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CN110665662A - A spray head with uniform fog volume and large spray angle - Google Patents

A spray head with uniform fog volume and large spray angle Download PDF

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Publication number
CN110665662A
CN110665662A CN201911010469.2A CN201911010469A CN110665662A CN 110665662 A CN110665662 A CN 110665662A CN 201911010469 A CN201911010469 A CN 201911010469A CN 110665662 A CN110665662 A CN 110665662A
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Prior art keywords
hole
central
nozzle core
spray head
central hole
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Inventor
周立新
薛新宇
周良富
张学进
张玲
丁素明
金永奎
孔伟
蔡晨
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Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture
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Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/26Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means with means for mechanically breaking-up or deflecting the jet after discharge, e.g. with fixed deflectors; Breaking-up the discharged liquid or other fluent material by impinging jets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/34Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl

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Abstract

The invention relates to a spray head with uniform fog amount and large spray angle in the technical field of plant protection machinery, which comprises a spray head shell and a spray head core; the nozzle core is cylindrical and is inserted into the second stepped hole in a radial interference fit mode, and the outer edge of the end of the spraying side shaft of the nozzle core is abutted against the stepped surface of the third stepped hole; the two positions of the outer peripheral surface of the nozzle core, which correspond to the diameter, are respectively provided with a pair of spiral grooves with the same rotating direction, and the spiral grooves spirally extend from the shaft end of the water inlet side of the nozzle core to the shaft end of the spraying side and are at least spirally wound for 180 degrees; the nozzle core is coaxially provided with a central hole in a penetrating manner, the central hole consists of a small central hole and a large central hole, the small central hole and the large central hole are sequentially communicated according to the flow direction of water, two side holes transversely and oppositely penetrating in a direction perpendicular to the axis are formed in the large central hole, and the two side holes are respectively communicated with the bottoms of the spiral grooves. Can obviously improve the uniformity of fog quantity distribution and ensure the prevention and control effect.

Description

一种雾量均匀大喷雾角喷头A spray head with uniform fog volume and large spray angle

技术领域technical field

本发明涉及植保机械技术领域,具体来说,是一种雾化喷头。The invention relates to the technical field of plant protection machinery, in particular to an atomizing nozzle.

背景技术Background technique

喷头是雾化药液最重要的部件,药液在压力作用下将液体雾化成的细小雾滴,喷洒在作物表面上进行病虫草害防治。雾滴分布在作物表面的均匀性是影响防治效果的关键因素。在实际应用中,为了解决雾滴分布的均匀性,根据喷头喷雾特性采用多喷头组合的形式,如喷杆喷雾机采用的扇形雾喷头,它的雾量分布特性是正态分布,即中间多,边缘少,安装时采用相邻喷头的雾量边缘重叠,增加边缘雾量,使整个防治区域雾量分布达到均匀。而对于采用单个喷头防治的机具,如手动喷雾器、电动喷雾机和果园喷雾机,均采用圆锥雾喷头,其雾化分布特性为中间少、边缘多的趋势(如图4所示),多喷头组合也无法实现均匀雾施药,严重影响了防治效果。The nozzle is the most important part of the atomized liquid medicine. The liquid medicine atomizes the liquid into fine mist droplets under the action of pressure, and sprays it on the surface of the crops to control diseases, pests and weeds. The uniformity of droplet distribution on the crop surface is a key factor affecting the control effect. In practical applications, in order to solve the uniformity of droplet distribution, a combination of multiple nozzles is used according to the spray characteristics of the nozzles, such as the fan-shaped spray nozzles used in the boom sprayer. , There are few edges, and the fog volume of adjacent nozzles is used to overlap the edges during installation to increase the edge fog volume, so that the fog volume distribution in the entire control area can be evenly distributed. For the equipment that uses a single nozzle, such as manual sprayers, electric sprayers and orchard sprayers, cone spray nozzles are used, and the atomization distribution characteristics are less in the middle and more edges (as shown in Figure 4). The combination also cannot achieve uniform fog application, which seriously affects the control effect.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种雾量均匀大喷雾角喷头,能显著提升雾量分布的均匀度。The purpose of the present invention is to provide a spray head with a uniform fog volume and a large spray angle, which can significantly improve the uniformity of the fog volume distribution.

本发明的目的是这样实现的:一种雾量均匀大喷雾角喷头,包括喷头壳、喷头芯;The purpose of the present invention is to achieve in this way: a spray head with a uniform mist volume and a large spray angle, comprising a spray head shell and a spray head core;

所述喷头壳沿轴向安装口至喷射口依次连通有孔径渐小第一阶梯孔、第二阶梯孔、第三阶梯孔;The nozzle shell is sequentially connected with a first stepped hole, a second stepped hole and a third stepped hole along the axial direction from the installation port to the spray port;

所述喷头芯呈圆柱状,以径向过盈配合的方式插入第二阶梯孔中,且其喷出侧轴端外边缘抵住第三阶梯孔的阶梯面;The nozzle core is cylindrical, and is inserted into the second stepped hole in a radial interference fit, and the outer edge of the shaft end on the spray side abuts the stepped surface of the third stepped hole;

所述喷头芯外周面在直径对应的两处分别开设旋向相同的一对螺旋槽,所述螺旋槽自喷头芯的进水侧轴端螺旋延伸至喷出侧轴端,且至少盘旋180度;A pair of spiral grooves with the same direction of rotation are respectively set on the outer peripheral surface of the nozzle core at two places corresponding to the diameters, and the spiral grooves spirally extend from the shaft end of the water inlet side of the nozzle core to the shaft end of the outlet side, and at least 180 degrees. ;

在所述喷头芯上同轴贯穿开设中心孔,所述中心孔由中心小孔、中心大孔组成,所述中心小孔、中心大孔按水流流向依次连通,在中心大孔内开设垂直于轴线横向对穿的两个侧孔,两个侧孔分别连通一对螺旋槽的槽底。A central hole is arranged coaxially through the nozzle core. The central hole is composed of a small central hole and a large central hole. The small central hole and the large central hole are connected in sequence according to the flow direction of the water flow. Two side holes intersecting with the axis transversely, and the two side holes respectively communicate with the groove bottoms of a pair of spiral grooves.

进一步地,所述中心小孔与两个侧孔的直径相同,为中心大孔直径的0.2-0.3倍。Further, the diameter of the central small hole is the same as that of the two side holes, which is 0.2-0.3 times the diameter of the central large hole.

进一步地,所述中心小孔的长度等于0.1-0.2倍中心大孔的深度。Further, the length of the central small hole is equal to 0.1-0.2 times the depth of the central large hole.

进一步地,所述侧孔与中心大孔的连通口靠近中心大孔的后部。Further, the communication port between the side hole and the central large hole is close to the rear of the central large hole.

进一步地,所述螺旋槽的截面为开口向外且带圆角的矩形。Further, the cross section of the spiral groove is a rectangle with an outward opening and rounded corners.

进一步地,所述侧孔的直径等于0.2-0.4倍螺旋槽矩形截面的高度。Further, the diameter of the side hole is equal to 0.2-0.4 times the height of the rectangular section of the helical groove.

进一步地,所述中心大孔的喷射口呈开口向外的锥形孔。Further, the injection port of the central large hole is a conical hole that opens outward.

本发明的有益效果在于:The beneficial effects of the present invention are:

1)主要利用喷头芯的螺旋槽以及中心孔将药液分成两路,其中一路进入螺旋槽,另一路进入中心孔,而且,由于设置了两侧孔,药液以较高的速度从中心小孔喷出,进入中心大孔,并把在中心大孔内将压力较低的介质吸走,使得中心小孔附近形成负压,使得螺旋槽中的部分药液通过两侧孔被吸入中心大孔内,中心小孔的液体和螺旋槽的部分液体在中心大孔的后端混合,并进行速度的均衡,并流向喷头壳的喷孔,此时形成的雾量主要集中在中部,以弥补中间部分雾量,从而使得雾量分布均匀化;1) Mainly use the spiral groove of the nozzle core and the center hole to divide the liquid medicine into two paths, one of which enters the spiral groove, and the other enters the center hole. Moreover, due to the two sides of the hole, the liquid medicine is small from the center at a high speed. The hole is ejected into the large central hole, and the medium with lower pressure in the large central hole is sucked away, so that a negative pressure is formed near the small central hole, so that part of the liquid in the spiral groove is sucked into the large central hole through the holes on both sides. In the hole, the liquid in the central small hole and part of the liquid in the spiral groove are mixed at the rear end of the central large hole, and the speed is balanced, and flows to the nozzle hole of the nozzle shell. The fog volume in the middle part makes the fog volume distribution uniform;

2)能够使得防治效果得以保障,无需采用多喷头组合,仅需单个喷头就可以做到雾量分布均匀化,成本得到了降低。2) The prevention and control effect can be guaranteed, and there is no need to use a combination of multiple nozzles, and only a single nozzle can achieve uniform distribution of the mist, and the cost has been reduced.

附图说明Description of drawings

图1是本发明的组装图。FIG. 1 is an assembly diagram of the present invention.

图2是喷头芯的结构示意图。Figure 2 is a schematic diagram of the structure of the nozzle core.

图3是喷头芯的纵剖示意图。FIG. 3 is a schematic longitudinal cross-sectional view of the nozzle core.

图4是现有技术的雾量分布示意图。FIG. 4 is a schematic diagram of the distribution of fog volume in the prior art.

图5是本实施例的雾量分布示意图。FIG. 5 is a schematic diagram of the fog amount distribution in this embodiment.

图中,1喷头壳,1a第一阶梯孔,1b第二阶梯孔,1c第三阶梯孔,2喷头芯,201中心孔,201a中心小孔,201b中心打孔,202螺旋槽,203侧孔。In the figure, 1 nozzle shell, 1a first step hole, 1b second step hole, 1c third step hole, 2 nozzle core, 201 center hole, 201a center hole, 201b center hole, 202 spiral groove, 203 side hole .

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明进一步说明。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

结合图1-3可知,一种雾量均匀大喷雾角喷头,包括喷头壳1、喷头芯2,喷头壳1为圆壳状结构。Referring to Figures 1-3, it can be seen that a nozzle with a large spray angle and a uniform mist volume includes a nozzle shell 1 and a nozzle core 2, and the nozzle shell 1 is a round shell structure.

上述喷头壳1沿轴向安装口至喷射口依次连通有孔径渐小第一阶梯孔1a、第二阶梯孔1b、第三阶梯孔1c,第一阶梯孔1a、第二阶梯孔1b、第三阶梯孔1c均为圆柱孔。The nozzle housing 1 is connected with a first stepped hole 1a, a second stepped hole 1b, a third stepped hole 1c, a first stepped hole 1a, a second stepped hole 1b, a third stepped hole 1a, a second stepped hole 1b, a third stepped hole The stepped holes 1c are all cylindrical holes.

上述喷头芯2呈圆柱状,以径向过盈配合的方式插入第二阶梯孔1b中,且其喷出侧轴端外边缘抵住第三阶梯孔1c的阶梯面。The nozzle core 2 has a cylindrical shape and is inserted into the second stepped hole 1b in a radial interference fit, and the outer edge of the shaft end on the spray side abuts the stepped surface of the third stepped hole 1c.

上述喷头芯2外周面在直径对应的两处分别开设旋向相同的一对螺旋槽202,螺旋槽202自喷头芯2的进水侧轴端螺旋延伸至喷出侧轴端,且至少盘旋180度。A pair of helical grooves 202 with the same direction of rotation are respectively provided on the outer peripheral surface of the above-mentioned nozzle core 2 at two places corresponding to the diameters. Spend.

在喷头芯2上同轴贯穿开设中心孔201,中心孔201由中心小孔201a、中心大孔201b组成,中心小孔201a、中心大孔201b按水流流向依次连通,在中心大孔201b内开设垂直于轴线横向对穿的两个侧孔203,两个侧孔203分别连通一对螺旋槽202的槽底。A central hole 201 is formed coaxially through the nozzle core 2, and the central hole 201 is composed of a small central hole 201a and a large central hole 201b. The two side holes 203 are transversely crossed perpendicular to the axis, and the two side holes 203 are respectively connected to the groove bottoms of the pair of spiral grooves 202 .

上述中心小孔201a与两个侧孔203的直径相同,为中心大孔201b直径的0.2-0.3倍。The diameter of the central small hole 201a and the two side holes 203 is the same, which is 0.2-0.3 times the diameter of the central large hole 201b.

上述中心小孔201a的长度等于0.1-0.2倍中心大孔201b的深度。The length of the central small hole 201a is equal to 0.1-0.2 times the depth of the central large hole 201b.

上述侧孔203与中心大孔201b的连通口靠近中心大孔201b的后部。The communication port between the side hole 203 and the central large hole 201b is close to the rear of the central large hole 201b.

上述螺旋槽202的截面为开口向外且带圆角的矩形。The cross section of the above-mentioned spiral groove 202 is a rectangle with an outward opening and rounded corners.

上述侧孔203的直径等于0.2-0.4倍螺旋槽202矩形截面的高度。The diameter of the side hole 203 is equal to 0.2-0.4 times the height of the rectangular section of the helical groove 202 .

上述中心大孔201b的喷射口呈开口向外的锥形孔。The injection port of the large central hole 201b is a conical hole that opens outward.

工作原理如下:It works as follows:

具有一定压力的药液进入喷头壳1后分成两路;The liquid medicine with a certain pressure is divided into two paths after entering the nozzle shell 1;

一路进入喷头芯2的螺旋槽202,药液沿螺旋槽202旋转并产生较大的离心力,然后喷射而出,使得喷出的药液质点具有两种速度:一是平行于喷头壳1中心线的前进速度,二是高速回转的切线速度,两者的合成速度即为药液质点实际的运动方向,与中心线间形成夹角α,2α即为喷雾角,此时形成的雾量主要集中在圆周方向上;All the way into the spiral groove 202 of the nozzle core 2, the liquid medicine rotates along the spiral groove 202 and generates a large centrifugal force, and then sprays out, so that the sprayed liquid liquid particles have two speeds: one is parallel to the center line of the nozzle shell 1 The forward speed of , and the second is the tangential speed of high-speed rotation. The combined speed of the two is the actual movement direction of the liquid particles, forming an angle α with the center line, and 2α is the spray angle. At this time, the amount of fog formed is mainly concentrated. in the circumferential direction;

另一路进入喷头芯2的中心孔201中,药液以较高的速度从中心小孔201a喷出,进入中心大孔201b,并把在中心大孔201b内将压力较低的介质吸走,使得中心小孔201a附近形成负压,使得螺旋槽202中的部分药液通过两侧孔203被吸入中心大孔201b内,中心小孔201a的液体和螺旋槽202的部分液体在中心大孔201b的后端混合,并进行速度的均衡,并流向喷头壳1的喷孔,此时形成的雾量主要集中在中部,以弥补中间部分雾量,从而使得雾量分布均匀化。The other way enters the center hole 201 of the nozzle core 2, and the liquid medicine is ejected from the center small hole 201a at a relatively high speed, enters the center large hole 201b, and sucks away the medium with lower pressure in the center large hole 201b, A negative pressure is formed near the central small hole 201a, so that part of the medicinal liquid in the spiral groove 202 is sucked into the central large hole 201b through the holes 203 on both sides, and the liquid in the central small hole 201a and the part of the liquid in the spiral groove 202 are in the central large hole 201b. The rear end of the nozzle is mixed, and the speed is balanced, and it flows to the nozzle hole of the nozzle shell 1. At this time, the amount of mist formed is mainly concentrated in the middle part to make up for the amount of mist in the middle part, so that the distribution of the mist amount is uniform.

本实施例中取得如下的技术效果:对原喷头和改进后(增加了两侧孔203)的喷头进行对比试验,在相同的喷雾角(90°)和流量(4L/min)条件下,其雾量分布曲线见图4和图5,分布不均匀的变异系数由原来的83.1%降低至24.34%,显著改善了雾量分布状态,提高了防治效果。The following technical effects are obtained in this embodiment: a comparative test is carried out on the original nozzle and the improved nozzle (with holes 203 on both sides added), and under the same spray angle (90°) and flow rate (4L/min), the The fog volume distribution curve is shown in Figure 4 and Figure 5. The variation coefficient of uneven distribution is reduced from the original 83.1% to 24.34%, which significantly improves the fog volume distribution and improves the control effect.

以上是本发明的优选实施例,本领域普通技术人员还可以在此基础上进行各种变换或改进,在不脱离本发明总的构思的前提下,这些变换或改进都应当属于本发明要求保护范围之内。The above are the preferred embodiments of the present invention, and those of ordinary skill in the art can also carry out various transformations or improvements on this basis. Without departing from the general concept of the present invention, these transformations or improvements should belong to the claimed protection of the present invention. within the range.

Claims (7)

1. The utility model provides an even big spray angle shower nozzle of fog volume, includes shower nozzle shell (1), shower nozzle core (2), its characterized in that:
the nozzle shell (1) is sequentially communicated with a first stepped hole (1a), a second stepped hole (1b) and a third stepped hole (1c) with gradually reduced diameters from an axial mounting opening to a nozzle;
the nozzle core (2) is cylindrical, is inserted into the second stepped hole (1b) in a radial interference fit mode, and the outer edge of the shaft end of the spraying side of the nozzle core abuts against the stepped surface of the third stepped hole (1 c);
two positions of the outer peripheral surface of the nozzle core (2) corresponding to the diameter are respectively provided with a pair of spiral grooves (202) with the same rotating direction, and the spiral grooves (202) spirally extend from the shaft end of the water inlet side of the nozzle core (2) to the shaft end of the spraying side and are at least spirally wound for 180 degrees;
the coaxial centre bore (201) of seting up that runs through on shower nozzle core (2), centre bore (201) comprises central aperture (201a), central macropore (201b), central aperture (201a), central macropore (201b) communicate according to the rivers flow direction in proper order, sets up two side openings (203) that the axis of perpendicular to transversely worn in central macropore (201b), and two side openings (203) communicate the tank bottom of a pair of helicla flute (202) respectively.
2. The spray head of claim 1 having a uniform high spray angle, wherein: the diameter of the central small hole (201a) is the same as that of the two side holes (203), and is 0.2-0.3 times of that of the central large hole (201 b).
3. The spray head of claim 1 having a uniform high spray angle, wherein: the length of the central small hole (201a) is equal to 0.1-0.2 times the depth of the central large hole (201 b).
4. The spray head of claim 1 having a uniform high spray angle, wherein: the communication port of the side hole (203) and the central large hole (201b) is close to the rear part of the central large hole (201 b).
5. The spray head of claim 1 having a uniform high spray angle, wherein: the section of the spiral groove (202) is a rectangle with an outward opening and rounded corners.
6. The spray head of claim 5 having a uniform high spray angle, wherein: the diameter of the side hole (203) is equal to 0.2-0.4 times of the height of the rectangular section of the spiral groove (202).
7. The spray head of claim 1 having a uniform high spray angle, wherein: the jet orifice of the central big hole (201b) is a conical hole with an outward opening.
CN201911010469.2A 2019-10-23 2019-10-23 A spray head with uniform fog volume and large spray angle Pending CN110665662A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113827164A (en) * 2020-06-23 2021-12-24 青岛云芽智家科技有限公司 Shower nozzle and cleaning equipment

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US5533501A (en) * 1993-06-04 1996-07-09 Medic-Aid Limited Nebuliser
CN204182499U (en) * 2014-08-26 2015-03-04 中国石油化工股份有限公司 A kind of spiral groove type atomizer
CN204182501U (en) * 2014-08-26 2015-03-04 中国石油化工股份有限公司 A kind of centrifugal spraying nozzle
CN211329893U (en) * 2019-10-23 2020-08-25 农业农村部南京农业机械化研究所 A spray head with uniform fog volume and large spray angle

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Publication number Priority date Publication date Assignee Title
US5533501A (en) * 1993-06-04 1996-07-09 Medic-Aid Limited Nebuliser
CN2217469Y (en) * 1994-11-15 1996-01-17 石油大学(华东) Spray type multi-helical channel rotary core sprinkler head
CN204182499U (en) * 2014-08-26 2015-03-04 中国石油化工股份有限公司 A kind of spiral groove type atomizer
CN204182501U (en) * 2014-08-26 2015-03-04 中国石油化工股份有限公司 A kind of centrifugal spraying nozzle
CN211329893U (en) * 2019-10-23 2020-08-25 农业农村部南京农业机械化研究所 A spray head with uniform fog volume and large spray angle

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113827164A (en) * 2020-06-23 2021-12-24 青岛云芽智家科技有限公司 Shower nozzle and cleaning equipment

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