CN110655476A - System for retrieve DMF and dimethylamine in follow DMF waste liquid - Google Patents
System for retrieve DMF and dimethylamine in follow DMF waste liquid Download PDFInfo
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- CN110655476A CN110655476A CN201911086490.0A CN201911086490A CN110655476A CN 110655476 A CN110655476 A CN 110655476A CN 201911086490 A CN201911086490 A CN 201911086490A CN 110655476 A CN110655476 A CN 110655476A
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Abstract
The invention belongs to the technical field of organic waste liquid recovery, and particularly relates to a system for recovering DMF and dimethylamine from DMF waste liquid. The system for recovering DMF and dimethylamine from DMF waste liquid comprises a DMF waste liquid multi-pass distillation unit, a DMF multi-pass concentration unit, a DMF extraction unit, a DMF purification unit and a dimethylamine recovery unit. The system is used for treating and recycling DMF or similar waste liquid, can recycle DMF and other valuable chemical raw materials from the DMF waste liquid, and achieves the purposes of recycling, reducing and harmless treatment and utilization of hazardous waste. The system also has the following beneficial advantages that the heat energy and electric energy consumption of the recovery system can be reduced, and the vapor-liquid ratio efficiency is improved; the system adopts low-temperature extraction and purification technology, can effectively inhibit DMF thermal decomposition effect, and improves DMF recovery rate; in addition, the recovery equipment in the system has longer service life, thereby reducing the cost of DMF and dimethylamine recovery.
Description
Technical Field
The invention belongs to the technical field of organic waste liquid recovery, and particularly relates to a system for recovering DMF and dimethylamine from DMF waste liquid.
Background
N, N-dimethylformamide, otherwise known as: DMF, which is a chemical raw material with wide application, is also a good solvent with wide application, is used as a solvent for polyurethane, polyacrylonitrile and polyvinyl chloride, and is one of the main raw materials in the production processes of wet spinning, synthetic leather, plastic molding and the like of synthetic fibers such as polyacrylonitrile fibers and the like. DMF is chemically stable, difficult to biodegrade, has an inhibiting effect on the biological treatment process of wastewater, and is expensive and toxic.
N-methyl methylamine, also known as: dimethylamine, high concentration dimethylamine has odor similar to ammonia, low concentration dimethylamine has rotten fish flavor and is easily soluble in water, and is one of raw materials of pharmacy, dye, pesticide, textile industry solvent, leather unhairing agent, rubber vulcanization accelerator and the like.
In order to reduce environmental pollution and production cost, the technology for recovering DMF from DMF waste liquid is necessary requirement for environmental protection and clean production, and is also an important way for resource utilization of hazardous waste.
At present, the technology for recovering DMF waste liquid is a multi-effect distillation technology which is commonly applied, and the technology can recover DMF solvent from DMF waste liquid, but has some outstanding problems, mainly comprising: (1) distillation equipment is easy to block, production stoppage and tower washing are frequent, water resources are consumed, and more tower washing wastewater is generated; (2) the recovery energy consumption is high, and the recovery comprehensive cost is high; (3) by applying the MVR evaporation technology, although the heat energy consumption can be reduced, the electric energy consumption is increased, and the service life of a heat pump compressor is influenced because the secondary steam contains corrosive substances such as formic acid, dimethylamine and the like; (4) the operating temperature of the recovery system is higher, the thermal decomposition effect of DMF is increased, and the recovery rate of DMF is influenced; (5) the kettle has more residual solid wastes, which not only increases the loss of DMF, but also increases the generation amount and the treatment cost of dangerous solid wastes; (6) the biodegradability of waste water such as a washing tower is poor, and the sewage treatment cost is high; (7) the maintenance cost of the recovery equipment is high; (8) the recycling cost of the low-concentration DMF waste liquid is high and the applicability is poor. The problems are technically insufficient in the aspects of cost performance, operation efficiency and stability, reduction of solid waste and other pollutants, utilization efficiency of separated water, control of DMF thermal decomposition effect, control of secondary pollution of washing tower waste water and the like, treatment and recovery of low-concentration DMF waste liquid and the like in the recovery of the DMF waste liquid.
The invention provides a system for recovering DMF and dimethylamine from DMF waste liquid, aiming at the defects of the prior DMF waste liquid recovery technology, the system is used for treating and recovering DMF or similar waste liquid, can recover DMF and other valuable chemical raw materials from the DMF waste liquid, and achieves the purposes of recycling, reducing and harmlessly treating and utilizing hazardous waste.
Disclosure of Invention
In order to overcome the defects in the background art, the technical scheme adopted by the invention for solving the technical problems is as follows: a system for recovering DMF and dimethylamine from DMF waste liquid is characterized by comprising a DMF waste liquid multi-pass distillation unit, a DMF multi-pass concentration unit, a DMF extraction unit, a DMF purification unit and a dimethylamine recovery unit;
the DMF waste liquid multi-pass evaporation unit comprises a DMF waste liquid storage tank, a waste liquid conveying pump I, a solid-liquid separator I, a waste heat device I, a preheating circulating pump I, a multi-pass evaporation device, a main heater I, a circulating heating pump I, a circulating flash pump I, a pressure stabilizing trap I, a water ejector I, a cooling circulating pump I, an isolator I and an isolator II, wherein the waste liquid conveying pump I is arranged between the DMF waste liquid storage tank and the solid-liquid separator I, the DMF waste liquid in the DMF waste liquid storage tank is subjected to solid-liquid separation by the solid-liquid separator I, the DMF waste liquid is continuously preheated by the waste heat device I, the DMF waste liquid preheated by the waste heat device I is subjected to flow input control by a flow meter I, the DMF waste liquid is continuously supplemented and input into the multi-pass evaporation device by the circulating heating pump I, the multi-pass evaporation device and the main heater I form liquid circulation, the circulating flash pump is communicated with the multi-pass evaporation device to form liquid circulation, and the water ejector I and the pressure stabilizing trap, the first water ejector is communicated with the first jet pump, the first jet pump is communicated with a first circulating water tank, the first cooling circulating water pump is communicated with the first circulating water tank and a first pressure stabilizing trap, the isolator is communicated with the multi-pass steaming device and a corresponding vacuum guide position, water separated by the multi-pass steaming device is automatically and alternately discharged into a first separated water storage tank for collection after being collected by the isolator, the second isolator is communicated with the first pressure stabilizing trap and the corresponding vacuum guide position, an outlet bypass of the first circulating flash pump is communicated with a solid-liquid separation two phase, and a second flow meter is arranged on the outlet bypass of the first circulating flash pump to control the liquid output quantity;
the DMF multi-pass concentration unit comprises a multi-pass concentration device, a main heater II, a liquid output pump I, a circulating heating pump II, a pressure stabilizing trap II, a water ejector II, a solid-liquid separation II, an isolator III and an isolator IV, wherein after solid matters are continuously removed from liquid output by the circulating flash evaporation pump II in the solid-liquid separator II, the liquid is continuously input into the supplementary multi-pass concentration device from an inlet of the circulating heating pump II, the multi-pass concentration device and the main heater II form a liquid circulation flow, and water in waste liquid is evaporated and separated to concentrate DMF waste liquid into concentrated liquid with the concentration of 80-90%; the second water ejector and the second pressure stabilizing trap are communicated with the multi-pass concentration device to provide stable vacuum degree for the multi-pass concentration device, and the second water ejector is communicated with the first jet pump; the third isolator is communicated with the multi-pass concentration device, the fourth isolator is communicated with the second pressure stabilizing trap, the third isolator and the fourth isolator are used for collecting water separated by the multi-pass concentration device and the second pressure stabilizing trap and automatically and alternately discharging the collected water into the first separated water storage tank, the liquid output pump is communicated with the inlet of the multi-pass concentration device and the inlet of the third circulating heating pump of the DMF extraction unit, and a third flowmeter is arranged on a pipeline between the first liquid output pump and the third circulating heating pump;
the DMF extraction unit comprises a first gravity cooperative separation device, a second gravity cooperative separation device, a third main heater, a third afterheater, a third water injector, a third pressure stabilizing trap, a third circulating heating pump, a fifth isolator, a sixth isolator, a DMF extracting solution storage tank, a third solid-liquid separator, a solid waste residue collection tank and a mother liquor storage tank, wherein the first gravity cooperative separation device, the second gravity cooperative separation device, the third circulating heating pump, the third afterheater and the third main heater are sequentially communicated to form a circulating liquid flow path, and the first gravity cooperative separation device is communicated with the three main heaters; the three water ejectors, the three pressure-stabilizing wells, the first gravity cooperative separation device and the second gravity cooperative separation device are sequentially communicated, the three water ejectors and the three pressure-stabilizing wells provide stable vacuum degrees for the first gravity cooperative separation device and the second gravity cooperative separation device, the bottoms of the first gravity cooperative separation device and the second gravity cooperative separation device are communicated with a slag liquid storage tank through a slag discharge pump I, the slag discharge pump I is started in a clearance mode to convey concentrated slag slurry from the first gravity cooperative separation device and the second gravity cooperative separation device to the slag liquid storage tank, slag liquid in the slag liquid storage tank is driven by a conveying pump to be processed through a solid-liquid separator III to form solid waste slag and separated mother liquid, the solid waste slag enters a solid waste slag collecting box to be collected and processed, the separated mother liquid is input into the mother liquid storage tank to be stored and recycled, and the isolator five is communicated with the first gravity cooperative separation device and the second gravity cooperative separation device, the sixth isolator is communicated with the pressure stabilizing trap in a three-phase mode, DMF extracting solution with the concentration of 80-90% is discharged into a DMF extracting solution storage tank, and an extracting solution output pump is communicated with the DMF extracting solution storage tank and an evaporator of a DMF purification unit;
the DMF purification unit comprises an evaporator, a DMF purification device, a DMF purification liquid storage tank, a deacidification device, a formic acid separation device, a DMF product storage tank, a water ejector IV, a water ejector V, a pressure stabilizing well IV, a pressure stabilizing well V, a waste heat device IV, a purification circulating pump I, an evaporation circulating pump I, a deacidification circulating pump I, a jet pump II, a cooling circulating pump II, a circulating water tank II, a cooler II isolator VII, an isolator VIII, a separation water storage tank II and a separation water output pump II, wherein a liquid pipeline between the evaporator and the DMF purification device is provided with the evaporation circulating pump I, a steam pipeline is arranged between the evaporator and the DMF purification device, the bottom of the DMF purification device is communicated with the evaporator and the DMF purification liquid storage tank through the purification circulating pump I, the bottom of the DMF purification liquid storage tank is communicated with the waste heat device IV and the formic acid separation device through the circulating pump I, the formic acid separation device is communicated with a DMF product storage tank, the waste heat device IV is communicated with a deacidification device, the deacidification device is communicated with a deacidification circulating pump I and a pressure stabilizing trap II, a water ejector IV and a pressure stabilizing trap IV are communicated with a separated water storage tank II through an isolator VII, the water ejector IV and the pressure stabilizing trap IV are communicated with the separated water storage tank II through an isolator VIII, the water ejector IV and the pressure stabilizing trap IV provide vacuum degrees for the deacidification device, the water ejector IV and the pressure stabilizing trap IV provide vacuum degrees for the DMF purification device, the water ejector III, the water ejector IV and the water ejector IV form cooling water circulation with a circulating water tank II through a jet pump II, the circulating water tank two-way water circulating pump IV and a cooler II form cooling water circulation, and the cooler II completes self circulation of the cooler II through a self-cooling circulating pump II;
dimethylamine recovery unit, including dimethylamine separator, dimethylamine absorber, exhaust gas purifier, fan, vapour and liquid separator, separation water output pump one, separation water output pump two, waste heat ware two, separation circulating pump, absorption circulating pump, liquid dimethylamine storage tank, defroster and aiutage, dimethylamine separator, separation circulating pump and two formation liquid circulations of waste heat ware, the dimethylamine separator is connected with the dimethylamine absorber through vapour and liquid separator, the dimethylamine absorber is connected with liquid dimethylamine storage tank through the absorption circulating pump, the dimethylamine absorber in proper order with defroster, exhaust gas purifier, fan and aiutage, separation water storage tank one is linked together with the dimethylamine separator through separation water output pump one, separation water storage tank two is linked together with the dimethylamine separator through separation water output pump two.
Preferably, the vacuum degree range in the multi-pass steaming device is-0.03 to-0.09 MPa, and the liquid circulation temperature is 48 to 90 ℃; the vacuum degree range in the multi-pass concentration device is-0.036 to-0.095 MPa, and the liquid circulation temperature is 37 to 88 ℃; the vacuum degree range in the first gravity cooperative separation device and the second gravity cooperative separation device is-0.08-0.09 MPa, the liquid circulation temperature is 90-110 ℃, and the condensation temperature is 48-62 ℃.
Preferably, the DMF waste liquid in the first gravity synergistic separation device and the second gravity synergistic separation device is continuously input by the multi-pass concentration device, the liquid in the first gravity synergistic separation device and the second gravity synergistic separation device is continuously circulated, DMF and water are continuously vaporized and condensed to obtain a mixed liquid of DMF and water, wherein the concentration of DMF is 80% -90%, the obtained DMF mixed liquid does not contain solid impurities, the impurities such as solid matters are discharged from a residue discharge pump I and input into a residue liquid storage tank for storage, a DMF separated liquid mother liquid and solid waste residues are obtained by separation by a solid-liquid separator III, the DMF separated liquid mother liquid enters the mother liquid storage tank, the circulating temperature range of the DMF waste liquid in the first gravity synergistic separation device and the second gravity synergistic separation device is 90-110 ℃, the obtained DMF mixed liquid is continuously input into the fifth isolator and the sixth isolator from the first gravity synergistic separation device and the second gravity synergistic separation device, and the DMF mixed liquor collected by the fifth isolator and the sixth isolator is automatically and alternately input into the DMF extracting solution storage tank.
Preferably, the evaporator and the DMF purification device in the DMF purification unit continuously input a mixed solution of DMF and water obtained by a previous process into the evaporator, the mixed solution of DMF and water continuously forms a circulation by the first purification circulating pump and the evaporation circulating pump, DMF and water in the mixed solution of DMF are separated to obtain a DMF purified solution with the concentration of more than or equal to 99.8%, the circulation temperature range of the DMF mixed solution is 80-85 ℃, and the obtained DMF target solution is continuously input into the DMF purified solution storage tank.
The optimized DMF purified liquid is continuously circulated in the deacidification device, so that formic acid contained in the DMF purified liquid is heated and decomposed, vaporized water is condensed into water in the pressure stabilizing trap five and discharged, and non-condensable gas is discharged under the action of negative pressure attraction by the water ejector five; deacidifying the DMF purified solution by a deacidification device, reducing the content of formic acid in the DMF purified solution, inputting the DMF purified solution into the formic acid separation device by a deacidification circulating pump I to remove formic acid, so that the content of formic acid is less than or equal to 10ppm, and the filler in the formic acid separation device is D301 anion exchange resin.
Preferably, the dimethylamine separator removes dimethylamine in water by stripping, and the gaseous dimethylamine separated by the dimethylamine separator is absorbed in the dimethylamine absorber to prepare liquid dimethylamine and absorb liquid level water; the waste gas is exhausted after being adsorbed and photolyzed and purified by a waste gas purifier, and the concentration range of the liquid dimethylamine prepared by the dimethylamine absorber is 18-40 percent.
Preferably, the heating media of the first main heater, the second main heater and the evaporator are industrial steam, the heating medium of the third main heater is heat conduction oil, and the heating media of the first waste heat heater, the second waste heat heater, the third waste heat heater and the fourth waste heat heater are waste heat media generated by utilizing corresponding equipment.
Preferably, the first circulating water tank forms circulation with the first cooler through a third cooling circulating pump; the first cooler completes self circulation of the first cooler through the first self-circulation pump.
The invention provides a system for recovering DMF and dimethylamine from DMF waste liquid, aiming at the defects of the prior DMF waste liquid recovery technology, the system is used for treating and recovering DMF or similar waste liquid, can recover DMF and other valuable chemical raw materials from the DMF waste liquid, and achieves the purposes of recycling, reducing and harmlessly treating and utilizing hazardous waste.
The invention relates to a system for recovering DMF and dimethylamine from DMF waste liquid, which also has the following beneficial characteristics:
1. the heat energy and electric energy consumption of a recovery system are reduced, and the vapor-liquid ratio efficiency is improved, wherein the vapor-liquid ratio is more than or equal to 1: 4;
2. the secondary steam synchronous exchange utilization technology is adopted, the secondary steam utilization efficiency is more than or equal to 80 percent, and the electric energy consumption of the MVR evaporation process is saved;
3. by adopting low-temperature extraction and purification technology, the thermal decomposition effect of DMF is inhibited, the recovery rate of DMF is improved, and the content of byproducts such as formic acid and the like is reduced;
4, adopting a continuous circulating removal process to remove solid wastes in the DMF waste liquid, and reducing the influence of solid matters on a recovery system;
5, the quality of the separated water from the DMF waste liquid reaches the quality standard of the recycled industrial water, so that the separated water can be used for production and recycling, the water resource consumption is saved, and the sewage discharge is reduced;
6. the reduction amount of the cleaning wastewater of the recovery system is more than or equal to 98 percent, and the cleaning wastewater can be used as DMF low-concentration waste liquid for treatment and recovery;
7. recovering liquid dimethylamine or amine salt;
8. the comprehensive cost of DMF recovery is obviously reduced;
9. the embrittlement time of the material of the recovery equipment is prolonged, and the service life of the equipment is longer;
the method has compatibility for recovering various waste liquids such as Dimethylacetamide (DMAC) and dimethyl sulfoxide (DMSO).
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic diagram of a system for recovering DMF and dimethylamine from DMF waste stream according to the present invention;
wherein, 1, a DMF waste liquid storage tank; 2. a first solid-liquid separator; 3. a first waste heat device; 4. a multi-pass cooking device; 5. a first main heater; 6. a first voltage stabilizing well; 7. a water ejector I; 8. a first isolator; 9. a second isolator; 10. a first circulating water tank; 11. a first separated water storage tank; 12. a first flowmeter; 13. a multi-pass concentration device; 14. a second main heater; 15. a second voltage stabilizing well; 16. a water ejector II; 17. solid-liquid separation II; 18. a third isolator; 19. a fourth isolator; 20. a second flowmeter; 21. a third flowmeter; 22. a first gravity cooperative separation device; 23. a gravity cooperative separation device II; 24. a third main heater; 25. a waste heat device III; 26. a water ejector III; 27. a third voltage stabilizing well; 28. a fifth isolator; 29. an isolator six; 30. a DMF extract tank (30); 31. solid-liquid separation; 32. a solid waste residue collection box; 33. a mother liquor storage tank; 34. a slag liquid storage tank; 36. an evaporator; 37. a DMF purification device; 38. a DMF purification liquid storage tank; 39. a deacidification device; 40. a formic acid separation device; 41. a DMF product storage tank; 42. a water ejector IV; 43. a water ejector five; 44. a voltage stabilizing well IV; 45. a voltage stabilizing well five; 46. a waste heat device IV; 47. a seventh isolator; 48. an isolator eighth; 49. a second separated water storage tank; 50. a dimethylamine separator; 51. a dimethylamine absorber; 52. an exhaust gas purifier; 53. a fan; 54. a gas-liquid separator; 55, a second waste heat device; 56. a liquid dimethylamine storage tank; 57. a demister; 58. an exhaust funnel; 59. a first cooler; 60. a second circulating water tank; 61. a second cooler; m1, a waste liquid conveying pump I; m2, preheating a first circulating pump; m3, a circulation heating pump I; m4, circulating flash pump I; m5, cooling circulating pump I; m6, a self-circulation pump I; m7, cooling circulating pump III; m8, a jet pump I; m10, a first liquid output pump; m11, circulating heat pump II; m12, a first separation output pump; m13, separation circulating pump; m14, absorption circulation pump; m16, circulating heat pump III; m18, cooling circulating pump IV; m19, self-circulation pump II; m20, an extracting solution output pump I; m21 and a jet pump II; m22, cooling circulating pump II; m23, purifying the first circulating pump; m24, evaporating the first circulating pump; m25, a deacidification circulating pump I; m26, a first slag discharge pump; m27, delivery pump (M27); m28 and a separation output pump II.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
In an embodiment, referring to fig. 1, a system for recovering DMF and dimethylamine from DMF waste liquid is characterized by comprising a DMF waste liquid multi-pass distillation unit, a DMF multi-pass concentration unit, a DMF extraction unit, a DMF purification unit and a dimethylamine recovery unit;
the DMF waste liquid multi-pass evaporation unit comprises a DMF waste liquid storage tank 1, a waste liquid conveying pump M1, a solid-liquid separator I2, a waste heat device I3, a preheating circulating pump I M2, a multi-pass evaporation device 4, a main heater I5, a circulating heating pump I M3, a circulating flash pump I M4, a pressure stabilizing trap I6, a water ejector I7, a cooling circulating pump I M5, an isolator I8 and an isolator II 9, wherein the waste liquid conveying pump I M1 is arranged between the DMF waste liquid storage tank 1 and the solid-liquid separator I2, the DMF waste liquid in the DMF waste liquid storage tank 1 is separated into solid matters through the solid-liquid separator I2, the DMF waste liquid is continuously preheated through the waste heat device I3, the DMF waste liquid preheated through the waste heat device I3 is input with the flow rate controlled by a flow meter I12, the DMF waste liquid is continuously supplemented and input into the multi-pass evaporation device 4 through the circulating heating pump I3, and the multi-pass evaporation device 4 and the main heater I, the first circulation flash pump M4 is communicated with the multi-pass steaming device 4 to form liquid circulation, the first water ejector 7 and the first pressure stabilizing trap 6 provide stable vacuum degree for the multi-pass steaming device 4, the water ejector I7 is communicated with a jet pump I M8, the jet pump I M8 is communicated with a circulating water tank I10, the first cooling circulating water pump M5 is communicated with a first circulating water tank 10 and a first pressure stabilizing trap 6, the isolator 8 is communicated with the multi-pass steaming device 4 and a corresponding vacuum guide position, the water separated by the multi-pass steaming device 4 is automatically and alternately discharged into a separated water storage box 11 for collection after being collected by a first isolator 8, the second isolator 9 is communicated with the first pressure stabilizing trap 6 and a corresponding vacuum guide position, an outlet bypass of the first circulating flash pump M4 is communicated with the second solid-liquid separation 17, a second flowmeter 20 is arranged on an outlet bypass of the first circulating flash pump M4 to control the liquid output quantity;
the DMF multi-pass concentration unit comprises a multi-pass concentration device 13, a main heater II 14, a liquid output pump I M10, a circulating heating pump II M11, a pressure stabilizing trap II 15, a water ejector II 16, a solid-liquid separation II 17, an isolator III 18 and an isolator IV 19, wherein after solid matters are continuously removed from liquid output by a circulating flash pump I M4 in the solid-liquid separator II 17, the liquid is continuously input into the supplementary multi-pass concentration device 13 from an inlet of the circulating heating pump II M11, the multi-pass concentration device 13 and the main heater II 14 form a liquid circulating flow path, moisture in waste liquid is evaporated and separated, and DMF waste liquid is concentrated into concentrated liquid with the concentration of 80-90%; the second water ejector 16 and the second pressure stabilizing trap 15 are communicated with the multi-pass concentration device 13 to provide stable vacuum degree for the multi-pass concentration device 13, and the second water ejector 16 is communicated with the first jet flow water pump M8; the third isolator 18 is communicated with the multi-pass concentration device 13, the fourth isolator 19 is communicated with the second pressure stabilizing trap 15, the third isolator 18 and the fourth isolator 19 are used for collecting water separated by the multi-pass concentration device 13 and the second pressure stabilizing trap 15 and automatically and alternately discharging the collected water into the first separated water storage tank 11, the first liquid output pump M10 is communicated with the multi-pass concentration device 13 and an inlet of a circulating heating pump III M16 of the DMF extraction unit, and a third flowmeter 21 is arranged on a pipeline between the first liquid output pump M10 and the circulating heating pump III M16;
the DMF extraction unit comprises a first gravity cooperative separation device 22, a second gravity cooperative separation device 23, a third main heater 24, a third afterheater 25, a third water ejector 26, a third pressure stabilizing trap 27, a third circulating heat pump M16, a fifth isolator 28, a sixth isolator 29, a DMF extraction liquid storage tank 30, a third solid-liquid separator 31, a solid waste residue collection tank 32 and a mother liquid storage tank 33, wherein the first gravity cooperative separation device 22, the second gravity cooperative separation device 23, the third circulating heat pump M16, the third afterheater 25 and the third main heater 24 are sequentially communicated to form a circulating liquid flow path, and the first gravity cooperative separation device 22 is communicated with the third main heater 24; the three water ejectors 26, the three pressure-stabilizing traps 27, the first gravity cooperative separation device 22 and the second gravity cooperative separation device 23 are sequentially communicated, the three water ejectors 26 and the three pressure-stabilizing traps 27 provide stable vacuum degrees for the first gravity cooperative separation device 22 and the second gravity cooperative separation device 23, the bottoms of the first gravity cooperative separation device 22 and the second gravity cooperative separation device 23 are communicated with a slag liquid storage tank 34 through a first slag discharge pump M26, the first slag discharge pump M26 is started intermittently to convey concentrated slag slurry from the first gravity cooperative separation device 22 and the second gravity cooperative separation device 23 to the slag liquid storage tank 34, slag liquid in the slag liquid storage tank 34 is driven by a conveying pump M27 to be processed through a third solid-liquid separator 31 to form solid waste slag and separated mother liquid, the solid waste slag enters a solid waste slag collection tank 32 for collection processing, the separated mother liquid is conveyed to the mother liquid storage tank 33 for storage and recycling, and the five isolator 28 is communicated with the first gravity cooperative separation device 22 and the second gravity cooperative separation device 23, the isolator six 29 is communicated with the pressure stabilizing trap three 27, DMF extracting solution with the concentration of 80-90% is discharged into a DMF extracting solution storage tank 30, and the extracting solution output pump M20 is communicated with the DMF extracting solution storage tank 30 and an evaporator 36 of a DMF purification unit;
the DMF purification unit comprises an evaporator 36, a DMF purification device 37, a DMF purification liquid storage tank 38, a deacidification device 39, a formic acid separation device 40, a DMF product storage tank 41, a water ejector IV 42, a water ejector V43, a pressure stabilizing trap IV 44, a pressure stabilizing trap V45, a waste heat collector IV 46, a purification circulating pump I23, an evaporation circulating pump I24, a deacidification circulating pump I25, a jet pump II M21, a cooling circulating pump II 22, a circulating water tank II 60, a cooler II 61 isolator seventh 47, an isolator eighth 48, a separation water storage tank II 49 and a separation water output pump II M28, wherein an evaporation circulating pump I24 is arranged on a liquid pipeline between the evaporator 36 and the DMF purification device 37, a steam pipeline is arranged between the evaporator 36 and the DMF purification device 37, the bottom of the DMF purification device 37 is communicated with the evaporator 36 and the DMF purification liquid storage tank 38 through the circulating pump purification I23, and the DMF purification liquid storage tank 38, the bottom of the DMF purified liquid storage tank 38 is communicated with a waste heat device IV 46 and a formic acid separation device 40 through a deacidification circulating pump M25, the formic acid separation device 40 is communicated with a DMF product storage tank 41, the waste heat device IV 46 is communicated with a deacidification device 39, the deacidification device 39 is communicated with a deacidification circulating pump I M25 and a pressure stabilizing trap V45, a water ejector IV 42 and a pressure stabilizing trap IV 44 are communicated with a separated water storage tank II 49 through an isolator VII 47, a water ejector V43 and a pressure stabilizing trap V45 are communicated with a water separated storage tank II 49 through an isolator VIII 48, the water ejector V43 and the pressure stabilizing trap V45 provide vacuum degrees for the deacidification device 39, the water ejector IV 42 and the pressure stabilizing trap IV 44 provide vacuum degrees for the DMF purification device 37, the water ejector III 26, the water ejector IV 43 and the water ejector V43 form cooling water circulation with a circulation water tank II 60 through a jet pump M21, the second circulating water tank 60 forms cooling water circulation with the second cooler 61 through a cooling water circulating pump IV M18, and the second cooler 61 completes self circulation of the second cooler 61 through a self circulating pump II M19;
the dimethylamine recovery unit comprises a dimethylamine separator 50, a dimethylamine absorber 51, a waste gas purifier 52, a fan 53, a gas-liquid separator 54, a first separated water output pump M12, a second separated water output pump M28, a second waste heat device 55, a separation circulating pump M13, an absorption circulating pump M14, a liquid dimethylamine storage tank 56, a demister 57 and an exhaust funnel 58, the dimethylamine separator 50, the separation circulating pump M13 and the afterheater II 55 form a liquid circulation, the dimethylamine separator 50 is connected to a dimethylamine absorber 51 by a gas-liquid separator 54, the dimethylamine absorber 51 is connected to a liquid dimethylamine storage tank 56 by an absorption recycle pump M14, the dimethylamine absorber 51 is connected with a demister 57, an exhaust gas purifier 52, a fan 53 and an exhaust stack 58 in sequence, the separated water storage tank (11) is communicated with the dimethylamine separator (50) through a separated water output pump (M12), the second separated water storage tank 49 is communicated with the dimethylamine separator 50 through a second separated water output pump M28.
The vacuum degree range in the multi-pass steaming device 4 is-0.03 to-0.09 MPa, and the liquid circulation temperature is 48 to 90 ℃; the vacuum degree range in the multi-pass concentration device 13 is-0.036 to-0.095 MPa, and the liquid circulation temperature is 37 to 88 ℃; the vacuum degree range in the first gravity cooperative separation device 22 and the second gravity cooperative separation device 23 is-0.08-0.09 MPa, the liquid circulation temperature is 90-110 ℃, and the condensation temperature is 48-62 ℃.
The DMF waste liquid in the first gravity synergistic separation device 22 and the second gravity synergistic separation device 23 is continuously input by the multi-pass concentration device 13, the liquid in the first gravity synergistic separation device 22 and the second gravity synergistic separation device 23 is continuously circulated, DMF and water are continuously vaporized and condensed to obtain a mixed liquid of DMF and water, wherein the concentration of DMF is 80% -90%, the obtained DMF mixed liquid does not contain solid impurities, the impurities such as solid matters and the like are discharged from a clearance of a deslagging pump M26 and input into a slag-liquid storage tank 34 for storage, a solid-liquid separator III 31 is used for separation to obtain a DMF separation liquid mother liquid and solid waste residues, the DMF separation liquid mother liquid enters a mother liquid storage tank 33, the DMF waste liquid circulation temperature in the first gravity synergistic separation device 22 and the second gravity synergistic separation device 23 is 90-110 ℃, the obtained DMF mixed liquid is continuously input into the five isolator 28 and the six isolator 29 from the first gravity synergistic separation device 22 and the second gravity synergistic separation device 23, the DMF mixed solution collected by the five separator 28 and the six separator 29 is automatically and alternately transferred to the DMF extracting solution storage tank 30.
The evaporator 36 and the DMF purification device 37 in the DMF purification unit are continuously fed into the evaporator 36 by the mixed liquid of DMF and water obtained in the previous working procedure, the mixed liquid of DMF and water is continuously circulated by the purification circulating pump I M23 and the evaporation circulating pump I M24, DMF and water in the mixed liquid of DMF are separated to obtain DMF purified liquid with the concentration of more than or equal to 99.8%, the circulating temperature range of the mixed liquid of DMF is 80-85 ℃, and the obtained DMF target liquid is continuously fed into the DMF purified liquid storage tank 38.
The DMF purified solution is continuously circulated in the deacidification device 39, so that formic acid contained in the DMF purified solution is heated and decomposed, vaporized water is condensed into water in the pressure stabilizing trap five 45 to be discharged, and non-condensable gas is discharged by the water ejector five 43 under the action of negative pressure gravitation; the DMF purification solution is deacidified by a deacidification device 39, after the content of formic acid in the DMF purification solution is reduced, the DMF purification solution is input into the formic acid separation device 40 by a deacidification circulating pump M25 to remove the formic acid, so that the content of the formic acid is less than or equal to 10ppm, and the filler in the formic acid separation device 10 is D301 anion exchange resin.
The dimethylamine separator 50 removes dimethylamine in water by stripping, and the gaseous dimethylamine separated by the dimethylamine separator 50 is absorbed in the dimethylamine absorber 51 to prepare liquid dimethylamine and absorb liquid level water; the exhaust gas is exhausted after being adsorbed and photolyzed and purified by the exhaust gas purifier 52, and the concentration range of the liquid dimethylamine prepared by the dimethylamine absorber 51 is 18-40 percent.
The heating media of the first main heater 5, the second main heater 14 and the evaporator 36 are industrial steam, the heating media of the third main heater 24 are heat conduction oil, and the heating media of the first waste heat heater 3, the second waste heat heater 55, the third waste heat heater 25 and the fourth waste heat heater 46 are waste heat media generated by utilizing corresponding equipment.
The first circulating water tank 10 forms circulation with the first cooler 59 through a cooling circulating pump III 7; the cooler one 59 completes the self circulation of the cooler one 59 by the self circulation pump one M6.
The invention provides a system for recovering DMF and dimethylamine from DMF waste liquid, aiming at the defects of the prior DMF waste liquid recovery technology, the system is used for treating and recovering DMF or similar waste liquid, can recover DMF and other valuable chemical raw materials from the DMF waste liquid, and achieves the purposes of recycling, reducing and harmlessly treating and utilizing hazardous waste.
The invention discloses a system for recovering DMF and dimethylamine from DMF waste liquid, which also has the following beneficial characteristics:
1. the heat energy and electric energy consumption of a recovery system are reduced, and the vapor-liquid ratio efficiency is improved, wherein the vapor-liquid ratio is more than or equal to 1: 4;
2. the secondary steam synchronous exchange utilization technology is adopted, the secondary steam utilization efficiency is more than or equal to 80 percent, and the electric energy consumption of the MVR evaporation process is saved;
3. by adopting low-temperature extraction and purification technology, the thermal decomposition effect of DMF is inhibited, the recovery rate of DMF is improved, and the content of byproducts such as formic acid and the like is reduced;
4, adopting a continuous circulating removal process to remove solid wastes in the DMF waste liquid, and reducing the influence of solid matters on a recovery system;
5, the quality of the separated water from the DMF waste liquid reaches the quality standard of the recycled industrial water, so that the separated water can be used for production and recycling, the water resource consumption is saved, and the sewage discharge is reduced;
6. the reduction amount of the cleaning wastewater of the recovery system is more than or equal to 98 percent, and the cleaning wastewater can be used as DMF low-concentration waste liquid for treatment and recovery;
7. recovering liquid dimethylamine or amine salt;
8. the comprehensive cost of DMF recovery is obviously reduced;
9. the embrittlement time of the material of the recovery equipment is prolonged, and the service life of the equipment is longer;
the method has compatibility for recovering various waste liquids such as Dimethylacetamide (DMAC) and dimethyl sulfoxide (DMSO).
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.
Claims (8)
1. A system for recovering DMF and dimethylamine from DMF waste liquid is characterized by comprising a DMF waste liquid multi-pass distillation unit, a DMF multi-pass concentration unit, a DMF extraction unit, a DMF purification unit and a dimethylamine recovery unit;
the DMF waste liquid multi-pass distillation unit comprises a DMF waste liquid storage tank (1), a waste liquid conveying pump I (M1), a solid-liquid separator I (2), a waste heat device I (3), a preheating circulating pump I (M2), a multi-pass distillation device (4), a main heater I (5), a circulating heating pump I (M3), a circulating flash pump I (M4), a pressure stabilizing trap I (6), a water ejector I (7), a cooling circulating pump I (M5), an isolator I (8) and an isolator II (9), wherein a waste liquid conveying pump I (M1) is arranged between the DMF waste liquid storage tank (1) and the solid-liquid separator I (2), the DMF waste liquid in the DMF waste liquid storage tank (1) is separated from solid by the solid-liquid separator I (2), the DMF waste liquid is continuously preheated by the waste heat device I (3), the DMF waste liquid preheated by the heat device I (3) is continuously fed into the multi-pass distillation device (4) by the flow rate controller I (12), and the circulating heating pump I (M3) continuously feeds the DMF waste liquid into the multi-pass distillation device, the multi-pass steaming device (4) and the primary heater (5) form liquid circulation, the first circulating flash pump (M4) is communicated with the multi-pass steaming device (4) to form liquid circulation, the first water ejector (7) and the first pressure stabilizing trap (6) provide stable vacuum degree for the multi-pass steaming device (4), the first water ejector (7) is communicated with the first jet pump (M8), the first jet pump (M8) is communicated with the first circulating water tank (10), the first cooling circulating water pump (M5) is communicated with the first circulating water tank (10) and the first pressure stabilizing trap (6), the isolator (8) is communicated with the multi-pass steaming device (4) and a corresponding vacuum guide position, water separated by the multi-pass steaming device (4) is automatically and alternately discharged into the first separated water storage tank (11) for collection after being collected by the isolator (8), and the second isolator (9) is communicated with the first pressure stabilizing trap (6) and a corresponding vacuum guide position, an outlet bypass of the first circulating flash pump (M4) is communicated with a second solid-liquid separation device (17), and a second flowmeter (20) is arranged on the outlet bypass of the first circulating flash pump (M4) to control the liquid output quantity;
the DMF multi-pass concentration unit comprises a multi-pass concentration device (13), a main heater II (14), a liquid output pump I (M10), a circulating heating pump II (M11), a pressure stabilizing trap II (15), a water ejector II (16), a solid-liquid separation II (17), an isolator III (18) and an isolator IV (19), wherein after solid matters are continuously removed from liquid output by the circulating flash pump I (M4) in the solid-liquid separator II (17), the liquid is continuously input into the supplementary multi-pass concentration device (13) from an inlet of the circulating heating pump II (M11), the multi-pass concentration device (13) and the main heater II (14) form a liquid circulating flow path, water in waste liquid is evaporated and separated, and the DMF waste liquid is concentrated into concentrated liquid with the concentration of 80-90%; the second water ejector (16) and the second pressure stabilizing trap (15) are communicated with the multi-pass concentration device (13) to provide stable vacuum degree for the multi-pass concentration device (13), and the second water ejector (16) is communicated with the first jet flow water pump (M8); the three isolator (18) is communicated with the multi-pass concentration device (13), the four isolator (19) is communicated with the second pressure stabilizing trap (15), the three isolator (18) and the four isolator (19) are used for collecting water separated by the multi-pass concentration device (13) and the second pressure stabilizing trap (15) and automatically and alternately discharging the collected water into the first separated water storage tank (11), the first liquid output pump (M10) is communicated with the multi-pass concentration device (13) and an inlet of a circulating heating pump (M16) of the DMF extraction unit, and a flow meter (21) is arranged on a pipeline between the first liquid output pump (M10) and the circulating heating pump (M16);
the DMF extraction unit comprises a first gravity cooperative separation device (22), a second gravity cooperative separation device (23), a third main heater (24), a third afterheater (25), a third water ejector (26), a third pressure stabilizing trap (27), a third circulating heat pump (M16), a fifth isolator (28), a sixth isolator (29), a DMF extracting solution storage tank (30), a third solid-liquid separator (31), a solid waste residue collection box (32) and a mother liquid storage tank (33), wherein the first gravity cooperative separation device (22), the second gravity cooperative separation device (23), the third circulating heat pump (M16), the third afterheater (25) and the third main heater (24) are sequentially communicated to form a circulating liquid flow path, and the first gravity cooperative separation device (22) is communicated with the third main heater (24); the water ejector III (26), the pressure stabilizing trap III (27), the gravity cooperative separation device I (22) and the gravity cooperative separation device II (23) are sequentially communicated, the water ejector III (26) and the pressure stabilizing trap III (27) provide stable vacuum degree for the gravity cooperative separation device I (22) and the gravity cooperative separation device II (23), the bottoms of the gravity cooperative separation device I (22) and the gravity cooperative separation device II (23) are communicated with a slag liquid storage tank (34) through a slag discharge pump I (M26), the slag discharge pump I (M26) is intermittently started to convey concentrated slag slurry from the gravity cooperative separation device I (22) and the gravity cooperative separation device II (23) to the slag liquid storage tank (34), and the slag liquid in the slag liquid storage tank (34) is treated by a solid-liquid separator III (31) under the driving of a conveying pump M27 to form solid waste slag and separated mother liquid, solid waste residues enter a solid waste residue collection box (32) for collection and treatment, separated mother liquor is input into a mother liquor storage tank (33) for storage and recycling, a fifth isolator (28) is communicated with a first gravity cooperative separation device (22) and a second gravity cooperative separation device (23), a sixth isolator (29) is communicated with a third pressure stabilizing trap (27), DMF extracting solution with the concentration of 80-90% is discharged into a DMF extracting solution storage box (30), and a first extracting solution output pump (M20) is communicated with the DMF extracting solution storage box (30) and an evaporator (36) of a DMF purification unit;
the DMF purification unit comprises an evaporator (36), a DMF purification device (37), a DMF purification liquid storage tank (38), a deacidification device (39), a formic acid separation device (40), a DMF product storage tank (41), a water ejector four (42), a water ejector five (43), a pressure stabilizing trap four (44), a pressure stabilizing trap five (45), a waste heat collector four (46), a purification circulating pump I (M23), an evaporation circulating pump I (M24), a deacidification circulating pump I (M25), a jet pump II (M21), a cooling circulating pump II (M22), a circulating water tank II (60), a cooler II (61) isolator seven (47), an isolator eight (48), a separated water storage tank II (49) and a separated water output pump II (M28), wherein an evaporation circulating pump I (M24) is arranged on a liquid pipeline between the evaporator (36) and the DMF purification device (37), and a steam pipeline is arranged between the evaporator (36) and the DMF purification device (37), the bottom of the DMF purification device (37) is communicated with an evaporator (36) and a DMF purification liquid storage tank (38) through a purification circulating pump I (M23), the bottom of the DMF purification liquid storage tank (38) is communicated with a waste heat device IV (46) and a formic acid separation device (40) through a deacidification circulating pump I (M25), the formic acid separation device (40) is communicated with a DMF product storage tank (41), the waste heat device IV (46) is communicated with a deacidification device (39), the deacidification device (39) is communicated with a deacidification circulating pump I (M25) and a pressure stabilizing trap V (45), the water injector IV (42) and the pressure stabilizing trap IV (44) are communicated with a separated water storage tank II (49) through an isolator VII (47), the water injector V (43) and the pressure stabilizing trap V (45) are communicated with the separated water storage tank II (49) through an isolator VIII), the water ejector five (43) and the pressure stabilizing trap five (45) provide vacuum degrees for the deacidification device (39), the water ejector four (42) and the pressure stabilizing trap four (44) provide vacuum degrees for the DMF purification device (37), the water ejector three (26), the water ejector four (43) and the water ejector five (43) form cooling water circulation with a circulating water tank two (60) through a jet pump two (M21), the circulating water tank two (60) forms cooling water circulation with a cooler two (61) through a cooling water circulating pump four (M18), and the cooler two (61) completes self circulation of the cooler two (61) through a self-circulating pump two (M19);
the dimethylamine recovery unit comprises a dimethylamine separator (50), a dimethylamine absorber (51), a waste gas purifier (52), a fan (53), a gas-liquid separator (54), a separated water output pump I (M12), a separated water output pump II (M28), a waste heat device II (55), a separation circulating pump (M13), an absorption circulating pump (M14), a liquid dimethylamine storage tank (56), a demister (57) and an exhaust funnel (58), wherein the dimethylamine separator (50), the separation circulating pump (M13) and the waste heat device II (55) form liquid circulation, the dimethylamine separator (50) is connected with the dimethylamine absorber (51) through the gas-liquid separator (54), the dimethylamine absorber (51) is connected with the liquid dimethylamine storage tank (56) through the absorption circulating pump (M14), and the dimethylamine absorber (51) is sequentially connected with the demister (57), the waste gas purifier (52), The device comprises a fan (53) and an exhaust funnel (58), wherein the first separated water storage tank (11) is communicated with the dimethylamine separator (50) through a first separated water output pump (M12), and the second separated water storage tank (49) is communicated with the dimethylamine separator (50) through a second separated water output pump (M28).
2. The system for recovering DMF and dimethylamine from DMF waste solution according to claim 1, wherein: the vacuum degree range in the multi-pass steaming device (4) is-0.03 to-0.09 MPa, and the liquid circulation temperature is 48 to 90 ℃; the vacuum degree range in the multi-pass concentration device (13) is-0.036 to-0.095 MPa, and the liquid circulation temperature is 37 to 88 ℃; the vacuum degree range in the first gravity cooperative separation device (22) and the second gravity cooperative separation device (23) is-0.08-0.09 MPa, the liquid circulation temperature is 90-110 ℃, and the condensation temperature is 48-62 ℃.
3. The system for recovering DMF and dimethylamine from DMF waste solution according to claim 1, wherein: the DMF waste liquid in the first gravity synergistic separation device (22) and the second gravity synergistic separation device (23) is continuously input by the multi-pass concentration device (13), the liquid in the first gravity synergistic separation device (22) and the second gravity synergistic separation device (23) is continuously circulated, DMF and water are continuously vaporized and condensed to obtain a mixed liquid of DMF and water, wherein the concentration of DMF is 80% -90%, the obtained DMF mixed liquid does not contain solid impurities, the impurities such as the solid impurities are intermittently discharged by a slag discharge pump I (M26), the mixed liquid is input into a slag-liquid storage tank (34) for storage, a DMF separation liquid mother liquid and solid waste residues are obtained by separation through a solid-liquid separator III (31), the DMF separation liquid mother liquid enters a mother liquid storage tank (33), the circulating temperature range of the DMF waste liquid in the first gravity synergistic separation device (22) and the second gravity synergistic separation device (23) is 90 ℃ -110 ℃, and the obtained DMF mixed liquid is obtained from the first gravity synergistic separation device (22) and the second gravity synergistic separation device (23) The separator five (28) and the separator six (29) are continuously input, and the DMF mixed liquid collected by the separator five (28) and the separator six (29) is automatically and alternately input into the DMF extracting solution storage tank (30).
4. The system for recovering DMF and dimethylamine from DMF waste solution according to claim 1, wherein: the evaporator (36) and the DMF purification device (37) in the DMF purification unit continuously input a mixed solution of DMF and water obtained by the previous working procedure into the evaporator (36), the mixed solution of DMF and water continuously forms a circulation by the purification circulating pump I (M23) and the evaporation circulating pump I (M24), DMF and water in the mixed solution of DMF are separated to obtain a DMF purified solution with the concentration of more than or equal to 99.8%, the circulation temperature range of the DMF mixed solution is 80-85 ℃, and the obtained DMF target solution is continuously input into a DMF purified solution storage tank (38).
5. The system for recovering DMF and dimethylamine from DMF waste solution according to claim 1, wherein: the DMF purified solution is continuously circulated in a deacidification device (39), formic acid contained in the DMF purified solution is heated and decomposed, vaporized water is condensed into water in a pressure stabilizing trap five (45) to be discharged, and non-condensable gas is discharged by a water ejector five (43) under the action of negative pressure gravitation; the DMF purification solution is deacidified by a deacidification device (39) firstly, after the content of formic acid in the DMF purification solution is reduced, the DMF purification solution is input into the formic acid separation device (40) by a deacidification circulating pump I (M25) to remove the formic acid, so that the content of the formic acid is less than or equal to 10ppm, and a filler in the formic acid separation device (10) is D301 anion exchange resin.
6. The system for recovering DMF and dimethylamine from DMF waste solution according to claim 1, wherein: the dimethylamine separator (50) removes dimethylamine in water by stripping, and the gaseous dimethylamine separated by the dimethylamine separator (50) is absorbed in the dimethylamine absorber (51) to prepare liquid dimethylamine and absorb liquid level water; the waste gas is exhausted after being absorbed and photolyzed and purified by a waste gas purifier (52), and the concentration range of the liquid dimethylamine prepared by the dimethylamine absorber (51) is 18-40 percent.
7. The system for recovering DMF and dimethylamine from DMF waste solution according to claim 1, wherein: the heating medium of the first main heater (5), the second main heater (14) and the evaporator (36) is industrial steam, the heating medium of the third main heater (24) is heat conduction oil, and the heating medium of the first waste heat heater (3), the second waste heat heater (55), the third waste heat heater (25) and the fourth waste heat heater (46) is waste heat medium generated by utilizing corresponding equipment.
8. The system for recovering DMF and dimethylamine from DMF waste solution according to claim 1, wherein: the first circulating water tank (10) and the first cooler (59) form a circulation through a third cooling circulating pump (M7); the cooler one (59) completes the self circulation of the cooler one (59) through a self circulation pump one (M6).
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