缝纫机sewing machine
技术领域technical field
本发明涉及一种缝纫机。The present invention relates to a sewing machine.
背景技术Background technique
公知有一种能够调整穿在机针上的面线的长度的缝纫机。就日本特许公开1994年190172号所述的缝纫机而言,该缝纫机从面线供给路径上游侧开始依次具有第一夹线器、第一把持装置、线拉拽部、第二把持装置、第二夹线器和夹线器。第一把持装置和第二把持装置均为:在呈开启状态时把持面线,在呈关闭状态时松开面线。线拉拽部能够将面线从第一夹线器侧拉拽过来。夹线器具有挑线弹簧和止挡体。挑线弹簧能够摆动。止挡体与缝纫机的止挡驱动器相卡合。一边由缝纫机将第一把持装置和第二把持装置切换到开启状态、关闭状态,一边由线拉拽部将面线拉拽过来,之后,缝纫机进行起缝。此时,第二把持装置和止挡驱动器呈开启状态,由第二把持装置把持面线。止挡体移动到禁止挑线弹簧摆动的位置,从而,禁止因挑线弹簧的摆动所导致的面线被从夹线器陆续放出。缝纫机将处于针尖处的面线消耗于起缝中。There is known a sewing machine capable of adjusting the length of the upper thread passed on the needle. The sewing machine described in Japanese Patent Laid-Open No. 1994-190172 includes a first thread gripper, a first gripping device, a thread pulling portion, a second gripping device, a second gripping device, and a second gripping device in this order from the upstream side of the upper thread supply path. Wire Clamps and Wire Clamps. The first holding device and the second holding device are both: holding the upper thread in the open state, and releasing the upper thread in the closed state. The thread pulling part can pull the upper thread from the side of the first thread gripper. The thread tensioner has a thread take-up spring and a stopper body. The thread take-up spring can swing. The stopper body is engaged with the stopper driver of the sewing machine. The upper thread is pulled by the thread pulling part while the first holding device and the second holding device are switched between the open state and the closed state by the sewing machine, and then the sewing machine starts sewing. At this time, the second gripping device and the stopper driver are in an open state, and the upper thread is gripped by the second gripping device. The stopper body moves to a position where the swing of the thread take-up spring is prohibited, thereby prohibiting the upper thread from being successively released from the thread gripper due to the swing of the thread take-up spring. The sewing machine consumes the upper thread at the tip of the needle in the starting seam.
由于上述缝纫机将处于针尖处的面线消耗于起缝中来进行缝制,因此,在缝制之前,需要使处于针尖处的面线具有一定长度。在处于针尖处的面线的长度较长时,被拉到布料下方的面线会变长。因此,存在下述可能:处于针尖处的面线在被消耗于起缝中之前在布料的下方缠结成团,即发生所谓的鸟巢(日文:鳥の巣)。Since the above-mentioned sewing machine consumes the upper thread at the needle tip for sewing, it is necessary to make the upper thread at the needle tip to have a certain length before sewing. When the length of the upper thread at the needle point is longer, the upper thread pulled under the fabric becomes longer. Therefore, there is a possibility that the upper thread at the needle tip becomes tangled under the cloth before being consumed in the starting seam, and a so-called bird's nest (Japanese: 鳳の巣) occurs.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于,提供一种缝纫机,该缝纫机能够抑制面线在起缝时在布料的下方缠结成团的情况发生。An object of the present invention is to provide a sewing machine capable of suppressing the occurrence of the upper thread being tangled and clumped under the cloth at the time of starting sewing.
技术方案1的缝纫机具有:缝制部,其具有针杆,该针杆装配有机针,该针杆能够上下运动,该缝制部能够利用上下运动的所述机针对布料进行缝制;夹线机构,该夹线机构具有:夹线盘,其卷绕有面线;及驱动部,其用于使所述夹线盘旋转,该夹线机构通过所述夹线盘的旋转,来调整所述面线向所述机针的供给量;缝制控制部,其通过控制所述缝制部,来对所述布料进行缝制;及线调整控制部,在通过所述缝制控制部控制来对所述布料进行缝制时,由该线调整控制部控制所述驱动部,来控制所述面线向所述机针的供给量,该缝纫机的特征在于,所述线调整控制部具有线收回控制部,在通过所述缝制控制部控制来对所述布料进行起缝时,由该线收回控制部控制所述驱动部,使所述面线向收回方向移动规定量,该收回方向为向所述机针供给所述面线的供给方向的反向,该规定量是基于所述面线穿在所述机针上的量而言的规定量。通过由线收回控制部控制驱动部,能够使在起缝时留在布料上的面线的量较少。因此,缝纫机能够抑制面线在起缝时在布料的下方缠结成团的情况发生。The sewing machine of claim 1 has: a sewing part having a needle bar equipped with a machine needle, the needle bar can move up and down, and the sewing part can use the machine that moves up and down to sew the cloth; thread clamping The thread tensioning mechanism has: a thread tensioning disc on which the upper thread is wound; and a driving part for rotating the thread tensioning disc, and the thread tensioning mechanism adjusts the a supply amount of the upper thread to the needle; a sewing control unit that controls the sewing unit to sew the fabric; and a thread adjustment control unit that controls the sewing control unit When sewing the fabric, the thread adjustment control unit controls the drive unit to control the supply amount of the upper thread to the needle. The sewing machine is characterized in that the thread adjustment control unit has The thread retraction control unit controls the drive unit to move the upper thread in the retracting direction by a predetermined amount when the fabric is started to be sewn by the sewing control unit. The direction is the reverse direction of the feeding direction of the upper thread to the needle, and the predetermined amount is a predetermined amount based on the amount by which the upper thread is threaded on the needle. By controlling the drive unit by the thread retraction control unit, it is possible to reduce the amount of the upper thread remaining on the cloth when sewing starts. Therefore, the sewing machine can prevent the upper thread from becoming tangled under the cloth when starting sewing.
技术方案2的缝纫机中,也可以是,在通过所述缝制控制部控制来对所述布料进行起缝时,由所述线收回控制部多次控制所述驱动部,使所述面线在合计所述多次的移动下,一共移动所述规定量。面线收回部使面线分多次地移动,从而,与仅使面线移动一次的情况相比,不易引发面线从机针脱离的情况即脱线。因此,缝纫机能够抑制在起缝时发生脱线。In the sewing machine of claim 2, when starting the sewing of the cloth by the control of the sewing control unit, the driving unit may be controlled by the thread retraction control unit a plurality of times so that the upper thread is controlled. The predetermined amount is moved in total by adding up the plurality of movements. The upper thread retracting portion moves the upper thread a plurality of times, so that the upper thread is less likely to be detached from the needle, that is, the thread is lost, compared to the case where the upper thread is moved only once. Therefore, the sewing machine can suppress the occurrence of thread breakage at the start of sewing.
技术方案3的缝纫机中,也可以是,所述线收回控制部使所述面线在从所述缝制控制部使缝制开始起所述机针第一次刺入所述布料之后,且是在所述机针第二次刺入布料之前,向所述收回方向移动至少一次。脱线较容易因上下运动的机针所保持的面线与布料之间发生的摩擦导致发生。面线的移动时机处于机针第一次刺入布料之后且是处于机针第二次刺入布料之前。因此,缝纫机能够抑制在机针第一次刺入布料时发生脱线。In the sewing machine according to claim 3, the thread retraction control unit may cause the upper thread to pierce the cloth for the first time after the needle pierces the cloth for the first time after the sewing control unit starts sewing. Before the needle pierces the cloth for the second time, the needle is moved to the retracting direction at least once. Thread loss is easily caused by friction between the upper thread held by the needle that moves up and down and the fabric. The timing of the movement of the upper thread is after the needle pierces the fabric for the first time and before the needle pierces the fabric for the second time. Therefore, the sewing machine can suppress the occurrence of thread detachment when the needle pierces the cloth for the first time.
技术方案4的缝纫机中,也可以是,所述缝制部具有挑线杆,该挑线杆通过与所述针杆的上下运动同步地进行上下运动,来将所述面线提起,所述线调整控制部具有判断部,该判断部对所述挑线杆是否正在将所述面线提起进行判断,在所述判断部判断为所述挑线杆正在将所述面线提起时,所述线收回控制部使所述面线移动。在挑线杆将面线提起时,面线较容易被抻长。由于面线收回控制部在挑线杆将面线提起的过程中使夹线盘旋转,因此,面线较容易向收回方向移动。因此,缝纫机能够进一步抑制面线在起缝时在布料的下方缠结成团的情况发生。In the sewing machine of claim 4, the sewing section may have a thread take-up lever that lifts the upper thread by moving up and down in synchronization with the up-and-down movement of the needle bar, and the The thread adjustment control unit has a judgment unit that judges whether or not the thread take-up lever is pulling up the upper thread, and when the judging unit determines that the thread take-up lever is pulling up the upper thread, The thread retracting control unit moves the upper thread. When the upper thread is lifted by the thread take-up lever, the upper thread is easily stretched. Since the upper thread retracting control unit rotates the thread tension disc while the thread take-up lever is pulling up the upper thread, the upper thread is easily moved in the retracting direction. Therefore, the sewing machine can further suppress the occurrence of the upper thread being tangled and clumped under the cloth at the time of starting sewing.
技术方案5的缝纫机中,也可以是,该缝纫机具有针数输入部,能够利用该针数输入部输入用于限定通过所述缝制控制部控制来进行的起缝的针数,所述线收回控制部使所述面线在利用所述针数输入部输入的所述针数以内移动所述规定量。缝纫机能够与利用输入部输入的针数相应地对起缝的期间进行限定。因此,缝纫机能够使利用线收回控制部使面线移动的方式多样化。In the sewing machine of claim 5, the sewing machine may include a stitch count input unit, and the stitch count input unit may be used to input the number of stitches for limiting the start of sewing performed by the control of the sewing control unit, and the thread The retraction control unit moves the upper thread by the predetermined amount within the number of stitches input by the number of stitches input unit. In the sewing machine, the period for starting the sewing can be limited according to the number of stitches input by the input unit. Therefore, the sewing machine can diversify the way in which the upper thread is moved by the thread retraction control unit.
技术方案6的缝纫机中,也可以是,该缝纫机具有时机输入部,能够利用该时机输入部输入所述线收回控制部使所述面线移动的时机,所述线收回控制部使所述面线在利用所述时机输入部输入的所述时机向所述收回方向移动。利用线收回控制部使面线移动的时机与利用时机输入部输入的时机相应地变化。因此,缝纫机能够使利用线收回控制部使面线移动的方式多样化。In the sewing machine of claim 6, the sewing machine may include a timing input unit, and the timing input unit may be used to input the timing at which the thread retraction control unit moves the upper thread, and the thread retraction control unit may cause the upper thread to be moved by the thread retraction control unit. The wire moves in the retracting direction at the timing input by the timing input unit. The timing at which the upper thread is moved by the thread retracting control unit changes according to the timing input by the timing input unit. Therefore, the sewing machine can diversify the way in which the upper thread is moved by the thread retraction control unit.
技术方案7的缝纫机中,也可以是,该缝纫机具有移动量输入部,能够利用该移动量输入部输入所述规定量,所述线收回控制部使所述面线移动利用所述移动量输入部输入的所述规定量。利用线收回控制部使面线移动的移动量与利用移动量输入部输入的规定量相应地变化。因此,缝纫机能够使利用线收回控制部使面线移动的方式多样化。In the sewing machine of claim 7, the sewing machine may include a movement amount input unit, the predetermined amount can be input by the movement amount input unit, and the thread retraction control unit may move the upper thread by the movement amount input. the specified amount input from the part. The movement amount by which the upper thread is moved by the thread retraction control unit is changed according to the predetermined amount input by the movement amount input unit. Therefore, the sewing machine can diversify the way in which the upper thread is moved by the thread retraction control unit.
技术方案8的缝纫机中,也可以是,所述线调整控制部具有线供给控制部,该线供给控制部使所述面线在所述线收回控制部使所述面线移动之前,且是在所述机针第一次刺入所述布料之前,向所述供给方向移动,所述线收回控制部使所述面线在所述机针第一次刺入所述布料之后,移动所述规定量。面线在利用线收回控制部使面线移动之前,向供给方向移动。因此,缝纫机能够防止在机针第一次刺入布料时发生穿在机针上的面线不足的情况,从而能够可靠地抑制脱线。In the sewing machine of claim 8, the thread adjustment control unit may include a thread supply control unit that causes the upper thread to be moved before the thread retraction control unit moves the upper thread. Before the needle pierces the cloth for the first time, it is moved in the supply direction, and the thread retraction control unit causes the upper thread to move the upper thread after the needle pierces the cloth for the first time. the specified amount. The upper thread is moved in the feeding direction before the upper thread is moved by the thread retracting control unit. Therefore, the sewing machine can prevent the occurrence of a shortage of the upper thread threaded on the needle when the needle pierces the cloth for the first time, and can reliably prevent the thread from coming off.
附图说明Description of drawings
图1是缝纫机1的立体图。FIG. 1 is a perspective view of the sewing machine 1 .
图2是夹线机构60的剖视图。FIG. 2 is a cross-sectional view of the thread clamping mechanism 60 .
图3是夹线马达16的输出轴18和线圈33的示意图。FIG. 3 is a schematic view of the output shaft 18 and the coil 33 of the thread clamping motor 16 .
图4是缝纫机1的电气结构的框图。FIG. 4 is a block diagram of the electrical configuration of the sewing machine 1 .
图5是表示针杆运动曲线、挑线杆线量曲线、梭子线量曲线、面线6的供给量的说明图。5 is an explanatory diagram showing the needle bar movement curve, the thread take-up lever thread amount curve, the shuttle thread amount curve, and the supply amount of the upper thread 6 .
图6A~图6D是表示旋梭39对面线6进行捕捉的流程的说明图。6A to 6D are explanatory diagrams showing the flow of the hook 39 to catch the thread 6 .
图7是缝制处理的流程图。FIG. 7 is a flowchart of the sewing process.
图8是与图7相连的、缝制处理的流程图。FIG. 8 is a flowchart of the sewing process connected to FIG. 7 .
图9是缝制开始之前的机针10和布料99的主视图。FIG. 9 is a front view of the needle 10 and the cloth 99 before sewing is started.
图10是通常处理的流程图。FIG. 10 is a flowchart of normal processing.
图11是机针10第一次刺入布料99时的主视图。FIG. 11 is a front view when the needle 10 pierces the cloth 99 for the first time.
图12是机针10第一次刺入布料之后又移动到比布料99靠上方处时的主视图。FIG. 12 is a front view when the needle 10 pierces the cloth for the first time and then moves to the upper position of the cloth 99 .
具体实施方式Detailed ways
说明本发明的实施方式。下面的说明使用附图中用箭头表示的左右、前后、上下。图1所示的缝纫机1是用于在布料99形成打结线迹的打结机。Embodiments of the present invention will be described. The following description uses left and right, front and rear, and up and down as indicated by arrows in the drawings. The sewing machine 1 shown in FIG. 1 is a knotting machine for forming a knotted stitch on a cloth 99 .
参照图1~图5,说明缝纫机1的大致构造。缝纫机1具有机座部2、支柱部3和机臂部4。机座部2是缝纫机1的底座,其设置于水平地延伸的工作台。机座部2具有机座主体部7和筒状机座部8。机座主体部7呈大致箱状。筒状机座部8从机座主体部7向前方延伸。机座主体部7的内部和筒状机座部8的内部是相互连通的。筒状机座部8在前端部的上表面具有针板26。由操作者将布料99载置于针板26。针板26具有容针孔。支柱部3从机座主体部7的后部向上方延伸。机臂部4从支柱部3的上部向前方延伸,且与机座部2相对。机臂部4的前端部为顶端部5。顶端部5具有右壁部5A和贯通孔5B(参照图2)。右壁部5A是顶端部5的位于右侧的壁部。贯通孔5B沿左右方向贯通右壁部5A。1 to 5, the schematic structure of the sewing machine 1 will be described. The sewing machine 1 has a base portion 2 , a support portion 3 , and an arm portion 4 . The base part 2 is the base of the sewing machine 1, and is provided on a table extending horizontally. The stand portion 2 has a stand main body portion 7 and a cylindrical stand portion 8 . The stand main body 7 has a substantially box shape. The cylindrical base portion 8 extends forward from the base main body portion 7 . The inside of the stand main body portion 7 and the inside of the cylindrical stand portion 8 communicate with each other. The cylindrical base portion 8 has a needle plate 26 on the upper surface of the front end portion. The cloth 99 is placed on the needle plate 26 by the operator. The needle plate 26 has a needle receiving hole. The pillar portion 3 extends upward from the rear portion of the stand main body portion 7 . The arm part 4 is extended forward from the upper part of the support|pillar part 3, and is opposed to the base part 2. As shown in FIG. The front end part of the arm part 4 is the front end part 5 . The distal end portion 5 has a right wall portion 5A and a through hole 5B (see FIG. 2 ). The right wall portion 5A is a wall portion located on the right side of the distal end portion 5 . The through hole 5B penetrates the right wall portion 5A in the left-right direction.
如图4所示,缝纫机1具有控制装置30、操作部46和踏板38。控制装置30固定在工作台的下表面。控制装置30用于控制缝纫机1的动作。操作部46固定在工作台的上表面。操作部46具有显示部48和输入部47。显示部48能够显示各种信息。输入部47能够检测到操作者输入的各种信息。输入部47包含电源钮。As shown in FIG. 4 , the sewing machine 1 includes a control device 30 , an operation unit 46 and a pedal 38 . The control device 30 is fixed to the lower surface of the table. The control device 30 controls the operation of the sewing machine 1 . The operation part 46 is fixed to the upper surface of the table. The operation unit 46 has a display unit 48 and an input unit 47 . The display unit 48 can display various kinds of information. The input unit 47 can detect various information input by the operator. The input unit 47 includes a power button.
如图1所示,缝纫机1具有缝制机构12。缝制机构12具有针杆11,该针杆11装配有机针10,且该针杆11能够上下运动,该缝制机构能够利用上下运动的机针10在布料99形成线迹98。缝制机构12具有主马达27(参照图4)、上轴15、连杆、挑线机构、针杆上下运动机构、梭子机构40和送布装置20。主马达27被支承在机臂部4的后部。上轴15在机臂部4的内部沿前后方向延伸。上轴15的后端部借助联轴器与主马达27的输出轴相连结。上轴15能够在主马达27的驱动下进行旋转。上轴15的前端部和后端部彼此在同一轴线上。上轴15在后端部附近具有曲柄部。曲柄部是在偏离上轴15的前端部和后端部的轴线的位置呈现弯曲的弯曲部。连杆在支柱部3的内部沿上下方向延伸。连杆的上端部以该连杆能够相对于曲柄部转动的方式与该曲柄部相连结。As shown in FIG. 1 , the sewing machine 1 has a sewing mechanism 12 . The sewing mechanism 12 has a needle bar 11 which is equipped with a machine needle 10 and can move up and down, and can form a stitch 98 on a cloth material 99 by using the machine needle 10 that moves up and down. The sewing mechanism 12 includes a main motor 27 (see FIG. 4 ), an upper shaft 15 , a link, a thread take-up mechanism, a needle bar vertical movement mechanism, a shuttle mechanism 40 , and a cloth feeder 20 . The main motor 27 is supported at the rear of the arm portion 4 . The upper shaft 15 extends in the front-rear direction inside the arm portion 4 . The rear end portion of the upper shaft 15 is connected to the output shaft of the main motor 27 via a coupling. The upper shaft 15 can be rotated by the driving of the main motor 27 . The front end portion and the rear end portion of the upper shaft 15 are coaxial with each other. The upper shaft 15 has a crank portion near the rear end portion. The crank portion is a curved portion that exhibits curvature at positions deviated from the axes of the front end portion and the rear end portion of the upper shaft 15 . The link extends in the vertical direction inside the strut portion 3 . The upper end of the connecting rod is connected to the crank part so that the connecting rod can rotate relative to the crank part.
挑线机构和针杆上下运动机构被顶端部5所支承。挑线机构具有挑线曲柄和挑线杆51。挑线曲柄与上轴15的前端部相连结,挑线杆51设于挑线曲柄。通过挑线曲柄与上轴15一起旋转,从而挑线杆51与针杆11的上下运动相连动地进行上下运动。挑线杆51具有面线穿孔。挑线杆51保持穿在面线穿孔中的面线6(参照图6A)。面线6从面线供给源陆续放出,并经由后述的夹线机构60,放出到挑线杆51的面线穿孔。The thread take-up mechanism and the needle bar up-and-down movement mechanism are supported by the top end portion 5 . The thread take-up mechanism has a thread take-up crank and a thread take-up lever 51 . The thread take-up crank is connected to the front end portion of the upper shaft 15, and the thread take-up lever 51 is provided on the thread take-up crank. When the thread take-up crank rotates together with the upper shaft 15 , the thread take-up lever 51 moves up and down in conjunction with the up and down movement of the needle bar 11 . The thread take-up lever 51 has a hole for the upper thread. The thread take-up lever 51 holds the upper thread 6 (refer to FIG. 6A ) passed through the upper thread hole. The upper thread 6 is drawn out one after another from the supply source of the upper thread, and is drawn out to the upper thread hole of the thread take-up lever 51 via the thread clamping mechanism 60 described later.
针杆上下运动机构具有针杆曲柄连杆、针杆11等。针杆曲柄连杆以能够转动的方式与挑线曲柄相连结,且沿上下方向延伸。针杆11沿上下方向延伸,且与针杆曲柄连杆相连结。针杆11的下端装配有机针10。机针10在下端具有针眼10A(参照图9)。能够将经由挑线杆51的面线穿孔的面线6穿在针眼10A中,从而机针10保持该面线6。通过针杆曲柄连杆利用挑线曲柄的旋转进行往复运动,从而针杆11与机针10一起上下运动。The needle bar up and down movement mechanism has a needle bar crank connecting rod, a needle bar 11 and the like. The needle bar crank link is rotatably connected to the thread take-up crank, and extends in the vertical direction. The needle bar 11 extends in the up-down direction, and is connected to the needle bar crank link. The lower end of the needle bar 11 is fitted with the machine needle 10 . The needle 10 has a needle eye 10A at the lower end (see FIG. 9 ). The needle 10 can hold the upper thread 6 through the needle hole 10A by threading the upper thread 6 perforated by the upper thread through the thread take-up lever 51 . The needle bar 11 and the needle 10 move up and down together through the reciprocating motion of the needle bar crank link by the rotation of the thread take-up crank.
梭子机构40设于机座部2的内部。梭子机构40具有下轴和旋梭39。下轴在机座主体部7的内部和筒状机座部8的内部沿前后方向延伸,且能够转动。下轴借助连结部与连杆相连结,该下轴能够与连杆的往复运动相连动地进行往复转动。旋梭39设于下轴的前端部,且处于容针孔的下方。旋梭39能够以下轴为中心转动。如图6A所示,旋梭39具有梭尖36。梭尖36是旋梭39的外周部分中的一部分,其朝向以下轴为中心的主视时的顺时针方向那侧突出。旋梭39中能够装配梭心套32。梭心套32中收容有卷绕有底线9的梭心。梭心套32具有引出部34,能够利用引出部34,将从梭心陆续放出来的底线9引向外侧。The shuttle mechanism 40 is provided inside the base portion 2 . The shuttle mechanism 40 has the lower shaft and the hook 39 . The lower shaft extends in the front-rear direction inside the base body portion 7 and the inside of the cylindrical base portion 8 and is rotatable. The lower shaft is connected to the link via the connecting portion, and the lower shaft is capable of reciprocating rotation in conjunction with the reciprocating motion of the link. The rotary hook 39 is provided at the front end of the lower shaft and below the needle-accommodating hole. The hook 39 is rotatable about the lower shaft. As shown in FIG. 6A , the hook 39 has a hook tip 36 . The hook tip 36 is a part of the outer peripheral portion of the hook 39 and protrudes toward the side in the clockwise direction in a front view centered on the lower axis. The bobbin case 32 can be fitted in the hook 39 . The bobbin case 32 accommodates the bobbin on which the lower thread 9 is wound. The bobbin case 32 has a lead-out portion 34, and the lead-out portion 34 can be used to lead the lower thread 9 that has been successively released from the bobbin to the outside.
缝纫机1在机座部2的内部具有切线机构。切线机构具有固定刀、可动刀和切线电磁元件161(参照图4)。可动刀与切线电磁元件161相连结。通过切线电磁元件161进行驱动,从而可动刀移动,由切线机构将面线6和底线9切断。The sewing machine 1 has a thread trimming mechanism inside the base portion 2 . The thread cutting mechanism includes a fixed blade, a movable blade, and a thread cutting electromagnetic element 161 (refer to FIG. 4 ). The movable knife is connected to the thread cutting electromagnetic element 161 . When the thread cutting electromagnetic element 161 is driven, the movable knife moves, and the upper thread 6 and the lower thread 9 are cut by the thread cutting mechanism.
如图1和图4所示,送布装置20具有可动体31、摆动轴、送布台37、摆动马达41、送布板、齿条轴22、移动马达42、压臂23和压布马达43。可动体31以能够前后运动的方式设在机座主体部7的内部。摆动轴是固定于可动体31的、沿上下方向延伸的轴,其从机座主体部7向上方突出。送布台37在机座主体部7的内部与可动体31相连结,且以能够摆动的方式设于摆动轴。因此,送布台37能够与可动体31一起进行前后运动,并且,能够以摆动轴为中心沿左右方向摆动。摆动马达41与送布台37相连结。通过摆动马达41进行驱动,从而送布台37以摆动轴为中心摆动。送布板配置在机座部2的上表面。送布板支承布料99。送布板能够与送布台37一体地前后运动并且能够与送布台37一体地摆动。送布板在前端部具有孔。上下运动的机针10经过送布板上的孔到达针板26上的容针孔。As shown in FIGS. 1 and 4, the cloth feeding device 20 includes a movable body 31, a swing shaft, a cloth feeding table 37, a swing motor 41, a cloth feeding plate, a rack shaft 22, a moving motor 42, a pressing arm 23, and a cloth pressing motor 43. The movable body 31 is provided inside the stand main body 7 so as to be able to move back and forth. The swing shaft is a shaft that is fixed to the movable body 31 and extends in the vertical direction, and protrudes upward from the stand main body 7 . The cloth feed table 37 is connected to the movable body 31 inside the machine base main body 7, and is provided on the swing shaft so as to be able to swing. Therefore, the cloth feed table 37 can move back and forth together with the movable body 31, and can swing in the left-right direction about the swing shaft. The swing motor 41 is connected to the cloth feed table 37 . Driven by the swing motor 41, the cloth feed table 37 swings around the swing shaft. The cloth feed plate is arranged on the upper surface of the base portion 2 . The cloth feed plate supports the cloth 99 . The cloth feed plate can move back and forth integrally with the cloth feed table 37 and can swing integrally with the cloth feed table 37 . The feed plate has a hole at the front end. The needles 10 moving up and down pass through the holes on the feed plate to reach the needle receiving holes on the needle plate 26 .
齿条轴22在机座主体部7的上方沿前后方向延伸,且能够前后运动。齿条轴22的前端部与摆动轴的上端部相连结。齿条轴22的后端部处于支柱部3的内部。移动马达42设于支柱部3的内部,移动马达42能够使齿条轴22前后运动。在该情况下,送布台37、送布板、摆动轴和可动体31与齿条轴22一体地前后运动。The rack shaft 22 extends in the front-rear direction above the base body portion 7 and can move back and forth. The front end portion of the rack shaft 22 is connected to the upper end portion of the swing shaft. The rear end portion of the rack shaft 22 is located inside the strut portion 3 . The moving motor 42 is provided in the inside of the support|pillar part 3, and the moving motor 42 can move the rack shaft 22 back and forth. In this case, the cloth feed table 37 , the cloth feed plate, the swing shaft, and the movable body 31 move back and forth integrally with the rack shaft 22 .
压臂23从送布台37向上方延伸,且在机座部2的上方向前方延伸。压臂23能够与送布台37一体地前后运动且能够与送布台37一体地摆动。压臂23具有压脚24、轴部29和杆部25。压脚24以能够上下运动的方式设在针板26的上方且是设在压臂23的前端部。轴部29以左右方向为轴向,其设在压臂23的前后方向大致中央部。杆部25分别设在压臂23的左表面和右表面,其能够以轴部29为中心转动。杆部25的前端部与压脚24相连结。压布马达43设在支柱部3的内部。压布马达43借助设于机臂部4的内部的连杆机构与杆部25的后端部相连结。通过杆部25伴随着压布马达43的驱动以轴部29为中心转动,从而压脚24进行上下运动。压脚24能够将布料99压在该压脚24与送布板之间。The pressing arm 23 extends upward from the cloth feed table 37 and extends forward from the upper side of the machine base 2 . The pressing arm 23 can move back and forth integrally with the feed table 37 and can swing integrally with the feed base 37 . The presser arm 23 has a presser foot 24 , a shaft portion 29 and a rod portion 25 . The presser foot 24 is provided above the needle plate 26 and at the front end portion of the presser arm 23 so as to be able to move up and down. The shaft portion 29 has the left-right direction as the axial direction, and is provided at a substantially central portion in the front-rear direction of the press arm 23 . The rod parts 25 are respectively provided on the left surface and the right surface of the pressing arm 23 , and are rotatable around the shaft part 29 . The front end portion of the lever portion 25 is connected to the presser foot 24 . The cloth press motor 43 is provided inside the support column 3 . The cloth press motor 43 is connected to the rear end portion of the lever portion 25 via a link mechanism provided inside the arm portion 4 . When the lever portion 25 rotates around the shaft portion 29 in accordance with the driving of the cloth press motor 43, the presser foot 24 moves up and down. The presser foot 24 can press the cloth 99 between the presser foot 24 and the cloth feed plate.
如图1和图2所示,缝纫机1在右壁部5A具有夹线机构60。夹线机构60具有夹线筒62、夹线座63、挑线弹簧65、夹线马达16、夹线盘69和编码器21(参照图4)。夹线机构60能够利用夹线马达16的动力将缝线供给到夹线盘69与线迹98之间。夹线筒62是环状构件,其被紧固构件固定在右壁部5A的贯通孔5B的内侧。夹线座63是环状构件,其被螺钉14固定在夹线筒62的内侧。挑线弹簧65固定在夹线座63的外侧面,其卷绕于夹线座63与夹线筒62之间。挑线弹簧65的一端部从右壁部5A向右方暴露出来。夹线马达16固定在机臂部4的内侧。夹线马达16具有输出轴18,输出轴18贯穿夹线座63的中心孔,并突出到比右壁部5A靠右方的位置。输出轴18能够以左右方向为轴向进行转动,其右端部在机臂部4的右方借助螺钉28固定有夹线盘69。面线6绕夹线盘69一圈到两圈。As shown in FIGS. 1 and 2 , the sewing machine 1 has a thread clamping mechanism 60 on the right wall portion 5A. The thread tensioning mechanism 60 includes a thread tensioning barrel 62, a thread tensioning base 63, a thread take-up spring 65, a thread tensioning motor 16, a thread tensioning disc 69, and an encoder 21 (refer to FIG. 4). The thread tensioning mechanism 60 can supply the suture between the thread tensioning disc 69 and the stitches 98 using the power of the thread tensioning motor 16 . The thread tension barrel 62 is an annular member, and is fixed to the inner side of the through hole 5B of the right wall portion 5A by a fastening member. The thread tensioning seat 63 is an annular member, and is fixed to the inner side of the thread tensioning barrel 62 by the screw 14 . The thread take-up spring 65 is fixed on the outer side of the thread tensioning seat 63 and is wound between the thread tensioning seat 63 and the thread tensioning barrel 62 . One end portion of the thread take-up spring 65 is exposed rightward from the right wall portion 5A. The thread tension motor 16 is fixed to the inner side of the arm portion 4 . The thread tension motor 16 has an output shaft 18, and the output shaft 18 penetrates the center hole of the thread tension holder 63 and protrudes to the right of the right wall portion 5A. The output shaft 18 is rotatable in the left-right direction as an axial direction, and a tension disc 69 is fixed to the right end of the output shaft 18 on the right side of the arm portion 4 by means of screws 28 . The upper thread 6 is wound around the thread tensioning disc 69 one to two times.
夹线马达16通过借助输出轴18使夹线盘69转动,对面线6赋予张力。夹线马达16是二相双极脉冲马达。夹线马达16具有多个线圈33(参照图3)。多个线圈33沿着输出轴18的转动方向配置。本实施例的线圈33的个数为四个。缝纫机1能够向各线圈33双向供给电流。缝纫机1利用通了电的多个线圈33所产生的电磁力来控制输出轴18的旋转角(旋转位置)。编码器21用于检测输出轴18的旋转角。在输出轴18的左端部且是在机臂部4的内部固定有编码器21的码盘。通过夹线马达16切换输出轴18(即夹线盘69)的旋转方向,能够使面线6向供给方向和收回方向移动。供给方向是指向机针10的针眼10A供给面线6的方向。收回方向是供给方向的反向。The thread tension motor 16 applies tension to the thread 6 by rotating the thread tension disc 69 via the output shaft 18 . The thread clamping motor 16 is a two-phase bipolar pulse motor. The thread tension motor 16 has a plurality of coils 33 (see FIG. 3 ). The plurality of coils 33 are arranged along the rotational direction of the output shaft 18 . The number of coils 33 in this embodiment is four. The sewing machine 1 can supply current to each coil 33 bidirectionally. The sewing machine 1 controls the rotation angle (rotation position) of the output shaft 18 by the electromagnetic force generated by the plurality of coils 33 energized. The encoder 21 is used to detect the rotation angle of the output shaft 18 . The left end portion of the output shaft 18 is a code wheel to which the encoder 21 is fixed inside the arm portion 4 . By switching the rotation direction of the output shaft 18 (that is, the thread tension disc 69 ) by the thread tension motor 16 , the upper thread 6 can be moved in the feeding direction and the retracting direction. The supply direction is the direction in which the needle thread 6 is supplied to the eyelet 10A of the needle 10 . The retraction direction is the reverse of the supply direction.
参照图4,说明缝纫机1的电气结构。缝纫机1的控制装置30具有CPU91。CPU91能够控制包含缝制机构12和夹线马达16在内的缝纫机1的动作。CPU91与ROM92、RAM93、存储装置94和I/O接口(下面称为I/O)45相连接。ROM92存储有用于执行后述的缝制处理(参照图7)等各种处理的程序等。RAM93用于临时存储各种值。存储装置94为非易失性,存储装置94存储有用于在布料99形成线迹98的缝制数据。存储装置94存储有第一关系式和第二关系式。在控制夹线马达16的驱动时要使用第一关系式、第二关系式,该第一关系式、第二关系式是将流到夹线马达16的各相的电流与电角关联起来的式子。CPU91控制夹线马达16的驱动,使输出轴18的相位差达到大于0的规定目标值(下面称为目标值)。输出轴18的相位差是输出轴18的作为基准的基准相位与输出轴18的旋转角相位的差的绝对值。缝纫机1通过将输出轴18的相位差保持为规定的目标值,将面线6的张力维持为规定张力。下面,将输出轴18的旋转角相位称为夹线旋转角。4 , the electrical configuration of the sewing machine 1 will be described. The control device 30 of the sewing machine 1 includes the CPU 91 . The CPU 91 can control the operation of the sewing machine 1 including the sewing mechanism 12 and the thread tension motor 16 . The CPU 91 is connected to a ROM 92 , a RAM 93 , a storage device 94 and an I/O interface (hereinafter referred to as I/O) 45 . The ROM 92 stores programs and the like for executing various processes such as the sewing process (refer to FIG. 7 ) which will be described later. The RAM 93 is used to temporarily store various values. The storage device 94 is nonvolatile, and the storage device 94 stores sewing data for forming the stitches 98 on the fabric 99 . The storage device 94 stores the first relational expression and the second relational expression. The first relational expression and the second relational expression are used to control the driving of the thread tension motor 16, and the first relational expression and the second relational expression are used to correlate the current flowing to each phase of the thread tension motor 16 and the electrical angle. formula. The CPU 91 controls the drive of the thread tension motor 16 so that the phase difference of the output shaft 18 becomes a predetermined target value (hereinafter referred to as a target value) larger than 0. The phase difference of the output shaft 18 is the absolute value of the difference between the reference phase of the output shaft 18 serving as a reference and the rotational angle phase of the output shaft 18 . The sewing machine 1 maintains the tension of the upper thread 6 at a predetermined tension by maintaining the phase difference of the output shaft 18 at a predetermined target value. Hereinafter, the rotational angle phase of the output shaft 18 will be referred to as the interline rotational angle.
缝制期间是缝纫机1缝制一针的期间,即是上轴15旋转一圈的期间。如图5所示,本实施例的缝纫机1缝制一针的期间为挑线杆51从可动范围上端即上止点开始,经由可动范围下端即下止点,之后再返回到上止点为止的期间,该期间与上轴15的旋转角的60度~420度的范围所相当的期间大致一致。下面,将上轴15的旋转角称为上轴角。上轴角是基于主马达27的编码器27A的检测结果的值。图5中,挑线杆51将面线6提起的期间即挑线杆提起期间为上轴角的310度~420度的范围所相当的期间。针杆11的针杆运动曲线、旋梭39的梭子线量曲线、挑线杆51的挑线杆线量曲线均以缝纫机1缝制一针的期间为一个周期。上轴角的值也可以是0度~359度。在该情况下,也可以是,设置用于对针数进行计数的计数器,每到上轴角变为0度时,就在计数器中加1。The sewing period is the period during which the sewing machine 1 sews one stitch, that is, the period during which the upper shaft 15 makes one rotation. As shown in FIG. 5 , during the sewing machine 1 of the present embodiment sews one stitch, the thread take-up lever 51 starts from the upper dead center of the movable range, which is the upper dead center, passes through the lower end of the movable range, which is the bottom dead center, and then returns to the upper dead center. The period up to the point substantially corresponds to the period corresponding to the range of 60 degrees to 420 degrees of the rotation angle of the upper shaft 15 . Hereinafter, the rotation angle of the upper shaft 15 is referred to as an upper shaft angle. The upper shaft angle is a value based on the detection result of the encoder 27A of the main motor 27 . In FIG. 5 , the period during which the thread take-up lever 51 lifts the upper thread 6, that is, the period during which the thread take-up lever is lifted is a period corresponding to the range of 310° to 420° of the upper axis angle. The needle bar movement curve of the needle bar 11 , the hook thread amount curve of the rotary hook 39 , and the thread take-up lever thread amount curve of the thread take-up lever 51 all take the period during which the sewing machine 1 sews one stitch as a cycle. The value of the upper axis angle may be 0 degrees to 359 degrees. In this case, a counter for counting the number of stitches may be provided, and 1 may be added to the counter every time the upper shaft angle becomes 0 degrees.
I/O45与驱动电路81~驱动电路87相连接。驱动电路81与主马达27相连接。驱动电路82与摆动马达41相连接。驱动电路83与移动马达42相连接。驱动电路84与压布马达43相连接。摆动马达41、移动马达42和压布马达43为脉冲马达。在主马达27的输出轴设有编码器27A,在摆动马达41的输出轴设有编码器41A,在移动马达42的输出轴设有编码器42A,在压布马达43的输出轴设有编码器43A。编码器27A检测主马达27的输出轴的旋转位置,并经I/O45向CPU91输出该旋转位置,编码器41A检测摆动马达41的输出轴的旋转位置,并经I/O45向CPU91输出该旋转位置,编码器42A检测移动马达42的输出轴的旋转位置,并经I/O45向CPU91输出该旋转位置,编码器43A检测压布马达43的输出轴的旋转位置,并经I/O45向CPU91输出该旋转位置。CPU91获取编码器27A的检测结果,并向驱动电路81发送控制信号,CPU91获取编码器41A的检测结果,并向驱动电路82发送控制信号,CPU91获取编码器42A的检测结果,并向驱动电路83发送控制信号,CPU91获取编码器43A的检测结果,并向驱动电路84发送控制信号。因此,CPU91能够控制主马达27、摆动马达41、移动马达42和压布马达43的驱动。下面,在对主马达27、摆动马达41和移动马达42进行综述时,统称为驱动马达。The I/O 45 is connected to the drive circuit 81 to the drive circuit 87 . The drive circuit 81 is connected to the main motor 27 . The drive circuit 82 is connected to the swing motor 41 . The drive circuit 83 is connected to the moving motor 42 . The drive circuit 84 is connected to the cloth press motor 43 . The swing motor 41 , the movement motor 42 and the cloth pressing motor 43 are pulse motors. The output shaft of the main motor 27 is provided with an encoder 27A, the output shaft of the swing motor 41 is provided with an encoder 41A, the output shaft of the moving motor 42 is provided with an encoder 42A, and the output shaft of the cloth press motor 43 is provided with an encoder device 43A. The encoder 27A detects the rotational position of the output shaft of the main motor 27, and outputs the rotational position to the CPU 91 via the I/O 45, and the encoder 41A detects the rotational position of the output shaft of the swing motor 41, and outputs the rotational position to the CPU 91 via the I/O 45 position, the encoder 42A detects the rotational position of the output shaft of the moving motor 42, and outputs the rotational position to the CPU 91 via the I/O 45, and the encoder 43A detects the rotational position of the output shaft of the cloth pressing motor 43, and outputs the rotational position to the CPU 91 via the I/O 45 Output the rotational position. The CPU 91 obtains the detection result of the encoder 27A and sends a control signal to the drive circuit 81 , the CPU 91 obtains the detection result of the encoder 41A and sends a control signal to the drive circuit 82 , and the CPU 91 obtains the detection result of the encoder 42A and sends it to the drive circuit 83 When the control signal is sent, the CPU 91 acquires the detection result of the encoder 43A, and sends the control signal to the drive circuit 84 . Therefore, the CPU 91 can control the driving of the main motor 27 , the swing motor 41 , the movement motor 42 , and the cloth press motor 43 . Hereinafter, when the main motor 27 , the swing motor 41 and the movement motor 42 are reviewed, they are collectively referred to as drive motors.
驱动电路85与夹线马达16相连接。编码器21向CPU91输出作为检测结果的、夹线马达16的夹线旋转角。CPU91通过向驱动电路85发送控制信号,来控制夹线马达16。夹线马达16的控制方式将在后面叙述。The drive circuit 85 is connected to the thread tension motor 16 . The encoder 21 outputs the thread tension rotation angle of the thread tension motor 16 as a detection result to the CPU 91 . The CPU 91 controls the thread tension motor 16 by sending a control signal to the drive circuit 85 . The control method of the thread tension motor 16 will be described later.
驱动电路86与显示部48相连接。CPU91通过向驱动电路86发送控制信号,来在显示部48显示各种信息。输入部47经I/O45向CPU91输出所检测到的各种信息。踏板38经I/O45向CPU91输出检测结果。CPU91获取踏板38的检测结果所示的、针对踏板38的操作方向和操作量。驱动电路87与切线电磁元件161相连接。CPU91通过向驱动电路87发送控制信号,来控制切线电磁元件161的驱动。The drive circuit 86 is connected to the display unit 48 . The CPU 91 displays various information on the display unit 48 by sending a control signal to the drive circuit 86 . The input unit 47 outputs the detected various information to the CPU 91 via the I/O 45 . The pedal 38 outputs the detection result to the CPU 91 via the I/O 45 . The CPU 91 acquires the operation direction and operation amount of the pedal 38 indicated by the detection result of the pedal 38 . The drive circuit 87 is connected to the tangential electromagnetic element 161 . The CPU 91 controls the driving of the thread cutting electromagnetic element 161 by sending a control signal to the drive circuit 87 .
参照图1、图6A~图6D,说明缝纫机1的动作概要。将布料99载置于送布板和针板26。通过压布马达43进行驱动,从而压脚24下降,压脚24将布料99压在该压脚24与送布板之间。使主马达27、移动马达42和摆动马达41相互同步地进行驱动。压臂23和送布板伴随着移动马达42的驱动进行前后运动,且伴随着摆动马达41的驱动沿左右方向往复摆动。因此,送布装置20使布料99进行前后运动,且使该布料99沿左右方向往复摆动。通过主马达27与移动马达42和摆动马达41同步驱动,从而上轴15旋转。针杆上下运动机构、挑线机构和旋梭39相互连动地被驱动。与针杆11一起下降的机针10贯穿布料99并穿过容针孔。已下降至容针孔的下方的针眼10A附近处的面线6呈环状(参照图6A)。通过旋梭39绕主视时的顺时针方向转动,从而梭尖36对呈环状的面线6进行捕捉。机针10上升,向上方脱离布料99,旋梭39继续绕主视时的顺时针方向转动。梭尖36向转动方向拉拽呈环状的面线6,使呈环状的面线6扩径(参照图6B)。当呈环状的面线6绕过旋梭39并脱离该旋梭39时(参照图6C),面线6与底线9交织在一起。旋梭39的转动方向被切换为主视时的逆时针方向,挑线杆51将与底线9交织在一起的面线6提起(参照图6D)。呈环状的面线6缩径,这样,缝纫机1缝制完一针。本实施方式中,上轴15每旋转360度,缝纫机1就执行一针缝制。缝纫机1通过重复上述动作,在布料99形成线迹98。1 and 6A to 6D, the outline of the operation of the sewing machine 1 will be described. The cloth 99 is placed on the feed plate and the needle plate 26 . When the presser motor 43 is driven, the presser foot 24 is lowered, and the presser foot 24 presses the cloth 99 between the presser foot 24 and the cloth feed plate. The main motor 27, the movement motor 42, and the swing motor 41 are driven in synchronization with each other. The pressing arm 23 and the cloth feed plate move back and forth with the drive of the moving motor 42 , and swing back and forth in the left-right direction with the drive of the swing motor 41 . Therefore, the cloth feeder 20 moves the cloth material 99 back and forth and swings the cloth material 99 back and forth in the left-right direction. The upper shaft 15 is rotated by the main motor 27 being driven in synchronization with the moving motor 42 and the swing motor 41 . The needle bar up-and-down movement mechanism, the thread take-up mechanism and the hook 39 are driven in conjunction with each other. The needle 10 lowered together with the needle bar 11 penetrates the cloth material 99 and passes through the needle receiving hole. The upper thread 6 in the vicinity of the needle hole 10A that has descended below the needle-accommodating hole has a ring shape (see FIG. 6A ). When the hook 39 is rotated clockwise in the front view, the hook tip 36 catches the looped upper thread 6 . The needle 10 rises and separates from the cloth material 99 upward, and the hook 39 continues to rotate in the clockwise direction when viewed from the front. The hook tip 36 pulls the ring-shaped upper thread 6 in the rotational direction to expand the diameter of the ring-shaped upper thread 6 (see FIG. 6B ). When the looped upper thread 6 goes around the hook 39 and escapes from the hook 39 (see FIG. 6C ), the upper thread 6 and the lower thread 9 are intertwined. The rotation direction of the hook 39 is switched to the counterclockwise direction when viewed from the front, and the thread take-up lever 51 lifts up the upper thread 6 intertwined with the lower thread 9 (see FIG. 6D ). The diameter of the looped upper thread 6 is reduced, so that the sewing machine 1 completes one stitch. In this embodiment, the sewing machine 1 performs one-stitch sewing every time the upper shaft 15 rotates 360 degrees. The sewing machine 1 forms the stitches 98 on the fabric 99 by repeating the above-mentioned operations.
参照图7~图12,说明缝制处理。缝制处理是缝纫机1对布料99进行缝制的处理。在缝制处理开始之前,针杆11处于可动范围上端附近,面线6穿在针眼10A中。例如,当操作者操作输入部47,接通缝纫机1的电源时,CPU91从ROM92向RAM93读出程序,执行缝制处理。The sewing process will be described with reference to FIGS. 7 to 12 . The sewing process is a process in which the sewing machine 1 sews the cloth 99 . Before the start of the sewing process, the needle bar 11 is in the vicinity of the upper end of the movable range, and the upper thread 6 is passed through the needle eye 10A. For example, when the operator operates the input unit 47 to turn on the power of the sewing machine 1, the CPU 91 reads out the program from the ROM 92 to the RAM 93, and executes the sewing process.
如图7所示,CPU91执行初始化处理(S1)。CPU91从存储装置94向RAM93读入各种设定值。CPU91基于输入部47的检测结果,获取使面线6向收回方向移动的量即面线收回量(S3)。面线收回量是基于面线6穿在针眼10A中的量而言的规定量,其比实际穿在针眼10A中的面线6的长度短。As shown in FIG. 7, the CPU 91 executes initialization processing (S1). The CPU 91 reads various setting values from the storage device 94 into the RAM 93 . Based on the detection result of the input unit 47 , the CPU 91 acquires the amount of the upper thread 6 that is moved in the retracting direction, that is, the amount of the upper thread retracting ( S3 ). The upper thread retraction amount is a predetermined amount based on the amount of the upper thread 6 passed through the eye of the needle 10A, which is shorter than the length of the upper thread 6 actually passed through the eye of the needle 10A.
CPU91基于输入部47的检测结果,获取起缝针数,其中,该起缝针数限定从缝纫机1起缝起的规定针数(S5)。起缝针数例如为两针。CPU91基于输入部47的检测结果,获取在缝制时将面线6向收回方向收回的模式(下面称为面线收回模式)(S7)。面线收回模式包括自动收回模式和设定收回模式。自动收回模式下,缝纫机1在起缝针数的期间内的、挑线杆提起期间开始时将面线6收回。设定收回模式下,缝纫机1按照操作者指定的次数和时机将面线6收回。由操作者利用输入部47来输入自动收回模式和设定收回模式中的任一者。Based on the detection result of the input unit 47, the CPU 91 acquires the number of starting stitches that defines the predetermined number of stitches starting from the sewing machine 1 (S5). The number of starting stitches is, for example, two stitches. The CPU 91 acquires a mode in which the upper thread 6 is retracted in the retracting direction at the time of sewing (hereinafter referred to as the upper thread retracting mode) based on the detection result of the input unit 47 ( S7 ). The upper thread retraction mode includes automatic retraction mode and set retraction mode. In the automatic retraction mode, the sewing machine 1 retracts the upper thread 6 at the beginning of the period in which the thread take-up lever is lifted within the period of the number of stitches starting. In the set retraction mode, the sewing machine 1 retracts the upper thread 6 according to the number and timing specified by the operator. Either the automatic retraction mode or the set retraction mode is input by the operator using the input unit 47 .
CPU91对在S7中获取的面线收回模式是否为自动收回模式进行判断(S9)。在CPU91判断为是自动收回模式时(S9:是),CPU91使处理转移到S15。在CPU91判断为是设定收回模式时(S9:否),CPU91基于输入部47的检测结果,获取使面线6在起缝时向收回方向移动的次数即面线收回次数(S11)。面线收回次数例如为两次。CPU91获取将面线6收回的时机即面线收回时机(S13)。例如,CPU9在显示部48显示与在S5中获取的起缝针数相当的上轴角的范围。操作者一边看着显示部48,一边利用输入部47来输入与期望的面线收回时机相当的上轴角。因此,面线收回时机为在S5中获取的起缝针数以内的时机。面线收回时机例如在上轴角为330度、690度时。两上轴角所对应的时机均处于挑线杆提起期间内。上轴角为330度时所对应的时机处于机针10第一次刺入布料99之后且是处于第二次刺入布料之前。上轴角为690度时所对应的时机处于机针10第二次刺入布料99之后。The CPU 91 determines whether or not the upper thread retraction mode acquired in S7 is the automatic retraction mode (S9). When the CPU 91 determines that it is the automatic retraction mode ( S9 : YES), the CPU 91 shifts the process to S15 . When the CPU 91 determines that the retraction mode is set ( S9 : NO), the CPU 91 acquires the number of times the upper thread 6 is moved in the retracting direction at the start of sewing, that is, the number of times the upper thread retracts, based on the detection result of the input unit 47 ( S11 ). The number of times the upper thread is retracted is, for example, two times. The CPU 91 acquires the timing for retracting the upper thread 6, that is, the timing for retracting the upper thread (S13). For example, the CPU 9 displays the range of the upper axis angle corresponding to the number of stitches acquired in S5 on the display unit 48 . While looking at the display unit 48 , the operator inputs the upper axis angle corresponding to the desired timing of retracting the upper thread using the input unit 47 . Therefore, the upper thread retraction timing is within the number of stitches acquired in S5. When the upper axis angle is 330 degrees or 690 degrees, for example, the timing of retracting the upper thread is made. The timings corresponding to the two upper shaft angles are all within the lifting period of the thread take-up lever. When the upper axis angle is 330 degrees, the corresponding timing is after the needle 10 pierces the fabric 99 for the first time and before the second piercing into the fabric. When the upper axis angle is 690 degrees, the corresponding timing is after the needle 10 pierces the cloth 99 for the second time.
CPU91基于编码器21和编码器27A的检测结果,获取夹线旋转角和上轴角(S15)。在S15中获取的夹线旋转角即为后述的通常处理(S35)时的、最初的输出轴18的基准相位(下面称为基准相位)。Based on the detection results of the encoder 21 and the encoder 27A, the CPU 91 acquires the rotation angle and the upper axis angle of the line clamp ( S15 ). The wire-pinch rotation angle acquired in S15 is the first reference phase (hereinafter referred to as the reference phase) of the output shaft 18 in the normal processing (S35) described later.
CPU91基于输入部47的检测结果,获取面线6的设定张力(S17)。CPU91获取与在S17中获取的设定张力相对应的目标值(S19)。夹线马达16所产生的扭矩与面线6的设定张力具有彼此相关的相关关系。目标值是基于存储装置94中存储的该相关关系计算出来的面线张力的值为规定张力时的输出轴18的相位差。CPU91通过基于存储装置94中存储的该相关关系,获取与在S17中获取的设定张力相当的相位差,来获取目标值。The CPU 91 acquires the set tension of the upper thread 6 based on the detection result of the input unit 47 ( S17 ). The CPU 91 acquires the target value corresponding to the set tension acquired in S17 (S19). The torque generated by the thread tension motor 16 and the set tension of the upper thread 6 have a correlation relationship with each other. The target value is the phase difference of the output shaft 18 when the value of the upper thread tension calculated based on the correlation stored in the storage device 94 is a predetermined tension. The CPU 91 acquires the target value by acquiring the phase difference corresponding to the set tension acquired in S17 based on the correlation stored in the storage device 94 .
CPU91基于踏板38的检测结果,对是否检测到使缝制开始的指示即缝制开始指示进行判断(S21)。在操作者踩入踏板38之前(S21:否),CPU91待机。当操作者将布料99载置于送布板之后踩入踏板38时(S21:是),CPU91控制压布马达43的驱动,使压脚24下降(S23)。压脚24将布料99夹在其与送布板之间。The CPU 91 determines whether or not a sewing start instruction, which is an instruction to start sewing, has been detected based on the detection result of the pedal 38 ( S21 ). The CPU 91 stands by until the operator steps on the pedal 38 ( S21 : NO). When the operator steps on the pedal 38 after placing the cloth 99 on the cloth feed plate ( S21 : YES), the CPU 91 controls the driving of the cloth press motor 43 to lower the presser foot 24 ( S23 ). The presser foot 24 sandwiches the fabric 99 between it and the feed plate.
CPU91使对多个线圈33的通电开始(S25)。CPU91基于第一关系式、第二关系式、在S15中获取的夹线旋转角以及在S19中获取的目标值,来确定通电类型,并使对多个线圈33的通电开始。The CPU 91 starts energization of the plurality of coils 33 ( S25 ). The CPU 91 determines the type of energization based on the first relational expression, the second relational expression, the rotation angle of the wire clamp acquired in S15 , and the target value acquired in S19 , and starts energization of the plurality of coils 33 .
CPU91使夹线马达16驱动,使面线6向供给方向移动(S27)。通过面线6向供给方向(图9中的箭头A1)移动,从而穿在针眼10A中的面线6的长度变长。CPU91使驱动马达的驱动开始(S29)。针杆11、旋梭39和送布台37相同步地进行动作。The CPU 91 drives the thread tension motor 16 to move the upper thread 6 in the supply direction (S27). As the upper thread 6 moves in the feeding direction (arrow A1 in FIG. 9 ), the length of the upper thread 6 passed through the eye of the needle 10A becomes longer. The CPU 91 starts the driving of the drive motor (S29). The needle bar 11, the hook 39, and the cloth feed table 37 operate in synchronization with each other.
CPU91参照RAM93,对是否已完成对面线6的收回进行判断(S30)。CPU91将在后述的S39中的、面线6向收回方向移动的累计移动量存储至RAM93。在缝纫机1的缝制动作刚开始时,RAM93中存储的、面线6向收回方向移动的移动量为0(S30:否)。CPU91对在S7中获取的面线收回模式是否为自动收回模式进行进行判断(S31)。在CPU91判断为是设定收回模式时(S31:否),CPU91使处理转移到S33。CPU91对面线收回时机是否已到进行判断(S33)。CPU91根据编码器27A的检测结果所示的上轴角和在S13中获取的面线收回时机所示的上轴角是否一致来对上述时机是否已到进行判断。在上轴角小于330度时(S33:否),CPU91执行通常处理(S35)。The CPU 91 refers to the RAM 93, and judges whether or not the retraction of the face thread 6 has been completed (S30). The CPU 91 stores in the RAM 93 the accumulated movement amount of the movement of the upper thread 6 in the retracting direction in S39 described later. Immediately at the start of the sewing operation of the sewing machine 1, the amount of movement of the upper thread 6 in the retracting direction stored in the RAM 93 is 0 (S30: NO). The CPU 91 judges whether or not the upper thread retraction mode acquired in S7 is the automatic retraction mode (S31). When the CPU 91 determines that the retraction mode is set ( S31 : NO), the CPU 91 shifts the process to S33 . The CPU 91 judges whether or not the timing for retracting the face thread has come (S33). The CPU 91 judges whether or not the above-mentioned timing has come based on whether or not the upper-axis angle indicated by the detection result of the encoder 27A and the upper-axis angle indicated by the upper thread retraction timing acquired in S13 match. When the upper axis angle is smaller than 330 degrees ( S33 : NO), the CPU 91 executes normal processing ( S35 ).
如图10所示,CPU91基于编码器21的检测结果,获取夹线旋转角(S61)。CPU91基于基准相位、在S19中获取的目标值以及在S61中获取的夹线旋转角,对相位差是否大于目标值进行判断(S63)。在缝制动作开始时,基准相位即是在S15中获取的上轴角,相位差理论上为0(S63:否)。CPU91结束通常处理,并使处理返回到图8中的缝制处理。As shown in FIG. 10 , the CPU 91 acquires the rotation angle of the wire clamp based on the detection result of the encoder 21 ( S61 ). The CPU 91 judges whether or not the phase difference is larger than the target value based on the reference phase, the target value acquired in S19 , and the rotation angle of the interline acquired in S61 ( S63 ). When the sewing operation starts, the reference phase is the upper axis angle acquired in S15, and the phase difference is theoretically 0 (S63: NO). The CPU 91 ends the normal processing and returns the processing to the sewing processing in FIG. 8 .
CPU91基于踏板38的检测结果,对是否检测到使缝制停止的指示即缝制停止指示进行判断(S43)。在操作者未踩回踏板38时(S43:否),CPU91使处理转移到S30。当CPU91重复执行S30、S31、S33、S35、S43时,机针10刺入布料99(参照图11)。The CPU 91 determines whether or not a sewing stop instruction, which is an instruction to stop sewing, has been detected based on the detection result of the pedal 38 ( S43 ). When the operator has not stepped back on the pedal 38 ( S43 : NO), the CPU 91 shifts the process to S30 . When the CPU 91 repeatedly executes S30, S31, S33, S35, and S43, the needle 10 pierces the cloth 99 (see FIG. 11).
在挑线杆51开始将面线6提起之后,上轴角变为330度(S33:是)。此时,机针10处于比布料99靠上方处(参照图12)。CPU91控制夹线马达16的驱动,将面线6收回(S39)。面线6向收回方向移动(图12中的箭头A2)。设定收回模式下,通过夹线马达16的驱动使面线6移动的移动量为在S3中获取的面线收回量除以在S11中获取的面线收回次数得到的量。本实施例中,CPU91使面线6向收回方向移动在S3中获取的面线收回量的大致一半,并将面线6向收回方向的累计移动量在RAM93中进行改写。在操作者未踩回踏板38时(S43:否),CPU91使处理转移到S30。After the thread take-up lever 51 starts to lift the upper thread 6, the upper shaft angle becomes 330 degrees (S33: YES). At this time, the needle 10 is positioned above the cloth 99 (see FIG. 12 ). The CPU 91 controls the driving of the thread tension motor 16 to retract the upper thread 6 (S39). The upper thread 6 moves in the retracting direction (arrow A2 in FIG. 12 ). In the set retraction mode, the movement amount of the upper thread 6 moved by the driving of the thread tension motor 16 is the amount obtained by dividing the upper thread retraction amount obtained in S3 by the number of times of the upper thread retraction acquired in S11. In the present embodiment, the CPU 91 moves the upper thread 6 in the retracting direction by approximately half of the amount of the upper thread retracting acquired in S3, and rewrites the accumulated movement amount of the upper thread 6 in the retracting direction in the RAM 93. When the operator has not stepped back on the pedal 38 ( S43 : NO), the CPU 91 shifts the process to S30 .
在上轴角超过330度之后(S33:否),CPU91执行通常处理(S35)。随着挑线杆51将面线6提起,面线6被抻长,面线6的张力上升。在面线6的张力超过在S17中获取的设定张力时,相位差超过目标值(S63:是)。CPU91确定多个线圈33各自所对应的通电类型(S65)。CPU91基于第一关系式、第二关系式以及在S61中获取的夹线旋转角,确定出能消除在S63中获取的相位差与目标值的差值的通电类型。CPU91按照在S65中确定的通电类型,对多个线圈33进行通电(S67)。在输出轴18旋转之后,相位差变得与目标值一致,面线6的张力恢复到在S17中获取的设定张力。CPU91基于编码器21,获取旋转后的输出轴18的夹线旋转角,并将所获取的夹线旋转角作为基准相位,在RAM93中进行改写。CPU91结束通常处理。After the upper axis angle exceeds 330 degrees ( S33 : NO), the CPU 91 executes normal processing ( S35 ). As the thread take-up lever 51 lifts the upper thread 6, the upper thread 6 is stretched and the tension of the upper thread 6 is increased. When the tension of the upper thread 6 exceeds the set tension acquired in S17, the phase difference exceeds the target value (S63: YES). The CPU 91 determines the energization type corresponding to each of the plurality of coils 33 ( S65 ). The CPU 91 determines the energization type that can eliminate the difference between the phase difference acquired in S63 and the target value, based on the first relational expression, the second relational expression, and the angle of rotation of the clamp line acquired in S61 . The CPU 91 energizes the plurality of coils 33 according to the energization type determined in S65 (S67). After the output shaft 18 is rotated, the phase difference becomes equal to the target value, and the tension of the upper thread 6 returns to the set tension acquired in S17. Based on the encoder 21 , the CPU 91 acquires the rotation angle of the thread clamping of the output shaft 18 after the rotation, and rewrites the rotation angle of the thread clamping in the RAM 93 using the acquired rotation angle of the thread clamping as a reference phase. The CPU 91 ends the normal processing.
如图8所示,当CPU91重复执行S30~S43时,缝纫机1形成一针线迹98,缝制完一针。上轴角达到690度(S33:是)。CPU91执行第二次对面线6的收回(S39)。两次面线6的收回量的总和与在S3中获取的面线收回量一致。当操作者未踩回踏板38时(S43:否),CPU91使处理转移到S30。RAM93中存储的、面线6的累计移动量于在S5中获取的起缝针数以内达到在S3中获取的面线收回量(S30:是)。此时,CPU91以与上述同样的方式执行通常处理(S35)。通过CPU91重复执行S30、S35、S43,缝制机构12在布料99依次形成线迹98。当操作者踩回踏板38时(S43:是),CPU91使切线电磁元件161驱动,执行将面线6和底线9切断的切线动作(S45),并使驱动马达的驱动停止(S47),并控制压布马达43的驱动,使压脚24上升(S49),之后,结束缝制处理。能够将经过缝制后的布料99从缝纫机1上取下来。As shown in FIG. 8, when the CPU 91 repeatedly executes S30 to S43, the sewing machine 1 forms a stitch 98 for one stitch and completes one stitch. The upper shaft angle reaches 690 degrees (S33: YES). The CPU 91 executes the second retraction of the opposite thread 6 (S39). The sum of the retracted amounts of the upper thread 6 twice agrees with the retracted amount of the upper thread acquired in S3. When the operator has not stepped back on the pedal 38 ( S43 : NO), the CPU 91 transfers the process to S30 . The accumulated movement amount of the upper thread 6 stored in the RAM 93 reaches the upper thread retraction amount acquired in S3 within the number of starting stitches acquired in S5 (S30: YES). At this time, the CPU 91 executes normal processing in the same manner as described above ( S35 ). When the CPU 91 repeatedly executes S30 , S35 , and S43 , the sewing mechanism 12 sequentially forms the stitches 98 on the cloth material 99 . When the operator steps back on the pedal 38 (S43: YES), the CPU 91 drives the thread trimming solenoid 161 to perform the thread trimming operation for cutting the upper thread 6 and the lower thread 9 (S45), stops the driving of the drive motor (S47), and The drive of the cloth press motor 43 is controlled, and the presser foot 24 is raised (S49), after which the sewing process is terminated. The sewn fabric 99 can be removed from the sewing machine 1 .
对操作者输入的是自动收回模式的情况下的缝制处理进行说明。下面,将省略与上述缝制处理重复的说明。操作者输入一针作为起缝针数(S5),并输入为自动收回模式(S7、S9:是)。CPU9获取上轴角和夹线旋转角(S15),并获取面线6的设定张力(S17),并获取与设定张力相对应的目标值(S19)。当操作者踩入踏板38时,(S21:是),CPU91控制压布马达43的驱动,使压脚24下降(S23),使对多个线圈33的通电开始(S25),并使夹线马达16驱动,使面线6向供给方向移动(S27)。CPU91使驱动马达的驱动开始(S29)。由于面线6向收回方向的移动量为0(S30:否),因此,CPU91使处理转移到S31,并判断为,在S7中获取的面线收回模式为自动收回模式(S31:是)。CPU91基于编码器27A,对挑线杆提起期间是否已到进行判断(S37)。在缝制刚开始时,挑线杆提起期间还未到(S37:否),CPU91使处理转移到S35。CPU91重复执行S35、S43、S30、S31、S37。在第一针中的挑线杆提起期间开始时(S37:是),CPU91将面线6收回(S39)。自动收回模式下,通过夹线马达16的驱动使面线6移动的移动量为在S3中获取的面线收回量除以在S5中获取的起缝针数得到的量。因此,CPU91能够在通过S5获取的起缝针数以内完成对面线6的收回。本实施例中,CPU91通过执行一次S39的处理,使面线6向收回方向移动在S3中获取的面线收回量(S39)。操作者继续踩入踏板38(S43:否)。当CPU91判断为已完成对面线6的收回时(S30:是),CPU91执行通常处理(S35)。在操作者将踏板38踩回之前(S43:否),CPU91继续执行上述处理。当操作者踩回踏板38时(S43:是),CPU91使切线电磁元件161驱动,执行切线(S45),并使驱动马达的驱动停止(S47),并控制压布马达43的驱动,使压脚24上升(S49),之后,结束缝制处理。The sewing process in the case where the operator's input is the automatic retraction mode will be described. Hereinafter, a description overlapping with the above-described sewing process will be omitted. The operator inputs one stitch as the number of starting stitches (S5), and inputs the automatic retraction mode (S7, S9: Yes). The CPU 9 acquires the upper shaft angle and the thread clamping rotation angle (S15), acquires the set tension of the upper thread 6 (S17), and acquires the target value corresponding to the set tension (S19). When the operator steps on the pedal 38 ( S21 : YES), the CPU 91 controls the drive of the cloth press motor 43 , lowers the presser foot 24 ( S23 ), starts energization of the plurality of coils 33 ( S25 ), and causes the thread to be clamped The motor 16 is driven to move the needle thread 6 in the supply direction (S27). The CPU 91 starts the driving of the drive motor (S29). Since the movement amount of the upper thread 6 in the retracting direction is 0 (S30: NO), the CPU 91 transfers the process to S31, and determines that the upper thread retracting mode acquired in S7 is the automatic retracting mode (S31: YES). Based on the encoder 27A, the CPU 91 judges whether or not the thread take-up period has come (S37). Immediately at the start of sewing, the thread take-up period has not yet come ( S37 : NO), and the CPU 91 shifts the process to S35 . The CPU 91 repeatedly executes S35, S43, S30, S31, and S37. When the thread take-up period in the first needle starts (S37: YES), the CPU 91 retracts the upper thread 6 (S39). In the automatic retraction mode, the movement amount of the upper thread 6 moved by the driving of the thread tension motor 16 is the amount obtained by dividing the retraction amount of the upper thread acquired in S3 by the number of stitches acquired in S5. Therefore, the CPU 91 can complete the retraction of the face thread 6 within the number of starting stitches acquired in S5. In this embodiment, the CPU 91 moves the upper thread 6 in the retracting direction by the amount of the upper thread retraction acquired in S3 by executing the process of S39 once (S39). The operator continues to depress the pedal 38 (S43: NO). When the CPU 91 determines that the retraction of the opposite thread 6 has been completed ( S30 : YES), the CPU 91 executes normal processing ( S35 ). Until the operator steps back on the pedal 38 ( S43 : NO), the CPU 91 continues the above-described processing. When the operator steps back on the pedal 38 ( S43 : YES), the CPU 91 drives the thread trimming solenoid 161 to perform thread trimming ( S45 ), stops the drive of the drive motor ( S47 ), and controls the drive of the cloth press motor 43 to make the press The foot 24 is raised (S49), and after that, the sewing process is completed.
如上面说明的那样,CPU91通过控制夹线马达16的驱动,使面线6向收回方向移动基于面线6穿在针眼10A中的量而言的规定量(S39)。在起缝时留在布料99上的面线6的量较少。因此,缝纫机1能够抑制面线6在起缝时在布料99的下方缠结成团的情况发生。As described above, the CPU 91 controls the drive of the thread tension motor 16 to move the upper thread 6 in the retracting direction by a predetermined amount based on the amount by which the upper thread 6 is passed through the eye of the needle 10A ( S39 ). The amount of the upper thread 6 remaining on the fabric 99 at the time of sewing is small. Therefore, the sewing machine 1 can prevent the upper thread 6 from being tangled and clumped under the cloth 99 at the start of sewing.
CPU91在起缝时多次控制夹线马达16的驱动,使面线6在合计多次的移动中,一共移动在S3中获取的面线收回量(S39)。通过CPU91使面线6分多次地移动,从而,与仅使面线6移动一次的情况相比,不易引发面线6从机针10的针眼10A中脱离的情况即脱线。因此,缝纫机1能够抑制在起缝时发生脱线。The CPU 91 controls the driving of the thread tension motor 16 a plurality of times at the start of sewing, so that the upper thread 6 moves in total by the upper thread retraction amount acquired in S3 in the total number of movements ( S39 ). The CPU 91 moves the upper thread 6 a plurality of times, so that the upper thread 6 is less likely to be detached from the eye 10A of the needle 10 , that is, thread detachment, than when the upper thread 6 is moved only once. Therefore, the sewing machine 1 can suppress the occurrence of thread breakage at the time of sewing.
在上轴角例如为330度时(S33:是),CPU91使面线6向收回方向移动(S39)。上轴角为330度所对应的时机处于机针10第一次刺入布料99之后且是处于第二次刺入布料之前。脱线较容易因上下运动的机针10的针眼10A中保持的面线6与布料99之间相互摩擦导致发生。由于面线6向收回方向移动的时机处于机针10第一次刺入布料99之后,因此,缝纫机1能够抑制在机针10第一次刺入布料99时发生脱线。When the upper axis angle is, for example, 330 degrees (S33: YES), the CPU 91 moves the upper thread 6 in the retracting direction (S39). The timing corresponding to the upper axis angle of 330 degrees is after the needle 10 pierces the cloth 99 for the first time and before the second piercing into the cloth. Thread loss is easily caused by friction between the upper thread 6 held in the eye 10A of the needle 10 that moves up and down and the cloth 99 . Since the timing of the movement of the upper thread 6 in the retracting direction is after the needle 10 pierces the cloth 99 for the first time, the sewing machine 1 can prevent the thread from falling off when the needle 10 pierces the cloth 99 for the first time.
在操作者输入的是自动收回模式时(S7),在挑线杆51将面线6提起的过程中(S37:是),CPU91使夹线盘69旋转(S39)。面线6在挑线杆提起期间较容易被抻长,因此,面线6较容易向收回方向移动。缝纫机1能够进一步抑制面线6在起缝时在布料99的下方缠结成团的情况发生。When the automatic retraction mode is input by the operator (S7), while the thread take-up lever 51 is pulling up the upper thread 6 (S37: YES), the CPU 91 rotates the thread tension disc 69 (S39). The upper thread 6 is easily stretched during the lifting of the thread take-up lever, and therefore, the upper thread 6 is easier to move in the retracting direction. The sewing machine 1 can further suppress the occurrence of the upper thread 6 being tangled under the cloth 99 at the start of sewing.
CPU91使面线6于在S5中获取的起缝针数以内移动规定量(S39)。缝纫机1能够与利用输入部47输入的针数相应地对起缝的期间进行限定。因此,缝纫机1能够使通过控制夹线马达16的驱动使面线6移动的方式多样化。The CPU 91 moves the upper thread 6 by a predetermined amount within the number of starting stitches acquired in S5 (S39). In the sewing machine 1 , the period for starting sewing can be limited according to the number of stitches input by the input unit 47 . Therefore, the sewing machine 1 can diversify the manner in which the upper thread 6 is moved by controlling the driving of the thread tension motor 16 .
CPU91使面线6于在S13中获取的面线收回时机向收回方向移动(S39)。通过控制夹线马达16的驱动使面线6移动的时机与利用输入部47输入的时机相应地变化。因此,缝纫机1能够使通过控制夹线马达16的驱动使面线6移动的方式多样化。The CPU 91 moves the upper thread 6 in the retracting direction at the upper thread retracting timing acquired in S13 (S39). The timing of moving the needle thread 6 by controlling the driving of the thread tension motor 16 changes according to the timing of input by the input unit 47 . Therefore, the sewing machine 1 can diversify the manner in which the upper thread 6 is moved by controlling the driving of the thread tension motor 16 .
CPU91使面线6向收回方向移动利用输入部47输入的面线收回量(S39)。通过控制夹线马达16的驱动使面线6移动的移动量与利用输入部47输入的面线收回量相应地变化。因此,缝纫机1能够使通过控制夹线马达16的驱动使面线6移动的方式多样化。The CPU 91 moves the upper thread 6 in the retracting direction by the amount of the upper thread retracting input by the input unit 47 (S39). The amount of movement by which the upper thread 6 is moved by controlling the driving of the thread tension motor 16 changes according to the amount of retraction of the upper thread input by the input unit 47 . Therefore, the sewing machine 1 can diversify the manner in which the upper thread 6 is moved by controlling the driving of the thread tension motor 16 .
面线6向供给方向移动的时机(S27)处于驱动马达的驱动开始(S29)之前。即,CPU91使面线6在利用夹线马达16使面线6向收回方向移动之前,且是在机针10第一次刺入布料99之前,向供给方向移动。面线6在利用夹线马达16使面线6向收回方向移动之前,向供给方向移动。因此,缝纫机1能够防止在机针10第一次刺入布料99时发生穿在针眼10A中的面线6不足的情况,从而能够可靠地抑制脱线。The timing of the movement of the needle thread 6 in the supply direction ( S27 ) is before the start of the driving of the drive motor ( S29 ). That is, the CPU 91 moves the upper thread 6 in the feeding direction before the thread tension motor 16 moves the upper thread 6 in the retracting direction and before the needle 10 penetrates the cloth 99 for the first time. The upper thread 6 is moved in the feeding direction before the upper thread 6 is moved in the retracting direction by the thread tension motor 16 . Therefore, the sewing machine 1 can prevent the needle 10 from piercing the cloth 99 for the first time to prevent the needle 10A from being short of the upper thread 6, and can reliably suppress the thread coming off.
上述说明中,缝制机构12是本发明的缝制部的一例。夹线马达16是本发明的驱动部的一例。输入部47是本发明的针数输入部、时机输入部、移动量输入部的一例。执行S39时的CPU91是本发明的面线收回部的一例。执行S37时的CPU91是本发明的判断部的一例。执行S27时的CPU91是本发明的面线供给部的一例。In the above description, the sewing mechanism 12 is an example of the sewing portion of the present invention. The thread tension motor 16 is an example of the drive unit of the present invention. The input unit 47 is an example of a stitch number input unit, a timing input unit, and a movement amount input unit of the present invention. The CPU 91 at the time of executing S39 is an example of the upper thread retracting portion of the present invention. The CPU 91 at the time of executing S37 is an example of the determination unit of the present invention. The CPU 91 at the time of executing S27 is an example of the needle thread supply unit of the present invention.
本发明不限于上述实施例。缝纫机1也可以是平缝缝纫机、锁眼缝纫机、家用缝纫机、刺绣缝纫机等。缝纫机1也可以是环缝缝纫机等省略了梭子机构40的缝纫机。也可以是,CPU91在执行完切线之后(S45),使驱动马达驱动,继续在布料99形成线迹98地继续进行缝制。在该情况下,执行完切线之后再开始的缝制为起缝。The present invention is not limited to the above-described embodiments. The sewing machine 1 may also be a lockstitch sewing machine, a buttonhole sewing machine, a home sewing machine, an embroidery sewing machine, or the like. The sewing machine 1 may be a sewing machine in which the shuttle mechanism 40 is omitted, such as a circular stitch sewing machine. After the execution of the thread trimming ( S45 ), the CPU 91 may drive the drive motor, and the sewing may be continued while the stitches 98 are formed on the cloth 99 . In this case, the sewing that is started after the thread trimming has been performed is the starting seam.
也可以是,CPU91不是基于输入部47的检测结果来获取面线收回量的,而是通过对预先存储在存储装置94中的面线收回量进行读取来获取的(S3)。也可以是,利用输入部47输入的面线收回时机处于机针10第二次刺入布料99之后。在该情况下,也可以是,在形成第二个线迹98时,CPU91使面线6连续多次地向收回方向移动(S39)。The CPU 91 may acquire the upper thread retraction amount not based on the detection result of the input unit 47 but by reading the upper thread retraction amount previously stored in the storage device 94 ( S3 ). The timing for retracting the upper thread input by the input unit 47 may be after the needle 10 pierces the cloth 99 for the second time. In this case, when the second stitch 98 is formed, the CPU 91 may move the upper thread 6 in the retracting direction several times in succession ( S39 ).
也可以是,利用输入部47输入的面线收回时机为挑线杆提起期间以外的时机。在该情况下,缝纫机1还能够抑制伴随着挑线杆51的提起所可能发生的脱线。利用输入部47输入的起缝针数既可以是一针,也可以是三针以上。在操作者输入的是自动收回模式的情况下(S9:是),也可以是,CPU91在S37中判断为不是挑线杆提起期间时,将面线6收回(S39)。The upper thread retraction timing input by the input unit 47 may be a timing other than the thread take-up period. In this case, the sewing machine 1 can also suppress the possibility of the thread coming off when the thread take-up lever 51 is pulled up. The number of starting stitches input by the input unit 47 may be one stitch or three or more stitches. When the operator's input is the automatic retraction mode ( S9 : YES), the CPU 91 may retract the upper thread 6 when it is determined in S37 that the thread take-up lever is not being lifted ( S39 ).
也可以是,CPU91在设定收回模式下在S39中将面线6收回时,不按照在S3中获取的面线收回量除以在S11中获取的面线收回次数得到的量进行收回。也可以是,于在S11中获取的面线收回次数为两次以上时,缝纫机1能够分别单独地设定面线收回量。也可以是,CPU91在自动收回模式下在S39中将面线6收回时,不按照在S3中获取的面线收回量除以在S5中获取的起缝针数得到的量进行收回。也可以是,于在S5中获取的起缝针数为两针以上时,缝纫机1能够分别单独地设定面线收回量。When the CPU 91 retracts the upper thread 6 in S39 in the set retraction mode, it may not retract by the amount obtained by dividing the upper thread retraction amount acquired in S3 by the number of times the upper thread retraction acquired in S11. When the number of times of the upper thread retraction acquired in S11 is two or more, the sewing machine 1 may individually set the amount of the upper thread retraction. In the automatic retraction mode, when the CPU 91 retracts the upper thread 6 in S39 , it may not retract by the amount obtained by dividing the upper thread retraction amount acquired in S3 by the number of starting stitches acquired in S5 . When the number of starting stitches acquired in S5 is two or more, the sewing machine 1 may individually set the upper thread retraction amount.