CN110666592B - Receiving-transmitting split five-degree-of-freedom measuring device and method with optical path drift compensation - Google Patents
Receiving-transmitting split five-degree-of-freedom measuring device and method with optical path drift compensation Download PDFInfo
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Abstract
本发明公开一种带光路漂移补偿的收发分体式五自由度测量装置及方法,测量装置包括由激光器、第一棱镜反射镜、第一分光镜、第二分光镜、第二棱镜反射镜、第四分光镜、第二凸透镜、第二二维位置敏感探测器、第三凸透镜和第三二维位置敏感探测器构成的激光发射端;由第三分光镜、第一四象限探测器、第一凸透镜、第一二维位置敏感探测器和第二四象限探测器构成的激光接收端;使用该测量装置时将激光发射端安装在数控机床待测轴的固定位置,激光接收端安装在数控机床待测轴的滑台上;本发明可实现俯仰角、偏摆角、滚转角、水平直线度及竖直直线度的同时测量,实现远距离测量;可消除激光角度漂移对五自由度测量的影响,提高测量精度。
The invention discloses a transceiver split type five-degree-of-freedom measuring device and method with optical path drift compensation. The measuring device comprises a laser emitting end composed of a laser, a first prism reflector, a first beam splitter, a second beam splitter, a second prism reflector, a fourth beam splitter, a second convex lens, a second two-dimensional position sensitive detector, a third convex lens and a third two-dimensional position sensitive detector; and a laser receiving end composed of a third beam splitter, a first four-quadrant detector, a first convex lens, a first two-dimensional position sensitive detector and a second four-quadrant detector. When the measuring device is used, the laser emitting end is installed at a fixed position of a CNC machine tool axis to be measured, and the laser receiving end is installed on a slide table of the CNC machine tool axis to be measured. The invention can realize simultaneous measurement of pitch angle, yaw angle, roll angle, horizontal straightness and vertical straightness, and realize long-distance measurement. It can eliminate the influence of laser angle drift on five-degree-of-freedom measurement, and improve measurement accuracy.
Description
技术领域Technical Field
本发明属于精密测量技术领域与光学工程领域,特别是带光路漂移补偿的收发分体式五自由度测量装置与方法。The present invention belongs to the field of precision measurement technology and optical engineering, and in particular to a transceiver split-type five-degree-of-freedom measurement device and method with optical path drift compensation.
背景技术Background Art
数控机床的加工精度是衡量机床性能高低的主要指标之一,直接影响零件的品质。随着机械制造业对零件精度要求持续不断的提高,“如何提高数控机床的加工精度”受到各国专家学者的普遍关注。误差测量补偿法通过测量机床的原始误差并利用空间误差模型解算出误差补偿值来减小机床误差,是一种经济有效的方法。常见的三轴数控机床有21项几何误差,分别是各轴对应的六自由度误差以及每两轴之间的正交误差,而六自由度误差包括定位误差、二维直线度误差、俯仰角、偏摆角以及滚转角。机床误差的快速有效测量是提高数控机床加工精度的关键。The machining accuracy of CNC machine tools is one of the main indicators to measure the performance of machine tools, which directly affects the quality of parts. With the continuous improvement of the requirements for part accuracy in the machinery manufacturing industry, "how to improve the machining accuracy of CNC machine tools" has received widespread attention from experts and scholars from various countries. The error measurement and compensation method is an economical and effective method to reduce machine tool errors by measuring the original errors of the machine tools and using the spatial error model to solve the error compensation value. Common three-axis CNC machine tools have 21 geometric errors, namely the six-degree-of-freedom errors corresponding to each axis and the orthogonal error between every two axes. The six-degree-of-freedom errors include positioning errors, two-dimensional straightness errors, pitch angles, yaw angles, and roll angles. The rapid and effective measurement of machine tool errors is the key to improving the machining accuracy of CNC machine tools.
机床误差静态校准体系比较成熟,但机床误差的动态测量与溯源仍然是当今世界亟待解决的工业难题。目前市场上已经有一些成熟机床误差静态测量仪器,如激光干涉仪是数控机床几何误差测量的常用仪器,基于激光干涉原理测量,但每次测量只能测一个自由度,安装调整过程复杂,测量周期长,且由于造价高、体积大等因素不能集成在数控机床中,只能用于机床误差的离线测量与校准;英国雷尼绍公司生产的XM-60型多光束激光干涉仪可以沿线性轴同时测量6个自由度误差,但由于造价高,难以集成在数控机床中;美国光动公司的激光多普勒位移测量仪,通过分步体对角线测量法测量四条对角线,辨识出机床三轴的三项定位误差、六项直线度误差和三项垂直度误差,同样由于造价高且测量安装过程复杂,难以集成在数控机床中。国内很多高校将多自由度测量作为测量领域的重要课题进行研究,但多处于实验室阶段,文献“直线导轨激光六自由度几何运动误差同时测量方法与系统的研究”(崔存星,博士学位论文,北京交通大学,2016)中基于激光干涉与激光准直结合实现六自由度测量,并利用共路光线漂移测量和补偿原理提高测量精度;文献“Lowcost,compact 4-DOF measurement system with active compensation of beamangular drift error”(Y.Huang,K.C.Fan,W.Sun,S.Liu.Opt.Express vol.26,pp.17185,2018.)中基于激光准直与自准直原理实现四自由度测量,并测量激光角度漂移实现补偿。实现多自由度测量且可集成于数控机床中的测量装置对于机床误差动态测量至关重要,需要进一步加强研究。The static calibration system of machine tool errors is relatively mature, but the dynamic measurement and traceability of machine tool errors are still industrial problems that need to be solved urgently in the world today. At present, there are some mature static measurement instruments for machine tool errors on the market. For example, laser interferometer is a common instrument for measuring geometric errors of CNC machine tools. It is based on the principle of laser interference, but it can only measure one degree of freedom each time. The installation and adjustment process is complicated, the measurement cycle is long, and it cannot be integrated into CNC machine tools due to high cost and large size. It can only be used for offline measurement and calibration of machine tool errors; the XM-60 multi-beam laser interferometer produced by Renishaw in the UK can measure six degrees of freedom errors along the linear axis at the same time, but it is difficult to integrate into CNC machine tools due to its high cost; the laser Doppler displacement measuring instrument of Photodynamic Company in the United States measures four diagonals through the step-by-step body diagonal measurement method, and identifies the three positioning errors, six straightness errors and three verticality errors of the three axes of the machine tool. It is also difficult to integrate into CNC machine tools due to its high cost and complicated measurement and installation process. Many domestic universities have studied multi-DOF measurement as an important topic in the field of measurement, but most of them are still in the laboratory stage. The literature "Research on the simultaneous measurement method and system of six-DOF geometric motion error of linear guide laser" (Cui Cunxing, doctoral dissertation, Beijing Jiaotong University, 2016) realizes six-DOF measurement based on the combination of laser interference and laser collimation, and uses the common path light drift measurement and compensation principle to improve the measurement accuracy; the literature "Lowcost, compact 4-DOF measurement system with active compensation of beamangular drift error" (Y. Huang, K. C. Fan, W. Sun, S. Liu. Opt. Express vol. 26, pp. 17185, 2018.) realizes four-DOF measurement based on the principle of laser collimation and self-collimation, and measures the laser angle drift for compensation. The measurement device that can realize multi-DOF measurement and can be integrated into CNC machine tools is crucial for the dynamic measurement of machine tool errors, and further research is needed.
基于激光准直与自准直原理实现多自由度测量是一种结构简单易于集成、成本低的方法。该方法的激光器安装在固定端用来发射激光,测量时激光器位置不变。根据位置探测器的安装位置,可以将多自由度测量结构分为两种。一种结构是将角锥棱镜、平面镜等反射元件安装在被测物上,利用角锥棱镜、平面镜等元件的反射特性使激光器出射的激光反射回固定端,在固定端安装位置探测器用来接收激光,这种结构称之为收发一体式;另一种结构将位置探测器直接安装在被测物上直接接收出射激光,这种结构称之为收发分体式。收发一体式测量结构收发分体式测量结构光程是收发一体式光程的一半,有利于长距离测量。大多数机床自带光栅尺,精度1~2μm左右,因此测量机床单轴除定位误差的五自由度误差即可满足机床误差动态测量要求。利用激光准直特性测量时,激光的角度漂移对于测量精度有严重干扰,测量激光角度漂移并补偿可有效提高误差测量精度。对于长行程的大型机床,需要一种可补偿激光角度漂移、适合远距离测量、便于集成在数控机床中且成本低的五自由度测量装置,来实现高精度、远距离、在线多自由度测量。The multi-degree-of-freedom measurement based on the principle of laser collimation and autocollimation is a method with simple structure, easy integration and low cost. The laser of this method is installed at the fixed end to emit laser, and the position of the laser does not change during measurement. According to the installation position of the position detector, the multi-degree-of-freedom measurement structure can be divided into two types. One structure is to install reflective elements such as corner cube prisms and plane mirrors on the object to be measured, and use the reflection characteristics of elements such as corner cube prisms and plane mirrors to reflect the laser emitted by the laser back to the fixed end, and install a position detector at the fixed end to receive the laser. This structure is called an integrated transmitter and receiver; the other structure is to install the position detector directly on the object to be measured to directly receive the emitted laser. This structure is called a split transmitter and receiver. The optical path of the integrated transmitter and receiver measurement structure is half of the optical path of the integrated transmitter and receiver, which is conducive to long-distance measurement. Most machine tools come with grating rulers with an accuracy of about 1 to 2μm, so measuring the five-degree-of-freedom error of a single axis of a machine tool except for the positioning error can meet the dynamic measurement requirements of machine tool errors. When using the laser collimation characteristics for measurement, the angle drift of the laser seriously interferes with the measurement accuracy. Measuring and compensating the laser angle drift can effectively improve the error measurement accuracy. For large machine tools with long strokes, a five-degree-of-freedom measurement device that can compensate for laser angle drift, is suitable for long-distance measurement, is easy to integrate in CNC machine tools, and is low-cost is needed to achieve high-precision, long-distance, and online multi-degree-of-freedom measurement.
发明内容Summary of the invention
本发明的目的是为了克服现有技术中的不足,提供一种带光路漂移补偿的收发分体式五自由度测量装置及方法。The purpose of the present invention is to overcome the deficiencies in the prior art and to provide a five-degree-of-freedom measurement device and method with a separate transmitter and receiver with optical path drift compensation.
本发明的目的是通过以下技术方案实现的:The objective of the present invention is achieved through the following technical solutions:
一种带光路漂移补偿的收发分体式五自由度测量装置,包括激光器、第一棱镜反射镜、第一分光镜、第二分光镜、第三分光镜、第一四象限探测器、第一凸透镜、第一二维位置敏感探测器、第二棱镜反射镜、第四分光镜、第二四象限探测器、第二凸透镜、第二二维位置敏感探测器、第三凸透镜和第三二维位置敏感探测器;A transceiver split five-degree-of-freedom measuring device with optical path drift compensation, comprising a laser, a first prism reflector, a first beam splitter, a second beam splitter, a third beam splitter, a first four-quadrant detector, a first convex lens, a first two-dimensional position sensitive detector, a second prism reflector, a fourth beam splitter, a second four-quadrant detector, a second convex lens, a second two-dimensional position sensitive detector, a third convex lens and a third two-dimensional position sensitive detector;
所述激光器、第一棱镜反射镜、第一分光镜、第二分光镜、第二棱镜反射镜、第四分光镜、第二凸透镜、第二二维位置敏感探测器、第三凸透镜和第三二维位置敏感探测器构成激光发射端;The laser, the first prism reflector, the first beam splitter, the second beam splitter, the second prism reflector, the fourth beam splitter, the second convex lens, the second two-dimensional position sensitive detector, the third convex lens and the third two-dimensional position sensitive detector constitute a laser emitting end;
所述第三分光镜、第一四象限探测器、第一凸透镜、第一二维位置敏感探测器和第二四象限探测器构成激光接收端;使用该测量装置时将激光发射端安装在数控机床待测轴的固定位置,激光接收端安装在数控机床待测轴的滑台上;The third beam splitter, the first four-quadrant detector, the first convex lens, the first two-dimensional position sensitive detector and the second four-quadrant detector constitute a laser receiving end; when the measuring device is used, the laser emitting end is installed at a fixed position of the axis to be measured of the CNC machine tool, and the laser receiving end is installed on the slide table of the axis to be measured of the CNC machine tool;
激光器发出激光,激光被第一棱镜反射镜反射后,再经过第一分光镜后分成两束激光,透过第一分光镜的激光经过第二分光镜后分成两束激光,透过第二分光镜的激光经过第三分光镜后分成两束激光,透过第三分光镜的激光照射到第一四象限探测器上,实现水平直线度与竖直直线度的测量,并作为该测量装置的二维直线度测量结果;被第三分光镜反射的激光经过第一凸透镜聚焦在第一二维位置敏感探测器上,实现俯仰角、偏摆角测量;被第二分光镜反射的激光经过第二凸透镜聚焦在第二二维位置敏感探测器上,实现透过第二分光镜的激光角度漂移测量;被第一分光镜反射的激光被第二棱镜反射镜反射,被第二棱镜反射镜反射的激光经过第四分光镜后分成两束激光,透过第四分光镜后的激光照射到第二四象限探测器上,实现水平直线度与竖直直线度的测量,该测量装置只利用第二四象限探测器的竖直方向直线度,并结合第一四象限探测器的竖直方向直线度实现滚转角测量;被第四分光镜反射的激光经过第三凸透镜聚焦在第三二维位置敏感探测器上,实现透过第四分光镜的激光角度漂移测量。The laser emits a laser, which is reflected by the first prism reflector and then split into two laser beams after passing through the first beam splitter. The laser beam passing through the first beam splitter is split into two laser beams after passing through the second beam splitter. The laser beam passing through the second beam splitter is split into two laser beams after passing through the third beam splitter. The laser beam passing through the third beam splitter is irradiated onto the first four-quadrant detector to achieve the measurement of horizontal straightness and vertical straightness, and is used as the two-dimensional straightness measurement result of the measuring device. The laser beam reflected by the third beam splitter is focused on the first two-dimensional position sensitive detector through the first convex lens to achieve the measurement of the pitch angle and the yaw angle. The laser beam reflected by the second beam splitter is focused on the second two-dimensional position sensitive detector through the second convex lens. The laser beam reflected by the first beam splitter is reflected by the second prism reflector, and the laser beam reflected by the second prism reflector is divided into two laser beams after passing through the fourth beam splitter. The laser beam after passing through the fourth beam splitter is irradiated onto the second four-quadrant detector to realize the measurement of horizontal straightness and vertical straightness. The measuring device only uses the vertical straightness of the second four-quadrant detector, and combines the vertical straightness of the first four-quadrant detector to realize the roll angle measurement; the laser beam reflected by the fourth beam splitter is focused on the third two-dimensional position sensitive detector through the third convex lens to realize the measurement of laser angle drift through the fourth beam splitter.
本发明提供的另一技术方案如下:一种收发分体式五自由度测量方法,用于实现俯仰角、偏摆角、滚转角、水平直线度以及竖直直线度的五自由度测量,具体包括以下步骤:Another technical solution provided by the present invention is as follows: a five-degree-of-freedom measurement method with a split transmitter and receiver, which is used to achieve five-degree-of-freedom measurement of pitch angle, yaw angle, roll angle, horizontal straightness and vertical straightness, specifically comprising the following steps:
a.实现俯仰角、偏摆角测量,当激光接收端存在俯仰角εx时,第一二维位置敏感探测器上光斑沿y轴方向移动Δy8,第一凸透镜的焦距为f7,俯仰角εx用式(1)表示:a. To achieve the pitch angle and yaw angle measurement, when there is a pitch angle ε x at the laser receiving end, the light spot on the first two-dimensional position sensitive detector moves Δy 8 along the y-axis direction. The focal length of the first convex lens is f 7 , and the pitch angle ε x is expressed by formula (1):
当激光接收端存在偏摆角εy时,第一二维位置敏感探测器上光斑沿z轴方向移动Δz8,第一凸透镜的焦距为f7,偏摆角εy用式(2)表示:When there is a deflection angle εy at the laser receiving end, the light spot on the first two-dimensional position sensitive detector moves Δz 8 along the z-axis direction. The focal length of the first convex lens is f 7 , and the deflection angle εy is expressed by formula (2):
b.实现水平直线度、竖直直线度测量,当激光接收端存在水平直线度δx时,第一四象限探测器上光斑沿x轴方向移动Δx6,水平直线度δx用式(3)表示:b. To achieve horizontal straightness and vertical straightness measurement, when there is horizontal straightness δ x at the laser receiving end, the light spot on the first four-quadrant detector moves Δx 6 along the x-axis direction. The horizontal straightness δ x is expressed by formula (3):
δx=-Δx6 (3)δ x = -Δx 6 (3)
当激光接收端的第一四象限探测器处存在竖直直线度δy时,第一四象限探测器上光斑沿y轴方向移动Δy6,水平直线度δy用式(4)表示:When there is a vertical straightness δy at the first four-quadrant detector at the laser receiving end, the light spot on the first four-quadrant detector moves Δy 6 along the y-axis direction, and the horizontal straightness δy is expressed by formula (4):
δy=-Δy6 (4)δ y = -Δy 6 (4)
c.实现滚转角测量,当激光接收端的第一四象限探测器处存在竖直直线度δy且存在滚转角εz时,第二四象限探测器上光斑沿y轴方向移动Δy11,滚转角εz用式(5)表示:c. To measure the roll angle, when the vertical straightness δy and the roll angle εz exist at the first four-quadrant detector at the laser receiving end, the light spot on the second four-quadrant detector moves Δy 11 along the y-axis direction. The roll angle εz is expressed by formula (5):
本发明提供的又一技术方案如下:一种测量光路角度漂移并补偿的方法,透过第二分光镜的激光发生漂移时,影响俯仰角、偏摆角、水平直线度、竖直直线度、滚转角测量;透过第二分光镜的激光发生漂移时,影响第二四象限探测器处的竖直直线度测量,进而影响滚转角测量;具体分为以下几个步骤:Another technical solution provided by the present invention is as follows: a method for measuring and compensating for optical path angle drift, when the laser passing through the second beam splitter drifts, it affects the pitch angle, yaw angle, horizontal straightness, vertical straightness, and roll angle measurement; when the laser passing through the second beam splitter drifts, it affects the vertical straightness measurement at the second four-quadrant detector, thereby affecting the roll angle measurement; specifically, it is divided into the following steps:
a.当透过第二分光镜的激光y轴发生角度漂移θy4时,第二二维位置敏感探测器上光斑沿z轴移动Δz13,第二凸透镜焦距为f12,激光角度漂移θy4用式(6)表示:a. When the laser passing through the second beam splitter has an angle drift of θ y4 on the y-axis, the light spot on the second two-dimensional position sensitive detector moves Δz 13 along the z-axis. The focal length of the second convex lens is f 12 . The laser angle drift θ y4 is expressed by equation (6):
补偿后的偏摆角εy′用式(7)表示:The compensated yaw angle ε y ′ is expressed by equation (7):
考虑激光角度漂移θy4对水平直线度的影响时,认为激光以第二分光镜中心位置旋转,第二分光镜中心之前激光角度漂移θy4对水平直线度的影响忽略不计,第二分光镜中心到第一四象限探测器的距离为l,则补偿后的水平直线度δx′用(8)表示:When considering the effect of laser angle drift θ y4 on horizontal straightness, it is assumed that the laser rotates around the center of the second beam splitter, and the effect of laser angle drift θ y4 before the center of the second beam splitter on horizontal straightness is negligible. The distance from the center of the second beam splitter to the first four-quadrant detector is l, and the compensated horizontal straightness δ x ′ is expressed by (8):
b.当透过第二分光镜的激光x轴发生角度漂移θx4时,第二二维位置敏感探测器上光斑沿y轴移动Δy13,第二凸透镜焦距为f12,激光角度漂移θx4用式(9)表示:b. When the laser x-axis passing through the second beam splitter has an angle drift of θ x4 , the light spot on the second two-dimensional position sensitive detector moves Δy 13 along the y-axis. The focal length of the second convex lens is f 12 . The laser angle drift θ x4 is expressed by equation (9):
补偿后的俯仰角εx′用式(10)表示:The compensated pitch angle ε x ′ is expressed by equation (10):
考虑激光角度漂移θx4对竖直直线度的影响时,认为激光以第二分光镜中心位置旋转,第二分光镜中心之前激光角度漂移θx4对竖直直线度的影响忽略不计,第二分光镜中心到第一四象限探测器的距离为l,则补偿后的竖直直线度δy′用(11)表示:When considering the influence of laser angle drift θ x4 on vertical straightness, it is assumed that the laser rotates around the center of the second beam splitter, and the influence of laser angle drift θ x4 before the center of the second beam splitter on vertical straightness is negligible. The distance from the center of the second beam splitter to the first four-quadrant detector is l, and the vertical straightness δ y ′ after compensation is expressed by (11):
c.当透过第四分光镜的激光x轴发生角度漂移θx10时,第三二维位置敏感探测器上光斑沿y轴移动Δy15,第三凸透镜焦距为f14,激光角度漂移θx10用式(12)表示:c. When the laser x-axis passing through the fourth beam splitter has an angle drift of θ x10 , the light spot on the third two-dimensional position sensitive detector moves Δy 15 along the y-axis. The focal length of the third convex lens is f 14 . The laser angle drift θ x10 is expressed by equation (12):
激光角度漂移θx10对第二四象限探测器处竖直直线度的影响,进而对滚转角产生影响时,认为激光以第四分光镜中心位置旋转,第四分光镜中心之前激光角度漂移θx10对竖直直线度的影响忽略不计,第四分光镜中心到第二四象限探测器的距离为l,则补偿后的滚转角εz′用式(13)表示:When the laser angle drift θ x10 affects the vertical straightness at the second four-quadrant detector and then affects the roll angle, it is assumed that the laser rotates around the center of the fourth beam splitter, and the influence of the laser angle drift θ x10 before the center of the fourth beam splitter on the vertical straightness is negligible. The distance from the center of the fourth beam splitter to the second four-quadrant detector is l, and the compensated roll angle ε z ′ is expressed by formula (13):
与现有技术相比,本发明的技术方案所带来的有益效果是:Compared with the prior art, the technical solution of the present invention has the following beneficial effects:
1.本发明提供的一种带光路漂移补偿的收发分体式五自由度测量装置,充分利用机械空间,结构紧凑,体积小,可集成于数控机床内部,实现在线测量;1. The present invention provides a five-degree-of-freedom measurement device with a separate transmitter and receiver with optical path drift compensation, which makes full use of mechanical space, has a compact structure, and a small size, and can be integrated into a CNC machine tool to achieve online measurement;
2.本发明提供一种收发分体式五自由度测量方法,实现俯仰角、偏摆角、滚转角、水平直线度及竖直直线度的同时测量,采用分体式测量结构,克服一体式测量结构光路长、易受空气扰动影响的缺点,实现远距离测量;2. The present invention provides a five-degree-of-freedom measurement method with a transmitter and receiver, which can realize the simultaneous measurement of pitch angle, yaw angle, roll angle, horizontal straightness and vertical straightness. The split measurement structure is adopted to overcome the shortcomings of the integrated measurement structure, such as long optical path and susceptibility to air disturbance, and realize long-distance measurement.
3.本发明提供一种测量光路角度漂移并补偿的方法,通过对光路角度漂移的测量并推导补偿后五自由度的测量公式,消除激光角度漂移对五自由度测量的影响,提高测量精度。3. The present invention provides a method for measuring and compensating for optical path angle drift. By measuring the optical path angle drift and deriving the measurement formula of the five degrees of freedom after compensation, the influence of laser angle drift on the five-degree-of-freedom measurement is eliminated, thereby improving the measurement accuracy.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是带光路漂移补偿的收发分体式五自由度测量装置整体结构图。FIG1 is an overall structural diagram of a five-DOF measurement device with separate transmitter and receiver with optical path drift compensation.
图2是激光接收端存在俯仰角时第一二维位置敏感探测器上光斑位置变化正视图。FIG. 2 is a front view of the change in the position of the light spot on the first two-dimensional position sensitive detector when there is a pitch angle at the laser receiving end.
图3是激光接收端存在俯仰角时第一二维位置敏感探测器上光斑位置变化侧视图。FIG3 is a side view of the change in the position of the light spot on the first two-dimensional position sensitive detector when there is a pitch angle at the laser receiving end.
图4是激光接收端存在偏摆角时第一二维位置敏感探测器上光斑位置变化正视图。FIG4 is a front view of the change in the position of the light spot on the first two-dimensional position sensitive detector when there is a deflection angle at the laser receiving end.
图5是激光接收端存在偏摆角时第一二维位置敏感探测器上光斑位置变化侧视图。FIG5 is a side view of the change in the position of the light spot on the first two-dimensional position sensitive detector when there is a deflection angle at the laser receiving end.
图6是激光接收端存在水平直线度时第一四象限探测器上光斑位置变化图。FIG. 6 is a diagram showing the change in the position of the light spot on the first four-quadrant detector when there is horizontal straightness at the laser receiving end.
图7是激光接收端存在竖直直线度时第一四象限探测器上光斑位置变化图。FIG. 7 is a diagram showing the change in the position of the light spot on the first four-quadrant detector when there is vertical straightness at the laser receiving end.
图8是激光接收端存在滚转角时第一四象限探测器与第二四象限探测器上光斑位置变化图。FIG8 is a diagram showing the change in the position of the light spots on the first four-quadrant detector and the second four-quadrant detector when there is a roll angle at the laser receiving end.
图9是激光发射端透过第二分光镜的激光y轴发生角度漂移时光路变化图。FIG. 9 is a diagram showing the optical path change when the laser y-axis of the laser emitting end passes through the second beam splitter and undergoes an angle drift.
图10是激光发射端透过第二分光镜的激光x轴发生角度漂移时第二二维位置敏感探测器上光斑位置变化图。FIG. 10 is a diagram showing the change in the position of the light spot on the second two-dimensional position sensitive detector when the laser x-axis of the laser emitting end passing through the second beam splitter undergoes an angular drift.
图11是激光发射端透过第二分光镜的激光x轴发生角度漂移时透过第二分光镜4的光路变化图。FIG. 11 is a diagram showing the change of the optical path of the laser beam passing through the second beam splitter 4 when the laser beam from the laser emission end passes through the second beam splitter and the angle drift occurs on the x-axis.
图12是激光发射端透过第四分光镜的激光x轴发生角度漂移时第三二维位置敏感探测器上光斑位置变化图。FIG12 is a diagram showing the change in the position of the light spot on the third two-dimensional position sensitive detector when the laser x-axis of the laser emitting end passing through the fourth beam splitter undergoes an angular drift.
图13是激光发射端透过第四分光镜的激光x轴发生角度漂移时透过第四分光镜的光路变化图。FIG. 13 is a diagram showing the change in the optical path of the laser beam passing through the fourth beam splitter when the laser x-axis of the laser beam emitted from the laser emission end passes through the fourth beam splitter and an angle drift occurs.
图中:1为激光器,2为第一棱镜反射镜,3为第一分光镜,4为第二分光镜,5为第三分光镜,6为第一四象限探测器,7为第一凸透镜,8为第一二维位置敏感探测器,9为第二棱镜反射镜,10为第四分光镜,11为第二四象限探测器,12为第二凸透镜,13为第二二维位置敏感探测器,14为第三凸透镜,15为第三二维位置敏感探测器,16为激光发射端,17为激光接收端,f7是第一凸透镜7的焦距,f12是第二凸透镜12的焦距,f14是第一凸透镜14的焦距,Δy8是光斑在第一二维位置敏感探测器8上沿y轴的移动量,Δz8是光斑在第一二维位置敏感探测器8上沿z轴的移动量,Δx6是光斑在第一四象限探测器6上沿x轴的移动量,Δy6是光斑在第一四象限探测器6上沿y轴的移动量,Δy11是光斑在第二四象限探测器11上沿y轴的移动量,Δz13是光斑在第二二维位置敏感探测器13上沿z轴的移动量,Δy13是光斑在第二二维位置敏感探测器13上沿y轴的移动量,Δy15是光斑在第三二维位置敏感探测器15上沿y轴的移动量,εx为俯仰角,εy为偏摆角,εz为滚转角,δx为水平直线度,δy为竖直直线度,θy4为透过第二分光镜4的激光沿y轴的漂移角度,θx4为透过第二分光镜4的激光沿x轴的漂移角度,θx10为透过第四分光镜10的激光沿x轴的漂移角度,d为第一四象限探测器6与第二四象限探测器11之间的距离,l为第二分光镜4中心到第一四象限探测器6的距离以及第四分光镜10中心到第二四象限探测器11的距离。In the figure: 1 is a laser, 2 is a first prism reflector, 3 is a first beam splitter, 4 is a second beam splitter, 5 is a third beam splitter, 6 is a first four-quadrant detector, 7 is a first convex lens, 8 is a first two-dimensional position-sensitive detector, 9 is a second prism reflector, 10 is a fourth beam splitter, 11 is a second four-quadrant detector, 12 is a second convex lens, 13 is a second two-dimensional position-sensitive detector, 14 is a third convex lens, 15 is a third two-dimensional position-sensitive detector, 16 is a laser emitting end, 17 is a laser receiving end, f7 is a focal length of the first convex lens 7, f12 is a focal length of the second convex lens 12, f14 is a focal length of the first convex lens 14, Δy8 is the movement amount of the light spot on the first two-dimensional position-sensitive detector 8 along the y-axis, Δz8 is the movement amount of the light spot on the first two-dimensional position-sensitive detector 8 along the z-axis, Δx6 is the movement amount of the light spot on the first four-quadrant detector 6 along the x-axis, Δy 6 is the movement amount of the light spot on the first four-quadrant detector 6 along the y-axis, Δy 11 is the movement amount of the light spot on the second four-quadrant detector 11 along the y-axis, Δz 13 is the movement amount of the light spot on the second two-dimensional position-sensitive detector 13 along the z-axis, Δy 13 is the movement amount of the light spot on the second two-dimensional position-sensitive detector 13 along the y-axis, Δy 15 is the movement amount of the light spot on the third two-dimensional position-sensitive detector 15 along the y-axis, ε x is the pitch angle, ε y is the yaw angle, ε z is the roll angle, δ x is the horizontal straightness, δ y is the vertical straightness, θ y4 is the drift angle of the laser passing through the second beam splitter 4 along the y-axis, θ x4 is the drift angle of the laser passing through the second beam splitter 4 along the x-axis, and θ x10 is the drift angle of the laser passing through the fourth beam splitter 10 along the x-axis, d is the distance between the first four-quadrant detector 6 and the second four-quadrant detector 11, l is the distance from the center of the second beam splitter 4 to the first four-quadrant detector 6 and the distance from the center of the fourth beam splitter 10 to the second four-quadrant detector 11.
具体实施方式DETAILED DESCRIPTION
以下结合附图和具体实施例对本发明作进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
本发明实施方式由以下部分组成:The embodiment of the present invention consists of the following parts:
第一部分,一种带光路漂移补偿的收发分体式五自由度测量装置;Part 1: A five-DOF measurement device with separate transmitter and receiver with optical path drift compensation;
如图1,带光路漂移补偿的收发分体式五自由度测量装置由激光器1、第一棱镜反射镜2、第一分光镜3、第二分光镜4、第三分光镜5、第一四象限探测器6、第一凸透镜7、第一二维位置敏感探测器8、第二棱镜反射镜9、第四分光镜10、第二四象限探测器11、第二凸透镜12、第二二维位置敏感探测器13、第三凸透镜14、第三二维位置敏感探测器15构成;激光器1、第一棱镜反射镜2、第一分光镜3、第二分光镜4、第二棱镜反射镜9、第四分光镜10、第二凸透镜12、第二二维位置敏感探测器13、第三凸透镜14、第三二维位置敏感探测器15构成激光发射端16;第三分光镜5、第一四象限探测器6、第一凸透镜7、第一二维位置敏感探测器8、第二四象限探测器11构成激光接收端17;测量装置使用时激光发射端16安装在数控机床待测轴的固定位置,激光接收端17安装在数控机床待测轴的滑台上。As shown in FIG1 , the transceiver split five-DOF measuring device with optical path drift compensation comprises a laser 1, a first prism reflector 2, a first beam splitter 3, a second beam splitter 4, a third beam splitter 5, a first four-quadrant detector 6, a first convex lens 7, a first two-dimensional position-sensitive detector 8, a second prism reflector 9, a fourth beam splitter 10, a second four-quadrant detector 11, a second convex lens 12, a second two-dimensional position-sensitive detector 13, a third convex lens 14, and a third two-dimensional position-sensitive detector 15; the laser 1, the first prism reflector 2, the first beam splitter 3, The second beam splitter 4, the second prism reflector 9, the fourth beam splitter 10, the second convex lens 12, the second two-dimensional position sensitive detector 13, the third convex lens 14, and the third two-dimensional position sensitive detector 15 constitute a laser emitting end 16; the third beam splitter 5, the first four-quadrant detector 6, the first convex lens 7, the first two-dimensional position sensitive detector 8, and the second four-quadrant detector 11 constitute a laser receiving end 17; when the measuring device is in use, the laser emitting end 16 is installed at a fixed position of the axis to be measured of the CNC machine tool, and the laser receiving end 17 is installed on the slide of the axis to be measured of the CNC machine tool.
激光器1发出激光,激光被第一棱镜反射镜2反射后,再经过第一分光镜3后分成两束激光,透过第一分光镜3的激光经过第二分光镜4后分成两束激光,透过第二分光镜4的激光经过第三分光镜5后分成两束激光,透过第三分光镜5的激光照射到第一四象限探测器6上,实现水平直线度与竖直直线度的测量,并作为该装置的二维直线度测量结果;被第三分光镜5反射的激光经过第一凸透镜7聚焦在第一二维位置敏感探测器8上,实现俯仰角、偏摆角测量;被第二分光镜4反射的激光经过第二凸透镜12聚焦在第二二维位置敏感探测器13上,实现透过第二分光镜4的激光角度漂移测量;被第一分光镜3反射的激光被第二棱镜反射镜9反射,被第二棱镜反射镜9反射的激光经过第四分光镜10后分成两束激光,透过第四分光镜10后的激光照射到第二四象限探测器11上,实现水平直线度与竖直直线度的测量,该装置只利用第二四象限探测器11的竖直方向直线度,并结合第一四象限探测器6的竖直方向直线度实现滚转角测量;被第四分光镜10反射的激光经过第三凸透镜14聚焦在第三二维位置敏感探测器15上,实现透过第四分光镜10的激光角度漂移测量;The laser 1 emits a laser, which is reflected by the first prism reflector 2 and then split into two laser beams after passing through the first beam splitter 3. The laser beam passing through the first beam splitter 3 is split into two laser beams after passing through the second beam splitter 4. The laser beam passing through the second beam splitter 4 is split into two laser beams after passing through the third beam splitter 5. The laser beam passing through the third beam splitter 5 is irradiated onto the first four-quadrant detector 6 to achieve the measurement of horizontal straightness and vertical straightness, and is used as the two-dimensional straightness measurement result of the device; the laser beam reflected by the third beam splitter 5 is focused on the first two-dimensional position sensitive detector 8 through the first convex lens 7 to achieve the measurement of the pitch angle and the yaw angle; the laser beam reflected by the second beam splitter 4 is focused on the second two-dimensional position sensitive detector 8 through the second convex lens 12 13, to realize the laser angle drift measurement through the second beam splitter 4; the laser reflected by the first beam splitter 3 is reflected by the second prism reflector 9, and the laser reflected by the second prism reflector 9 is divided into two laser beams after passing through the fourth beam splitter 10, and the laser after passing through the fourth beam splitter 10 is irradiated onto the second four-quadrant detector 11 to realize the measurement of horizontal straightness and vertical straightness. The device only uses the vertical straightness of the second four-quadrant detector 11, and combines the vertical straightness of the first four-quadrant detector 6 to realize the roll angle measurement; the laser reflected by the fourth beam splitter 10 is focused on the third two-dimensional position sensitive detector 15 through the third convex lens 14, to realize the laser angle drift measurement through the fourth beam splitter 10;
第二部分,针对第一部分的测量装置结构提供一种收发分体式五自由度测量方法;The second part provides a five-degree-of-freedom measurement method with a separate transmitter and receiver for the measurement device structure of the first part;
五自由度测量包括俯仰角、偏摆角、滚转角、水平直线度以及竖直直线度的测量,分以下几个步骤实现:The five-degree-of-freedom measurement includes the measurement of pitch angle, yaw angle, roll angle, horizontal straightness and vertical straightness, which is achieved in the following steps:
a.实现俯仰角、偏摆角测量,当激光接收端17存在俯仰角εx时,如图2、图3,第一二维位置敏感探测器8上光斑沿y轴方向移动Δy8,第一凸透镜7的焦距为f7,俯仰角εx用式(1)表示:a. To achieve pitch angle and yaw angle measurement, when the laser receiving end 17 has a pitch angle ε x , as shown in FIG2 and FIG3, the light spot on the first two-dimensional position sensitive detector 8 moves Δy 8 along the y-axis direction, the focal length of the first convex lens 7 is f 7 , and the pitch angle ε x is expressed by formula (1):
当激光接收端17存在偏摆角εy时,如图4、图5,第一二维位置敏感探测器8上光斑沿z轴方向移动Δz8,第一凸透镜7的焦距为f7,偏摆角εy用式(2)表示:When the laser receiving end 17 has a deflection angle εy , as shown in FIG4 and FIG5, the light spot on the first two-dimensional position sensitive detector 8 moves Δz 8 along the z-axis direction, the focal length of the first convex lens 7 is f 7 , and the deflection angle εy is expressed by formula (2):
b.实现水平直线度、竖直直线度测量,当激光接收端17存在水平直线度δx时,如图6,第一四象限探测器6上光斑沿x轴方向移动Δx6,水平直线度δx用式(3)表示:b. To achieve horizontal straightness and vertical straightness measurement, when the laser receiving end 17 has horizontal straightness δ x , as shown in FIG6 , the light spot on the first four-quadrant detector 6 moves Δx 6 along the x-axis direction, and the horizontal straightness δ x is expressed by formula (3):
δx=-Δx6 (3)δ x = -Δx 6 (3)
当激光接收端17的第一四象限探测器6处存在竖直直线度δy时,如图7,第一四象限探测器6上光斑沿y轴方向移动Δy6,水平直线度δy用式(4)表示:When there is a vertical straightness δy at the first four-quadrant detector 6 of the laser receiving end 17, as shown in FIG7, the light spot on the first four-quadrant detector 6 moves Δy 6 along the y-axis direction, and the horizontal straightness δy is expressed by formula (4):
δy=-Δy6 (4)δ y = -Δy 6 (4)
c.实现滚转角测量,当激光接收端17的第一四象限探测器6处存在竖直直线度δy且存在滚转角εz时,如图8,第二四象限探测器11上光斑沿y轴方向移动Δy11,滚转角εz用式(5)表示:c. To measure the roll angle, when the first quadrant detector 6 of the laser receiving end 17 has a vertical straightness δy and a roll angle εz , as shown in FIG8 , the light spot on the second quadrant detector 11 moves Δy11 along the y-axis direction, and the roll angle εz is expressed by formula (5):
第三部分,针对第一部分的测量装置结构提供一种测量光路角度漂移并补偿的方法;The third part provides a method for measuring and compensating the optical path angle drift according to the measuring device structure of the first part;
透过第二分光镜4的激光发生漂移时,影响俯仰角、偏摆角、水平直线度、竖直直线度、滚转角测量;透过第二分光镜10的激光发生漂移时,影响第二四象限探测器11处的竖直直线度测量,进而影响滚转角测量;测量光路角度漂移并补偿分以下几个步骤实现:When the laser passing through the second beam splitter 4 drifts, the pitch angle, yaw angle, horizontal straightness, vertical straightness, and roll angle measurements are affected; when the laser passing through the second beam splitter 10 drifts, the vertical straightness measurement at the second four-quadrant detector 11 is affected, and thus the roll angle measurement is affected; measuring the optical path angle drift and compensating for it is implemented in the following steps:
a.当透过第二分光镜4的激光发生角度y轴漂移θy4时,如图9,第二二维位置敏感探测器13上光斑沿z轴移动Δz13,第二凸透镜12焦距为f12,激光角度漂移θy4用式(6)表示:a. When the laser passing through the second beam splitter 4 has an angle drift of θ y4 on the y-axis, as shown in FIG9 , the light spot on the second two-dimensional position sensitive detector 13 moves along the z-axis by Δz 13 , the focal length of the second convex lens 12 is f 12 , and the laser angle drift θ y4 is expressed by equation (6):
补偿后的偏摆角εy′用式(7)表示:The compensated yaw angle ε y ′ is expressed by equation (7):
考虑激光角度漂移θy4对水平直线度的影响时,认为激光以第二分光镜4中心位置旋转,第二分光镜4中心之前激光角度漂移θy4对水平直线度的影响忽略不计,第二分光镜4中心到第一四象限探测器6的距离为l,则补偿后的水平直线度δx′用(8)表示:When considering the influence of laser angle drift θ y4 on horizontal straightness, it is assumed that the laser rotates around the center of the second beam splitter 4, and the influence of laser angle drift θ y4 before the center of the second beam splitter 4 on horizontal straightness is negligible. The distance from the center of the second beam splitter 4 to the first four-quadrant detector 6 is l, and the compensated horizontal straightness δ x ′ is expressed by (8):
b.当透过第二分光镜4的激光x轴发生角度漂移θx4时,如图10、图11,第二二维位置敏感探测器13上光斑沿y轴移动Δy13,第二凸透镜12焦距为f12,激光角度漂移θx4用式(9)表示:b. When the laser light passing through the second beam splitter 4 has an angle drift of θ x4 along the x-axis, as shown in FIGS. 10 and 11 , the light spot on the second two-dimensional position sensitive detector 13 moves Δy 13 along the y-axis. The focal length of the second convex lens 12 is f 12 . The laser angle drift θ x4 is expressed by equation (9):
补偿后的俯仰角εx′用式(10)表示:The compensated pitch angle ε x ′ is expressed by equation (10):
考虑激光角度漂移θx4对竖直直线度的影响时,认为激光以第二分光镜4中心位置旋转,第二分光镜4中心之前激光角度漂移θx4对竖直直线度的影响忽略不计,第二分光镜4中心到第一四象限探测器6的距离为l,则补偿后的竖直直线度δy′用(11)表示:When considering the influence of the laser angle drift θ x4 on the vertical straightness, it is assumed that the laser rotates around the center of the second beam splitter 4, and the influence of the laser angle drift θ x4 before the center of the second beam splitter 4 on the vertical straightness is negligible. The distance from the center of the second beam splitter 4 to the first four-quadrant detector 6 is l, and the vertical straightness δ y ′ after compensation is expressed by (11):
c.当透过第四分光镜10的激光x轴发生角度漂移θx10时,如图12、图13,第三二维位置敏感探测器15上光斑沿y轴移动Δy15,第三凸透镜14焦距为f14,激光角度漂移θx10用式(12)表示:c. When the laser light passing through the fourth beam splitter 10 has an angle drift of θ x10 along the x-axis, as shown in FIGS. 12 and 13 , the light spot on the third two-dimensional position sensitive detector 15 moves Δy 15 along the y-axis. The focal length of the third convex lens 14 is f 14 . The laser angle drift θ x10 is expressed by equation (12):
激光角度漂移θx10对第二四象限探测器11处竖直直线度的影响,进而对滚转角产生影响时,认为激光以第四分光镜10中心位置旋转,第四分光镜10中心之前激光角度漂移θx10对竖直直线度的影响忽略不计,第四分光镜10中心到第二四象限探测器11的距离为l,则补偿后的滚转角εz′用(13)表示:When the laser angle drift θ x10 affects the vertical straightness at the second four-quadrant detector 11 and further affects the roll angle, it is assumed that the laser rotates about the center of the fourth beam splitter 10, and the influence of the laser angle drift θ x10 before the center of the fourth beam splitter 10 on the vertical straightness is negligible. The distance from the center of the fourth beam splitter 10 to the second four-quadrant detector 11 is l, and the compensated roll angle ε z ′ is expressed by (13):
本发明并不限于上文描述的实施方式。以上对具体实施方式的描述旨在描述和说明本发明的技术方案,上述的具体实施方式仅仅是示意性的,并不是限制性的。在不脱离本发明宗旨和权利要求所保护的范围情况下,本领域的普通技术人员在本发明的启示下还可做出很多形式的具体变换,这些均属于本发明的保护范围之内。The present invention is not limited to the embodiments described above. The above description of the specific embodiments is intended to describe and illustrate the technical solution of the present invention. The above specific embodiments are merely illustrative and not restrictive. Without departing from the scope of the present invention and the scope of protection of the claims, a person of ordinary skill in the art can also make many forms of specific changes under the guidance of the present invention, which all fall within the scope of protection of the present invention.
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