CN110654570B - A test bench for testing the shaking performance of a plant protection drone medicine box - Google Patents
A test bench for testing the shaking performance of a plant protection drone medicine box Download PDFInfo
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- B64D1/00—Dropping, ejecting, releasing or receiving articles, liquids, or the like, in flight
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Abstract
Description
技术领域technical field
本发明涉及一种植保无人机药箱晃动性能检测试验台,尤其涉及一种能够在三维工况下模拟植保无人机药箱多种晃动姿态并进行多传感器数据采集的试验台,属于精准农业航空检测技术领域。The invention relates to a test bench for detecting the shaking performance of a plant protection unmanned aerial vehicle medicine box, in particular to a test bench capable of simulating various shaking postures of a plant protection unmanned aerial vehicle medicine box and collecting multi-sensor data under three-dimensional working conditions. Agricultural aviation inspection technology field.
背景技术Background technique
伴随植保无人机技术与装备的快速发展,人们对植保无人机药箱防晃/防浪涌性能的要求越来越高。植保无人机在作业过程中经常做出起飞、降落、急停、转向、平移、绕点旋转和仿地飞行等动作,此时药箱内的药液若被动进行剧烈晃动,无疑会对植保无人机的整机作业性能产生很大影响,包括飞行安全性、轨迹精准性、作业精确性和动力续航性等。此外,随着作业过程中药箱充液比的下降,这种晃动会变的更加剧烈和明显,严重时甚至会造成坠机等事故,大大影响其作业质量、作业效率和飞行安全。因此,在植保无人机药箱设计过程中,需要借助专门的药箱晃动性能检测装置,对所研发的植保无人机药箱进行晃动性能评价。With the rapid development of plant protection drone technology and equipment, people have higher and higher requirements for the anti-shake/anti-surge performance of plant protection drone medicine boxes. Plant protection drones often perform actions such as take-off, landing, emergency stop, steering, translation, rotation around a point, and imitating the ground during the operation. The overall operation performance of the UAV has a great impact, including flight safety, trajectory accuracy, operation accuracy and power endurance. In addition, with the decrease of the liquid filling ratio of the medicine tank during the operation, the shaking will become more severe and obvious, and even cause accidents such as crashes, which greatly affects the operation quality, operation efficiency and flight safety. Therefore, in the design process of the plant protection drone medicine box, it is necessary to use a special medicine box shaking performance detection device to evaluate the shaking performance of the developed plant protection drone medicine box.
近年来,山东农业大学戴世群、郑继周等人针对充液箱体晃动现象,以充液系统在外界激励下的力学特性为研究对象,搭建了几种水平激励下的液体晃动干扰力试验台。然而,这类箱体晃动性能试验台仅能在二维空间内施加水平晃动激励,尚不能在三维空间内施加多自由度晃动激励,不能模拟植保无人机在三维、复杂作业工况下的多种药箱姿态,因而亟需研发一种能够在三维工况下模拟植保无人机药箱多种晃动姿态,并进行多传感器数据采集的试验台,以弥补在该领域的空白。In recent years, Dai Shiqun, Zheng Jizhou and others of Shandong Agricultural University have built several test benches for liquid sloshing interference force under horizontal excitation, aiming at the sloshing phenomenon of the liquid-filled box, taking the mechanical properties of the liquid-filled system under external excitation as the research object. However, this type of box shaking performance test bench can only apply horizontal shaking excitation in two-dimensional space, but cannot apply multi-degree-of-freedom shaking excitation in three-dimensional space, and cannot simulate the operation of plant protection drones in three-dimensional and complex operating conditions. There are many kinds of medicine box attitudes, so it is urgent to develop a test bench that can simulate various shaking attitudes of plant protection drone medicine boxes under three-dimensional working conditions and perform multi-sensor data collection to fill the gap in this field.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于,提供一种能够在三维工况下模拟植保无人机药箱多种晃动姿态,并对液体对药箱立壁实时冲击压力、药箱倾斜角度、药箱液位等数据进行多传感器数据采集的试验台。The purpose of the present invention is to provide a method capable of simulating various shaking attitudes of the medicine box of the plant protection drone under three-dimensional working conditions, and to perform real-time impact pressure of the liquid on the vertical wall of the medicine box, the inclination angle of the medicine box, the liquid level of the medicine box and other data. Testbed for multi-sensor data acquisition.
本发明的目的是通过以下技术方案实现的:一种植保无人机药箱晃动性能检测试验台,包括六自由度运动组件、药箱夹持组件、数据采集组件;所述六自由度运动组件包括上平台、球笼联轴器、电动缸、虎克铰链、控制器、下平台,所述上平台处于下平台的正上方,上平台通过球笼联轴器与电动缸朝上的一端相连接,电动缸朝下的一端通过虎克铰链与下平台相连接,控制器固定于下平台上,控制器可控制各个电动缸实现伸缩运动,下平台固定于地面上,所述球笼联轴器、电动缸、虎克铰链的数量均为6;所述药箱夹持组件包括连接盘、下紧固螺栓、固定筒、下模夹、上紧固螺栓、上模夹、弹簧拉杆、拉伸弹簧,所述连接盘为圆环形且固定于上平台正中心,在连接盘圆周方向上间隔120°设有3个圆孔,每个圆孔的孔心指向连接盘的中轴线,每个圆孔上固定有固定筒,固定筒穿过圆孔且固定筒的中轴线指向连接盘的中轴线,每个固定筒圆柱面上开有螺纹孔,所述下紧固螺栓与固定筒上的螺纹孔呈螺纹连接,所述下模夹上设有下调节销、下托爪和伸缩筒,下调节销位于下模夹的下部,下调节销与固定筒呈间隙配合,下调节销圆柱面上开有若干调节盲孔,下紧固螺栓通过顶紧所述调节盲孔实现对下模夹的紧固,下调节销朝向连接盘中轴线的一端固定有拉伸弹簧,拉伸弹簧的另一端与弹簧拉杆相固定,所述弹簧拉杆固定于六自由度运动组件的上平台上,其中轴线与连接盘的中轴线相重合,下托爪位于下模夹的中部,用于托举测试用植保无人机药箱的底部,伸缩筒位于下模夹的上部,伸缩筒圆柱面上开有螺纹孔,所述上紧固螺栓与伸缩筒上的螺纹孔呈螺纹连接,所述上模夹上设有上调节销和上压爪,上调节销位于上模夹的下部,上调节销与伸缩筒呈间隙配合,上调节销圆柱面上开有若干调节盲孔,上紧固螺栓通过顶紧所述调节盲孔实现对上模夹的紧固,上压爪位于上模夹的上部,用于压紧测试用植保无人机药箱的顶部;所述数据采集组件包括角度传感器、液位传感器、压力传感器组、数据采集卡、上位机,所述角度传感器固定于测试用植保无人机药箱外壁面上,角度传感器用于采集植保无人机药箱在晃动时其竖直方向中轴线与水平面的倾角,所述液位传感器处于测试用植保无人机药箱内部的底部,液位传感器用于采集植保无人机药箱内液体的液面位置,一定数量的压力传感器组沿水平圆周方向间隔同等角度固定于测试用植保无人机药箱内壁面上,每个压力传感器组由一定数量的压力传感器沿竖直方向均匀排列而成,压力传感器组用于采集植保无人机药箱内不同液位的液体对其壁面的水压压力,所述数据采集卡的输入端通过数据线与角度传感器、液位传感器、压力传感器组相连接,数据采集卡的输出端通过数据线与上位机相连接,数据采集卡和上位机用于实时采集、变送和显示所有传感器所采集到的数据信息。The purpose of the present invention is achieved through the following technical solutions: a test bench for testing the shaking performance of a medicine box of a plant protection unmanned aerial vehicle, including a six-degree-of-freedom motion component, a medicine-box clamping component, and a data acquisition component; the six-degree-of-freedom motion component It includes an upper platform, a ball cage coupling, an electric cylinder, a hook hinge, a controller, and a lower platform. The upper platform is directly above the lower platform, and the upper platform is connected to the upward end of the electric cylinder through the ball cage coupling. Connection, the downward end of the electric cylinder is connected with the lower platform through the hook hinge, the controller is fixed on the lower platform, the controller can control each electric cylinder to achieve telescopic movement, the lower platform is fixed on the ground, the ball cage coupling The number of the device, the electric cylinder and the hook hinge are all 6; the medicine box clamping component includes a connecting plate, a lower fastening bolt, a fixing cylinder, a lower mold clamp, an upper fastening bolt, an upper mold clamp, a spring pull rod, a pull rod and a pull rod. The extension spring, the connecting plate is annular and is fixed on the center of the upper platform, and three circular holes are arranged at 120° intervals in the circumferential direction of the connecting plate, and the center of each circular hole points to the central axis of the connecting plate. A fixing cylinder is fixed on each circular hole, the fixing cylinder passes through the circular hole and the central axis of the fixing cylinder points to the central axis of the connecting plate, and a threaded hole is opened on the cylindrical surface of each fixing cylinder. The threaded holes of the lower mold clamp are threaded, and the lower mold clamp is provided with a lower adjustment pin, a lower support claw and a telescopic cylinder. The lower adjustment pin is located at the lower part of the lower mold clamp. There are several blind adjustment holes on the surface, the lower tightening bolts can fasten the lower mold clamp by pressing the blind adjustment holes, and the end of the lower adjustment pin facing the central axis of the connecting plate is fixed with a tension spring. The other end is fixed with the spring pull rod, the spring pull rod is fixed on the upper platform of the six-degree-of-freedom motion assembly, the axis of which is coincident with the central axis of the connecting plate, and the lower support claw is located in the middle of the lower mold clamp for lifting test. Using the bottom of the medicine box of the plant protection drone, the telescopic cylinder is located on the upper part of the lower mold clamp, the cylindrical surface of the telescopic cylinder is provided with threaded holes, the upper fastening bolts are threadedly connected with the threaded holes on the telescopic cylinder, and the upper mold is threaded. The upper adjusting pin and the upper pressing claw are arranged on the clamp. The upper adjusting pin is located at the lower part of the upper die clamp. The upper adjusting pin is in clearance fit with the telescopic cylinder. There are several blind adjusting holes on the cylindrical surface of the upper adjusting pin, and the upper fastening bolts pass through. Tightening the adjusting blind hole realizes the fastening of the upper die clamp, the upper pressing claw is located on the upper part of the upper die clamp, and is used for pressing the top of the medicine box of the plant protection drone for testing; the data acquisition component includes an angle sensor, Liquid level sensor, pressure sensor group, data acquisition card, host computer, the angle sensor is fixed on the outer wall of the plant protection drone medicine box for testing, and the angle sensor is used to collect the vertical position of the plant protection drone medicine box when it shakes The inclination angle between the central axis of the direction and the horizontal plane. The liquid level sensor is located at the bottom of the medicine box of the plant protection drone for testing. The liquid level sensor is used to collect the liquid level position of the liquid in the medicine box of the plant protection drone. A certain number of pressure sensors The groups are fixed at the same angle in the horizontal and circumferential direction on the inner wall of the test plant protection drone medicine box. Each pressure sensor group is formed by a certain number of pressure sensors evenly arranged in the vertical direction. The pressure sensor group is used for collecting The water pressure of different liquid levels in the medicine box of the plant protection drone on the wall surface. The input end of the data acquisition card is connected to the angle sensor, liquid level sensor and pressure sensor group through the data line, and the output of the data acquisition card is connected. The terminal is connected with the host computer through the data line, and the data acquisition card and the host computer are used to collect, transmit and display the data information collected by all the sensors in real time.
进一步的,所述角度传感器是倾角传感器,其数量为1。Further, the angle sensor is an inclination sensor, the number of which is one.
进一步的,所述液位传感器是投入式液位传感器,其数量为1。Further, the liquid level sensor is a submerged liquid level sensor, the number of which is one.
进一步的,所述压力传感器组的数量为4,每个压力传感器组内所含压力传感器的数量为3~5,所述压力传感器是水压压力传感器。Further, the number of the pressure sensor groups is 4, the number of pressure sensors included in each pressure sensor group is 3-5, and the pressure sensors are water pressure sensors.
进一步的,所述压力传感器组内位于最上方的压力传感器与药箱注水口的垂直距离占测试用植保无人机药箱内部空腔垂直高度的1/8,压力传感器组内位于最下方的压力传感器与药箱底部的垂直距离占测试用植保无人机药箱内部空腔垂直高度的1/8。Further, the vertical distance between the pressure sensor located at the top in the pressure sensor group and the water injection port of the medicine box accounts for 1/8 of the vertical height of the inner cavity of the medicine box of the plant protection drone for testing, and the pressure sensor group located at the bottom is the vertical distance. The vertical distance between the pressure sensor and the bottom of the medicine box accounts for 1/8 of the vertical height of the inner cavity of the test plant protection drone medicine box.
本发明的一种植保无人机药箱晃动性能检测试验台,其工作过程为:首先,在测试用植保无人机药箱内外布放、粘贴所有数据采集组件,为方便布设,必要时可对测试用植保无人机药箱进行切割和再粘接;其次,借助药箱夹持组件将布设好传感器及线路的测试用植保无人机药箱安装、固定于试验台上,注入一定液面的自来水,保持药箱不松动;然后,启动试验台,按照预定的多自由度激励晃动方案,对六自由度运动组件里的控制器进行程序设定;最后,启动六自由度运动组件,控制各个电动缸实现不同幅度的伸缩运动,使得测试用植保无人机药箱实现三维模拟工况下的受控晃动,并实时采集倾角、液位、压力等数据,供后续对测试用植保无人机药箱的晃动性能进行数据分析和性能评价。The working process of a plant protection drone medicine box shaking performance detection test bench of the present invention is as follows: first, all data acquisition components are placed and pasted inside and outside the plant protection drone medicine box for testing. Cut and re-bond the test plant protection drone medicine box; secondly, install and fix the test plant protection drone medicine box with sensors and circuits laid out on the test bench with the aid of the medicine box clamping component, and inject a certain amount of liquid. Then, start the test bench, program the controller in the 6-DOF motion component according to the predetermined multi-DOF excitation shaking scheme; finally, start the 6-DOF motion component, Control each electric cylinder to achieve different amplitudes of telescopic movement, so that the test plant protection drone medicine box can achieve controlled shaking under three-dimensional simulation conditions, and real-time collection of inclination, liquid level, pressure and other data for subsequent testing of plant protection drones. Data analysis and performance evaluation of the shaking performance of the man-machine medicine box.
本发明与现有技术相比,具有如下优点:(1)本发明提出的一种植保无人机药箱晃动性能检测试验台,所设计的六自由度运动组件可激励测试用植保无人机药箱实现三维模拟工况下的受控晃动,实现了对植保无人机药箱三维、复杂作业工况下多种药箱姿态的真实模拟;(2)本发明提出的一种植保无人机药箱晃动性能检测试验台,所设计的数据采集组件可针对测试用植保无人机药箱在易剧烈晃动的多种液位(充液比处于1/8~7/8区间)下的三维晃动姿态进行实时数据采集;(3)本发明提出的一种植保无人机药箱晃动性能检测试验台,所设计的药箱夹持组件在夹持工位方面具备水平、竖直方向上的可调节功能,能够满足现有大多数不同形状、不同大小植保无人机药箱的夹持及测试需求。Compared with the prior art, the present invention has the following advantages: (1) The invention proposes a test bench for testing the shaking performance of the medicine box of a plant protection drone, and the designed six-degree-of-freedom motion component can excite the plant protection drone for testing. The medicine box realizes controlled shaking under three-dimensional simulation conditions, and realizes the true simulation of the posture of various medicine boxes under the three-dimensional and complex operating conditions of the plant protection drone medicine box; (2) A plant protection unmanned aerial vehicle proposed by the present invention The test bench for the shaking performance of the medicine box, the designed data acquisition component can be used for testing the plant protection drone medicine box under various liquid levels that are prone to violent shaking (the filling ratio is in the range of 1/8 to 7/8). The three-dimensional shaking posture is used for real-time data collection; (3) a test bench for the shaking performance detection of the medicine box of the plant protection drone proposed by the present invention, the designed medicine box clamping component has horizontal and vertical directions in the clamping station. The adjustable function can meet the clamping and testing requirements of most existing plant protection drone medicine boxes of different shapes and sizes.
附图说明Description of drawings
图1为本发明的一种植保无人机药箱晃动性能检测试验台整机结构外形示意图。FIG. 1 is a schematic diagram of the overall structure of a test bench for testing the shaking performance of a plant protection drone medicine box according to the present invention.
图2为本发明的一种植保无人机药箱晃动性能检测试验台药箱夹持组件与上平台的结构示意图。2 is a schematic structural diagram of a medicine box clamping assembly and an upper platform of a plant protection drone medicine box shaking performance detection test bench of the present invention.
图3为本发明的一种植保无人机药箱晃动性能检测试验台数据采集组件在测试用植保无人机药箱(已剖去上部)内外的布设示意图。3 is a schematic diagram of the layout of the data acquisition components of a plant protection drone medicine box shaking performance detection test bench of the present invention inside and outside the plant protection drone medicine box (the upper part has been cut away) for testing.
图中:1、上平台2、球笼联轴器3、电动缸4、虎克铰链5、控制器6、下平台7、连接盘8、下紧固螺栓9、固定筒10、下模夹10.1、下调节销10.2、下托爪10.3、伸缩筒11、上紧固螺栓12、上模夹12.1、上调节销12.2、上压爪13、植保无人机药箱14、弹簧拉杆15、拉伸弹簧16、角度传感器17、液位传感器18、压力传感器组19、数据采集卡20、上位机。In the figure: 1.
具体实施方式Detailed ways
下面将结合附图和实施例对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
参见图1、图2、图3所示,本发明是一种植保无人机药箱晃动性能检测试验台,包括六自由度运动组件、药箱夹持组件、数据采集组件。Referring to Figures 1, 2, and 3, the present invention is a test bench for testing the shaking performance of a plant protection drone's medicine box, including a six-degree-of-freedom motion component, a medicine box clamping component, and a data acquisition component.
参见图1所示,所述六自由度运动组件包括上平台1、球笼联轴器2、电动缸3、虎克铰链4、控制器5、下平台6,所述上平台1处于下平台6的正上方,上平台1通过球笼联轴器2与电动缸3朝上的一端相连接,电动缸3朝下的一端通过虎克铰链4与下平台6相连接,控制器5固定于下平台6上,控制器5可控制各个电动缸3实现伸缩运动,下平台6固定于地面上,所述球笼联轴器2、电动缸3、虎克铰链4的数量均为6。Referring to Fig. 1 , the six-degree-of-freedom motion assembly includes an
参见图1、图2所示,所述药箱夹持组件包括连接盘7、下紧固螺栓8、固定筒9、下模夹10、上紧固螺栓11、上模夹12、弹簧拉杆14、拉伸弹簧15,所述连接盘7为圆环形且固定于上平台1正中心,在连接盘7圆周方向上间隔120°设有3个圆孔,每个圆孔的孔心指向连接盘7的中轴线,每个圆孔上固定有固定筒9,固定筒9穿过圆孔且固定筒9的中轴线指向连接盘7的中轴线,每个固定筒9圆柱面上开有螺纹孔,所述下紧固螺栓8与固定筒9上的螺纹孔呈螺纹连接,所述下模夹10上设有下调节销10.1、下托爪10.2和伸缩筒10.3,下调节销10.1位于下模夹10的下部,下调节销10.1与固定筒9呈间隙配合,下调节销10.1圆柱面上开有若干调节盲孔,下紧固螺栓8通过顶紧所述调节盲孔实现对下模夹10的紧固,下调节销10.1朝向连接盘7中轴线的一端固定有拉伸弹簧15,拉伸弹簧15的另一端与弹簧拉杆14相固定,所述弹簧拉杆14固定于六自由度运动组件的上平台1上,其中轴线与连接盘7的中轴线相重合,下托爪10.2位于下模夹10的中部,用于托举测试用植保无人机药箱13的底部,伸缩筒10.3位于下模夹10的上部,伸缩筒10.3圆柱面上开有螺纹孔,所述上紧固螺栓11与伸缩筒10.3上的螺纹孔呈螺纹连接,所述上模夹12上设有上调节销12.1和上压爪12.2,上调节销12.1位于上模夹12的下部,上调节销12.1与伸缩筒10.3呈间隙配合,上调节销12.1圆柱面上开有若干调节盲孔,上紧固螺栓11通过顶紧所述调节盲孔实现对上模夹12的紧固,上压爪12.2位于上模夹12的上部,用于压紧测试用植保无人机药箱13的顶部。Referring to FIG. 1 and FIG. 2 , the medicine box clamping assembly includes a connecting
参见图3所示,所述数据采集组件包括角度传感器16、液位传感器17、压力传感器组18、数据采集卡19、上位机20,所述角度传感器16固定于测试用植保无人机药箱13外壁面上,角度传感器16用于采集植保无人机药箱13在晃动时其竖直方向中轴线与水平面的倾角,所述角度传感器16是倾角传感器,且其数量为1,所述液位传感器17处于测试用植保无人机药箱13内部的底部,液位传感器17用于采集植保无人机药箱13内液体的液面位置,所述液位传感器17是投入式液位传感器,且其数量为1,4组压力传感器组18沿水平圆周方向间隔90°角固定于测试用植保无人机药箱13内壁面上,每个压力传感器组18由5个压力传感器沿竖直方向均匀排列而成,所述压力传感器是水压压力传感器,压力传感器组18用于采集植保无人机药箱13内不同液位的液体对其壁面的水压压力,所述压力传感器组18内位于最上方的压力传感器与药箱注水口的垂直距离占测试用植保无人机药箱13内部空腔垂直高度的1/8,压力传感器组18内位于最下方的压力传感器与药箱底部的垂直距离占测试用植保无人机药箱13内部空腔垂直高度的1/8,所述数据采集卡19的输入端通过数据线与角度传感器16、液位传感器17、压力传感器组18相连接,数据采集卡19的输出端通过数据线与上位机20相连接,数据采集卡19和上位机20用于实时采集、变送和显示所有传感器所采集到的数据信息。Referring to FIG. 3 , the data acquisition assembly includes an
最后应当说明的是:以上实施例仅用以显示和描述本发明的基本原理、主要特征和本发明的优点,所属领域的普通技术人员应当了解,本发明不受上述实施例的限制,在不脱离本发明精神和范围的前提下,本发明还会有各种修改或者等同替换,而未脱离本发明精神和范围的任何修改或者等同替换,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to show and describe the basic principles, main features and advantages of the present invention. Those of ordinary skill in the art should understand that the present invention is not limited by the above embodiments. Under the premise of departing from the spirit and scope of the present invention, the present invention will also have various modifications or equivalent replacements, and any modifications or equivalent replacements that do not depart from the spirit and scope of the present invention should be included in the scope of the claims of the present invention.
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