CN110664165A - Air flow temperature-regulating cushion and processing technology - Google Patents
Air flow temperature-regulating cushion and processing technology Download PDFInfo
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- CN110664165A CN110664165A CN201911080820.5A CN201911080820A CN110664165A CN 110664165 A CN110664165 A CN 110664165A CN 201911080820 A CN201911080820 A CN 201911080820A CN 110664165 A CN110664165 A CN 110664165A
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- 238000005516 engineering process Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 11
- 230000008569 process Effects 0.000 claims abstract description 11
- 238000004321 preservation Methods 0.000 claims abstract description 9
- 239000010410 layer Substances 0.000 claims description 45
- 229920000742 Cotton Polymers 0.000 claims description 27
- 238000003801 milling Methods 0.000 claims description 27
- 230000007246 mechanism Effects 0.000 claims description 15
- 239000012209 synthetic fiber Substances 0.000 claims description 11
- 229920002994 synthetic fiber Polymers 0.000 claims description 11
- 239000002699 waste material Substances 0.000 claims description 10
- 239000011229 interlayer Substances 0.000 claims description 8
- 238000003754 machining Methods 0.000 claims description 5
- 208000026817 47,XYY syndrome Diseases 0.000 claims description 3
- 230000035699 permeability Effects 0.000 abstract description 4
- 238000007791 dehumidification Methods 0.000 abstract description 3
- 230000036541 health Effects 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000517 effect on sleep Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000003860 sleep quality Effects 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
- A47C27/121—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton with different inlays
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C21/00—Attachments for beds, e.g. sheet holders or bed-cover holders; Ventilating, cooling or heating means in connection with bedsteads or mattresses
- A47C21/04—Devices for ventilating, cooling or heating
- A47C21/042—Devices for ventilating, cooling or heating for ventilating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
The invention discloses an airflow temperature-adjusting cushion body and a processing technology, and relates to the technical field of airflow cushion processing. This air current adjusts temperature and fills up body and processing technology, adopt integral processing mode, two-layer or three-layer separately processes than before coincide again, the process time will be saved, reduce the operation degree of difficulty, the uneven problem of dislocation that produces easily when eliminating the multilayer coincide simultaneously, and single face processing has also adapted to the use when two kinds of different climates of winter and summer, the one side that has the incision just in time is fit for summer's air permeability and moisture exhaust needs, and the another side that does not open is closed, be fit for winter's heat preservation needs, realize the air current exchange, warm but not dry, hot-blast dehumidification, it is dry and comfortable to restrain the mite.
Description
Technical Field
The invention relates to the technical field of air flow cushion processing, in particular to an air flow temperature-adjusting cushion body and a processing technology.
Background
The mattress is an article between a human body and a bed, which is used for ensuring that consumers can obtain healthy and comfortable sleep, the mattress is made of various materials, and mattresses made of different materials can bring different sleep effects to people. People spend nearly one third of their time in sleep every day, and the quality of mattresses directly affects people's sleep quality.
At present, mattresses in the market generally have certain gas permeability, but its ventilation performance is relatively poor, and people press on the mattress surface course when using, especially when using in hot summer, and the ventilation performance is relatively poor very easily produces a large amount of sweat stains at the contact site, and the comfort level is lower, can not satisfy people's high standard life demand. However, the existing air flow temperature-adjusting cushion body usually needs two to three pieces to be spliced, the processing technology is complex, and the dislocation phenomenon is easy to generate during the assembly or use.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an airflow temperature-regulating cushion body and a processing technology thereof, and solves the problems that the existing airflow temperature-regulating cushion body usually needs two to three pieces to be spliced, the processing technology is complex, and the dislocation phenomenon is easy to generate during the assembly or use.
(II) technical scheme
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows: the utility model provides an air current temperature adjustment pad body, includes the lathe, the top of lathe is provided with the portal frame, the portal frame slides and locates on the lathe, be provided with processingequipment on the portal frame, processingequipment slides on the portal frame, be provided with the air suction pipe on the portal frame, the bottom of processingequipment is aimed at to the one end of air suction pipe, the upper surface of lathe is provided with the inner core.
The upper surface and the lower surface of the inner core are both provided with high-density quick-rebound supporting layers, pure cotton gauze sleeve layers are arranged on the surfaces, far away from the two high-density quick-rebound supporting layers, heat-insulating synthetic fiber layers are arranged on the surfaces, far away from the two pure cotton gauze sleeve layers, medium-density memory cotton interlayers are arranged on the surfaces, far away from the two heat-insulating synthetic fiber layers, and pure cotton skin-friendly layers are arranged on the surfaces, far away from the two medium-density memory cotton interlayers;
the inner core, the high-density quick-rebound supporting layer, the pure cotton gauze net sleeve layer, the heat-preservation synthetic fiber layer, the medium-density memory cotton interlayer and the pure cotton skin-friendly layer form the cushion body together.
Preferably, the portal frame comprises double X-axis rails, the two X-axis rails are respectively located on two sides of the upper surface of the machine tool, Y axes are arranged on the two X-axis rails, and the top ends of the two Y-axis rails are connected with two ends of the Z axis.
Preferably, one end of the X-axis track and one end of the double Y-axis track are both provided with motors.
Preferably, the processing device comprises a driving mechanism, the driving mechanism is arranged on the portal frame, an electric spindle is arranged in the driving mechanism, and a special-shaped milling cutter is arranged at the bottom end of the electric spindle.
Preferably, the special-shaped milling cutter is divided into a T-shaped head part and a rod part, and thread paths are formed in the T-shaped head part and the rod part.
Preferably, two vent holes are respectively formed in two long side surfaces of the inner core, and the vent holes are 2cm in height, 15cm in width and 15cm in depth.
The air flow temperature-regulating cushion body processing technology comprises the following steps:
s1, paving an inner core with the length of 2000mm and the width of 1500mm on the upper surface of a machine tool, and fixing the inner core by using a fixing device;
s2, programming and importing data into a PLC control system, and processing the inner core in the range of 1700mm in length and 1300mm in width on the upper surface of the inner core under the control of the PLC control system;
s3, the processing paths are mutually vertical and latticed, a motor on a portal frame drives a processing device to adjust the initial position, a driving mechanism drives the special-shaped milling cutter to rotate at high speed through an electric spindle, the rotating speed of the electric spindle is above 20000 turns, the T-shaped head part and the rod part of the special-shaped milling cutter process the inner core at the same time, processed waste materials are discharged along the thread paths, and meanwhile, the suction force generated by an air suction pipe timely discharges the discharged waste materials;
and S4, the special-shaped milling cutter walks on the portal frame along the processing track, and the inner core can be processed after the special-shaped milling cutter walks along the processing track on the upper surface of the inner core.
(III) advantageous effects
The invention has the beneficial effects that:
1. this air current adjusts temperature and fills up body and processing technology, adopt integral processing mode, two-layer or three-layer separately processes than before coincide again, the process time will be saved, reduce the operation degree of difficulty, the uneven problem of dislocation that produces easily when eliminating the multilayer coincide simultaneously, and single face processing has also adapted to the use when two kinds of different climates of winter and summer, the one side that has the incision just in time is fit for summer's air permeability and moisture exhaust needs, and the another side that does not open is closed, be fit for winter's heat preservation needs, realize the air current exchange, warm but not dry, hot-blast dehumidification, it is dry and comfortable to restrain the mite.
2. This air current adjusts temperature and fills up body and processing technology, through each mechanism cooperation, make the inner core processed according to the route that sets up by special-shaped milling cutter on the lathe, the precision of processing has been improved, time saving and labor saving, and convenient operation, the runner shape of simultaneous processing has produced neat matrix arrangement, several hundreds of independent elastic stands on the inner core form good supporting network, no matter lie flat or lie on one's side at the health, all form the support of laminating human body curve, and still more gentle and agreeable than general independent spring, still more silence, repeated extrusion can not appear like some spring mattresses because of the friction many times yet, produce the damaged condition of wrapping bag.
3. This air current adjusts temperature and fills up body and processing technology, through setting up special-shaped milling cutter, utilize special-shaped milling cutter T type head and pole part simultaneous processing, can once process the big and above-mentioned little air flow channel in bottom, guaranteed to fill up the circulation of mouthful air flow channel inside air, and the screw thread route that T type head and pole part were seted up, can in time discharge the waste material of processing, siphoned away through the air suction pipe, reduced the influence of processing waste material to the follow-up processing of special-shaped milling cutter, guaranteed processingquality.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of the structure of a portion of the inner core and the special-shaped milling cutter of the present invention;
FIG. 3 is a schematic perspective view of the special-shaped milling cutter of the present invention;
FIG. 4 is a schematic structural view of a core processing trace according to the present invention;
FIG. 5 is a schematic perspective view of the core of the present invention;
FIG. 6 is a schematic view of the inner cross-section of the pad body of the present invention.
In the figure: 1 machine tool, 2 portal frames, 201X-axis rails, 202Y-axis, 203Z-axis, 3 motors, 4 processing devices, 41 driving mechanisms, 42 electric spindles, 43 special-shaped milling cutters, 5 air suction pipes, 6 cushion bodies, 61 inner cores, 62 high-density quick-rebound supporting layers, 63 pure cotton gauze sleeve layers, 64 heat-preservation synthetic fiber layers, 65 medium-density memory cotton interlayer, 66 pure cotton skin-friendly layers and 7 air vents.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 6, the present invention provides a technical solution: the utility model provides an air current temperature adjustment pad body, includes lathe 1, and the top of lathe 1 is provided with portal frame 2, and on lathe 1 was located in the slip of portal frame 2, the last processingequipment 4 that is provided with of portal frame 2, and processingequipment 4 slides on portal frame 2, is provided with air suction pipe 5 on the portal frame 2, and the bottom of processingequipment 4 is aimed at to the one end of air suction pipe 5, and the upper surface of lathe 1 is provided with inner core 61.
The upper surface and the lower surface of inner core 61 all are provided with the fast supporting layer 62 that kick-backs of high density, and the one side that two high density fast supporting layers 62 kept away from mutually all is provided with pure cotton gauze jacket layer 63, and the one side that two pure cotton gauze jacket layers 63 kept away from mutually all is provided with heat preservation synthetic fiber layer 64, and the one side that two heat preservation synthetic fiber layer 64 kept away from mutually all is provided with the cotton intermediate layer 65 of intermediate density memory, and the one side that two intermediate density memory cotton intermediate layers 65 kept away from mutually all is provided with pure cotton close skin layer 66.
The pad body 6 is composed of an inner core 61, a high-density quick-rebound supporting layer 62, a pure cotton gauze sleeve layer 63, a heat-preservation synthetic fiber layer 64, a medium-density memory cotton interlayer 65 and a pure cotton skin-friendly layer 66.
The portal frame 2 comprises double X-axis rails 201, the two X-axis rails 201 are respectively located on two sides of the upper surface of the machine tool 1, Y axes 202 are arranged on the two X-axis rails 201, and the top ends of the two Y axes 202 are connected with two ends of a Z axis 203.
One end of the X-axis track 201 and one end of the double Y-axis 202 are both provided with the motor 3.
The machining device 4 comprises a driving mechanism 4, the driving mechanism 4 is arranged on the portal frame 2, an electric spindle 42 is arranged in the driving mechanism 4, and a special-shaped milling cutter 43 is arranged at the bottom end of the electric spindle 42.
The special-shaped milling cutter 43 is divided into a T-shaped head part and a rod part, and thread paths are arranged on the T-shaped head part and the rod part.
Two vent holes 7 are respectively formed in two long side surfaces of the inner core 61, and the vent holes 7 are 20cm in height, 15cm in width and 15cm in depth.
The air flow temperature regulating cushion includes the following steps:
s1, paving the inner core 61 with the length of 2000mm and the width of 1500mm on the upper surface of the machine tool 1, and fixing the inner core 61 by using a fixing device;
s2, programming and importing data into a PLC control system, and processing the upper surface of the inner core 61 within the range of 1700mm in length and 1300mm in width under the control of the PLC control system;
s3, the processing paths are mutually vertical and latticed, the motor 3 on the portal frame 2 drives the processing device 4 to adjust the initial position, the driving mechanism 4 drives the special-shaped milling cutter 43 to rotate at high speed through the electric spindle 42, the rotating speed of the electric spindle 42 is above 20000 turns, the T-shaped head and the rod part of the special-shaped milling cutter simultaneously process the inner core 61, the processed waste is discharged along the thread path, and meanwhile, the suction force generated by the air suction pipe 5 timely discharges the discharged waste.
And S4, the special-shaped milling cutter 43 walks on the portal frame 2 along the processing track, and the processing track of the upper surface of the inner core 61 is finished, so that the inner core 61 can be processed.
This air current adjusts temperature and fills up body and processing technology, adopt integral processing mode, two-layer or three-layer separately processes than before coincide again, the process time will be saved, reduce the operation degree of difficulty, the uneven problem of dislocation that produces easily when eliminating the multilayer coincide simultaneously, and single face processing has also adapted to the use when two kinds of different climates of winter and summer, the one side that has the incision just in time is fit for summer's air permeability and moisture exhaust needs, and the another side that does not open is closed, be fit for winter's heat preservation needs, realize the air current exchange, warm but not dry, hot-blast dehumidification, it is dry and comfortable to restrain the mite.
Through the cooperation of each mechanism, make inner core 61 processed according to the route that has set up by special-shaped milling cutter 43 on lathe 1, the precision of processing has been improved, time saving and labor saving, and convenient operation, the runner shape of simultaneous processing has produced orderly matrix arrangement, several hundreds of independent elastic stands on inner core 61 form good supporting network, no matter lie flat or lie on one's side at the health, all form the support of laminating human body curve, and still more gentle and agreeable than general independent spring, still more silence, extrude repeatedly also can not appear like some spring mattresses because of the friction many times, produce the damaged condition of wrapping bag.
Through setting up special-shaped milling cutter 43, utilize special-shaped milling cutter 43T type head and pole part simultaneous processing, can once only process the bottom big and above-mentioned little air flow channel, guaranteed the circulation of the inside air of pad mouthful air flow channel, and the screw thread route that T type head and pole part were seted up, can in time discharge the waste material of processing, siphoned away through air suction pipe 5, reduced the influence of processing waste material to the follow-up processing of special-shaped milling cutter 43, guaranteed processingquality.
The above-mentioned embodiments, objects, technical solutions and advantages of the present invention are further described in detail, it should be understood that the above-mentioned embodiments are only illustrative of the present invention and are not intended to limit the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. An air flow temperature-adjusting cushion body and a processing technology thereof, which comprises a machine tool (1) and is characterized in that: a portal frame (2) is arranged above the machine tool (1), the portal frame (2) is arranged on the machine tool (1) in a sliding mode, a machining device (4) is arranged on the portal frame (2), the machining device (4) slides on the portal frame (2), an air suction pipe (5) is arranged on the portal frame (2), one end of the air suction pipe (5) is aligned to the bottom end of the machining device (4), and an inner core (61) is arranged on the upper surface of the machine tool (1);
the upper surface and the lower surface of the inner core (61) are both provided with high-density quick-resilience supporting layers (62), one surfaces, far away from the two high-density quick-resilience supporting layers (62), of the two high-density quick-resilience supporting layers are both provided with pure cotton gauze sleeve layers (63), one surfaces, far away from the two pure cotton gauze sleeve layers (63), of the two pure cotton gauze sleeve layers are both provided with heat-insulating synthetic fiber layers (64), one surfaces, far away from the two heat-insulating synthetic fiber layers (64), of the two heat-insulating synthetic fiber layers are both provided with medium-density memory cotton interlayers (65), and one surfaces, far away from the two medium-density memory cotton interlayers (65), of the;
the pad body (6) is composed of the inner core (61), the high-density quick-rebound supporting layer (62), the pure cotton gauze sleeve layer (63), the heat-preservation synthetic fiber layer (64), the medium-density memory cotton interlayer (65) and the pure cotton skin-friendly layer (66).
2. The airflow temperature-regulating cushion body and the processing technology thereof as claimed in claim 1, wherein: the gantry (2) comprises double X-axis rails (201), the two X-axis rails (201) are respectively located on two sides of the upper surface of the machine tool (1), Y axes (202) are arranged on the two X-axis rails (201), and the top ends of the two Y-axis rails (202) are connected with two ends of a Z axis (203).
3. The airflow temperature-regulating cushion body and the processing technology thereof as claimed in claim 2, wherein: and one end of the X-axis track (201) and one end of the double Y-axis track (202) are both provided with a motor (3).
4. The airflow temperature-regulating cushion body and the processing technology thereof as claimed in claim 1, wherein: the machining device (4) comprises a driving mechanism (4), the driving mechanism (4) is arranged on the portal frame (2), an electric spindle (42) is arranged in the driving mechanism (4), and a special-shaped milling cutter (43) is arranged at the bottom end of the electric spindle (42).
5. The airflow temperature-regulating cushion body and the processing technology thereof as claimed in claim 4, wherein: the special-shaped milling cutter (43) is divided into a T-shaped head part and a rod part, and thread paths are formed in the T-shaped head part and the rod part.
6. The airflow temperature-regulating cushion body and the processing technology thereof as claimed in claim 1, wherein: two vent holes (7) are respectively formed in two long side faces of the inner core (61), and the vent holes (7) are 2cm high, 15cm wide and 15cm deep.
7. The air flow temperature-regulating cushion body processing technology comprises the following steps:
s1, paving the inner core (61) with the length of 2000mm and the width of 1500mm on the upper surface of the machine tool (1), and fixing the inner core (61) by using a fixing device;
s2, programming data and importing the data into a PLC control system, and processing the upper surface of the inner core (61) within the range of 1700mm in length and 1300mm in width under the control of the PLC control system;
s3, processing paths are mutually vertical in a grid shape, a motor (3) on a portal frame (2) drives a processing device (4) to adjust an initial position, a driving mechanism (4) drives a special-shaped milling cutter (43) to rotate at a high speed through an electric spindle (42), the rotating speed of the electric spindle (42) is above 20000 turns, the T-shaped head and the rod part of the special-shaped milling cutter simultaneously process an inner core (61), processed waste materials are discharged along a thread path, and meanwhile, the discharged waste materials are timely discharged by suction force generated by an air suction pipe (5);
s4, the special-shaped milling cutter (43) travels on the portal frame (2) along the processing track, and the processing of the inner core (61) can be completed after the processing track of the upper surface of the inner core (61) is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911080820.5A CN110664165A (en) | 2019-11-07 | 2019-11-07 | Air flow temperature-regulating cushion and processing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911080820.5A CN110664165A (en) | 2019-11-07 | 2019-11-07 | Air flow temperature-regulating cushion and processing technology |
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| Publication Number | Publication Date |
|---|---|
| CN110664165A true CN110664165A (en) | 2020-01-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911080820.5A Pending CN110664165A (en) | 2019-11-07 | 2019-11-07 | Air flow temperature-regulating cushion and processing technology |
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|---|---|---|---|---|
| US3222697A (en) * | 1955-07-05 | 1965-12-14 | Mobay Chemical Corp | Profiled polyurethane foam articles of manufacture |
| CN2914845Y (en) * | 2006-05-18 | 2007-06-27 | 施丽卿 | Multi-layered mattress structure |
| CN103763992A (en) * | 2011-07-19 | 2014-04-30 | 金斯道恩公司 | Foam mattress with progressive support characteristics and method for manufacturing the same |
| CN205218162U (en) * | 2015-12-29 | 2016-05-11 | 肇庆市丰驰精密金属制品有限公司 | Nonstandard tertia sword |
| CN107334316A (en) * | 2017-07-07 | 2017-11-10 | 浙江大自然旅游用品有限公司 | Mattress construction and preparation method thereof |
| CN107803663A (en) * | 2017-10-31 | 2018-03-16 | 苏州宇力管业有限公司 | A kind of cutting milling side all-in-one of revolving meber |
| CN208052038U (en) * | 2018-04-10 | 2018-11-06 | 苏州火把自动化科技有限公司 | The groover of hot-water warming mattress processing |
-
2019
- 2019-11-07 CN CN201911080820.5A patent/CN110664165A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3222697A (en) * | 1955-07-05 | 1965-12-14 | Mobay Chemical Corp | Profiled polyurethane foam articles of manufacture |
| CN2914845Y (en) * | 2006-05-18 | 2007-06-27 | 施丽卿 | Multi-layered mattress structure |
| CN103763992A (en) * | 2011-07-19 | 2014-04-30 | 金斯道恩公司 | Foam mattress with progressive support characteristics and method for manufacturing the same |
| CN205218162U (en) * | 2015-12-29 | 2016-05-11 | 肇庆市丰驰精密金属制品有限公司 | Nonstandard tertia sword |
| CN107334316A (en) * | 2017-07-07 | 2017-11-10 | 浙江大自然旅游用品有限公司 | Mattress construction and preparation method thereof |
| CN107803663A (en) * | 2017-10-31 | 2018-03-16 | 苏州宇力管业有限公司 | A kind of cutting milling side all-in-one of revolving meber |
| CN208052038U (en) * | 2018-04-10 | 2018-11-06 | 苏州火把自动化科技有限公司 | The groover of hot-water warming mattress processing |
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Application publication date: 20200110 |
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