CN110671426A - A protective bearing device for manually eliminating clearance - Google Patents
A protective bearing device for manually eliminating clearance Download PDFInfo
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- 230000001681 protective effect Effects 0.000 title claims description 28
- 230000000712 assembly Effects 0.000 claims abstract description 79
- 238000000429 assembly Methods 0.000 claims abstract description 79
- 238000001179 sorption measurement Methods 0.000 claims description 2
- 230000008030 elimination Effects 0.000 claims 2
- 238000003379 elimination reaction Methods 0.000 claims 2
- 239000000725 suspension Substances 0.000 abstract description 18
- 230000035939 shock Effects 0.000 abstract description 5
- 230000002093 peripheral effect Effects 0.000 description 11
- 238000009434 installation Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
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- 230000007812 deficiency Effects 0.000 description 1
- 238000005339 levitation Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C32/00—Bearings not otherwise provided for
- F16C32/04—Bearings not otherwise provided for using magnetic or electric supporting means
- F16C32/0406—Magnetic bearings
- F16C32/044—Active magnetic bearings
- F16C32/0442—Active magnetic bearings with devices affected by abnormal, undesired or non-standard conditions such as shock-load, power outage, start-up or touchdown
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C32/00—Bearings not otherwise provided for
- F16C32/04—Bearings not otherwise provided for using magnetic or electric supporting means
- F16C32/0406—Magnetic bearings
- F16C32/044—Active magnetic bearings
- F16C32/0474—Active magnetic bearings for rotary movement
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Abstract
本发明涉及磁悬浮轴承系统,具体涉及一种手动消除间隙的保护轴承装置。一种手动消除间隙的保护轴承装置,包括:双锥面套筒,所述双锥面套筒的外表面具有两个锥面,所述双锥面套筒套设在转子上;支承组件,所述支承组件为两组且被轴向滑动地装配在所述双锥面套筒的外周,两组所述支承组件分别对应两个锥面设置,所述支承组件的朝向所述双锥面套筒的内表面呈与对应锥面相适应的锥形面;手动驱动组件,所述手动驱动组件驱动两组所述支承组件相向滑动,两组支承组件的锥形面与所述双锥面套筒的两个锥面相接,夹持所述双锥面套筒。解决了现有技术中存在的在断电、过载等情况下,转子的跌落会给磁悬浮轴承系统带来冲击和振动进而造成损坏的技术问题。
The invention relates to a magnetic suspension bearing system, in particular to a protection bearing device for manually eliminating clearance. A bearing protection device for manually eliminating clearance, comprising: a double-cone-surface sleeve, the outer surface of the double-cone-surface sleeve has two conical surfaces, the double-cone-surface sleeve is sleeved on a rotor; a support assembly, There are two sets of the support assemblies and are axially slidably assembled on the outer circumference of the double-cone surface sleeve. The two sets of support assemblies are respectively arranged corresponding to the two conical surfaces, and the support assemblies face the double-cone surfaces. The inner surface of the sleeve is a conical surface adapted to the corresponding conical surface; the manual drive assembly drives the two sets of support assemblies to slide toward each other, and the conical surfaces of the two sets of support assemblies are connected to the double-cone surface sleeves. The two conical surfaces of the barrel are connected to clamp the double conical surface sleeve. The technical problem in the prior art that in the case of power failure, overload, etc., the drop of the rotor will bring shock and vibration to the magnetic suspension bearing system, thereby causing damage.
Description
技术领域technical field
本发明涉及磁悬浮轴承系统,具体涉及一种手动消除间隙的保护轴承装置。The invention relates to a magnetic suspension bearing system, in particular to a protection bearing device for manually eliminating clearance.
背景技术Background technique
磁悬浮轴承系统在断电、过载等情况下,会失去对转子的承载能力,所以需要安装一套保护轴承装置为失去支承的转子提供临时的支承,避免高速旋转的转子跌落在定子上,保证整个磁悬浮系统的安全性。目前磁悬浮系统中所使用的保护轴承多采用传统的滚动轴承,但为了使磁悬浮系统正常工作,转子与滚动轴承内圈存在一个固定的间隙。因此,当转子跌落时,由于无法消除转子与轴承之间的间隙,轴承会受到转子很大的冲击和振动,导致保护轴承损坏。而一些新型可消除间隙的保护轴承也依然存在许多不足,其结构复杂,反应速度较慢,或者需要依靠控制系统才能工作,在断电等情况下整个保护轴承就无法运作,这些因素导致其可靠性不高。In the case of power failure, overload, etc., the magnetic suspension bearing system will lose the bearing capacity of the rotor, so it is necessary to install a set of protective bearing devices to provide temporary support for the rotor that has lost its support, to prevent the high-speed rotating rotor from falling on the stator, and to ensure the entire rotor. The safety of the magnetic levitation system. At present, the protection bearings used in the magnetic suspension system mostly use traditional rolling bearings, but in order to make the magnetic suspension system work normally, there is a fixed gap between the rotor and the inner ring of the rolling bearing. Therefore, when the rotor is dropped, since the gap between the rotor and the bearing cannot be eliminated, the bearing will be greatly impacted and vibrated by the rotor, resulting in damage to the protective bearing. However, some new types of protective bearings that can eliminate gaps still have many deficiencies. Their structures are complex, their response speed is slow, or they need to rely on the control system to work. In the event of a power failure, the entire protective bearing cannot work. These factors lead to its reliability. Sex is not high.
所以为了扩大磁悬浮轴承的应用前景,研究一种可以在过载断电等情况下手动消除径向间隙,并且反应灵敏,减少对保护轴承的损伤,对磁悬浮轴承的发展可以起到重要作用。Therefore, in order to expand the application prospects of the magnetic suspension bearing, it is necessary to study a method that can manually eliminate the radial gap in the event of overload and power failure, and has a sensitive response and reduces the damage to the protection bearing, which can play an important role in the development of the magnetic suspension bearing.
发明内容SUMMARY OF THE INVENTION
为了解决现有技术中存在的在断电、过载等情况下,转子的跌落会给磁悬浮轴承系统带来冲击和振动进而造成损坏的技术问题,本发明提出一种手动消除间隙的保护轴承装置,可手动保护转子,防止高速转子跌落造成的损伤,提高系统的安全性。本发明的技术方案为:In order to solve the technical problem in the prior art that in the case of power failure, overload, etc., the drop of the rotor will bring shock and vibration to the magnetic suspension bearing system and cause damage, the present invention proposes a protective bearing device for manually eliminating gaps. The rotor can be manually protected to prevent the damage caused by the high-speed rotor falling, and improve the safety of the system. The technical scheme of the present invention is:
一种手动消除间隙的保护轴承装置,包括:双锥面套筒,所述双锥面套筒的外表面具有两个锥面,所述双锥面套筒套设在转子上;支承组件,所述支承组件为两组且被轴向滑动地装配在所述双锥面套筒的外周,两组所述支承组件分别对应两个锥面设置,所述支承组件的朝向所述双锥面套筒的内表面呈与对应锥面相适应的锥形面;手动驱动组件,所述手动驱动组件驱动两组所述支承组件相向滑动,两组支承组件的锥形面与所述双锥面套筒的两个锥面相接,夹持所述双锥面套筒。A protective bearing device for manually eliminating clearance, comprising: a double-cone-surface sleeve, the outer surface of the double-cone-surface sleeve has two conical surfaces, the double-cone-surface sleeve is sleeved on a rotor; a support assembly, There are two sets of the support assemblies, which are axially slidably assembled on the outer circumference of the double-cone surface sleeve. The two sets of support assemblies are respectively arranged corresponding to the two conical surfaces, and the support assemblies face the double-cone surfaces. The inner surface of the sleeve is a conical surface adapted to the corresponding conical surface; the manual drive assembly drives the two sets of support assemblies to slide toward each other, and the conical surfaces of the two sets of support assemblies are connected to the double-cone surface sleeves. The two conical surfaces of the barrel are connected to clamp the double conical surface sleeve.
通过设置转子外部套设双锥面套筒,双锥面套筒外滑动套设两组支承组件,通过手动驱动组件作用于两组支承组件,驱动两组支承组件轴向滑动。磁悬浮轴承系统正常工作时,两组支承组件的锥形面与双锥面套筒之间存在间隙,转子可正常工作;在断电或过载的情况下,可采用手动驱动组件来推动两组支承组件沿轴向滑动,两组支承组件的轴向滑动消除了锥形面与锥面之间的间隙,两组支承组件的锥形面与双锥面套筒的两个锥面相接,支承组件可支承转子,避免转子的跌落给磁悬浮轴承系统带来冲击和振动进而造成损坏。此外,手动消除间隙的保护轴承装置只需要操作员手动操作即可,无需使用电源等其它能源驱动,适用性强。A double-cone surface sleeve is set outside the rotor, and two sets of support assemblies are slidably sleeved on the outside of the double-cone sleeve. The manual drive assembly acts on the two sets of support assemblies to drive the two sets of support assemblies to slide axially. When the magnetic suspension bearing system is working normally, there is a gap between the conical surfaces of the two sets of support components and the double-cone surface sleeve, and the rotor can work normally; in the case of power failure or overload, the manual drive components can be used to push the two sets of supports The assembly slides in the axial direction, and the axial sliding of the two sets of support assemblies eliminates the gap between the conical surfaces and the conical surfaces. The assembly supports the rotor, preventing the drop of the rotor from causing shock and vibration to the magnetic bearing system and causing damage. In addition, the protective bearing device that eliminates the clearance manually only needs the operator to operate manually, and does not need to use other energy sources such as power to drive, and has strong applicability.
进一步地,所述双锥面套筒与所述转子螺纹连接,所述双锥面套筒的两个锥面对称设置,两个锥面所在的外表面呈中间凸起状,两组所述支承组件对称设置。Further, the double-cone-surface sleeve is threadedly connected to the rotor, the two conical surfaces of the double-cone-surface sleeve are symmetrically arranged, and the outer surfaces where the two conical surfaces are located are in the shape of a middle bulge. The support assemblies are symmetrically arranged.
进一步地,所述支承组件包括支承件和支承定位件,所述支承件位于所述支承定位件和双锥面套筒之间,所述支承件通过轴承与所述支承定位件可转动连接,所述支承件靠近所述双锥面套筒的内表面为锥形面。Further, the support assembly includes a support member and a support positioner, the support member is located between the support positioner and the double cone sleeve, and the support member is rotatably connected to the support positioner through a bearing, The inner surface of the support member close to the double-cone sleeve is a conical surface.
进一步地,所述支承定位件通过滚珠套筒滑动设置在机架上。Further, the supporting and positioning member is slidably arranged on the frame through the ball sleeve.
进一步地,所述手动驱动组件包括手柄组件和凸轮组,所述凸轮组包括至少两个凸轮,至少两个凸轮分别设置在两组支承组件的两侧以推动两组支承组件相向运动,位于同侧的所有凸轮的相位角相同,位于不同侧的凸轮的相位角呈中心对称。Further, the manual drive assembly includes a handle assembly and a cam group, the cam group includes at least two cams, and the at least two cams are respectively arranged on both sides of the two groups of support assemblies to push the two groups of support assemblies to move toward each other, located at the same The phase angles of all cams on one side are the same, and the phase angles of cams on different sides are center-symmetrical.
进一步地,所述手柄组件包括两个驱动手柄和连杆,两个驱动手柄分别驱动两组支承组件两侧的凸轮转动,两个驱动手柄的外端分别与所述连杆铰接。Further, the handle assembly includes two driving handles and connecting rods, the two driving handles respectively drive the cams on both sides of the two sets of support assemblies to rotate, and the outer ends of the two driving handles are respectively hinged with the connecting rods.
进一步地,两组所述支承组件的两侧固定设置有端盖,所述端盖与所述转子或所述双锥面套筒存有径向间隙,所述手动驱动组件包括手柄组件和两个驱动件,两个驱动件分别与两个端盖的内周面螺纹连接,两个驱动件上的螺纹方向相反,所述手柄组件带动两个驱动件转动以使两个驱动件相对于两个端盖相向或相反运动,当两个驱动件相向运动时,两个驱动件推动两组支承组件相向运动。Further, end caps are fixed on both sides of the two sets of support assemblies, and there is a radial gap between the end caps and the rotor or the double-cone sleeve, and the manual drive assembly includes a handle assembly and two There are two driving members, the two driving members are respectively connected with the inner peripheral surfaces of the two end caps with threads, and the screw threads on the two driving members are in opposite directions. The handle assembly drives the two driving members to rotate so that the two driving members are relative to the two driving members The end caps move toward each other or in the opposite direction. When the two drive members move towards each other, the two drive members push the two groups of support assemblies to move towards each other.
进一步地,所述驱动件靠近所述支承组件的一端与所述端盖螺纹连接,所述驱动件的另一端呈方形,所述手柄组件的两端分别箍套在两个所述驱动件的呈方形的一端上。Further, one end of the driving member close to the support assembly is threadedly connected with the end cover, the other end of the driving member is square, and the two ends of the handle assembly are respectively hooped on the two driving members. on the square end.
进一步地,两个所述支承定位件的外侧固定连接有挡板,所述手动驱动组件通过推动所述挡板来驱动两组所述支承组件相向滑动。Further, a baffle plate is fixedly connected to the outer sides of the two support and positioning members, and the manual drive assembly drives the two groups of the support assemblies to slide toward each other by pushing the baffle plate.
进一步地,还包括弹性件,所述弹性件位于两组支承组件之间,所述弹性件的两端分别作用于两组支承组件,所述弹性件的个数为2-200个。Further, an elastic member is also included, the elastic member is located between the two sets of support assemblies, the two ends of the elastic member respectively act on the two sets of support assemblies, and the number of the elastic members is 2-200.
基于上述技术方案,本发明所能实现的技术效果为:Based on the above technical solutions, the technical effects that the present invention can achieve are:
1.本发明的手动消除间隙的保护轴承装置,通过设置转子外部套设双锥面套筒,双锥面套筒外滑动套设两组支承组件,通过手动驱动组件作用于两组支承组件,驱动两组支承组件轴向滑动。磁悬浮轴承系统正常工作时,两组支承组件的锥形面与双锥面套筒之间存在轴向间隙和径向间隙,转子可正常工作;在断电或过载的情况下,可采用手动驱动组件来推动两组支承组件沿轴向滑动,两组支承组件的轴向滑动消除了锥形面与锥面之间的轴向间隙和径向间隙,两组支承组件的锥形面与双锥面套筒的两个锥面相接,支承组件可支承转子,避免转子的跌落给磁悬浮轴承系统带来冲击和振动进而造成损坏。此外,手动消除间隙的保护轴承装置只需要操作员手动操作即可,无需使用电源等其它能源驱动,适用性强;1. The protective bearing device of the present invention for manually eliminating gaps is provided with a double-cone sleeve outside the rotor, and two sets of support assemblies are slidably sleeved on the outside of the double-cone sleeve, and the two sets of support assemblies are acted on by the manual drive assembly, The two groups of support assemblies are driven to slide axially. When the magnetic suspension bearing system is working normally, there are axial gaps and radial gaps between the conical surfaces of the two sets of support components and the double conical surface sleeves, and the rotor can work normally; in the case of power failure or overload, manual drive can be used components to push the two sets of supporting components to slide in the axial direction, the axial sliding of the two sets of supporting components eliminates the axial and radial gaps between the conical surfaces and the conical surfaces, and the conical surfaces of the two sets of supporting components and the double-cone The two conical surfaces of the face sleeve are connected, and the support assembly can support the rotor, so as to prevent the drop of the rotor from bringing shock and vibration to the magnetic suspension bearing system and causing damage. In addition, the protective bearing device that eliminates the gap manually only needs the operator to operate manually, without the use of other energy sources such as power supply, and has strong applicability;
2.本发明的手动消除间隙的保护轴承装置,通过设置支承组件包括支承件和支承定位件,支承件通过轴承与支承定位件可转动连接,如此,当支承件上的锥形面与锥面相接时,转子可带动支承件随之转动,支承件相对于支承定位件转动,对转子可起到缓冲作用,减少对转子的损坏;锥形面与对应的锥面平行,可实现支承件与双锥面套筒之间面接触,双锥面套筒与支承件之间的接触面积增大,其可带动支承件随之转动,两者之间不会因相对转动而对两者造成磨损;2. The protective bearing device for manually eliminating gaps of the present invention includes a supporting member and a supporting positioning member by setting the supporting assembly, and the supporting member is rotatably connected to the supporting positioning member through the bearing. When connected, the rotor can drive the support to rotate, and the support rotates relative to the support and positioning member, which can buffer the rotor and reduce damage to the rotor; the conical surface is parallel to the corresponding conical surface, and the support can be realized. It is in surface contact with the double-cone sleeve, and the contact area between the double-cone sleeve and the support is increased, which can drive the support to rotate, and the relative rotation between the two will not cause damage to the two. wear;
3.本发明的手动消除间隙的保护轴承装置,设置手动驱动组件包括手柄组件和凸轮组,通过凸轮组位于支承组件的两侧并在手柄组件的带动下转动进而推动支承组件运动,具体限定同侧凸轮的相位角相同,不同侧的凸轮相对转动,如此,在手柄组件带动两侧凸轮同向转动的情况下,两侧的凸轮可推动两组支承组件相向运动,实现对双锥面套筒的夹持支承;还可设置手动驱动组件包括手柄组件和驱动件,驱动件与端盖螺纹连接,且两个驱动件的螺纹方向相反,当手柄组件带动两个驱动件同向同步转动时,两个驱动件可相对于两个端盖做相向运动或相背运动,当两个驱动件相对于端盖做相向运动时,两个驱动件推动两组支承组件相向运动,锥形面与锥面之间的径向间隙和轴向间隙消失,实现对双锥面套筒的夹持支承;3. The protective bearing device for manually eliminating gaps of the present invention is provided with a manual drive assembly including a handle assembly and a cam group, and the cam group is located on both sides of the support assembly and rotated under the drive of the handle assembly to push the support assembly to move. The phase angles of the side cams are the same, and the cams on different sides rotate relative to each other. In this way, when the handle assembly drives the cams on both sides to rotate in the same direction, the cams on both sides can push the two sets of support assemblies to move toward each other, realizing the double-cone sleeve. The clamping support can also be set up; the manual drive assembly can also be set to include a handle assembly and a drive part, the drive part is threadedly connected to the end cover, and the thread directions of the two drive parts are opposite, when the handle assembly drives the two drive parts to rotate synchronously in the same direction, The two driving members can move toward or away from the two end caps. When the two driving members move towards each other relative to the end caps, the two driving members push the two sets of supporting components to move towards each other. The radial gap and axial gap between the surfaces disappear, and the clamping support of the double-cone sleeve is realized;
4.本发明的手动消除间隙的保护轴承装置,通过设置弹性件,弹性件的两端作用于两个支承定位件,在转子正常转动的情况下,弹性件撑开两组支承组件,两个支承件与双锥面套筒之间存在间隙,不影响转子的正常转动。在磁悬浮轴承系统恢复正常工作的情况下,通过控制电磁吸附组件断电,在弹性件的作用下,两组支承组件轴向分开,两个支承件与双锥面套筒之间存在径向间隙和轴向,转子可正常转动。4. The protective bearing device for manually eliminating gaps of the present invention is provided with elastic parts, and the two ends of the elastic parts act on the two support positioning parts. There is a gap between the support and the double-cone sleeve, which does not affect the normal rotation of the rotor. When the magnetic suspension bearing system resumes normal operation, by controlling the power off of the electromagnetic adsorption component, under the action of the elastic member, the two sets of supporting components are axially separated, and there is a radial gap between the two supporting components and the double-cone sleeve. and axial, the rotor can rotate normally.
附图说明Description of drawings
图1为本发明实施例一的手动消除间隙的保护轴承装置的结构示意图;1 is a schematic structural diagram of a protective bearing device for manually eliminating clearance according to Embodiment 1 of the present invention;
图2为图1的A-A截面图;Fig. 2 is the A-A sectional view of Fig. 1;
图3为双锥面套筒的主视图;Figure 3 is a front view of a double-cone sleeve;
图4为双锥面套筒的右视图;Figure 4 is a right side view of the double-cone sleeve;
图5为本发明实施例二的手动消除间隙的保护轴承装置的结构示意图;5 is a schematic structural diagram of a protective bearing device for manually eliminating clearance according to
图6为图5的B-B截面图;Fig. 6 is the B-B sectional view of Fig. 5;
图7为驱动件的主视图;Fig. 7 is the front view of the driver;
图8为驱动件的左视图;Fig. 8 is the left side view of the driver;
图中:1-转子;2-双锥面套筒;21-锥面;22-平面;23-内螺纹;3-支承组件;31-支承件;311-锥形面;32-支承定位件;321-挡板;33-轴承;331-内挡圈;332-外挡圈;4-手动驱动组件;41-手柄组件;411-驱动手柄;412-连杆;413-第一手柄件;414-第二手柄件;415-手持部;42-凸轮组;421-凸轮;422-凸轮轴;43-驱动件;431-圆柱端;4311-外螺纹;432-方形端;5-弹性件;6-机架;61-端盖;7-滚珠套筒。In the figure: 1-rotor; 2-double cone sleeve; 21-cone; 22-plane; 23-internal thread; 3-support assembly; 31-support; 311-cone; 32-support positioning member ;321-baffle plate;33-bearing;331-inner retaining ring;332-outer retaining ring;4-manual drive assembly;41-handle assembly;411-drive handle;412-connecting rod;413-first handle piece; 414-second handle part; 415-hand-held part; 42-cam group; 421-cam; 422-camshaft; 43-drive part; 431-cylindrical end; 4311-external thread; 432-square end; ; 6-frame; 61-end cover; 7-ball sleeve.
具体实施方式Detailed ways
下面结合说明书附图对本发明的内容作进一步地描述。在本发明的描述中,需要理解的是,术语“径向”、“轴向”、“上”、“下”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。The content of the present invention will be further described below with reference to the accompanying drawings. In the description of the present invention, it is to be understood that the terms "radial", "axial", "upper", "lower", "top", "bottom", "inner", "outer", etc. refer to orientations Or the positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation. , so it should not be construed as a limitation of the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installation", "arrangement" and "connection" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection connected, or integrally connected; either directly or indirectly through an intermediary. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
实施例一Example 1
如图1-4所示,本实施例提供了一种手动消除间隙的保护轴承装置,包括双锥面套筒2、支承组件3和手动驱动组件4,双锥面套筒2套设在转子1上,支承组件3为两组,两组支承组件3被轴向滑动地装配在双锥面套筒2的外周,两组支承组件3分别对应双锥面套筒2的两个锥面21设置,初始状态下,两组支承组件3与两个锥面21之间存有间隙,两组支承组件3之间也存有间隙,两组支承组件3在手动驱动组件4的作用下相向滑动,支承组件3与双锥面套筒2之间的间隙被消除,两组支承组件3分别与两个锥面21相接,支承组件3夹持双锥面套筒2。As shown in Figures 1-4, the present embodiment provides a protective bearing device for manually eliminating clearance, including a double-
双锥面套筒2可拆卸地套设在转子1上。本实施例中,双锥面套筒2采用螺纹连接的方式可拆卸地设置在转子1上,双锥面套筒2的内壁上设置有内螺纹23,转子1上设置有外螺纹,双锥面套筒2与转子1螺纹连接。双锥面套筒2的外表面具有两个锥面21,两个锥面21相接,两个锥面21相接的中部相较于两端呈凸出状,双锥面套筒2的一端轴向延伸,其外表面上设置有相对的两个平面22,方便使用工具将双锥面套筒2装配在转子1上。优选地,转子1的两端均套设有双锥面套筒2。The double-
每个双锥面套筒2对应两组支承组件3,两组支承组件3位于双锥面套筒2的外周且分别对应两个锥面21设置。两组支承组件3对称地设置在两个锥面21的外周,且两组支承组件3可轴向滑动。具体地,支承组件3包括支承件31、支承定位件32和轴承33,支承件31靠近双锥面套筒2的锥面21设置,支承定位件32位于支承件31的外周,支承件31和支承定位件32通过轴承33连接。支承件31靠近锥面21的内表面呈与锥面21相适应的锥形面311,两个支承件31的锥形面311分别对应两个锥面21。优选地,锥形面311平行于对应的锥面21,通过锥形面311和锥面21的设置,可使支承组件3与双锥面套筒2之间同时存在径向间隙和轴向间隙;当两组支承组件3轴向相向运动时,可同时消除径向间隙和轴向间隙。支承件31的外周面与轴承33的内圈连接,具体地,支承件31的外周面呈阶梯状,配合内挡圈331可实现对轴承33的内圈的限位。轴承33的外圈与支承定位件32的内周面连接,具体地,支承定位件32的内周面呈阶梯状,配合外挡圈332可实现对轴承33的外圈的限位。支承定位件32的外周面通过滚珠套筒7滑动设置在机架6上,支承定位件32沿机架6轴向滑动实现支承组件3沿轴向滑动。优选地,轴承33为滚动轴承。Each double-
进一步地,两组支承组件3的外侧固定设置有端盖61,两个端盖61固定设置在机架6上,且位于两组支承组件3的外侧。具体地,两个端盖61呈圆环状,两个端盖61的内周面与转子1或双锥面套筒2之间存有轴向间隙。通过两侧的端盖61可限位两组支承组件3的轴向活动范围。Further, end covers 61 are fixedly disposed on the outer sides of the two groups of support assemblies 3 , and the two end covers 61 are fixedly disposed on the frame 6 and located outside the two groups of support assemblies 3 . Specifically, the two
更进一步地,每组支承组件3的外侧连接有挡板321,具体地,两个支承定位件32的外侧固定连接有挡板321,支承定位件32的外表面相对于支承件31的外表面外凸,手动驱动组件4通过推动挡板321来推动支承组件3运动。Further, a
手动驱动组件4包括手柄组件41和凸轮组42,凸轮组42包括至少两个凸轮421,至少两个凸轮421分布在两组支承组件3的两侧,位于两组支承组件3的两侧的凸轮421在手柄组件41的带动下转动,凸轮421的圆周面抵靠在支承组件3的挡板321上以推动两组支承组件3相向运动。The
具体地,凸轮组42中的所有凸轮421的形状相同,位于同侧的所有凸轮421的相位角相同,位于不同侧的凸轮421的相位角呈中心对称,如此当两侧的凸轮421在手柄组件41的带动下转动时,两侧的凸轮421可相对转动,推动两组支承组件3同向运动。进一步地,凸轮421中部连接有凸轮轴422,凸轮轴422与凸轮421平键连接以驱动凸轮421转动,优选地,位于同侧的凸轮421连接在同一凸轮轴422上,两个凸轮轴422及其上的平键呈中心对称设置。优选地,凸轮组42中的所有凸轮421均位于端盖61的内周,即在径向方向上,凸轮421位于转子和端盖61之间,两个凸轮轴422可转动地设置在两个端盖61上,且两个凸轮轴422位于同侧的一端伸出端盖61与手柄组件41连接。本实施例中,凸轮组42包括两个凸轮421,两个凸轮421分别位于两组支承组件3的外侧并通过推动挡板321来推动两组支承组件3相向运动。优选地,两个凸轮421中心对称设置。Specifically, all the
手柄组件41包括两个驱动手柄411和连杆412,两个驱动手柄411的一端分别与两个凸轮轴422固定连接或一体成型,两个驱动手柄411的另一端分别与连杆412铰接。优选地,两个驱动手柄411与两个凸轮轴422垂直连接。通过设置连杆412,可只操作一个驱动手柄411,另一个驱动手柄411也会随之摆动,使两侧的凸轮421可推动支承组件3的相向运动。如图2所示,当手柄组件41整体沿夹紧方向摆动时,手柄组件41带动凸轮422转动,两侧的凸轮422作用于两个挡板321来推动两组支承组件3相对运动,锥形面311与两个锥面21相接,夹持双锥面套筒2;当手柄组件41整体沿复位方向摆动时,手柄组件41带动凸轮422转动,两侧的凸轮422不再给挡板321提供推动作用力,两组支承组件3在弹性件5的作用下相背运动,两组支承组件3远离双锥面套筒2,锥形面311与两个锥面21之间存有径向和轴向间隙,转子1可正常转动。The
两组支承组件3之间还设置有弹性件5,弹性件5的两端分别作用于两组支承组件3,如此在手动驱动组件4不工作的情况下,两组支承组件3在弹性件5的作用下存在间隙,两组支承组件3的锥形面311与锥面21之间也存有间隙。具体地,两组支承组件3的支承定位件32相近的端面上开有安装槽,弹性件5的两端至少部分容纳于两个安装槽内,通过设置安装槽可容纳弹性件5,防止弹性件5发生扭曲变形。还可设置弹性件5的两端于两个支承定位件32连接来防止弹性件5的脱出。也可设置弹性件5的两端分别抵靠在两个支承定位件32上。弹性件5可选但不限于弹簧。优选地,弹性件5的数量为2-100个。An
基于上述结构,本实施例的手动消除间隙的保护轴承装置的工作原理为:当转子1正常工作时,手动驱动组件4不工作,两组支承组件3在弹性件5的作用下存在间隙,支承组件3的锥形面311与锥面21之间也存在间隙,支承组件3不影响转子1的正常工作;Based on the above structure, the working principle of the protective bearing device for manually eliminating gaps in this embodiment is as follows: when the rotor 1 works normally, the
当发生突发情况,转子1失稳后,手动驱动手柄组件41沿夹紧方向摆动,手柄组件41带动凸轮421转动,两侧的凸轮421推动两个挡板321相向运动,两个挡板321带动两组支承组件3轴向相向运动,消除了锥形面311与锥面21之间的间隙,两组支承组件3夹持支承双锥面套筒2,起到保护转子1的作用。此外在转子1的惯性作用下,转子1可带动两个支承件31相对于支承定位件32转动,转动一段时间后停止转动;When an emergency occurs and the rotor 1 becomes unstable, the
当磁悬浮轴承系统恢复正常工作时,手动驱动手柄组件41沿复位方向摆动,凸轮421对两组支承组件3的推力作用消失,两个支承定位件32在弹性件5的作用下相互远离,带动两个支承件31也相互远离,锥形面311和锥面21之间存有间隙,转子可正常悬浮运转。When the magnetic suspension bearing system resumes normal operation, the manual
实施例二
如图5-8所示,本实施例与实施例一基本相同,区别仅在于:手动驱动组件4的结构和设置方式不同。As shown in FIGS. 5-8 , this embodiment is basically the same as the first embodiment, and the only difference is that the structure and arrangement of the
具体地,手动驱动组件4包括手柄组件41和两个驱动件43,两个驱动件43分别位于两个挡板321的外侧,且两个驱动件43与端盖61的内周面螺纹连接,两个驱动件43的螺纹方向相反,手柄组件41带动两个驱动件43沿转子1的轴线转动时可实现驱动两个驱动件43相向或相背运动。具体地,两个驱动件43均呈两端开口的筒状,两个驱动件43均间隙套设在转子1和双锥面套筒2形成的整体的外周面上,驱动件43的靠近挡板321的一端为圆柱端431,圆柱端431的外表面设置有外螺纹4311,端盖61的内周面设置有内螺纹,两个驱动件43与两个端盖61的内周面螺纹连接,优选地,两个驱动件43上的外螺纹4311的螺纹方向相反。两个驱动件43的另一端为方形端432,手柄组件41的两端设有与驱动件43对应的方形孔,手柄组件41的两端可通过方形孔箍套在两个驱动件43的方形端432上,如此,手柄组件41可带动两个驱动件43转动,两个驱动件43相对于端盖61转动且相对于手柄组件41和端盖61轴向运动。Specifically, the
优选地,手柄组件41呈U形,手柄组件41可一体成型也可分体设置。为了安装方便,本实施例中的手柄组件41为分体设置,手柄组件41包括呈L形的第一手柄件413和呈一字型的第二手柄件414,第一手柄件413和第二手柄件414固定连接;此外,第一手柄件413上还延伸有手持部415,方便操作手柄组件41。Preferably, the
基于上述结构,本实施例的手动消除间隙的保护轴承装置的工作原理为:当转子1正常工作时,手动驱动组件4不工作,两组支承组件3在弹性件5的作用下存在间隙,支承组件3的锥形面311与锥面21之间也存在间隙,支承组件3不影响转子1的正常工作;Based on the above structure, the working principle of the protective bearing device for manually eliminating gaps in this embodiment is as follows: when the rotor 1 works normally, the
当发生突发情况,转子1失稳后,手动驱动手柄组件41沿夹紧方向摆动,手柄组件41带动两个驱动件43转动,两个驱动件43相对两个端盖61转动且轴向相向运动,两个驱动件43推动两个挡板321相向运动,两个挡板321带动两组支承组件3轴向相向运动,消除了锥形面311与锥面21之间的间隙,两组支承组件3夹持支承双锥面套筒2,起到保护转子1的作用。此外,在转子1的惯性作用下,转子1可带动两个支承件31相对于支承定位件32转动,转动一段时间后停止转动;When an emergency occurs and the rotor 1 becomes unstable, the
当磁悬浮轴承系统恢复正常工作时,手动驱动手柄组件41沿复位方向摆动,两个驱动件43相对于两个端盖61转动且沿轴向相背运动,两个驱动件43对两组支承组件3的推力作用消失,两个支承定位件32在弹性件5的作用下相互远离,带动两个支承件31也相互远离,锥形面311和锥面21之间存有间隙,转子可正常悬浮运转。When the magnetic suspension bearing system resumes normal operation, the
实施例一和实施例二中的手动消除间隙的保护轴承装置,在转子1跌落后,可通过手动驱动组件4带动两组支承组件3沿轴向相向滑动,进而同时消除双锥面套筒2与支承组件3之间的径向间隙和轴向间隙,两组支承组件3可夹持双锥面套筒2,为转子提供径向和轴向保护,避免了高速转子跌落后对保护轴承的冲击;当磁悬浮轴承系统再次工作时,手动控制手动驱动组件4对支承组件3的推动力消失,两组支承组件3在弹性件5的作用下,沿轴向相背运动,使双锥面套筒2和两组支承组件3之间存有径向间隙和轴向间隙,磁悬浮轴承系统可再次正常工作,提高保护轴承的可靠性和安全性,以满足高速磁悬浮轴承系统发展的需要。In the first and second embodiments, the protective bearing device for manually eliminating the clearance can be driven by the
上面结合附图对本发明的实施方式作了详细说明,但是本发明并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明的宗旨的前提下做出各种变化。The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments, and within the scope of knowledge possessed by those of ordinary skill in the art, it can also be done without departing from the purpose of the present invention. various changes.
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Application publication date: 20200110 |