps B311) to B314) until all the numerical quantities are divided into interval segments; B316) detection data adopts the corresponding numerical value in the historical detection data. interval division. The numerical division can simplify the data, improve the efficiency of data processing, and improve the convergence speed of the neural network model.
作为优选,步骤B31)中,以分段区间为名称,将数值量转换为状态量的方法包括以下步骤:将数值量数据划分成若干个区间,[nm(1),nm(2)],[nm(2),nm(3)]…[nm(k-1),nm(k)],其中nm(1)和nm(k)分别为数值区间的起点和终点,nm(2)~nm(k-1)为数值区间的中间划分点,将分别作为对应数值区间的状态名;若历史检测数值量的数据,落入区间[nm(d),nm(d+1)],d∈[1,k-1],则将状态名作为该数值量的取值,完成数值量数据转化为状态量数据。Preferably, in step B31), using the segmented interval as the name, the method for converting a numerical quantity into a state quantity includes the following steps: dividing the numerical quantity data into several intervals, [n m(1) , n m(2) ], [n m(2) , n m(3) ]…[n m(k-1) , n m(k) ], where n m(1) and n m(k) are the starting points of the numerical interval, respectively and the end point, n m(2) ~n m(k-1) is the middle dividing point of the numerical interval, the respectively as the state name of the corresponding numerical interval; if the historically detected numerical data falls into the interval [n m(d) , n m(d+1) ], d∈[1, k-1], the state name will be As the value of the numerical quantity, the conversion of numerical quantity data into state quantity data is completed.
作为优选,步骤B)中,在正常高压断路器的每个机械运动部件上均安装非接触式位移传感器,在断电条件下,对该高压断路器不断重复分合闸试验,直至该高压断路器的机械部件出现损坏,记录试验过程中分合闸次数N,以及各个机械运动部件在分合闸过程中的位移数据作为历史位移数据;在步骤C)中,在待研判的高压断路器的每个机械运动部件上均安装非接触式位移传感器,对待研判的高压断路器进行一次分合闸,获得非接触式位移传感器所测得的位移数据,并与历史位移数据对比,获得最接近的历史位移数据对应的分合闸试验次数n,将(N-n)作为待研判的高压断路器的剩余使用寿命。非接触式位移检测不会对高压断路器的运行造成干扰,便于部署,且位移检测的准确度更高。Preferably, in step B), a non-contact displacement sensor is installed on each mechanical moving part of the normal high-voltage circuit breaker, and under the condition of power failure, the opening and closing test of the high-voltage circuit breaker is continuously repeated until the high-voltage circuit breaker is disconnected. If the mechanical parts of the circuit breaker are damaged, record the opening and closing times N during the test, and the displacement data of each mechanical moving part during the opening and closing process as the historical displacement data; A non-contact displacement sensor is installed on each mechanical moving part, and the high-voltage circuit breaker to be judged is opened and closed once to obtain the displacement data measured by the non-contact displacement sensor, and compare it with the historical displacement data to obtain the closest displacement data. The number of opening and closing tests n corresponding to the historical displacement data is taken as (N-n) as the remaining service life of the high-voltage circuit breaker to be judged. The non-contact displacement detection does not interfere with the operation of the high-voltage circuit breaker, is easy to deploy, and has higher displacement detection accuracy.
非接触式位移传感器包括激光发射器、限流电阻、光敏电阻、供电模块、反射贴纸、电压传感器和通信模块,激光发射器固定安装在高压断路器的外壳内,沿法向对准机械运动部件外表面的一个对准点,调整使激光发射器出射光与机械运动部件外表面法向具有夹角,在机械运动部件的行程内,激光发射器的对准点沿机械运动部件的外表面移动,形成移动范围,反射贴纸贴附在机械运动部件上并覆盖所述对准点的移动范围,所述反射贴纸具有若干个沿机械运动部件行程等间距排列的高反射区,相邻高反射区之间为低反射区,高反射区宽度与低反射区宽度相等,激光发射器的光斑直径等于该间隔宽度的整倍数,光敏电阻安装与激光发射器关于机械运动部件外表面法向对称的另一侧,光敏电阻一端接地,另一端通过限流电阻与供电模块连接,电压传感器采集光敏电阻与限流电阻连接点的电压,电压传感器与通信模块连接。The non-contact displacement sensor includes laser transmitter, current limiting resistor, photoresistor, power supply module, reflective sticker, voltage sensor and communication module. The laser transmitter is fixedly installed in the casing of the high-voltage circuit breaker and is aligned with the mechanical moving parts along the normal direction. An alignment point on the outer surface is adjusted so that the emitted light of the laser transmitter has an included angle with the normal direction of the outer surface of the mechanical moving part. During the stroke of the mechanical moving part, the alignment point of the laser transmitter moves along the outer surface of the mechanical moving part, forming a Moving range, the reflective sticker is attached to the mechanical moving part and covers the moving range of the alignment point. The reflective sticker has several high-reflection areas arranged at equal intervals along the stroke of the mechanical moving part, and the adjacent high-reflection areas are Low-reflection area, the width of high-reflection area is equal to the width of low-reflection area, the spot diameter of the laser emitter is equal to the integral multiple of the interval width, the photoresistor is installed on the other side of the normal symmetry with the laser emitter about the outer surface of the mechanical moving part, One end of the photoresistor is grounded, and the other end is connected to the power supply module through the current limiting resistor. The voltage sensor collects the voltage at the connection point between the photoresistor and the current limiting resistor, and the voltage sensor is connected to the communication module.
作为替代,步骤B)中,在正常高压断路器的每个机械运动部件上均安装非接触式位移传感器;根据高压断路器的维护要求,依次选择一项维护要求使其不达标,在断电条件下,对该高压断路器不断重复分合闸试验,直至该高压断路器的机械部件出现损坏;记录试验过程中各个机械运动部件在分合闸过程中的位移数据并关联对应维护要求不达标对应故障,而后修复高压断路器,并进行下一项维护要求不达标的试验;在步骤C)中,在待研判的高压断路器的每个机械运动部件上均安装非接触式位移传感器,对待研判的高压断路器进行一次分合闸,获得非接触式位移传感器所测得的位移数据,将待研判的高压断路器的非接触式位移传感器所测得的位移数据与历史位移数据对比,获得最接近的历史位移数据对应的分合闸试验次数n,将(N-n)作为待研判的高压断路器的剩余使用寿命。得出高压断路器的剩余使用寿命,能为高压断路器的检修提供参考。As an alternative, in step B), a non-contact displacement sensor is installed on each mechanical moving part of the normal high-voltage circuit breaker; Under the conditions, the opening and closing test of the high-voltage circuit breaker is repeated continuously until the mechanical parts of the high-voltage circuit breaker are damaged; the displacement data of each mechanical moving part during the opening and closing process during the test is recorded and the corresponding maintenance requirements are not up to standard. Correspond to the fault, then repair the high-voltage circuit breaker, and carry out the next test that the maintenance requirements are not up to standard; in step C), install non-contact displacement sensors on each mechanical moving part of the high-voltage circuit breaker to be judged. The high-voltage circuit breaker to be judged is opened and closed once to obtain the displacement data measured by the non-contact displacement sensor, and the displacement data measured by the non-contact displacement sensor of the high-voltage circuit breaker to be judged is compared with the historical displacement data to obtain The number of opening and closing tests n corresponding to the closest historical displacement data is taken as (N-n) as the remaining service life of the high-voltage circuit breaker to be judged. The remaining service life of the high-voltage circuit breaker can be obtained, which can provide a reference for the maintenance of the high-voltage circuit breaker.
本发明的实质性效果是:通过人为设置故障源,使检测数据与故障类型的关联度更高,使得故障研判神经网络模型以及故障预警神经网络模型的准确度更高;通过故障研判神经网络模型能够快速通过检测数据对高压断路器进行故障研判;通过故障预警神经网络模型能够对高压断路器的故障进行预警,提示维保人员进行针对性的维护,使高压断路器的维保更可靠。The substantial effect of the invention is: by artificially setting the fault source, the correlation between the detection data and the fault type is higher, so that the accuracy of the fault judgment neural network model and the fault early warning neural network model is higher; through the fault judgment neural network model It can quickly judge the fault of the high-voltage circuit breaker through the detection data; through the fault early warning neural network model, the fault of the high-voltage circuit breaker can be warned, prompting the maintenance personnel to carry out targeted maintenance, making the maintenance of the high-voltage circuit breaker more reliable.
附图说明Description of drawings
图1为实施例一高压断路器故障预警方法流程框图。FIG. 1 is a flow chart of a method for early warning of a high-voltage circuit breaker fault in the first embodiment.
图2为实施例一人为设置故障源的方法流程框图。FIG. 2 is a flowchart of a method for manually setting a fault source according to an embodiment.
图3为实施例一非接触式位移传感器结构示意图。FIG. 3 is a schematic structural diagram of a non-contact displacement sensor according to the first embodiment.
图4、5为实施例一非接触式位移传感器测量示意图。4 and 5 are schematic diagrams of the measurement of the non-contact displacement sensor according to the first embodiment.
其中:1、直线反射贴纸,2、激光发射器,3、圆柱面反射贴纸,4、凸轮,5、圆柱端面反射贴纸,6、运动部件,7、对准点轨迹,8、弧形反射贴纸,100、电压传感器,200、通信模块。Among them: 1. Linear reflection sticker, 2. Laser transmitter, 3. Cylindrical reflection sticker, 4. Cam, 5. Cylindrical end surface reflection sticker, 6. Moving parts, 7. Alignment point trajectory, 8. Arc reflection sticker, 100, a voltage sensor, 200, a communication module.
具体实施方式Detailed ways
下面通过具体实施例,并结合附图,对本发明的具体实施方式作进一步具体说明。The specific embodiments of the present invention will be further described in detail below through specific embodiments and in conjunction with the accompanying drawings.
实施例一:Example 1:
一种基于电力物联网的高压断路器故障预警方法,如图1所示,包括以下步骤:A)获取高压断路器的全部历史检测数据。检测数据包括合闸时间、分闸时间、刚合速度、刚分速度、三相不同期度、同相不同期度、金短时间、无流时间、动触头最大速度、动触头平均速度、动触头动作时间、弹跳时间、弹跳次数、弹跳最大幅度、分合闸行程、分合闸过程电流波形曲线、动触头分合闸行程内的时间速度行程动态曲线、开距以及接触电阻。通过获得高压断路器的各项数据,使高压断路器的状态数据更为全面,有助于提高故障研判的准确度,同时为发现不明显的异常数据提供条件。A high-voltage circuit breaker fault early warning method based on the power Internet of things, as shown in Figure 1, includes the following steps: A) Obtaining all historical detection data of the high-voltage circuit breaker. The detection data includes closing time, opening time, just closing speed, just dividing speed, three-phase different periods, different periods of the same phase, gold short time, no-current time, maximum speed of moving contact, average speed of moving contact, Moving contact action time, bounce time, bounce times, maximum bounce amplitude, opening and closing stroke, current waveform curve of opening and closing process, dynamic curve of time and speed stroke in moving contact opening and closing stroke, opening distance and contact resistance. By obtaining various data of the high-voltage circuit breaker, the state data of the high-voltage circuit breaker is more comprehensive, which helps to improve the accuracy of fault judgment and provides conditions for the discovery of insignificant abnormal data.
B)获取同型号的高压断路器,在实验室条件下人为设置故障源,使高压断路器在故障源存在的情况下进行工作直到出现故障,同时周期性进行检测,获得检测数据。如图2所示,人为设置故障源的方法包括以下步骤:B11)对高压断路器进行若干次检测;B12)根据高压断路器的维护要求,依次选择一项维护要求使其不达标,进行若干次带电分合闸动作后,进行若干次检测;B13)依次选择两项维护要求使其不达标,进行若干次带电分合闸动作后,进行若干次检测;B14)使用液氮或干冰快速冷却高压断路器,进行若干次机械特性试验,获得机械特性试验的检测数据。B) Obtain a high-voltage circuit breaker of the same type, and artificially set the fault source under laboratory conditions, so that the high-voltage circuit breaker works in the presence of the fault source until a fault occurs, and at the same time, it is periodically tested to obtain test data. As shown in Figure 2, the method for artificially setting a fault source includes the following steps: B11) testing the high-voltage circuit breaker several times; B12) selecting a maintenance requirement in turn according to the maintenance requirements of the high-voltage circuit breaker so that it does not meet the standard, and performing several After the electrified opening and closing action, carry out several tests; B13) Select two maintenance requirements in turn so that they do not meet the standard, and carry out several electrified opening and closing actions, and then carry out several inspections; B14) Use liquid nitrogen or dry ice for rapid cooling For high-voltage circuit breakers, perform several mechanical characteristic tests to obtain the test data of the mechanical characteristic test.
建立高压断路器故障研判模型的方法包括:B21)获得全部检测数据,将检测数据与对应的故障类型关联,作为样本数据;B22)将样本数据进行预处理,归一化处理,训练神经网络模型,将训练完成的神经网络模型作为故障研判模型。归一化处理后的数据能够提高神经网络模型的收敛速度,提高神经网络模型的训练效率和准确性。The method for establishing a fault judgment model for a high-voltage circuit breaker includes: B21) Obtaining all detection data, associating the detection data with the corresponding fault type, as sample data; B22) Preprocessing the sample data, normalizing processing, and training a neural network model , using the trained neural network model as the fault judgment model. The normalized data can improve the convergence speed of the neural network model and improve the training efficiency and accuracy of the neural network model.
步骤B21)中,将检测数据与对应的故障类型关联的方法包括:B211)获得步骤B11)中的检测数据,作为历史检测数据;B212)将步骤B12)以及步骤B13)中,若干次检测获得的若干组检测数据依次与历史检测数据对比,若检测数据与历史检测数据差异大于预设阈值,则将该组检测数据与不达标的维护要求关联;B213)将步骤B14)中的若干次机械特性试验获得的若干组检测数据与历史检测数据对比,若检测数据与历史检测数据差异大于预设阈值,则将该组检测数据与机械部件卡涩故障关联。将检测数据与故障类型关联构成样本数据,进行神经网络模型的训练。In step B21), the method for associating the detection data with the corresponding fault type includes: B211) obtaining the detection data in step B11) as historical detection data; B212) obtaining the detection data in steps B12) and B13) for several times. Several groups of detection data are compared with the historical detection data in turn, if the difference between the detection data and the historical detection data is greater than the preset threshold, then the group of detection data is associated with the maintenance requirements that do not meet the standard; B213) several times in step B14) Several sets of detection data obtained from the characteristic test are compared with the historical detection data. If the difference between the detection data and the historical detection data is greater than the preset threshold, the set of detection data is associated with the jamming failure of the mechanical parts. The detection data is associated with the fault type to form sample data, and the neural network model is trained.
判断检测数据与历史检测数据差异是否大于预设阈值的方法包括:B31)将检测数据以及历史检测数据中数值量进行分段处理,以分段区间为名称,将数值量转换为状态量;B32)将检测数据以及历史检测数据中的状态量转换为布尔量,并使用{0,1}分别表示假和真;B32)将处理后的历史检测数据的布尔量视为数值求均值,将均值四舍五入为整数,获得的整数重新视为布尔量,将处理后的检测数据以及历史检测数据按设定排序,分别构成检测向量和历史检测向量;B33)计算检测向量和历史检测向量的距离,与预设的距离阈值比较,若距离大于预设距离阈值,则判定检测向量对应的检测数据与历史检测数据的距离大于预设阈值,反之,则判定检测向量对应的检测数据与历史检测数据的距离不大于预设阈值。通过将状态量转换为布尔量,能够简化数据。The method for judging whether the difference between the detection data and the historical detection data is greater than a preset threshold value includes: B31) performing segmentation processing on the numerical quantities in the detection data and the historical detection data, and converting the numerical quantities into state quantities with the segment interval as the name; B32 ) Convert the state quantities in the detection data and historical detection data into Boolean quantities, and use {0, 1} to represent false and true respectively; B32) Treat the Boolean quantities of the processed historical detection data as numerical values, and calculate the mean value. Round up to an integer, the obtained integer is regarded as a Boolean quantity again, and the processed detection data and historical detection data are sorted according to the settings to form a detection vector and a historical detection vector respectively; B33) Calculate the distance between the detection vector and the historical detection vector, and The preset distance threshold is compared. If the distance is greater than the preset distance threshold, it is determined that the distance between the detection data corresponding to the detection vector and the historical detection data is greater than the preset threshold. Otherwise, the distance between the detection data corresponding to the detection vector and the historical detection data is determined. not greater than the preset threshold. Data can be simplified by converting state quantities to Boolean quantities.
步骤B31)中,将检测数据以及历史检测数据中的数值量进行分段处理的方法包括:B311)选取一个数值量,获得历史检测数据中的该数值量的全部取值数值,按数值大小依次排列,记为集合Ki,集合Ki中的最小值为kmin和最大值为kmax;B312)将分区起点ks赋初值为kmin,分区终点ke赋初值为kmax,考察值km=ks+n×Δk,Δk为人工设定的步长,n为正整数,n初值为1;B313)n不断自加1,若考察值km满足如下条件:In step B31), the method that the numerical quantity in the detection data and the historical detection data is carried out segmentation processing comprises: B311) select a numerical quantity, obtain all the value values of this numerical quantity in the historical detection data, and sequentially according to the numerical value. Arrangement, denoted as the set Ki, the minimum value in the set Ki is km min and the maximum value is km max ; B312) assign the starting point k s of the partition to the initial value of km min , and the end point ke of the partition to assign the initial value of km max , and the investigation value k m = k s +n×Δk, Δk is the manually set step size, n is a positive integer, and the initial value of n is 1;
其中,函数N(x,y)表示集合Ki,数据值处于数值区间(x,y)的数据个数,则将(2km-ks)作为区间划分点并加入划分点集合Km,将(2km-ks)的值赋值给ks,继续令n不断自加1,直到km>kmax;B314)将kmin和kmax加入集合Km,使用Km内的值,作为划分点,将数值量数据划分为数值区间;B315)选取下一个数值量,重复步骤B311)至B314)直到全部数值量均划分区间分段;B316)检测数据采用与历史检测数据中的对应的数值量的区间划分。通过数值划分能够简化数据,提高数据处理的效率,提高神经网络模型收敛的速度。Among them, the function N(x, y) represents the set Ki, and the number of data whose data values are in the numerical interval (x, y), then ( 2km -k s ) is taken as the interval division point and added to the division point set Km, and ( 2km -k s ) is assigned to k s , and n continues to increment by 1 until km >km max ; B314 ) Add km and km to the set Km, and use the value in Km as the dividing point, Divide the numerical value data into numerical intervals; B315) select the next numerical value, repeat steps B311) to B314) until all the numerical quantities are divided into interval segments; B316) detection data adopts the corresponding numerical value in the historical detection data. interval division. The numerical division can simplify the data, improve the efficiency of data processing, and improve the convergence speed of the neural network model.
步骤B31)中,以分段区间为名称,将数值量转换为状态量的方法包括以下步骤:将数值量数据划分成若干个区间,[nm(1),nm(2)],[nm(2),nm(3)]…[nm(k-1),nm(k)],其中nm(1)和nm(k)分别为数值区间的起点和终点,nm(2)~nm(k-1)为数值区间的中间划分点,将分别作为对应数值区间的状态名;若历史检测数值量的数据,落入区间[nm(d),nm(d+1)],d∈[1,k-1],则将状态名作为该数值量的取值,完成数值量数据转化为状态量数据。In step B31), the method for converting a numerical quantity into a state quantity with the segmented interval as the name includes the following steps: dividing the numerical quantity data into several intervals, [n m(1) , nm (2) ], [ n m(2) , n m(3) ]…[n m(k-1) , n m(k) ], where n m(1) and n m(k) are the start and end points of the numerical interval, respectively, n m(2) ~n m(k-1) is the middle dividing point of the numerical interval, and the respectively as the state name of the corresponding numerical interval; if the historically detected numerical data falls into the interval [n m(d) , n m(d+1) ], d∈[1, k-1], the state name will be As the value of the numerical quantity, the conversion of numerical quantity data into state quantity data is completed.
在正常高压断路器的每个机械运动部件上均安装非接触式位移传感器,在断电条件下,对该高压断路器不断重复分合闸试验,直至该高压断路器的机械部件出现损坏,记录试验过程中分合闸次数N,以及各个机械运动部件在分合闸过程中的位移数据作为历史位移数据。A non-contact displacement sensor is installed on each mechanical moving part of the normal high-voltage circuit breaker. Under the condition of power failure, the opening and closing test of the high-voltage circuit breaker is repeated continuously until the mechanical parts of the high-voltage circuit breaker are damaged, and record During the test, the number of opening and closing times N and the displacement data of each mechanical moving part during the opening and closing process are used as historical displacement data.
如图3所示,非接触式位移传感器包括激光发射器2、限流电阻、光敏电阻、供电模块、反射贴纸、电压传感器100和通信模块200,激光发射器2固定安装在高压断路器的外壳内,沿法向对准机械运动部件6外表面的一个对准点,调整使激光发射器2出射光与机械运动部件6外表面法向具有夹角,在机械运动部件6的行程内,激光发射器2的对准点沿机械运动部件6的外表面移动,形成移动范围,反射贴纸贴附在机械运动部件6上并覆盖对准点的移动范围,反射贴纸具有若干个沿机械运动部件6行程等间距排列的高反射区,相邻高反射区之间为低反射区,高反射区宽度与低反射区宽度相等,激光发射器2的光斑直径等于该间隔宽度的整倍数,光敏电阻安装与激光发射器2关于机械运动部件6外表面法向对称的另一侧,光敏电阻一端接地,另一端通过限流电阻与供电模块连接,电压传感器100采集光敏电阻与限流电阻连接点的电压,电压传感器100与通信模块200连接。图3所示为直线反射贴纸1,被检测机械运动部件6沿直线运动,如动触头、解锁锁扣等。如图4所示,在对旋转部件,如轴以及凸轮4进行位移非接触式位移检测时,可以在轴外表面,或凸轮4的等半径圆弧部分贴附圆柱面反射贴纸3,为避免图片模糊不清,图中高反射区与低反射区的间距有所失真。当凸轮4的等半径圆弧部分也是工作面时,则可以在凸轮4端面贴附圆柱端面反射贴纸5。如图5所示,当被检测运动部件6具有复杂的平面运动,即同时包含平移运动和旋转运动时,在被检测运动部件6上选择合适的对准点,使运动部件6行程内,对准点始终在运动部件6上,对准点轨迹7将是一段弧形,贴附适应的弧形反射贴纸8,弧形反射贴纸8沿该弧形间隔排列高反射区和低反射区,使高反射区以及低反射区的边缘均与对应位置的弧形垂直即可。本实施例提供一种非接触式位移传感器实施方式,在现有技术中,非接触式位移传感器用于检测振动、位移是被公知的,本领域技术人员能够自行设计其他形式的非接触式位移传感器来完成位移的检测。As shown in Figure 3, the non-contact displacement sensor includes a
C)将出现故障前N次的检测数据,与对应的故障类型关联,构成样本数据,使用样本数据训练故障研判神经网络模型。在待研判的高压断路器的每个机械运动部件上均安装非接触式位移传感器,对待研判的高压断路器进行一次分合闸,获得非接触式位移传感器所测得的位移数据,并与历史位移数据对比,获得最接近的历史位移数据对应的分合闸试验次数n,将(N-n)作为待研判的高压断路器的剩余使用寿命。非接触式位移检测不会对高压断路器的运行造成干扰,便于部署,且位移检测的准确度更高。C) Associate the detection data N times before the fault occurs with the corresponding fault type to form sample data, and use the sample data to train the fault judgment neural network model. A non-contact displacement sensor is installed on each mechanical moving part of the high-voltage circuit breaker to be judged, and the high-voltage circuit breaker to be judged is opened and closed once, and the displacement data measured by the non-contact displacement sensor is obtained and compared with the history Comparing the displacement data, obtain the number of opening and closing tests n corresponding to the closest historical displacement data, and take (N-n) as the remaining service life of the high-voltage circuit breaker to be judged. The non-contact displacement detection does not interfere with the operation of the high-voltage circuit breaker, is easy to deploy, and has higher displacement detection accuracy.
D)提取出现故障前M至N次之间的检测数据,M>N,作为前兆参考数据。D) Extract the detection data between M and N times before the failure occurs, M>N, as the precursor reference data.
E)将高压断路器的检测数据与前兆参考数据对比,若检测数据与前兆参考数据的差距小于设定阈值,则发出故障预警。E) Compare the detection data of the high-voltage circuit breaker with the precursor reference data. If the difference between the detection data and the precursor reference data is less than the set threshold, a fault warning will be issued.
F)将高压断路器的检测数据输入步骤D)获得的故障预警神经网络模型,若故障预警神经网络模型输出故障类型,则发出故障报警。通过人为设置故障源,使检测数据与故障类型的关联度更高,使得故障研判神经网络模型以及故障预警神经网络模型的准确度更高。故障研判神经网络模型能够快速通过检测数据对高压断路器进行故障研判。故障预警神经网络模型能够对高压断路器的故障进行预警,提示维保人员进行针对性的维护,使高压断路器的维保更可靠。F) Input the detection data of the high-voltage circuit breaker into the fault early warning neural network model obtained in step D). If the fault early warning neural network model outputs the fault type, a fault alarm is issued. By artificially setting the fault source, the correlation between the detection data and the fault type is higher, and the accuracy of the fault judgment neural network model and the fault early warning neural network model is higher. The fault judgment neural network model can quickly judge the fault of the high-voltage circuit breaker through the detection data. The fault early warning neural network model can give early warning to the fault of the high-voltage circuit breaker, prompting the maintenance personnel to carry out targeted maintenance, making the maintenance of the high-voltage circuit breaker more reliable.
实施例二:Embodiment 2:
本实施例在实施例一的基础上,进行了进一步的改进,具体为步骤B)中,在正常高压断路器的每个机械运动部件上均安装非接触式位移传感器;根据高压断路器的维护要求,依次选择一项维护要求使其不达标,在断电条件下,对该高压断路器不断重复分合闸试验,直至该高压断路器的机械部件出现损坏;记录试验过程中各个机械运动部件在分合闸过程中的位移数据并关联对应维护要求不达标对应故障,而后修复高压断路器,并进行下一项维护要求不达标的试验;在步骤C)中,在待研判的高压断路器的每个机械运动部件上均安装非接触式位移传感器,对待研判的高压断路器进行一次分合闸,获得非接触式位移传感器所测得的位移数据,将待研判的高压断路器的非接触式位移传感器所测得的位移数据与历史位移数据对比,获得最接近的历史位移数据对应的分合闸试验次数n,将(N-n)作为待研判的高压断路器的剩余使用寿命。得出高压断路器的剩余使用寿命,能为高压断路器的检修提供参考。其余步骤同实施例一。This embodiment is further improved on the basis of the first embodiment. Specifically, in step B), a non-contact displacement sensor is installed on each mechanical moving part of the normal high-voltage circuit breaker; according to the maintenance of the high-voltage circuit breaker In order to meet the requirements, select a maintenance requirement in turn to make it substandard. Under the condition of power failure, repeat the opening and closing test of the high-voltage circuit breaker until the mechanical parts of the high-voltage circuit breaker are damaged; record each mechanical moving part during the test. In the process of opening and closing, the displacement data is associated with the corresponding faults that the corresponding maintenance requirements are not up to standard, and then the high-voltage circuit breaker is repaired, and the next test that the maintenance requirements are not up to standard is carried out; in step C), in the high-voltage circuit breaker to be judged A non-contact displacement sensor is installed on each mechanical moving part of the device, and the high-voltage circuit breaker to be judged is opened and closed once, and the displacement data measured by the non-contact displacement sensor is obtained. The displacement data measured by the displacement sensor is compared with the historical displacement data, and the number of opening and closing tests n corresponding to the closest historical displacement data is obtained, and (N-n) is used as the remaining service life of the high-voltage circuit breaker to be judged. The remaining service life of the high-voltage circuit breaker can be obtained, which can provide a reference for the maintenance of the high-voltage circuit breaker. The remaining steps are the same as those in the first embodiment.
以上所述的实施例只是本发明的一种较佳的方案,并非对本发明作任何形式上的限制,在不超出权利要求所记载的技术方案的前提下还有其它的变体及改型。The above-mentioned embodiment is only a preferred solution of the present invention, and does not limit the present invention in any form, and there are other variations and modifications under the premise of not exceeding the technical solution recorded in the claims.
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