CN110657243A - an automatic drain valve - Google Patents
an automatic drain valve Download PDFInfo
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- CN110657243A CN110657243A CN201810700780.9A CN201810700780A CN110657243A CN 110657243 A CN110657243 A CN 110657243A CN 201810700780 A CN201810700780 A CN 201810700780A CN 110657243 A CN110657243 A CN 110657243A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
- F16K1/34—Cutting-off parts, e.g. valve members, seats
- F16K1/46—Attachment of sealing rings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/02—Construction of housing; Use of materials therefor of lift valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
- F16K31/122—Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a piston
- F16K31/1221—Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a piston one side of the piston being spring-loaded
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sliding Valves (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种气源处理元件,尤其是涉及一种用于气源处理的自动排水阀,属于气动技术领域。The invention relates to an air source treatment element, in particular to an automatic drain valve for air source treatment, and belongs to the technical field of pneumatics.
背景技术Background technique
现有的自动排水阀按驱动类型的不同主要分为电磁式和机械式两种。电磁式自动排水阀依靠电磁驱动,排水阀的开启和关闭通过微机控制电磁阀的得失电,从而实现排水阀的排水。该排水阀排水时依靠微机控制,当微机出现故障或断电时,无法实现排水阀的自动排水,而排水阀的开启和关闭是由程序设定好的开关时间,当排水阀无积水时开启,易造成压缩空气的损失。机械式自动排水阀常见的是浮球式排水阀,当水在排水阀中到达一定水位时,浮球的浮力大于阀口的开启压力,排水口打开排水,当浮球的浮力小于阀口的开启压力时,排水口闭合。该结构由于设置了浮球,体积较大,且积压在排水阀中的水无法完全排尽,特别在高寒冷的环境中如果不及时排出水,水结成冰块会导致排水阀的动作失效,影响排水阀的排水。因此急需设计一种无需通电、无压缩空气损失、结构紧凑、工作可靠、可在高寒冷的环境中使用的自动排水阀。The existing automatic drain valve is mainly divided into electromagnetic type and mechanical type according to different driving types. The electromagnetic automatic drain valve relies on electromagnetic drive, and the opening and closing of the drain valve is controlled by the computer to control the gain and loss of electricity of the electromagnetic valve, so as to realize the drainage of the drain valve. The drain valve is controlled by a microcomputer when it drains water. When the microcomputer fails or is powered off, the drain valve cannot be automatically drained. The opening and closing of the drain valve are set by the program. When the drain valve has no water Open, easy to cause the loss of compressed air. The most common type of mechanical automatic drain valve is a floating ball drain valve. When the water reaches a certain water level in the drain valve, the buoyancy of the float ball is greater than the opening pressure of the valve port, and the drain port opens to drain. When the buoyancy of the float ball is smaller than the valve port When the pressure is opened, the drain is closed. Due to the floating ball, the structure has a large volume, and the water accumulated in the drain valve cannot be completely drained. Especially in a high and cold environment, if the water is not drained in time, the water will freeze into ice, which will cause the action of the drain valve to fail. , affecting the drainage of the drain valve. Therefore, it is urgent to design an automatic drain valve that does not require electricity, has no compressed air loss, has a compact structure, is reliable in operation, and can be used in a high and cold environment.
专利号为201620500946.9的中国实用新型专利公开了一种自动排水阀,其包括呈筒状的阀体,阀体上端为进水端,阀体的下端为出水端,阀体外侧设有若干与阀体内腔相连通的进气孔,阀体内开设有环形密封槽,进气孔由阀体的外侧壁开设至环形密封槽的下侧槽壁上,环形密封槽内设有环形密封垫,环形密封垫的内缘伸出环形密封槽外,阀体的出水端内设有弹簧,弹簧作用在环形密封垫的下端并使环形密封垫位于环形密封槽的上侧,当阀体进水时环形密封垫克服弹簧的弹力作用向环形密封槽的下侧移动并将进气孔封闭。此排水阀能够实现自动排水,但是限于其结构特点,难免有少量残留。The Chinese utility model patent with the patent number of 201620500946.9 discloses an automatic drain valve, which includes a cylindrical valve body, the upper end of the valve body is the water inlet end, the lower end of the valve body is the water outlet end, and the outside of the valve body is provided with a plurality of and valves. The air inlet hole is connected with the inner cavity. The valve body is provided with an annular sealing groove. The air inlet hole is opened from the outer side wall of the valve body to the lower groove wall of the annular sealing groove. The inner edge of the gasket protrudes out of the annular sealing groove, and the water outlet end of the valve body is provided with a spring. The spring acts on the lower end of the annular sealing gasket and makes the annular sealing gasket located on the upper side of the annular sealing groove. When the valve body enters water, the ring seals The pad moves toward the lower side of the annular sealing groove against the elastic force of the spring and closes the air inlet. This drain valve can realize automatic drainage, but due to its structural characteristics, it is inevitable that there will be a small amount of residue.
发明内容SUMMARY OF THE INVENTION
本发明第一方面提供一种自动排水阀,其包括阀体,该阀体内装有横向移动机构、纵向移动机构及下端板;所述横向移动机构和纵向移动机构相互配合,所述阀体为上端、下端、左端均开口的中空结构,所述下端板设置于所述阀体内靠近阀体下端出口处,所述下端板的中心具有一排水孔;所述横向移动机构从阀体的左端开口穿入阀体的内部,所述横向移动机构能够沿阀体的左端开口的轴线相对于阀体做横向移动;所述纵向移动机构设置于阀体内部且能在所述横向移动机构作用下内沿阀体的上、下端开口轴线做纵向移动。A first aspect of the present invention provides an automatic drain valve, which includes a valve body, and the valve body is equipped with a lateral movement mechanism, a longitudinal movement mechanism and a lower end plate; the lateral movement mechanism and the longitudinal movement mechanism cooperate with each other, and the valve body is The upper end, the lower end and the left end are all open hollow structures, the lower end plate is arranged in the valve body near the outlet of the lower end of the valve body, and the center of the lower end plate has a drainage hole; the lateral movement mechanism is opened from the left end of the valve body Penetrating into the inside of the valve body, the lateral movement mechanism can move laterally relative to the valve body along the axis of the opening at the left end of the valve body; the longitudinal movement mechanism is arranged inside the valve body and can be moved under the action of the lateral movement mechanism Move longitudinally along the opening axis of the upper and lower ends of the valve body.
优选的是,所述纵向移动机构包括阀芯,该阀芯的底部还包括胶圈;阀芯的下部外侧套装弹簧I,所述阀芯的底部具有一凸出柱,该凸出柱套装于下端板的排水孔内,凸出柱外侧套有半球形的胶圈,胶圈位于所述纵向移动机构和所述下端板之间。Preferably, the longitudinal movement mechanism includes a valve core, and the bottom of the valve core also includes a rubber ring; the lower outer side of the valve core is sleeved with a spring I, and the bottom of the valve core has a protruding post, and the protruding post is sleeved on the bottom of the valve core. In the drainage hole of the lower end plate, a hemispherical rubber ring is sleeved on the outer side of the protruding column, and the rubber ring is located between the longitudinal moving mechanism and the lower end plate.
优选的是,阀体的左端开口为圆形孔,所述横向移动机构包括:导向杆、弹簧II、弹簧座;导向杆横向安装于阀体内部,其左侧的截面积大于右侧的截面积,上侧突出部位的顶部包括至少一个斜面,弹簧座为中空且一端开口的圆柱形座,圆柱形外表面的预定位置有一环形凸台,弹簧座的环形凸台右侧的一端套于阀体的左端开口内,弹簧座和导向杆之间安装有弹簧II。Preferably, the opening of the left end of the valve body is a circular hole, and the lateral movement mechanism includes: a guide rod, a spring II, and a spring seat; the guide rod is laterally installed inside the valve body, and the cross-sectional area of the left side is larger than that of the right side. area, the top of the protruding part on the upper side includes at least one inclined surface, the spring seat is a hollow cylindrical seat with one end open, a predetermined position on the cylindrical outer surface has an annular boss, and the right end of the annular boss of the spring seat is sleeved on the valve In the opening of the left end of the body, a spring II is installed between the spring seat and the guide rod.
更优选的是,阀体的上端开口为圆形孔,阀芯包括一位于底部的第一圆台、位于第一圆台上方的第二圆台、位于第二圆台上方的圆柱,第一圆台、第二圆台、圆柱一体成型,第一圆台的直径大于第二圆台的直径,第一圆台的高度小于第二圆台的高度,第一圆台的底部具有一凸出柱,圆柱中下部具有一平行于圆柱的母线方向的开槽,开槽左右贯通圆柱,开槽的顶面为一向下方凸出的圆弧形表面。所述横向移动机构的导向杆横向穿过阀芯的圆柱的开槽,导向杆的上侧突出部位与开槽的圆弧形表面相互接触。More preferably, the upper end opening of the valve body is a circular hole, and the valve core includes a first circular truncated at the bottom, a second circular truncated above the first circular truncated, and a cylinder located above the second circular truncated. The round table and the cylinder are integrally formed, the diameter of the first round table is larger than the diameter of the second round table, the height of the first round table is less than the height of the second round table, the bottom of the first round table has a protruding column, and the middle and lower part of the cylinder has a parallel to the cylinder. The slot in the direction of the bus bar, the slot runs through the cylinder on the left and right, and the top surface of the slot is an arc-shaped surface that protrudes downward. The guide rod of the lateral movement mechanism transversely passes through the slot of the cylinder of the valve core, and the upper protruding part of the guide rod is in contact with the circular arc surface of the slot.
进一步地,成型为一体的圆柱和第二圆台的外侧面具有多个均匀分布的纵向凹槽。Further, the outer side surface of the integrally formed cylinder and the second circular frustum has a plurality of evenly distributed longitudinal grooves.
优选地,下端板的上侧外缘具有一圈凹台,该凹台处安装有密封圈III,以增强下端板和阀体下部之间的密封性能。Preferably, the upper outer edge of the lower end plate has a concave platform, and a sealing ring III is installed at the concave platform to enhance the sealing performance between the lower end plate and the lower part of the valve body.
优选地,阀体内部具有一用于对阀芯的第二圆台进行限位的突出部位,该突出部位下方安装有弹簧I,弹簧I的另一端连接至第二圆台的侧面,弹簧I用于将导向杆的突出部位与开槽的圆弧形上表面紧密接触。Preferably, there is a protruding part inside the valve body for limiting the position of the second circular truncated spool, a spring I is installed under the protruding part, the other end of the spring I is connected to the side surface of the second circular truncated, and the spring I is used for Bring the protruding part of the guide rod into close contact with the grooved arcuate upper surface.
优选地,阀体下部出口处设有一凹槽,该凹槽中安装有卡簧,卡簧用于在下端板安装至阀体内后将其固定于阀体内。Preferably, a groove is provided at the outlet of the lower part of the valve body, and a circlip is installed in the groove, and the circlip is used to fix the lower end plate in the valve body after it is installed in the valve body.
优选地,横向移动机构的导向杆右端外侧具有第一凹槽,该第一凹槽内设置有密封圈II,导向杆左端外侧设置有第二凹槽,该第二凹槽内设置有密封圈IV,密封圈II和密封圈IV用于增强导向杆和阀体之间的密封性能,阀体右侧端部包括一通孔,便于与空气联通。Preferably, the outer side of the right end of the guide rod of the lateral movement mechanism has a first groove, the first groove is provided with a sealing ring II, the outer side of the left end of the guide rod is provided with a second groove, and the second groove is provided with a sealing ring IV, the sealing ring II and the sealing ring IV are used to enhance the sealing performance between the guide rod and the valve body. The right end of the valve body includes a through hole to facilitate communication with the air.
本发明提供的自动排水阀的工作原理为:The working principle of the automatic drain valve provided by the present invention is as follows:
使用时,将阀体的上端口与气动系统排水口通过螺纹连接,并依靠密封圈I进行密封,可防止气动系统排水口与阀体连接处的泄漏,阀体的上端口与气动系统排水口相连,阀体的下端口朝下,当上端口无压缩空气或上端口有压缩空气且水浸没导向杆时,横向移动机构的导向杆依靠弹簧II的作用力沿阀体的左端开口的轴线向右移动,直至阀芯的最右端,此时导向杆上侧突出部位的斜面的最高点与阀芯的开槽的圆弧形上表面相接触,阀芯克服弹簧I的作用力上移,使胶圈与下端板的上表面分离,排水阀中的水沿阀芯的纵向凹槽从下端板的排水孔内流出,此时排水阀处于打开状态。当上端口有压缩空气且水未浸没导向杆时,压缩空气充满至阀芯腔体内,由于导向杆左侧的横截面积大于右侧的横截面积,在相同压力的空气作用下,导向杆左侧的推力大于右侧的推力,导向杆沿阀体的左端开口的轴线向左移动,阀芯的开槽的圆弧形上表面在弹簧I的作用下沿导向杆上侧突出部位的斜面向下移动,直至胶圈与下端板上表面完全贴合,此时排水阀处于关闭状态。When in use, connect the upper port of the valve body with the drainage port of the pneumatic system through threads, and rely on the sealing ring I for sealing, which can prevent the leakage of the connection between the drainage port of the pneumatic system and the valve body, and the upper port of the valve body and the drainage port of the pneumatic system. Connected, the lower port of the valve body faces downward, when there is no compressed air in the upper port or there is compressed air in the upper port and the guide rod is submerged by water, the guide rod of the lateral movement mechanism relies on the force of the spring II to move along the axis of the opening of the left end of the valve body. Move to the right until the rightmost end of the valve core. At this time, the highest point of the inclined surface of the protruding part on the upper side of the guide rod is in contact with the slotted arc-shaped upper surface of the valve core. The valve core overcomes the force of the spring I and moves upward, so that The rubber ring is separated from the upper surface of the lower end plate, the water in the drain valve flows out from the drainage hole of the lower end plate along the longitudinal groove of the valve core, and the drain valve is in an open state at this time. When there is compressed air in the upper port and the water does not submerge the guide rod, the compressed air is filled into the valve core cavity. Since the cross-sectional area of the left side of the guide rod is larger than that of the right side, under the same pressure of air, the guide rod will The thrust on the left side is greater than the thrust on the right side, and the guide rod moves to the left along the axis of the opening of the left end of the valve body. Move down until the rubber ring is completely in contact with the upper surface of the lower end plate, and the drain valve is closed at this time.
本发明所述自动排水阀无需通电、无压缩空气损失、结构紧凑、工作可靠、可在高寒冷的环境中使用。The automatic drain valve of the invention does not need to be electrified, has no loss of compressed air, has a compact structure, is reliable in operation, and can be used in a high and cold environment.
本发明的第二方面是提供一种自动排水阀的开启和关闭方法,其包括A second aspect of the present invention is to provide an opening and closing method of an automatic drain valve, comprising:
步骤a.将阀体的上端口与气动系统排水口相连,阀体的下端口朝下,当上端口无压缩空气或上端口有压缩空气且水浸没导向杆5时,横向移动机构的导向杆5依靠弹簧12的作用力沿阀体1的左端开口的轴线向右移动,直至阀芯1的最右端;Step a. Connect the upper port of the valve body to the drainage port of the pneumatic system, and the lower port of the valve body is facing down. When there is no compressed air in the upper port or there is compressed air in the upper port and the
步骤b.导向杆5上侧突出部位的斜面的最高点与阀芯3的开槽25的圆弧形上表面26 相接触,使阀芯3克服弹簧6的向下的作用力而上移,从而使胶圈7与下端板8的上表面分离,排水阀中的水沿阀芯3的纵向凹槽27向下流动,继而从下端板9的排水孔内流出,达到排水的目的,此时排水阀处于打开状态;Step b. The highest point of the inclined surface of the protruding part on the upper side of the
步骤c.当上端口有压缩空气且水未浸没导向杆5时,压缩空气充满至阀芯腔体内,利用导向杆5左侧的截面积大于右侧的截面积,相同气压作用下,导向杆5左侧的压力大于右侧的压力,因而导向杆5沿阀体1的左端开口的轴线向左移动;Step c. When there is compressed air in the upper port and the water does not submerge the
步骤d.阀芯3的开槽25的圆弧形上表面在弹簧6的向下的弹力作用下沿导向杆5上侧突出部位的斜面向下移动,直至胶圈7与下端板9的上表面完全贴合,从而使排水阀处于关闭状态。Step d. The arc-shaped upper surface of the slot 25 of the
附图说明Description of drawings
图1为本发明所述一种自动排水阀的一优选实施例处于排水状态时的剖面结构示意图;FIG. 1 is a schematic cross-sectional structure diagram of a preferred embodiment of an automatic drain valve according to the present invention when it is in a drain state;
图2为图1所示实施例关闭状态时的剖面结构示意图;FIG. 2 is a schematic cross-sectional structure diagram of the embodiment shown in FIG. 1 in a closed state;
图3为图1所示实施例中阀芯3的立体结构示意图;FIG. 3 is a schematic three-dimensional structure diagram of the
图4为图3所示阀芯3另一角度的结构示意图;FIG. 4 is a schematic structural diagram of another angle of the
图5是本发明所述一种自动排水阀的另一优选实施例处于关闭状态时的剖面结构示意图;5 is a schematic cross-sectional structural diagram of another preferred embodiment of an automatic drain valve according to the present invention when it is in a closed state;
图6是图5所示实施例处于打开、排水状态时的剖面结构示意图:Fig. 6 is a schematic cross-sectional structure diagram of the embodiment shown in Fig. 5 when it is in an open and draining state:
图1-图6中数字标记的含义是:The meanings of the numbers in Figures 1 to 6 are:
1阀体 2密封圈I 3阀芯 4密封圈II 5导向杆 6弹簧I 7胶圈 8密封圈III 9下端板 10卡簧 11密封圈IV 12弹簧 II1
13弹簧座 21第一圆台 22第二圆台 23圆柱 24凸出柱 25开槽 26圆弧形上表面27纵向凹槽。13
具体实施方式Detailed ways
实施例1.1:一种自动排水阀,包括阀体1、横向移动机构、纵向移动机构、下端板9;阀体1为上端、下端、左端均开口的中空结构,下端板9设置于阀体1内靠近阀体下端出口处,下端板9的中心具有一排水孔;所述横向移动机构从阀体1的左端开口穿入阀体1的内部,所述横向移动机构能够沿阀体1的左端开口的轴线相对于阀体1做横向移动;所述纵向移动机构设置于阀体1内部且能在所述横向移动机构作用下内沿阀体1的上、下端开口轴线做纵向移动。Embodiment 1.1: an automatic drain valve, comprising a
如图1所示,所述纵向移动机构包括阀芯3、弹簧I 6、胶圈7;阀芯3的下部外侧套装弹簧I 6,阀芯3的底部具有一凸出柱24,该凸出柱24套于下端板9的排水孔内,凸出柱24 外侧套有半球形的胶圈7,胶圈7位于所述纵向移动机构和下端板9之间。As shown in FIG. 1, the longitudinal movement mechanism includes a
如图1所示,阀体1的左端开口为圆形孔,所述横向移动机构包括:导向杆5、弹簧II12、弹簧座13;导向杆5横向安装于阀体1内部,其左侧的截面积大于右侧的截面积,上侧突出部位为一斜面,弹簧座13为中空且一端开口的圆柱形座,圆柱形外表面的预定位置有一环形凸台,弹簧座13的环形凸台右侧的一端套于阀体1的左端开口内,弹簧座13和导向杆5之间安装有弹簧II 12。As shown in FIG. 1 , the opening of the left end of the
如图1中所示,阀体1的上端开口为圆形孔,如图3中所示,阀芯3包括一位于底部的第一圆台21、位于第一圆台21上方的第二圆台22、位于第二圆台22上方的圆柱23,第一圆台21、第二圆台22、圆柱23一体成型,第一圆台21的直径大于第二圆台22的直径,第一圆台21的高度为第二圆台22的高度之1/4,第一圆台21的底部具有一凸出柱24,圆柱 23中下部具有一垂直于圆柱23的轴线方向的开槽25,开槽25左右贯通圆柱23,开槽25的上表面为一往下方凸出的圆弧形上表面26。如图1和2中所示,所述横向移动机构的导向杆 5横向穿过阀芯3的圆柱23的开槽25,导向杆5的上侧突出部位与开槽25的圆弧形上表面 26相互接触。该上侧突出部位包括两个斜面,排水时,两个斜面的顶点位于圆弧形上表面26 的下方中心处。As shown in FIG. 1 , the upper end opening of the
进一步地,如图4中所示,成型为一体的圆柱23和第二圆台22的外侧面具有多个均匀分布的纵向凹槽27。Further, as shown in FIG. 4 , the outer side surfaces of the cylindrical 23 and the second circular truncated 22 formed as a whole have a plurality of
优选地,下端板9的上侧外缘具有一圈凹台,该凹台处安装有密封圈III 8,以增强下端板9和阀体1下部之间的密封性能。Preferably, the upper outer edge of the
优选地,阀体1内部具有一用于对阀芯3的第二圆台22进行限位的突出部位,该突出部位下方安装有弹簧I 6,弹簧I 6的另一端连接至第二圆台22的侧面,弹簧I 6用于将导向杆5的突出部位与开槽25的圆弧形上表面26紧密接触。Preferably, the
优选地,阀体1下部出口处设有一凹槽,该凹槽中安装有卡簧10,卡簧10用于在下端板9安装至阀体1内后将其固定于阀体1内。Preferably, a groove is provided at the outlet of the lower part of the
优选地,横向移动机构的导向杆5右端外侧具有第一凹槽,该第一凹槽内设置有密封圈 II 4,导向杆5左端外侧设置有第二凹槽,该第二凹槽内设置有密封圈IV 11,密封圈II 4 和密封圈IV 11用于增强导向杆5和阀体1之间的密封性能,阀体1右侧端部包括一通孔,便于与空气联通。Preferably, a first groove is provided on the outer side of the right end of the
本发明提供的自动排水阀的工作原理为:The working principle of the automatic drain valve provided by the present invention is as follows:
使用时,将阀体1的上端口与气动系统排水口通过螺纹连接,并依靠密封圈I 2进行密封,可防止气动系统排水口与阀体1连接处的泄漏,如图1所示,阀体1的上端口与气动系统排水口相连,阀体1的下端口朝下,当上端口无压缩空气或上端口有压缩空气且水浸没导向杆5时,横向移动机构的导向杆5依靠弹簧II 12的作用力沿阀体1的左端开口的轴线向右移动,直至阀芯1的最右端,此时导向杆5上侧突出部位的斜面的最高点与阀芯3的开槽25的圆弧形上表面26相接触,阀芯3克服弹簧I 6的作用力上移,使胶圈7与下端板8的上表面分离,排水阀中的水沿阀芯3的纵向凹槽27从下端板9的排水孔内流出,此时排水阀处于打开状态。如图2所示,当上端口有压缩空气且水未浸没导向杆5时,压缩空气充满至阀芯腔体内,由于导向杆5左侧的横截面积大于右侧的横截面积,在相同压力的空气作用下,导向杆5左侧的压力大于右侧的压力,导向杆5沿阀体1的左端开口的轴线向左移动,阀芯 3的开槽25的圆弧形上表面26在弹簧I 6的作用下沿导向杆5上侧突出部位的斜面向下移动,直至胶圈7与下端板9上表面完全贴合,此时排水阀处于关闭状态。When in use, the upper port of the
实施例1.2:一种自动排水阀,同实施例1.1,不同之处在于,如图5、图6所示,阀体1的上端开口外侧壁为锥形,该锥形的外侧壁与气动系统的排水口连接时能够紧密连接,且没有密封圈I的情况下也能实现良好的密封效果。Embodiment 1.2: An automatic drain valve, the same as Embodiment 1.1, the difference is that, as shown in Figure 5 and Figure 6, the outer side wall of the upper end opening of the
实施例2.1:一种自动排水阀的开启和关闭方法,其包括:Embodiment 2.1: a kind of opening and closing method of automatic drain valve, it comprises:
步骤a.将阀体的上端口与气动系统排水口相连,阀体的下端口朝下,当上端口无压缩空气或上端口有压缩空气且水浸没导向杆5时,横向移动机构的导向杆5依靠弹簧12的作用力沿阀体1的左端开口的轴线向右移动,直至阀芯1的最右端;Step a. Connect the upper port of the valve body to the drainage port of the pneumatic system, and the lower port of the valve body is facing down. When there is no compressed air in the upper port or there is compressed air in the upper port and the
步骤b.导向杆5上侧突出部位的斜面的最高点与阀芯3的开槽25的圆弧形上表面26 相接触,使阀芯3克服弹簧6的向下的作用力而上移,从而使胶圈7与下端板8的上表面分离,排水阀中的水沿阀芯3的纵向凹槽27向下流动,继而从下端板9的排水孔内流出,达到排水的目的,此时排水阀处于打开状态;Step b. The highest point of the inclined surface of the protruding part on the upper side of the
步骤c.当上端口有压缩空气且水未浸没导向杆5时,压缩空气充满至阀芯腔体内,利用导向杆5左侧的截面积大于右侧的截面积,相同气压作用下,导向杆5左侧的压力大于右侧的压力,因而导向杆5沿阀体1的左端开口的轴线向左移动;Step c. When there is compressed air in the upper port and the water does not submerge the
步骤d.阀芯3的开槽25的圆弧形上表面在弹簧6的向下的弹力作用下沿导向杆5上侧突出部位的斜面向下移动,直至胶圈7与下端板9的上表面完全贴合,从而使排水阀处于关闭状态。依次执行步骤a、b实现排水阀的开启,或依次执行步骤c、d实现排水阀的关闭。Step d. The arc-shaped upper surface of the slot 25 of the
上述实施例所述自动排水阀与现有技术中的自动排水阀相比,上述实施例具有如下突出优点和效果:Compared with the automatic drain valve in the prior art, the above-mentioned embodiment has the following outstanding advantages and effects:
(1)阀体1的上端口与气动系统排水口通过螺纹连接,并依靠密封圈I 2进行密封,可防止气动系统排水口与阀体1连接处的泄漏,具有良好的密封效果;(1) The upper port of the
(2)导向杆5左右两端凹槽内安装的密封圈II 4和密封圈IV 11,可防止压缩空气在阀体1腔体中的泄漏,具有良好的密封效果;(2) The sealing ring II 4 and the sealing
(3)弹簧座13左端面和阀体1右端面的小孔与大气相通,可使导向杆5更加顺畅的左右移动;(3) The small holes on the left end face of the
(4)该自动排水阀在无压缩空气或水积满导向杆5时,可自动排水,可防止在高寒冷的环境中,水结成冰块,导致排水阀胀裂或排水失效。(4) The automatic drain valve can automatically drain water when there is no compressed air or when the
(5)该自动排水阀无电气控制和浮球结构,具有结构紧凑、工作可靠的优点。(5) The automatic drain valve has no electric control and floating ball structure, and has the advantages of compact structure and reliable operation.
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