CN110671166A - A hydraulic tappet for a valve train of a diesel engine - Google Patents
A hydraulic tappet for a valve train of a diesel engine Download PDFInfo
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- CN110671166A CN110671166A CN201911047695.8A CN201911047695A CN110671166A CN 110671166 A CN110671166 A CN 110671166A CN 201911047695 A CN201911047695 A CN 201911047695A CN 110671166 A CN110671166 A CN 110671166A
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- 238000009434 installation Methods 0.000 claims abstract description 15
- 239000003921 oil Substances 0.000 claims description 38
- 239000010687 lubricating oil Substances 0.000 claims description 27
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 238000000926 separation method Methods 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005315 distribution function Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/20—Adjusting or compensating clearance
- F01L1/22—Adjusting or compensating clearance automatically, e.g. mechanically
- F01L1/24—Adjusting or compensating clearance automatically, e.g. mechanically by fluid means, e.g. hydraulically
- F01L1/245—Hydraulic tappets
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M9/00—Lubrication means having pertinent characteristics not provided for in, or of interest apart from, groups F01M1/00 - F01M7/00
- F01M9/10—Lubrication of valve gear or auxiliaries
- F01M9/104—Lubrication of valve gear or auxiliaries of tappets
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L2810/00—Arrangements solving specific problems in relation with valve gears
- F01L2810/04—Reducing noise
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Valve-Gear Or Valve Arrangements (AREA)
Abstract
本发明公开了一种用于柴油发动机的配气机构的液压挺柱,包括摇臂和柱塞,所述柱塞压装在摇臂的内部,所述摇臂的上表面开设有摇臂油槽,所述柱塞的内部嵌入连接有内嵌块,所述内嵌块的外侧开设有限位卡簧安装槽,所述柱塞与限位卡簧安装槽之间填充有限位弹簧,所述内嵌块的顶端与柱塞之间嵌入连接有弹簧座,所述弹簧座底端的外侧与柱塞之间固定连接有挺柱弹簧,本发明涉及柴油发动机配气机构领域技术领域。该用于柴油发动机的配气机构的液压挺柱,能够实现零间隙的初始装配状态,并且在运行中能够自动补偿磨损产生的间隙,减小发动机因配气机构产生的噪音,并且减少发动机装配成本和客户的维修维护成本。
The invention discloses a hydraulic tappet for a gas distribution mechanism of a diesel engine, comprising a rocker arm and a plunger, the plunger is press-fitted inside the rocker arm, and a rocker arm oil groove is provided on the upper surface of the rocker arm , the plunger is embedded and connected with an inner block, the outer side of the inner block is provided with a limit circlip installation groove, and a limit spring is filled between the plunger and the limit circlip installation groove, and the inner A spring seat is embedded and connected between the top end of the insert and the plunger, and a tappet spring is fixedly connected between the outer side of the bottom end of the spring seat and the plunger. The invention relates to the technical field of diesel engine valve trains. The hydraulic tappet used for the valve train of a diesel engine can realize the initial assembly state of zero clearance, and can automatically compensate for the gap caused by wear during operation, reduce the noise generated by the engine due to the valve train, and reduce engine assembly. Costs and maintenance costs for customers.
Description
技术领域technical field
本发明涉及柴油发动机配气机构领域技术领域,具体为一种用于柴油发动机的配气机构的液压挺柱。The invention relates to the technical field of the diesel engine valve train field, in particular to a hydraulic tappet used for a diesel engine valve train.
背景技术Background technique
在柴油发动机配气机构领域,现有的技术,配气机构的摇臂采用的是调整螺栓组件来进行气门间隙调整,它是一种传统的机械方式,为了消除热涨冷缩的影响,在初始状态下需要人工留有特定的气门间隙,由此间隙带来了发动机运行下产生噪音,并且调整螺栓组件产生磨损后,需要重新调整气门间隙。In the field of diesel engine valve trains, in the existing technology, the rocker arm of the valve train adopts adjusting bolt assemblies to adjust the valve clearance, which is a traditional mechanical method. In the initial state, a specific valve clearance needs to be manually reserved, which causes noise during engine operation, and after the adjustment bolt assembly is worn, the valve clearance needs to be readjusted.
初始状态下的气门间隙调整对发动机是一个很重要的工艺,不管是人工调整还是自动装配线自动调整加人工检测的方式,都对生产产生很大的成本。发动机运行一段时间后磨损重新调整,不仅需要花费维修维护费用,还会浪费业务的运营时间,增加客户的运营成本。The valve clearance adjustment in the initial state is a very important process for the engine. Whether it is manual adjustment or automatic assembly line automatic adjustment plus manual inspection, it will cause a lot of production costs. After the engine has been running for a period of time, if the engine is worn out and readjusted, it will not only cost the maintenance and repair costs, but also waste the operating time of the business and increase the operating cost of the customer.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明提供了一种用于柴油发动机的配气机构的液压挺柱,解决了为了消除热涨冷缩的影响,在初始状态下需要人工留有特定的气门间隙,由此间隙带来了发动机运行下产生噪音,并且调整螺栓组件产生磨损后,需要重新调整气门间隙的问题。Aiming at the deficiencies of the prior art, the present invention provides a hydraulic tappet for a valve train of a diesel engine, which solves the need to manually leave a specific valve clearance in the initial state in order to eliminate the influence of thermal expansion and contraction. This clearance brings about the problem of noise when the engine is running, and the valve clearance needs to be readjusted after the adjusting bolt assembly is worn.
为实现以上目的,本发明通过以下技术方案予以实现:一种用于柴油发动机的配气机构的液压挺柱,包括摇臂和柱塞,所述柱塞压装在摇臂的内部,所述摇臂的上表面开设有摇臂油槽,所述柱塞的内部嵌入连接有内嵌块,所述内嵌块的外侧开设有限位卡簧安装槽,所述柱塞与限位卡簧安装槽之间填充有限位弹簧,所述内嵌块的顶端与柱塞之间嵌入连接有弹簧座,所述弹簧座底端的外侧与柱塞之间固定连接有挺柱弹簧,且弹簧座的内部填充有单向阀弹簧,所述单向阀弹簧的底端与内嵌块之间填充有单向阀钢球,所述内嵌块的底端滑动连接有球头挺柱,所述球头挺柱底端的外侧套设有球窝。In order to achieve the above purpose, the present invention is achieved through the following technical solutions: a hydraulic tappet for a valve train of a diesel engine, comprising a rocker arm and a plunger, the plunger being press-fitted inside the rocker arm, the The upper surface of the rocker arm is provided with a rocker arm oil groove, the interior of the plunger is embedded and connected with an insert block, and the outer side of the insert block is provided with a limit circlip installation groove, and the plunger and the limit circlip installation groove A limit spring is filled in between, a spring seat is embedded and connected between the top end of the inner block and the plunger, a tappet spring is fixedly connected between the outer side of the bottom end of the spring seat and the plunger, and the interior of the spring seat is filled with There is a one-way valve spring, the bottom end of the one-way valve spring and the inner block are filled with a one-way valve steel ball, the bottom end of the inner block is slidably connected with a ball tappet, and the ball tappet is slidably connected. The outer sleeve of the bottom end of the column is provided with a ball socket.
优选的,所述球头挺柱的内部开设有球头挺柱油槽,所述球窝的内部开设有球窝油槽,所述球窝油槽与球头挺柱油槽连通。Preferably, a ball tappet oil groove is formed inside the ball tappet, a ball socket oil groove is formed inside the ball socket, and the ball socket oil groove is communicated with the ball tappet oil groove.
优选的,所述摇臂的一侧开设有摇臂润滑油入口,所述柱塞的外侧开设有润滑油槽,所述内嵌块的外侧开设有单向阀进油口,所述摇臂润滑油入口、润滑油槽和单向阀进油口连通。Preferably, a rocker arm lubricating oil inlet is provided on one side of the rocker arm, a lubricating oil groove is provided on the outer side of the plunger, a check valve oil inlet is provided on the outer side of the inner block, and the rocker arm is lubricated. The oil inlet, the lubricating oil groove and the oil inlet of the check valve are communicated.
优选的,所述内嵌块的顶端与柱塞内部的顶端之间预留有挺柱进油口,所述球头挺柱的顶端与内嵌块的内部之间预留有高压腔。Preferably, a tappet oil inlet is reserved between the top end of the insert block and the top end inside the plunger, and a high pressure cavity is reserved between the top end of the ball tappet and the interior of the insert block.
优选的,所述内嵌块与柱塞之间且靠近限位卡簧安装槽的下侧开设有防脱槽,且内嵌块底端与球头挺柱的上侧边缘之间设置有球头。Preferably, an anti-separation groove is provided between the inner block and the plunger and close to the lower side of the limit snap spring installation groove, and a ball is provided between the bottom end of the inner block and the upper edge of the ball tappet head.
优选的,所述球头挺柱的底端为一种半球体结构的构件,所述球窝内部顶端的边缘与球头挺柱的底端之间开设有球头球窝润滑油入口。Preferably, the bottom end of the ball head tappet is a member of a hemispherical structure, and a ball head and ball socket lubricating oil inlet is opened between the edge of the inner top end of the ball head and the bottom end of the ball head tappet.
有益效果beneficial effect
本发明提供了一种用于柴油发动机的配气机构的液压挺柱。与现有的技术相比具备以下有益效果:该用于柴油发动机的配气机构的液压挺柱,通过柱塞压装在摇臂的内部,摇臂的上表面开设有摇臂油槽,柱塞的内部嵌入连接有内嵌块,内嵌块的外侧开设有限位卡簧安装槽,柱塞与限位卡簧安装槽之间填充有限位弹簧,内嵌块的顶端与柱塞之间嵌入连接有弹簧座,弹簧座底端的外侧与柱塞之间固定连接有挺柱弹簧,且弹簧座的内部填充有单向阀弹簧,单向阀弹簧的底端与内嵌块之间填充有单向阀钢球,内嵌块的底端滑动连接有球头挺柱,球头挺柱底端的外侧套设有球窝,本装置能够实现零间隙的初始装配状态,并且在运行中能够自动补偿磨损产生的间隙,减小发动机因配气机构产生的噪音,并且减少发动机装配成本和客户的维修维护成本,提高客户的业务运营效益。The invention provides a hydraulic tappet for a valve train of a diesel engine. Compared with the prior art, the utility model has the following beneficial effects: the hydraulic tappet used for the valve train of the diesel engine is press-fitted inside the rocker arm through the plunger, the rocker arm oil groove is opened on the upper surface of the rocker arm, and the plunger There is an embedded block in the inner embedded connection, the outer side of the embedded block is provided with a limit circlip installation groove, the limit spring is filled between the plunger and the limit circlip installation groove, and the top of the embedded block is embedded with the plunger. There is a spring seat, a tappet spring is fixedly connected between the outer side of the bottom end of the spring seat and the plunger, and the inside of the spring seat is filled with a one-way valve spring, and a one-way valve spring is filled between the bottom end of the one-way valve spring and the inner block. Valve steel ball, the bottom end of the inner block is slidably connected with a ball head tappet, and the outer side of the bottom end of the ball head tappet is sleeved with a ball socket, the device can realize the initial assembly state of zero clearance, and can automatically compensate for wear during operation. The resulting gap reduces the noise generated by the engine due to the valve train, reduces the engine assembly cost and the customer's maintenance cost, and improves the customer's business operation efficiency.
附图说明Description of drawings
图1为本发明的装配图;Fig. 1 is the assembly drawing of the present invention;
图2为本发明的结构分解示意图;Fig. 2 is the structural decomposition schematic diagram of the present invention;
图3为本发明的剖视图;3 is a cross-sectional view of the present invention;
图4为本发明中柱塞、单向阀柱塞的装配示意图。FIG. 4 is a schematic diagram of the assembly of the plunger and the one-way valve plunger in the present invention.
图中:1、柱塞;2、挺柱弹簧;3、弹簧座;4、单向阀弹簧;5、单向阀钢球;6、内嵌块;7、限位弹簧;8、球头挺柱;9、球窝;10、摇臂;11、挺柱进油口;12、高压腔;13、单向阀进油口;14、摇臂润滑油入口;15、润滑油槽;16、限位卡簧安装槽;17、防脱槽;18、球头;19、球头挺柱油槽;20、球头球窝润滑油入口;21、球窝油槽;22、摇臂油槽。In the picture: 1. Plunger; 2. Tappet spring; 3. Spring seat; 4. One-way valve spring; 5. One-way valve steel ball; 6. Insert block; 7. Limit spring; 8. Ball head Tappet; 9. Ball socket; 10. Rocker arm; 11. Oil inlet of tappet; 12. High pressure chamber; 13. Oil inlet of check valve; 14. Lubricating oil inlet of rocker arm; 15. Lubricating oil groove; 16. 17. Anti-dropping groove; 18. Ball head; 19. Ball head tappet oil groove; 20. Ball head and ball socket lubricating oil inlet; 21, Ball socket oil groove; 22, Rocker arm oil groove.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-4,本发明提供一种技术方案:一种用于柴油发动机的配气机构的液压挺柱,包括摇臂10和柱塞1,柱塞1压装在摇臂10的内部,摇臂10的上表面开设有摇臂油槽22,柱塞1的内部嵌入连接有内嵌块6,内嵌块6为中空结构,且内嵌块6的顶端通过单向阀钢球5进行密封,内嵌块6的外侧开设有限位卡簧安装槽16,摇臂10的一侧开设有摇臂润滑油入口14,柱塞1的外侧开设有润滑油槽15,内嵌块6的外侧开设有单向阀进油口13,摇臂润滑油入口14、润滑油槽15和单向阀进油口13连通,内嵌块6的顶端与柱塞1内部的顶端之间预留有挺柱进油口11,球头挺柱8的顶端与内嵌块6的内部之间预留有高压腔12,内嵌块6与柱塞1之间且靠近限位卡簧安装槽16的下侧开设有防脱槽17,且内嵌块6底端与球头挺柱8的上侧边缘之间设置有球头18,柱塞1与限位卡簧安装槽16之间填充有限位弹簧7,内嵌块6的顶端与柱塞1之间嵌入连接有弹簧座3,弹簧座3底端的外侧与柱塞1之间固定连接有挺柱弹簧2,且弹簧座3的内部填充有单向阀弹簧4,单向阀弹簧4的底端与内嵌块6之间填充有单向阀钢球5,内嵌块6的底端滑动连接有球头挺柱8,球头挺柱8的内部开设有球头挺柱油槽19,球窝9的内部开设有球窝油槽21,球窝油槽21与球头挺柱油槽19连通,球头挺柱8的底端为一种半球体结构的构件,球窝9内部顶端的边缘与球头挺柱8的底端之间开设有球头球窝润滑油入口20,球头挺柱8底端的外侧套设有球窝9,本装置能够实现零间隙的初始装配状态,并且在运行中能够自动补偿磨损产生的间隙,减小发动机因配气机构产生的噪音,并且减少发动机装配成本和客户的维修维护成本,提高客户的业务运营效益,本装置能够实现零间隙的初始装配状态,并且在运行中能够自动补偿磨损产生的间隙,减小发动机因配气机构产生的噪音,并且减少发动机装配成本和客户的维修维护成本,提高客户的业务运营效益。1-4, the present invention provides a technical solution: a hydraulic tappet for a valve train of a diesel engine, comprising a
工作时,柱塞1压装在摇臂10的内部,润滑油通过摇臂润滑油入口14、润滑油槽15和单向阀进油口13进入到高压腔12内部,然后部分润滑油沿着球头挺柱油槽19进入到球头挺柱8和球窝9之间,多余的润滑油从球窝油槽21中排出,同时高压腔12内部另一部分润滑油沿着球头挺柱8与内嵌块6内壁滑动,并且在经过球头18后,沿着球头挺柱8的外表面向下滑动;润滑油在进入高压腔12后,高压腔12内部的压强上升,从而可以带动单向阀钢球5挤压单向阀弹簧4,从而高压腔12与挺柱进油口11连通,润滑油从挺柱进油口11滑动至内嵌块6与柱塞1之间的间隙中,对内嵌块6与柱塞1进行润滑,当摇臂10在凸轮轴的作用下向下转动,带动液压挺柱向下移动,通过球窝9推动气门桥,产生的反作用力推动球头挺柱体8向上移动的趋势,但高压腔12此时密封,腔内压力增加,克服推力,使得气门桥向下推开气门,完成配气功能。During operation, the
在本发明中,通过柱塞压装在摇臂的内部,摇臂的上表面开设有摇臂油槽,柱塞的内部嵌入连接有内嵌块,内嵌块的外侧开设有限位卡簧安装槽,柱塞与限位卡簧安装槽之间填充有限位弹簧,内嵌块的顶端与柱塞之间嵌入连接有弹簧座,弹簧座底端的外侧与柱塞之间固定连接有挺柱弹簧,且弹簧座的内部填充有单向阀弹簧,单向阀弹簧的底端与内嵌块之间填充有单向阀钢球,内嵌块的底端滑动连接有球头挺柱,球头挺柱底端的外侧套设有球窝,本装置能够实现零间隙的初始装配状态,并且在运行中能够自动补偿磨损产生的间隙,减小发动机因配气机构产生的噪音,并且减少发动机装配成本和客户的维修维护成本,提高客户的业务运营效益。In the present invention, the plunger is press-fitted inside the rocker arm, the upper surface of the rocker arm is provided with a rocker arm oil groove, the interior of the plunger is embedded and connected with an insert block, and the outer side of the insert block is provided with a limit circlip installation groove , A limit spring is filled between the plunger and the limit snap spring installation groove, a spring seat is embedded and connected between the top end of the insert block and the plunger, and a tappet spring is fixedly connected between the outer side of the bottom end of the spring seat and the plunger. And the inside of the spring seat is filled with a one-way valve spring, a one-way valve steel ball is filled between the bottom end of the one-way valve spring and the inner block, and the bottom end of the inner block is slidably connected with a ball head tappet. A ball socket is sleeved on the outer side of the bottom end of the column. The device can realize the initial assembly state of zero clearance, and can automatically compensate for the clearance caused by wear during operation, reduce the noise generated by the engine due to the valve train, and reduce the engine assembly cost and cost. The customer's maintenance costs, and improve the customer's business operation efficiency.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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